U.S. patent number 3,799,536 [Application Number 05/246,391] was granted by the patent office on 1974-03-26 for paper folder.
Invention is credited to Clyde G. Gregoire.
United States Patent |
3,799,536 |
Gregoire |
March 26, 1974 |
PAPER FOLDER
Abstract
A paper folder as used in the printing industry, usually done
after printing has been applied to both sides of the paper. The
folding is accomplished by bringing a strip of paper from an
outwardly spaced position into a plane carrying paper folding
mechanisms. The paper is folded over a straight side edge of a thin
flat sheet. The side edge is disposed at a position offset from the
side edge of the paper to be folded. A small diameter freely
journalled roller is arranged to press a folded over portion of the
paper against the flat sheet while the remaining or unfolded
portion of the paper runs on the other side of the flat sheet. A
pair of cooperative driven rolls pulls the paper through the
folding operation. In addition to folding the paper the invention
provides for the optional cutting of the folded over portion from
the unfolded portion.
Inventors: |
Gregoire; Clyde G.
(Bensenville, IL) |
Family
ID: |
22930463 |
Appl.
No.: |
05/246,391 |
Filed: |
April 21, 1972 |
Current U.S.
Class: |
493/359; 493/369;
493/442; 493/342; 493/436 |
Current CPC
Class: |
B65H
45/28 (20130101); B65H 45/22 (20130101) |
Current International
Class: |
B65H
45/28 (20060101); B65H 45/12 (20060101); B65H
45/22 (20060101); B65h 045/00 () |
Field of
Search: |
;223/33-36
;270/66,86,93,94,21 ;93/8,11,12,35,84 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Michell; Robert W.
Assistant Examiner: Heinz; A. J.
Attorney, Agent or Firm: Snow; Kenneth T.
Claims
What is claimed is:
1. The combination of a paper folder and slitter for the printing
industry comprising a substantially horizontal flat plate having a
forward end and an opposite rearward end, means at said forward end
of said plate supplying a strip of paper along a fixed path to the
underside of said plate, cooperative feed rolls at the rearward end
of said plate arranged and constructed to pull said strip of paper
past said plate, means folding said strip of paper around a side
folding edge extending between said forward and rearward ends of
said plate, said strip of paper having one side edge thereof
extending outwardly past the side folding edge of said plate, said
means folding said strip of paper including a small diameter paper
pressing roller, said side folding edge of the plate in combination
with the small diameter paper pressing roller causing said
outwardly extending side edge of the paper to be folded over the
folding edge and pressed down on the top side of said plate and
defining overlapped layers of paper, means transversely adjusting
said plate relative to said fixed path to cause a greater or lesser
degree of paper extension for fold over of the paper strip along
the folding edge of the plate, a stationary elongated slitting
knife, means mounting said stationary slitting knife transversely
of said path on said plate and projecting outwardly beyond the
folding edge of the plate at a location on said plate following
said means folding the strip of paper, said slitting knife entering
between the overlapped layers of paper and acting to slit said
paper along the fold line as cooperative feed rolls pull the paper
strip past said plate whereby the paper discharged from the
cooperative feed rolls is in separate sheets one on top of the
other.
2. A device as set forth in claim 1 in which said means mounting
said stationary slitting knife includes an adjustable means to
permit various degrees of projecting of said slitting knife beyond
the folding edge of the plate.
Description
BACKGROUND OF THE INVENTION
The folding of paper in the printing field has been done for many
years but the mechanisms to accomplish such folding have been very
complex and have required much room in which to operate. Prior
folding has necessitated long runs of paper with multiple elements
gradually turning the paper over upon itself. Also, when it was
previously desired to place one sheet in a superposed position over
another sheet it required long, wide paper turning bays whereas
with the present device one paper sheet may be cut from a wide
sheet and placed over the remainder of the sheet in a superposed
position within the space of several feet rather than large
bays.
The field of the present invention is in the folding and cutting of
printed paper. In recent months the Sunday newspapers of the major
metropolitan areas have been provided with special supplements made
separately from the printing of the newspaper. These supplements or
inserts usually solicit enrollment in medical insurance programs.
