U.S. patent number 3,800,961 [Application Number 05/230,786] was granted by the patent office on 1974-04-02 for end of car cushioning device for a railway car.
This patent grant is currently assigned to Keystone Industries, Inc.. Invention is credited to Vaughn T. Hawthorne.
United States Patent |
3,800,961 |
Hawthorne |
April 2, 1974 |
**Please see images for:
( Certificate of Correction ) ** |
END OF CAR CUSHIONING DEVICE FOR A RAILWAY CAR
Abstract
An end of car hydraulic cushioning device has been provided for
a type of railway car usually situated at the rear of a train. The
device comprises a cylinder, a piston slidable in the cylinder, a
yoke adapted to carry a coupler, and a return spring assembly for
returning the piston to a neutral position in the cylinder. To
cushion the forces acting on such a car, the device has a travel in
a draft direction at least equal to its travel in the buff
direction. The device also has draft and buff orifices in the
cylinder for providing fluid flow therefrom and also has neutral
orifices in the cylinder for returning fluid to the cylinder. The
area of the draft, buff and neutral orifices are proportioned to
cushion impact forces acting on such a car. The return spring
assembly includes a coil spring which cooperates with a pair of
brackets on the railway car and a pair of abutments movable with
the piston to return the piston to its neutral position where it
covers the neutral orifices.
Inventors: |
Hawthorne; Vaughn T.
(Mechanicsburg, PA) |
Assignee: |
Keystone Industries, Inc.
(Chicago, IL)
|
Family
ID: |
22866580 |
Appl.
No.: |
05/230,786 |
Filed: |
March 1, 1972 |
Current U.S.
Class: |
213/8; 267/64.11;
213/43 |
Current CPC
Class: |
B61G
9/04 (20130101) |
Current International
Class: |
B61G
9/04 (20060101); B61G 9/00 (20060101); B61g
009/12 () |
Field of
Search: |
;213/8,43,223
;267/64R,65R ;188/312,315 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Hoffman; Drayton E.
Attorney, Agent or Firm: Hibben, Noyes & Bicknell
Claims
I claim:
1. In an end of railway car hydraulic cushioning device including a
hydraulic unit having piston and cylinder members, said piston
member being relatively slidable in said cylinder member and
dividing said cylinder member into buff and draft ends, said piston
member having a relative neutral position in said cylinder member,
one of said members being mounted on said railway car and the other
of said members being adapted to have a coupler of said car
attached thereto, said other member being movable in both buff and
draft directions from said neutral position, the relative travel of
said other member in the draft direction being approximately one
and one-half times the relative travel of said other member in the
buff direction, a housing enclosing said cylinder member and
providing passage means for interconnecting said buff and draft
ends of said cylinder member, and orifice means in said cylinder
member to provide communication between said passage means and said
buff and draft ends of said cylinder member, said orifice means
including draft orifices in said draft end of said cylinder member,
buff orifices in said buff end of said cylinder member, said draft
orifices having at least as great a total area as said buff
orifices, and neutral orifice means for return flow located in said
cylinder member at approximately said neutral position, said
neutral orifice means being of a longitudinal dimension so that
said piston member covers said neutral orifice means when in its
relative neutral position, said neutral orifice means permitting
flow from said passage means into said cylinder member as said
piston member moves relatively from said neutral position toward
either of said buff and draft ends of said cylinder member, whereby
said unit provides cushioning of draft impact forces and buff
impact forces imposed on said coupler.
2. In an end of railway car hydraulic cushioning device including a
hydraulic unit having orifice and cylinder members, said piston
member being relatively slidable in said cylinder member and
dividing said cylinder member into buff and draft ends, said piston
member having a relative neutral position in said cylinder member,
one of said members being mounted on said railway car and the other
of said members being adapted to have a coupler of said car
attached thereto, said other member being movable in both buff and
draft directions from said neutral position, a housing enclosing
said cylinder member and providing passage means for
interconnecting said buff and draft ends of said cylinder member,
and orifices means in said cylinder member to provide communication
between said passage means and said buff and draft ends of said
cylinder member, said orifice means including draft orifices in
said draft end of said cylinder member, buff orifices in said buff
end of said cylinder member, said draft orifices having at least as
great a total area as said buff orifices, and neutral orifice means
for return flow located in said cylinder member at approximately
said neutral position, said area of said neutral orifice means
being at least equal to one-third the area of said buff orifices,
said neutral orifice means being of a longitudinal dimension so
that said piston member covers said neutral orifice means when in
its relative neutral position, said neutral orifice means
permitting flow from said passage means into said cylinder member
as said piston member moves relatively from said neutral position
toward either of said buff and draft ends of said cylinder member,
whereby said unit provides cushioning of draft impact forces and
buff impact forces imposed on said coupler.
