U.S. patent number 3,799,423 [Application Number 05/236,258] was granted by the patent office on 1974-03-26 for container construction.
This patent grant is currently assigned to Reynolds Metals Company. Invention is credited to Daniel S. Cvacho.
United States Patent |
3,799,423 |
Cvacho |
March 26, 1974 |
CONTAINER CONSTRUCTION
Abstract
A composite container construction is provided defined by an
inner container made of a minimum amount of fluid-impervious
material and such inner container has a cup-like bottom portion
adjoined by a cylindrical portion. An outer structural tubular
housing is provided made of a comparatively inexpensive
non-metallic material with the housing having an inside surface
bonded against the cylindrical portion and serving as the main
load-carrying structure for the construction.
Inventors: |
Cvacho; Daniel S. (Richmond,
VA) |
Assignee: |
Reynolds Metals Company
(Richmond, VA)
|
Family
ID: |
22888767 |
Appl.
No.: |
05/236,258 |
Filed: |
March 20, 1972 |
Current U.S.
Class: |
220/62.12;
220/619; 229/5.6; 220/634; 220/269 |
Current CPC
Class: |
B65D
25/36 (20130101); B65D 7/12 (20130101) |
Current International
Class: |
B65D
25/36 (20060101); B65D 25/00 (20060101); B65d
025/14 () |
Field of
Search: |
;229/14R,14B,5.6
;220/63R,67,69,72,74 ;215/12R |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Price; William I.
Assistant Examiner: Marcus; Stephen
Claims
What is claimed is:
1. A container construction comprising; an inner container made of
a fluid-impervious material; said inner container having a cup-like
bottom portion, a central cylindrical portion, and a top
cylindrical portion; and an outer structural housing made of a
comparatively inexpensive material, said housing having an inside
surface bonded against said cylindrical portions and serving as the
main load-carrying structure of said construction; said bottom and
central portions of said inner container having substantially the
same wall thickness while said top portion has a thickness which is
greater than said same wall thickness, said inner container also
having a transition portion between its central and top portions,
said inner container being defined as a single piece construction
with its bottom, central, and top portions provided as an integral
part thereof.
2. A construction as set forth in claim 1 in which said housing
comprises a tubular housing made of paper and said inner container
is made of metallic foil.
3. A construction as set forth in claim 1 in which said housing
comprises a tubular housing made of a platic material.
4. A construction as set forth in claim 1 in which, said housing
comprises a right circular cylindrical tubular housing which has
said inside surface and a fixed height, said cylindrical portions
of said inner container are bonded against said inside surface
along said fixed height, and said cylindrical top portion of said
inner container has a portion thereof extending above said fixed
height and is adapted to have a top closure for said construction
fastened in position thereagainst.
5. A construction as set forth in claim 1 in which said housing
comprises a right circular cylindrical tubular housing which has a
fixed height and said central and top portions of said inner
container adjoin said housing to the top of its fixed height.
6. A construction as set forth in claim 5 in which said housing is
made of a non-metallic material and said cylindrical top portion of
said inner container and said housing define a laminated structure
which terminates in a downwardly hooking portion, and said
construction further comprises a top closure having a flange
portion which is reversely hooked within said downwardly hooking
portion to define a fluid-tight annular bead for the top closure
for said construction.
7. A container construction comprising; an inner container made of
a fluid-impervious material, said inner container having a cup-like
bottom portion, a central cylindrical portion, and a top
cylindrical portion; an outer structural housing made of a
comparatively inexpensive material, said housing having an inside
surface bonded against said cylindrical portions and serving as the
main load-carrying structure of said construction; said housing
comprising a right circular cylindrical tubular housing which has
said inside surface and a fixed height; said cylindrical portions
of said inner container being bonded against said inside surface
along said fixed height, said cylindrical top portion of said inner
container having a portion thereof extending above said fixed
height and being adapted to have a top closure for said
construction fastened in position thereagainst, said bottom and
central portions of said inner container having substantially the
same wall thickness and said top portion having a thickness which
is greater than said same wall thickness, said inner container also
having a transition portion between its central and top portions,
said inner container being defined as a single piece construction
with its bottom, central, and top portions provided as an integral
part thereof; and said construction further comprising a top
closure fixed against said top portion in a fluid-tight manner with
said top portion providing the sole support for said closure.
8. A container construction comprising; an inner container made of
a fluid-impervious material, said inner container having a cup-like
bottom portion, a central cylindrical portion, and a top
cylindrical portion; and an outer structural housing made of a
comparatively inexpensive material, said housing having an inside
surface bonded against said cylindrical portions and serving as the
main load-carrying structure of said construction, said housing
comprising a right circular cylindrical tubular housing which has
said inside surface, a fixed height, and a tubular sleeve made of a
plastic material bonded against said inside surface along its
entire fixed height; said central cylindrical portion of said inner
container being defined by the central portion of said plastic
sleeve; said cup-like bottom portion of said inner container being
made of a metallic material and being bonded against the inside
surface of said central portion; and said top portion of said inner
container being made of a metallic material and being bonded
against said central portion to define a lamination at the top
portion of said construction which has a triple thickness, said
triple thickness lamination being adapted to have a top closure for
said construction fastened in position thereagainst.
9. A construction as set forth in claim 8 and further comprising
adhesive means bonding said cup-like bottom portion and said
cylindrical top portion against said central cylindrical portion
made of plastic material.
10. A construction as set forth in claim 1 in which said structural
housing is made of a non-metallic material and extends below the
lowermost surface of said cup-like bottom portion and defines an
annular support for said construction which has optimum
stability.