The inserts are booklets with mailer reply cards folded therein or
with actual envelopes formed integrally and folded within the
booklet. It is with this type of work that the paper folder of this
invention is primarily used.
SUMMARY OF THE INVENTION
A principal object of this invention is to provide a novel folder
for paper in a long strip form.
An important object of this invention is to provide a plow for
regularly turning over one side lateral strip of a long strip of
paper so that the turned over portion lies directly above a lower
unturned portion.
Another important object of this invention is the provision of a
device as defined in the preceding object and further having a
universally positionable roller for assisting in the paper fold
over commenced by the plow.
Another and further important object of this invention is to
provide a novel paper folder wherein a paper strip is inclined
downwardly immediately prior to entering a plow to turn over one
side edge of the paper strip and at the same time an angularly
inclined presser roller aids in the paper turnover.
Another and still further important object of this invention is to
provide a device as defined in the preceding object and wherein the
folded paper strip is pulled through the plow and cooperative
presser roller from a point beyond the plow.
Still another important object of this invention is to provide a
novel paper turning plow in the form of a generally rectangular
thin flat plate with an upwardly rolled leading edge and including
a rearwardly curved corner constituting the plow.
Another and further important object of this invention is the
provision of a novel paper folder having a laterally adjustable
plow so that paper of any width may be folded as desired.
Still another important object of this invention is to provide a
cutter in association with a plow type paper folder so separate
paper strips may be positioned in superposed position relative to
each other.
Other and further important objects and advantages will become
apparent from the following description and accompanying drawings.
IN THE DRAWINGS
FIG. 1 is a perspective view of the paper folder of this
invention.
FIG. 2 is a top plan view of the paper folder of FIG. 1.
FIG. 3 is a side elevational view of the paper folder of FIGS. 1
and 2.
FIG. 4 is a detail perspective view of a modified form of the paper
folder in which the paper is cut along the line of the intended
fold.
FIG. 5 is a detail perspective view of another modified form of the
paper folder showing a severing of the folded over paper from the
paper stock immediately after the fold is made.
FIG. 6 is a detail perspective view of still another modified form
of severing the folded over portion of paper from the original
stock.
FIG. 7 is a detail perspective view of another and still further
modified form of severing the folded over portion of paper from the
backing stock.
AS SHOWN IN THE DRAWINGS
The reference numeral 10 indicates generally a supporting framework
for the paper folder of this invention. The frame support 10
includes transversely spaced apart longitudinally extending
parallel side members 11 and 12. Each of the four corners of the
generally rectangularly shaped device defined by the side frame
members 11 and 12 is provided with a depending leg for surface
support in the event the folder is intended to be carried on a
surface. However, it should be understood that the device may be
suspended from some upper support if that is more convenient. Legs
13 and 14 are shown attached to and depending respectively from the
ends of the side member 11. Similarly legs 15 and 16 are shown
attached to and depending respectively from the ends of the side
member 12. Surface engaging feet 17 and 18 are provided on the
lower ends of the legs 13 and 14 respectively. The feet project
inwardly toward each other. Similarly, surface engaging feet 19 and
20 are provided on the lower ends of the legs 15 and 16
respectively and again the feet project inwardly toward each
other.
The supporting structure 10 further includes longitudinally spaced
apart transversely disposed spacer rods 21, 22, and 23 which are
positioned between the side frame members 11 and 12 and thus
determine and hold the side frame members in fixed relationship.
Nuts 24 and 25 threadedly engage the threaded extensions of the rod
21 on the outside of the frame members 11 and 12. This causes a
drawing of the sides 11 and 12 snuggly up against shoulders
provided on the rod at the inner ends of the threaded extensions.
Similarly nuts 26 and 27 corresponding to the nuts 24 and 25 are
provided for cooperation with the rod 22. Still further nuts 28 and
29 are provided for the rod 23 and thus when all of the nuts are
drawn up tightly the supporting structure for the paper folder of
this invention is very rigid and is capable of holding the folder
mechanisms in fixed positions for the uniform and accurate folding
of paper.