3. In a cushioning device as in claim 2, wherein said other member
has a relative travel in a draft direction at least equal to its
relative travel in a buff direction.
4. In a cushioning device as in claim 2, further comprising a check
valve adjacent each end of said cylinder for providing additional
flow of fluid from said passage means to said ends of said
cylinder.
5. In a cushioning device as in claim 2, further comprising a
pressure relief valve adjacent each end of said cylinder for
providing fluid flow from said ends of said cylinder into said
passage means when the pressure in said ends exceeds a
predetermined level.
6. In a cushioning device as in claim 1, further comprising a
return spring assembly having a neutral position and being capable
of returning said other member to said relative neutral position
after having been displaced in either a buff or draft
direction.
7. In a cushioning device as in claim 2, wherein the relative
travel of said other member in the draft direction is greater than
the relative travel of said other member in the buff direction.
8. In an end of railway car hydraulic cushioning device including a
hydraulic unit having piston and cylinder members, said piston
member being relatively slidable in said cylinder member and
dividing said cylinder member into buff and draft ends, said piston
member having a relative neutral position in said cylinder member,
one of said members being mounted on said railway car and the other
of said members being adapted to have a coupler of said car
attached thereto, said other member being movable in both buff and
draft directions from said neutral position, a housing enclosing
said cylinder member and providing passage means for
interconnecting said buff and draft ends of said cylinder member,
orifice means in said cylinder member to provide communication
between said passage means and said buff and draft ends of said
cylinder member, said orifice means including draft orifices in
said draft end of said cylinder member, buff orifices in said buff
end of said cylinder member, said draft orifices having at least as
great a total area as said buff orifices, and neutral orifice means
for return flow located in said cylinder member at approximately
said neutral position, said neutral orifice means being of a
longitudinal dimension so that said piston member covers said
neutral orifice means when in its relative neutral position, said
neutral orifice means permitting flow from said passage means into
said cylinder member as said piston member moves relatively from
said neutral position toward either of said buff and draft ends of
said cylinder member, and a return spring assembly having a neutral
position and being capable of returning said other member to said
relative neutral position after having been displaced in either a
buff or draft direction, said return spring assembly comprising an
elongated element secured to and movable with said other member,
spring means for returning said other member to a neutral position,
said spring means being slidable on said elongated element, said
elongated element having spaced abutment means for engaging the
ends of said spring means, one of said abutment means being at each
end of said spring means, and bracket means for engaging said ends
of said spring means, said bracket means being secured to said car
and receiving said elongated element; when said elongated element
and said other member move in one direction from the neutral
position said abutment means at one end engaging and compressing
said spring means against said bracket means at the opposite end;
when said elongated element and said other member move in the other
direction from the neutral position said abutment means at the
other end engaging and compressing said spring means against said
bracket means at the opposite end; whereby said spring means forces
said elongated element and said other member into their neutral
position and said unit provides cushioning of draft impact forces
and buff impact forces imposed on said coupler.
9. In an end of car device as in claim 8, wherein said cylinder
member is mounted on said car and said piston member has a piston
rod which extends out at at least one end of said unit, said
elongated element being connected to said piston rod.
10. In an end of car device as in claim 8, wherein a pair of said
return spring assemblies are located one on each side of said
hydraulic unit.
11. In an end of car device as in claim 10, further comprising a
draft key for connecting said assemblies, said draft key extending
transversely across said unit and being connected at its center to
said piston rod, one of said return spring assemblies being
connected at each end of said draft key.
12. In an end of car device as in claim 11, further comprising
followers disposed between said abutment means on said elongated
element and said spring means and adjacent said bracket means, said
abutment means being slidable through said bracket means in either
direction of travel, each of said follower means being movable away
from its adjacent bracket means in one direction of travel and
abutting its adjacent bracket means in the opposite direction of
travel.