A first paper guiding roller 30 has reduced diameter ends 31 and 32
which are journally mounted in the spaced apart side frame members
11 and 12 at the ends thereof adjacent the legs 13 and 15. A second
paper guiding roller 33 has reduced diameter ends 34 and 35 for
journal mounting of the roller in the upper ends of parallel
upright supporting arms 36 and 37. Vertically spaced apart bolt and
nut assemblies 38 and 39 pass through upper and lower edge portions
of the side frame member 11 and through an elongated slot 40
disposed generally vertically in the upright arm 36. The upright
arm 36 may thus be adjusted for locking in any desired vertical
elevation. Similarly bolt and nut assemblies 41 corresponding to
the assemblies 38 and 39 pass through upper and lower edge portions
of the side frame member 12 and through an elongated slot 42 in the
upright arm 37 for locking that upright in a desired vertical
position at any selected height. Of course it is desirable to have
the upright arms 36 and 37 adjusted to an equal height to thereupn
establish the roller 33 in a horizontally level position.
As best shown in FIGS. 1 and 2 the paper folder of this invention
includes a generally vertically disposed block 45 which has a
transverse passageway to receive and slide on and along the spacer
rod 22. Spaced apart set screws 46 and 47 are provided in the top
of the block 45 for engagement with the rod 22. The construction of
the block and the set screws permits the block to be adjustably
positioned on the rod as desired. A similar vertically disposed
block 48 has a transverse passageway to receive and slide on the
supporting sutructure's spacer rod 23. The block 48 is located at a
position spaced longitudinally from the block 45. Spaced apart set
screws 49 and 50 are provided in the top of the block 48 and are
used to adjustably position the block 48 on the rod 23. The two
blocks 45 and 48 are jointly used to support a heavy plate 51. The
plate 51 is disposed in a generally horizontal plane and is
fastened to the undersides of the two blocks. A relatively thin
generally flat plate or sheet 52 is provided on and fastened to the
underside of the heavy plate 51. The plate 52 is generally
rectangular in shape. A transverse edge 53 thereof facing the
roller 33 is rolled or curved upwardly so that a strip of paper
delivered from the roller 33 is smoothly guided to the underside of
the thin plate 52. The corner 54 of the rolled edge 53 which is
adjacent the side frame member 12 is curved around to the side 55
of the plate and constitutes a plow over which the paper is folded.
The edge 55 extends longitudinally from the rolled edge 53 to the
other end of the plate. This side edge 55 is generally parallel to
the frame members 11 and 12.
Arms 56 and 57 are fixed to and depend from the side frame members
11 and 12 respectively. A roller 58 is carried on and between the
arms 56 and 57. The roller is equipped with reduced diameter ends
59 and 60 which are journally mounted in the lower ends of the arms
56 and 57. A transverse edge 61 of the plate 52 is disposed
opposite to and generally parallel with the rolled edge 53. The
plate edge 61 is located immediately above the surface of the
roller 58. The roller 58 thus gives stability to the plate 52 along
the edge 61 and constitutes an upper surface guide for that part of
the paper passing beneath the plate 52. The leading rolled edge 53
of the plow plate 52 is longitudinally spaced from the roller 33
causing paper from the roller 33 to enter the plow at a substantial
inclination. The edge 53 and its corner 54 are adapted to
conveniently receive the paper to be folded without tending to tear
the paper. The plate 52 further includes another longitudinal side
edge 62 which is generally parallel to the side edge 55 and is
located adjacent the side frame member 11. The plate 52 may be
adjusted laterally as desired between the side frame members 11 and
12 by loosening the set screws 46, 47, 49 and 50 and sliding the
blocks 45 and 48 on the transverse rods 22 and 23. The fore and aft
position of the plow plate 52 is generally fixed relative to the
paper supply roll 33 but the fact the plow plate may be moved
transversely means that the paper folder may be utilized to fold
any desired width of paper.
A first adjustable clamp 63 is mounted on the spacer rod 22 and may
be adjusted therealong as necessary to provide for the proper
folding effect of the paper as will later be described. The clamp
63 carries a post 64 which in turn carries on its other end a
second adjustable clamp 65. An arm 66 is adjustably carried on the
second clamp 65. A third adjustable clamp 67 is carried on the arm
66. A post 68 is adjustably carried on the third clamp 67. A paper
guiding roller 69 is freely journalled on the lower end of the post
68. The several adjustable clamps thus permit complete freedom in
the positioning of the roller 69. The permitted movement of each
clamp and the permitted movement of the posts or arms within each
clamp provides for the universal adjustement of the roller 69. As
shown in the drawings the roller 69 cooperates with the plow corner
54 to press the folded over portion of the paper down on the top
side of the plate 52 and around the side edge 55 of the plate. The
unfolded portion of the paper stock is guided by the rolled edge 53
to the underside of the plate 52.
Arms 70 and 71 are attached to and depend from the side frame
members 11 and 12 respectively. The arms are disposed at a position
closely spaced longitudinally from the depending arms 56 and 57.
Cooperative paper feeding rollers 72 and 73 are journally carried
in the arms 70 and 71 with the mating surfaces thereof disposed in
general planar alignment with the plate 52. The lower roller 72 is
provided with reduced diameter ends 74 and 75 for the journal
mounting of that roller in the depending arms 70 and 71 of the side
frame members 11 and 12. It is preferable that this lower roll 72
be driven by means (not shown) to cause a pulling of the paper to
be folded through the folder. However, if a subsequent operation
such as a gluer or a cutter is employed with means for pulling the
paper then no drive need be applied to the roller 72. The upper
roller 73 is provided with similar reduced diameter ends 76 and 77
which pass loosely through vertically elongated slots 78 and 79 in
the arms 70 and 71 respectively. Springs 80 and 81 are disposed
vertically in the slots 78 and 79 respectively above the end
extensions 76 and 77 of the roller 73 to thus provide a spring bias
of the upper roller 73 into engagement with the lower roller 72.
Spring tensioning hand screws 82 and 83 respectively in the tops of
the spaced apart side frame members 11 and 12 permit adjustment of
the spring tension to determine the force of the contact of the
upper roller with the lower roller.
As best shown in FIGS. 1 and 3 a paper supply 84 is shown passing
over the paper guiding roller 33. The paper may be coming from a
printing machine or other souce or in the event the operation is
only a folding the supply may be a roll of paper mounted on either
the roller 30 or the roller 33. When the paper is delivered from
some other machine it is preferable that the roller 33 around which
the paper is passed be higher than the source. If this were not
true then the paper run would have to be passed around the roller
30 in the manner of an idler before being sent up to the roller 33.
This provides that the path of the paper from the roller 33 to the
leading rolled edge 53 of the plate 52 be a relatively constant
angle of inclination. It has been found that the approximate angle
as shown produces the most effective folding over of the side edge
of the paper around the plow corner 54. Of course the angle of
inclination of the path of the paper may be adjusted by raising or
lowering the spaced apart supporting arms 36 and 37 relative to the
side frame members 11 and 12. This angle may be changed for
different folding jobs. The main body 85 of the paper 84 is fed
around and under the rolled leading edge 53 to the underside of the
plate 52. A lateral side edge portion 86 of the paper is folded
over and around the plow corner 54 and is thus laid flat on the top
side of the plate 52. The roller 69, properly adjusted, is used to
guide the side of the paper over the plow corner 54 and down onto
the top of the plate 52. The paper fold line is shown at 87 and
defines the dividing line between the lower main body portion 85 of
the paper and the upper folded over portion 86. An arrow 88
indicates the direction of pull on the paper stock 84 as it moves
through the plow folder of this invention. As previously stated the
pull may be provided by the spring biased feed rollers 72 and 73 or
some other means as desirable.
OPERATION
The paper folder of this invention is as a rule used in conjunction
with printing machines, gluers and cutters to produce printed and
folded booklets. The folded portions may be made as envelopes
embodied directly within the booklet. It has been the recent
practice of many companies, such as insurance companies, to prepare
advertisements as independent supplements to weekend newspapers.
These supplements invariably have a reply envelope formed as an
integral part thereof. The folder of this invention must thus be
versatile and capable of folding accurate amounts of a preprinted
paper strip so the result is a unitary booklet.