13. In an end of railway car hydraulic cushioning device including
a hydraulic unit having piston and cylinder members, said piston
member being relatively slidable in said cylinder member, one of
said members being mounted on said car, the other of said members
having a neutral position with respect to said one member and being
movable in either direction from said neutral position, the
improvement comprising a return spring assembly for returning said
other member from either direction to its neutral position, said
return spring assembly including a pair of abutments secured to and
movable with said other member, a pair of brackets secured to said
car, and a spring disposed between both said pair of abutments and
said pair of brackets for engaging said abutments and brackets to
return said other member from either direction to its neutral
position, each of said abutments and brackets being spaced apart
for engaging said spring at its ends; when said other member moves
in one direction from said neutral position one of said abutments
at one end engaging and compressing said spring against one of said
brackets at the opposite end; when said other member moves in the
other direction from the neutral position the other of said
abutments at the other end engaging and compressing said spring
against the other of said brackets at the opposite end; whereby
said spring forces said other member from either direction into its
neutral position.
14. In an end of car device as in claim 13, wherein said spring
comprises a single coil spring.
15. In an end of car device as in claim 13, wherein said cylinder
member is mounted on said car and said piston member has a piston
rod which extends out at least one end of said cylinder member, and
further comprising an elongated element connected to said piston
rod, said abutments being carried on said elongated element, said
spring being slidably carried on said elongated element.
16. In an end of car device as in claim 15, wherein said piston rod
extends through both ends of said cylinder member, and said
elongated element is connected to the rear of said piston rod.
17. In an end of car device as in claim 15, wherein a pair of said
return spring assemblies are located one on each side of the said
unit, and further comprising a draft key extending transversely
across said unit and being connected at its center to said piston
rod and at its outer ends to said spring assemblies.
18. In an end of car device as in claim 15, further comprising a
guide located at the opposite end from said draft key, said draft
key supporting one end of said elongated element, said guide
supporting the other end of said elongated element.
19. In an end of car device as in claim 13, wherein a pair of said
spring assemblies are located on opposite sides of the hydraulic
unit, said brackets also being located at the sides of the
hydraulic unit, and further comprising a draft key extending
transversely of said unit and being connected at its center to said
other member, one of said spring assemblies being connected at each
end of said draft key.
20. In an end of car device as in claim 13, further comprising a
pair of followers disposed between said abutments and said spring
and adjacent said brackets, said abutments being movable past said
brackets in both directions of travel, each of said followers being
movable from its adjacent bracket in only one direction of travel
and abutting its adjacent bracket in the opposite direction of
travel.
21. In an end of car device as in claim 20, wherein said brackets
have openings therein, each of said followers being larger than
said openings, said abutments being smaller than said openings.
22. In an end of railway car hydraulic cushioning device including
a return spring assembly and a hydraulic unit having a piston and
cylinder members, said piston member being relatively slidable in
said cylinder member and dividing said cylinder member into buff
and draft ends, said piston member having a relative neutral
position in said cylinder member, one of said members being mounted
on said railway car and the other of said members being adapted to
have a coupler of said car attached thereto, said return spring
assembly and said other member being movable in both buff and draft
directions of travel from said neutral position, said travel of
said other member and said return spring assembly in said draft
direction being at least as great as said travel in the buff
direction, and a housing enclosing said cylinder member and
providing passage means for interconnecting said buff and draft
ends of said cylinder member, orifice means in said cylinder member
to provide communication between said passage means and said buff
and draft ends of said cylinder member, said orifice means
including draft orifice means in said draft end of said cylinder
member and buff orifice means in said buff end of said cylinder
member, whereby said unit provides cushioning of draft and buff
impact forces imposed on the coupler.
23. In a cushioning device as in claim 22, wherein said travel in
said draft direction is one and one-half times said travel in the
buff direction.
24. In a cushioning device as in claim 22, further comprising
neutral orifice means located in said cylinder member adjacent said
neutral position of said piston member, said piston member covering
said neutral orifice means when in its neutral position.
25. In a cushioning device as in claim 24, wherein the total area
of said neutral orifice means is at least as great as one-third the
total area of said buff orifice means.
26. In a cushioning device as in claim 25, wherein the total area
of said draft orifice means is at least as great as the total area
of said buff orifice means.
27. In a cushioning device as in claim 22, wherein said return
spring assembly comprises a coil spring, a pair of abutment means
for engaging the ends of said spring and secured to said other
member, a pair of bracket means for engaging the ends of said
spring and secured to said one member, when said other member moves
in one direction said spring is compressed between said abutment
means at one end and said bracket means at the opposite end, when
said other member moves in the opposite direction said spring is
compressed between said abutment means at the opposite end and said
bracket means at one end.
28. In an end of railway car hydraulic cushioning device including
a hydraulic unit having piston and cylinder members, said piston
member being relatively slidable in said cylinder member, one of
said members being mounted on said car, the other of said members
having a desired neutral position with respect to said one member,
the improvement comprising a return spring assembly for returning
said other member to any desired neutral position, said return
spring assembly including an elongated member secured to and
movable with said other member, a pair of abutments, a pair of
brackets, a spring slidably mounted on said elongated member, and a
pair of slidable followers mounted on said elongated member at
opposite ends of said spring; with said other member in any desired
neutral position and said spring compressed to a desired preload,
said pair of abutments are spaced apart to engage the followers at
the opposite ends of said spring and are secured to said elongated
element; and said brackets are spaced apart outside the followers
at said opposite ends of said spring and are secured to said car so
that when the other member moves in one direction from said neutral
position one abutment at one end of said elongated member
compresses one follower at that one end of the spring against the
spring, and the opposite end of the spring compresses the other
follower at the opposite end against the other bracket at the
opposite end; and when the other member moves in the opposite
direction from said neutral position the other abutment at the
opposite end of said elongated member compresses the other follower
at the opposite end of the spring against the spring, and the one
end of the spring compresses said one follower at the one end
against said one bracket at the one end, whereby said return spring
assembly is arranged to provide any desired neutral position for
said other member of said hydraulic unit.
Description
This invention relates to a railway car coupler cushioning device
and more particularly to an end of car hydraulic cushioning
device.
Men riding in a business car or a caboose at the rear of a train
have suffered through the experience of a long freight train
getting under way. Usually, the engine, which may be a mile or more
away, has been underway for a considerable period of time before
the rear car is "jerked" into motion. Also, as the train runs along
the track, there are wave-like motions, due to changes of track
conditions and train operation, which travel up and down the train.
These wave-like motions are ultimately transmitted to the rear car
of the train and result in movements, sometimes violent, which
could cause injury to a man riding in the rear car who is caught
off guard. The rear car is also subject to some of the draft and
buff impacts caused by train acceleration, braking and coupling,
but the design criteria for these impacts are somewhat different
for the rear car of the train than for a freight car which could be
situated anywhere along the train.
The end of car impact device of the present invention has improved
the quality of ride in the rear car of the train by providing
increased draft impact cushioning to control the jerk and wave-like
motions while maintaining adequate buff impact cushioning for
braking and coupling impacts. To accomplish this result, the device
of the present invention has a travel in the draft direction at
least equal to its travel in the buff direction. The device
comprises a hydraulic unit with piston and cylinder members, a
yoke, and a return spring assembly. One of said members is mounted
on the car and the other of said members is secured to the yoke
which is slidable in the car and is adapted to have a coupler
secured thereto. The piston member is movable relative to the
cylinder member and separates it into buff and draft ends. The
other of said members is forced toward a neutral position relative
to and near the center of the one member by the return spring
assembly. Both the other of said members and the return spring
assembly are capable of travel in either direction from the neutral
position. A housing encloses the cylinder and provides passage
means for fluid flow between the ends of the cylinder.
To achieve the desired draft and buff cushioning, not only is the
draft travel of the device equal to or greater than its buff travel
but a special orifice arrangement is provided. Orifices are
provided in the cylinder member to connect that member with the
passage means, draft and buff orifices being provided in the
respective ends of the cylinder. Additional neutral orifices for
returning fluid flow are provided in the cylinder and are located
adjacent the piston member, when in its neutral position with
respect to the cylinder member. The neutral orifices provide return
passages for fluid flowing from the passage means into the one end
of the cylinder member as the piston member moves from the relative
neutral position toward the opposite end of the cylinder member.
The draft orifices are at least equal in total area to the buff
orifices, and the total area of the neutral orifices is at least as
great as one-third the total area of the buff orifices.