A paper strip, perferably preprinted, and shown at 84 is passed
over the freely journaled roller 33. From this roller 33 the paper
stock passes downwardly at an angle where it is received by the
plow plate 52. The leading edge 53 of the plate 52 is rolled
slightly upwardly and thus guides the paper 84 to the underside of
the plate 52. That portion of the paper which goes to the underside
is designated as 85 while the lateral side portion 86 which is
folded over the top of the plate 52 is designated as 86. The paper
is folder over and around the plow corner 54 of the plate 52 as the
paper is pulled through the folder. The universally adjustable
roller 69 cooperates with the plow plate 52 to press the paper
angularly downwardly thus causing the lateral edge 86 to be bent
over the top of the plate 52 thereupon making a clean accurate fold
of the paper as that paper is pulled through the folder by the
cooperative feed rollers 72 and 73 or by some external source of
paper pulling power in the event the paper is to be subjected to
another operation of some other type such as the applying of glue
or making of perforations to selected portions of the folded paper
to form envelopes as above discussed.
MODIFICATIONS OF THE INVENTION
As best shown in FIG. 4 a circular cutter 89 is provided on the
roller 33. The position of the cutter is such that it severs the
paper 84 into separate strips 85 and 86. The cut is made on a line
90 on the width of the paper 84 which is coincident with the bend
line 87 when the paper is not to be cut and as descirbed above.
With this modification of the invention the folder is converted
into a device for placing one strip of paper in a superposed
position relative to another strip of paper.
FIG. 5 shows another modification of the invention in which the
folded paper is cut into separate strips laying one on top of the
other. In this instance the severing is made at a point immediately
following the fold over where the roller 69 cooperates with the
plow corner 54. A transversely disposed knife 91 having an
elongated slot 92 in the shank thereof is supported on the upper
surface of the plate 52. A wing nut and bolt assembly 93 is adapted
to pass upwardly through the plate 52 and through the elongated
slot 92 in the knife 91 to thereby adjustably hold the knife in any
desired extended position of an outer end 94 of the knife 91. The
line of cut is shown at 95 and is located between the bottom
portion 85 of paper 84 and the top folded over portion 86. The cut
or sever line 95 is in the same location as the fold line 87 when
the paper is not severed as in FIGS. 1 and 3.
FIG. 6 shows still another modification for the cutting of the
paper with the result there are two separate strips of paper
superimposed one over the other. In this instance the location of
the auxiliary cutter is just beyond the discharge of the
cooperative paper feeding rolls 72 and 73. A bracket 96 is bolted
or otherwise fastened at 97 to the leg 16 of the side frame member
12. The bracket 96 includes a lower horizontally disposed arm 98
which in turn carries and supports a transversely disposed knife
99. The knife is quite similar to the knife 91 of FIG. 5 and also
is provided with an elongated slot 100. A bolt and nut assembly 101
is provided to adjustably hold the knife in a removable manner to
the lower arm 98 of the bracket. Thus all three modifications of
FIGS. 4, 5 and 6 result in the separation of the paper into upper
and lower strands. It is only the location and type of cutter that
has changed.
A still further modification is shown in FIG. 7 wherein a circular
cutter 102 is provided on the roller 72 so that at the point of
discharge from the folder the fold line 87 plus a small amount of
laterally extending paper from both sides of the fold line is
severed from the paper strips 85 and 86. The part cut off is
identified as 103 and is generally U or C shape in cross section.
Again the overall result is the same as that defined for the
cutters of FIGS. 4, 5 and 6, but in this last cutter of FIG. 7
there is a difference in that there is a strip of paper waste 103
which must be discarded.
Basically the machine of this invention is a paper folder as
described and shown in FIGS. 1, 2, and 3 of the drawings. However,
with certain modifications consisting primarily of adding cutting
means as shown in FIGS. 4, 5, 6, and 7 the machine may be used to
position one strip of paper separate and apart from another strip
of paper directly on top of one another.
I am aware that numerous details of construction may be varied
throughout a wide range without departing from the principles shown
herein and I do not propose limiting the patent granted hereon
otherwise than as necessitated by the appended claims.
* * * * *