The hydraulic unit of the device is held in its neutral position by
the return spring assembly which is displaceable in either
direction from a neutral position and returns the other of said
members of the device back to its neutral position. The return
spring assembly comprises a spring and a pair of spaced abutment
means for engaging the spring means, the abutment means being
secured to a tube connected to the other of said members. The
spring is slidably mounted and guided on the tube and is located
between the abutment means. Bracket means for reacting with the
spring are located at either end thereof and are secured to the
railway car. The spring may be compressed in either direction by
one of the abutment means against one of the bracket means as the
other of said members of said device moves from its neutral
position, and, upon its return, the spring forces the other of said
members back to its neutral position.
Accordingly, it is a primary object of the present invention to
provide a cushioning device that is especially suited for the rear
car of a train.
A further object of the invention is to provide a cushioning device
with a draft travel at leat equal to its buff travel.
Still another object is to provide a return spring assembly which
is movable in either direction from a neutral position and returns
the device to a neutral position.
Other objects and advantages of the present invention will become
apparent from the following detailed description taken in
conjunction with the accompanying figures of the drawings
wherein:
FIG. 1 is an elevational view of an end of car cushioning device
embodying the present invention, portions of the railway car having
been broken away and shown in cross section;
FIG. 2 is an enlarged cross-sectional view of the device shown in
FIG. 1;
FIG. 3 is a sectional view taken on the line 3--3 of FIG. 1, with
portions of the device being shown in full lines;
FIG. 4 is a development view of a cylinder of the device of FIG.
1;
FIG. 5 is a development view of a cylinder of a second form of
device embodying the invention;
FIG. 6 is a schematic drawing showing a hydraulic unit and a part
of a return spring assembly of the device of FIG. 1 in a neutral
position;
FIG. 7 is a view similar to that of FIG. 6 but showing the return
spring assembly displaced by a draft impact;
FIG. 8 is a view similar to FIG. 7 but showing the return spring
assembly displaced by a buff impact; and
FIG. 9 is a cross-sectional view taken along the line 9--9 of FIG.
3.
An end of car cushioning device embodying the present invention
installed in a carrier assembly 10, which forms part of the center
sill 11 of a railway car, is shown in FIG. 1. The carrier assembly
10 is positioned beneath and secured to the center sill 11. The
cushioning device comprises a hydraulic unit 12, a yoke 13 slidably
mounted in the carrier 10, and a return spring assembly 14.
The hydraulic unit 12 is generally similar to the units shown in my
co-pending U.S. patent applications, Ser. No. 52,265, filed July 6,
1970, which issued on Aug. 8, 1972 as U.S. Pat. No. 3,682,324 and
Ser. No. 195,236, filed Nov. 3, 1971. As is shown in FIG. 2, the
hydraulic unit 12 comprises a cylinder member 16 and a piston
member 18, the piston member 18 being relatively slidable in the
cylinder member 16. The cylinder member 16 is closed at its ends by
cylinder heads 22 and 24, and a housing 20 cooperates with
reservoir heads 26 and 28 to enclose the cylinder member 16 and the
cylinder heads 22 and 24. The cylinder head 22 and reservoir head
26 form a head assembly at the buff end of the unit and the
cylinder head 24 and the reservoir head 28 form a head assembly at
the draft end of the unit.
While the piston member may be held fixed in the car, and the
cylinder member adapted to be attached to the yoke carrying the
coupler, in this instance, the cylinder member 16 is held fixed to
the carrier 10 of the car sill 11, and the piston member 18 is
secured to the yoke 13. The cylinder member 16 is held in fixed
position in the carrier 10 by front and rear stops 29 which are
secured to the carrier 10 and abut the reservoir heads 26 and
28.
The piston member 18 has an enlarged portion 30 to separate the
ends of the cylinder and has a piston ring 31 for forming a seal
with the interior wall of the cylinder member 16. The piston member
18 further includes a piston rod 32 which, as shown in FIG. 1,
extends out both ends of the unit through openings in the reservoir
heads 26 and 28. Seals 34 are located in the reservoir heads 26 and
28 to seal the openings for the piston rod 32 in the reservoir
heads 26 and 28.
The front end of the piston rod 32 is adapted to be secured to the
yoke 13. At the front, the piston rod 32 is provided with a rod
end, enlarged abutment 44, which fits in a corresponding opening 45
formed in the yoke 13. The abutment 44 is downwardly slidable in
the opening 45 so that the unit 12 may be disengaged from the yoke
13. The rear or buff end of the piston rod 32, in this instance, is
connected to the return spring assembly 14, hereinafter
described.
The yoke 13 is slidable in the carrier 10 and supports the rear end
of the coupler 27 which is pivotably mounted on a coupler pin 40
received in openings 42 provided in the yoke 13.
As is shown in FIG. 2, the cylinder member 16 and the housing 20
define a reservoir space or passage means 46 for communicating
hydraulic fluid flowing between the draft and buff ends of the
cylinder 16. As the piston member 18 moves toward one of the draft
or buff ends of the cylinder member 16, hydraulic fluid in the one
end of the cylinder member 16 is forced out of orifices in that
end, hereinafter described, into the passage means 46, through
orifices on the other end, hereinafter described, and into the
other end of the cylinder. Should the pressure in the end of the
cylinder member 16 toward which the piston member 18 is moving
become too great, a pressure relief valve 52 or 53 opens and
permits additional fluid flow from the cylinder into the passage
means 46. In addition, fluid from the passage means 46 may return
to the other end of the cylinder by check valves 54 or 55 located
at each end of the cylinder, in this instance four check valves 54
or 55 are provided in each end.
To provide the cushioning desired for the rear car of a train,
particularly a business car which may carry railway executives or a
caboose which may carry train operating personnel, the devices have
been provided with a unique relative piston travel arrangement, the
travel in the draft direction being at least as great as the travel
in the buff direction. For the business car application shown in
FIG. 2, the piston member has a neutral position in the cylinder
and can travel 6 inches in a draft direction and 4 inches in a buff
direction from the neutral position.
The device of the present invention also has a unique orifice
arrangement. The orifices comprise three separate groups. The first
group, called draft orifice means, is located in the draft end of
the cylinder, and for the business car application comprises six
0.358 inch diameter openings, generally indicated in FIG. 4 as
71-76. The draft orifice means 71-76 permits flow of fluid from the
draft end of the cylinder member 16 to the passage means 46 as the
enlarged portion 30 of the piston member 18 moves toward the draft
end, and the draft orifice means 71-76 also permits flow of fluid
from the passage means 46 into the draft end of the cylinder member
18 as the enlarged portion 30 moves toward the buff end. The second
group, called buff orifice means, for the business car comprises
six 0.302 inch diameter openings, generally indicated in FIG. 4 as
81-86. The buff orifice means functions in a manner generally
opposite that of the draft orifice means. In the business car
application, the total area of the draft orifice means is larger
than the total area of the buff orifice means.
The third group, called neutral orifice means, is located generally
adjacent the neutral position, indicated by the dashed line 90, of
the enlarged portion 30 in the cylinder member 16. The neutral
orifice means may vary in size or shape, and may be provided by a
single opening. For the business car the neutral orifice means
comprises two 0.302 inch diameter openings having their centers
located in one plane which is perpendicular to the axis of the
cylinder. Thus, the total area of the neutral orifice means is at
least as great as one-third of the total area of the buff orifice
means.
The neutral orifice means assists the check valves 54 or 55 in the
ends of the cylinder 16 and permits flow of fluid from passage
means 46 into the cylinder 16 as the enlarged portion 30 of the
piston member 18 moves from its neutral position toward one or the
other ends of the cylinder. The use of the neutral orifices 91 and
92 permits the number of check valves provided in the buff and
draft ends of the cylinder to be reduced, in this instance, only
four such valves having been provided at each end. Preferably, the
longitudinal dimensions of the neutral orifices 91 and 92, in this
instance their diameters, are less than the width of the piston
ring 31 on the enlarged portion 30, so that the piston ring 31 when
in a neutral position, covers or closes off the neutral orifices
and no flow through these orifices can occur.
FIG. 5 shows a cylinder 100 for use in a device (not shown),
particularly adapted for use in a caboose. The hydraulic unit for
the caboose device is identical to that for the business car except
that the cylinder, housing and piston rod are somewhat longer, and
the orifice arrangement and the travel of the piston are somewhat
different. In the second embodiment, the neutral position of the
piston is located at the center of the cylinder, and the travel of
the piston in the buff direction and in the draft direction is
equal, the travel in each direction being 71/2 inches. As is shown
in FIG. 5, the draft orifice means for the caboose comprises
orifices 101-109, and the buff orifice means comprises orifices
111-119. At the neutral position, indicated by the dashed line 120,
are located four neutral orifices 121-124. The draft orifices
101-109 and buff orifices 111-119 are formed by 35/64 inch diameter
holes in the cylinder 100, while the neutral orifices 121-124 are
formed by 1 inch diameter holes.
As is shown in FIG. 3, the return spring assembly 14 for the first
embodiment of the device is arranged at the rear and sides of the
hydraulic unit 12. The return spring assembly 14 comprises a pair
of connected sub-assemblies 125. Each sub-assembly 125 has an
elongated member or tube 130. The rear of each tube 130 is
connected to an outer end of a draft key 132 which, in turn, is
connected at its center to the rear of the piston rod 32. As is
shown in FIG. 9, the draft key 132 extends across the rear of the
unit 12. The center of the draft key 132 has openings 133 to
receive bolts 134 which also extend through openings 135 in a pair
of flats 129 welded to the rear of the piston rod 32. At its outer
ends, the draft key 132 has end openings 136 which receive pins or
bolts 137. The bolts 137, in turn, pass through openings 138 in
box-like weldments 139 secured to the rear of the tubes 130. Thus,
the tubes 130 will move with the piston rod 32.
The rear end of each tube 130 is supported by the draft key 132, as
was heretofore described. The front end of each tube 130 is
supported by tubular guide bracket 131 which is secured to the
carrier 10, the tube passing through and being slidable in an
opening in the guide bracket.
On each tube 130 is located a pair of washers 146 and 147 for
engaging a spring 150, hereinafter described. The washers 146 and
147, in this instance, serve as abutment means and are secured, as
by welding, in a spaced relation to the tube 130. The spring 150,
preferably, is a single-coil spring which is slidable on the tube
130 and extends between the washers 146 and 147. The spring 150 is
of such length so as to be in a compressed state when located
between the washers 146 and 147 and has a preload of approximately
3000 pounds. Each tube 130 is movable through a pair of brackets
153 and 154 for engaging the ends of the spring 150. In this
instance, the brackets 153 and 154 have a flat portion 156 with an
opening 158 (FIG. 9) therein to receive the tube 130 and a brace
portion 160 secured to the carrier 10 of the sill 11. The openings
158 are preferably U-shaped and open to the outside to permit
removal of the sub-assemblies 125. The brackets 153 and 154 are
spaced apart a distance generally equal to that of the washers 146
and 147.
Located between each end of the spring 150 and both the adjacent
washer 146 or 147 and bracket 153 or 154 is an enlarged follower
164 or 165. The enlarged follower 164 or 165 is formed from a
washer having a center opening 167 for the tube 130 and is larger
than the opening 158 in the bracket 153 or 154 to engage the flat
portion 156 of the bracket 153 or 154. Thus, the follower 164 or
165 can move in the direction only toward the distant bracket 153
or 154. The followers 164 and 165 have cut-off edges to provide
clearance between the followers and various parts.
FIGS. 6, 7 and 8 are schematic drawings of a unit with a portion of
its associated spring assembly showing relative positions of parts
during three operative conditions. FIG. 6 is a schematic drawing of
one of the return spring subassemblies 125 and the hydraulic unit
12 in the neutral position. As can be seen, the spring 150 presses
both of the enlarged followers 164 and 165 against their adjacent
brackets 153 and 154, forcing the washers 146 and 147 on the tube
130 into the same plane as the brackets to hold the tube and piston
rod 32 in their neutral position. In this position the enlarged
portion 30 of the piston covers the neutral orifices 91 and 92.
In FIG. 7 a draft impact is shown acting on the unit 12 as is
represented by the arrow 170. Under such condition, the piston rod
32 moves toward the front (right) and causes the tube 130 to move
with it. As this happens, hydraulic fluid in the draft end of the
cylinder flows out draft orifices 71-76 through the reservoir space
46 and into the buff end of the cylinder through the buff orifices
81-86, check valves 54 and neutral orifices 91-92 to cushion the
impact.
During draft impact the return spring assembly 14 operates as
follows: the rear washer 146 passes through the opening 158 in the
rear bracket 154 and engages the enlarged follower 164 at the rear
end of the spring 150, thus further compressing the spring against
the front bracket 153. The front end of the spring 150 is held by
the front bracket 154 since the front enlarged follower 165 cannot
pass through the opening 158 in the front bracket. The front washer
147 on the tube 130, however, is free to move through the opening
158 in the front bracket 154. The compressed spring 150 will then
force the piston member 16 and tube 130 to return to their neutral
position.
After the draft impact is cushioned the unit and spring assembly
return to their neutral position. Hydraulic fluid flows from the
buff end of the cylinder through all orifices to the left of the
enlarged portion 30 of the piston, into the reservoir space 46 and
into the draft end of the cylinder through all orifices to the
right of the enlarged portion 30 of the piston and check valves 55.
The enlarged portion 30 of the piston stops at the neutral position
and again covers the neutral orifices 91-92.
In FIG. 8, a buff impact is shown, as indicated by the arrow 171,
acting on the unit 12 and a portion of the return spring assembly
14. Under a buff impact, the piston rod 32 moves toward the rear or
buff end and causes the tube 130 to move with it. The hydraulic
fluid in the buff end of the cylinder flows through the buff
orifices 81-86 and through the reservoir space 46 into the other
end of the cylinder through the draft orifices 71-76, check valves
55 and the neutral orifices 91-92 to cushion the impact.
The operation of the return spring assemblies 14 for a buff impact
is generally just the reverse of that described for a draft impact.
The washer 147 passes through the bracket 154 and engages the
enlarged follower 165 to compress the spring 150 against the rear
bracket 153. The follower 164 engages the bracket 153, while the
rear washer 146 moves through the opening 158 in the rear bracket
153. The compressed spring 150 will then force the return spring
assembly 125 and unit 12 to again assume their neutral position as
shown in FIG. 6.
On the return to the neutral position, fluid flows from the draft
end of the cylinder through all orifices to the right of the
enlarged portion 30 of the piston, into the reservoir space 46 and
into the buff end of the cylinder through all orifices to the left
of the enlarged portion 30 of the piston and check valves 54. The
enlarged portion 30 of the piston stops at the neutral position and
again covers the neutral orifices 91-92.
The return spring assembly, using the same basic parts, the tube
130, washers 146 and 147, spring 150, and brackets 153 and 154 has
the advantages of being assembled so that it can be used with
hydraulic units having different neutral positions. The return
spring assembly can be assembled to have a greater travel in either
the buff or draft direction or equal travel in both directions. To
assemble the return spring for a desired neutral position, the
piston 18 is placed in the relative neutral position, wherever
desired, with respect to the cylinder 16, and the spring 150 in a
precompressed state is located on the tube 130. The washers 146 and
147 are secured to the tube 130 adjacent the ends of the spring
150, and the brackets 153 and 154 are aligned with their adjacent
washers and are secured to the car sill 11. Thus installed, the
spring 150 will return the unit 12 to the selected neutral
position.
The spring 150 can also be located at various positions along the
tube 130 to facilitate installation. The spring 150 in a
precompressed state, is installed on the rod in the position
desired. The washers 146 and 147 are then secured to the tube 130,
and the brackets 153 and 154 are secured to the car sill 11.
The initial preload of the spring 150 can also be easily varied.
The preload of the spring 150 can be changed simply by moving
installed positions of the washers 146 and 147 and brackets 153 and
154, thereby varying the precompressed length of the spring,
relatively toward each other to increase the preload or relatively
away from each other to decrease the spring load.
As will be seen from the foregoing description, the present
invention provides a novel and improved end of car cushioning
device having a hydraulic unit and return spring assembly for a
railway car, particularly suitable for a car of the type normally
located at the rear of a train and carrying passengers or railway
personnel. The device has a travel in the draft direction at least
equal to the travel in the buff direction so as to be able to
cushion forces which act on such type car. Also, the device has a
piston slidable in a cylinder and novel orifice means including
buff and draft orifices in each end of the cylinder and neutral
orifices located adjacent the neutral position of the piston in the
cylinder. Furthermore, the orifices have been proportioned to
provide the desired cushioning for such type car. Still further,
the device has a novel spring arrangement for returning the piston
to its neutral position where it closes off the neutral
orifices.
* * * * *