11. A composite container construction comprising; an inner
container made of a minimum amount of fluid-impervious metallic
material, said inner container having a cup-like bottom portion, a
central cylindrical portion, and a top cylindrical portion with
said top portion having a thickness which is greater than said
central portion; and an outer structural tubular housing made of a
comparatively inexpensive non-metallic material, said housing
having an inside surface bonded against said cylindrical portions
and serving as the main load-carrying structure of said
construction; said inner container also having a transition portion
between its central and top portions; said inner container being
defined as a single piece construction with its bottom, central,
and top portions provided as an integral part thereof, and said
construction further comprising a top closure fixed against said
top portion in a fluid-tight manner with said top portion providing
the sole support for said closure.
12. A construction as set forth in claim 11 in which said outer
structural housing has a portion which extends below the bottom
surface of said cup-like bottom portion and terminates in an
annular surface which provides the entire support for said
container construction.
13. A contruction as set forth in claim 12 in which said inner
container is made of an aluminous material and its bottom and
central portions are substantially the same thickness ranging
between 0.002 inch and 0.004 inch.
14. A construction as set forth in claim 13 in which said inner
container has its top portion formed so that it is roughly two
times greater in thickness than the thickness of its bottom and
central portions.
Description
BACKGROUND OF THE INVENTION
The container industry is a highly competitive one in which there
is a continuing effort to package various products including
pressurized fluid products using containers which can be produced
at minimum cost. It is known that composite containers can be made
comparatively inexpensively; however, in general, the composite
containers proposed heretofore are not capable of reliably
containing pressurized fluids such as aerosols, carbonated
beverages, and the like, without leakage.
SUMMARY
This invention provides an improved comparatively inexpensive
container construction particularly adapted for containing
pressurized fluid products such as aerosols, carbonated beverages,
and the like. The construction comprises an inner container made of
a minimum amount of fluid-impervious material and an outer tubular
housing made of an inexpensive non-metallic material with the
housing serving as the main load-carrying structure for the
construction.
Other details, uses, and advantages for this invention will become
apparent as the following description of the exemplary embodiments
thereof presented in the accompanying drawing proceeds.
BRIEF DESCRIPTION OF THE DRAWING
The accompanying drawing shows present exemplary embodiments of
this invention, in which
FIG. 1 is a perspective view illustrating an exemplary container
construction of this invention;
FIG. 2 is a cross-sectional view taken essentially on the line 2--2
of FIG. 1 and illustrating the thicknesses of the various materials
in an exaggerated manner;
FIG. 3 is a greatly enlarged fragmentary cross-sectional view
particularly illustrating the configuration of an inner container
comprising the container construction of FIG. 1 between a main
cylindrical portion and a top portion of such inner container;
FIG. 3A is an enlarged fragmentary view particularly showing the
container construction of FIG. 1 with its outer housing made of
paper;
FIG. 3B is an enlarged fragmentary view particularly showing the
container construction of FIG. 1 with its outer housing made of
plastic;
FIG. 4 is a view similar to FIG. 2, minus a top closure and with
its central portion broken away, of another exemplary embodiment of
a container construction of this invention;
FIG. 5 is a fragmentary cross-sectional view illustrating one way
in which a typical top closure may be fixed in position against the
container construction of FIG. 4; and
FIG. 6 is a view similar to FIG. 4 illustrating another exemplary
embodiment of a container construction of this invention
DESCRIPTION OF ILLUSTRATED EMBODIMENTS
Reference is now made to FIG. 1 of the drawing which illustrates
one exemplary embodiment of the container construction of this
invention which is designated generally by the reference numeral
10. The container construction 10 is particularly adapted to
contain a fluid such as a carbonated beverage under pressure yet is
inexpensive when compared to the cost of a similar container, such
as an all-metal can, for example, often used as a beverage
container.
The container construction 10 comprises an inner container 12, see
FIG. 2, which has a cup-like bottom portion 13 adjoined by a
central tubular cylindrical portion 14 and portion 14 is adjoined
by a tubular cylindrical top portion 15. In this example, the
portions 13, 14, and 15 of the inner container 12 are provided as a
single piece construction and preferably made of a fluid-impervious
material in the form of metallic foil.
The construction 10 has a tubular outer structural housing 16 made
of a comparatively inexpensive non-metallic material and the
housing 16 has an inside surface 17 which is bonded against the
cylindrical portion 14 of the inner container 12 whereby the
housing 16 serves as the main loadcarrying structure for the
container construction 10.
The housing 16 has a right circular cylindrical outside surface 20,
a fixed height indicated at 21, and a wall thickness 22 which is
substantially greater than the thickness of the material defining
the inner container 14. The wall thickness 22 will vary depending
on the material used to make housing 16 and is such that the
effective strength of the container construction 10 is equivalent
to conventional container constructions made entirely of metallic
materials. The housing 16 also has an inwardly bifolded bottom edge
portion 23 which is folded against its inside surface 17 so as to
define a comparatively strong supporting base for the container
construction 10 and the double thickness bottom edge portion 23 has
a bottom edge 24 which is arranged a substantial distance,
indicated at 25, beneath the cup-like bottom portion 13 of the
inner container 12 whereby portion 13 is substantially recessed and
is thus in a protected position.
The container construction 10 also has a conventional top closure
26 which includes a pull device 27 which is particularly adapted to
be pulled outwardly from the container construction in a known
manner to provide a substantially keyhole-shaped opening in the top
closure 26 defined by a correspondingly shaped score line 30 in
such closure so that a product, such as a carbonated beverage,
contained within the container construction 10 may be easily
dispensed through such opening. The closure 26 is fixed in position
in a conventional manner and as will now be described.
As will be apparent particularly from FIG. 2, the top portion 15 of
the inner container 12 extends above the fixed height 21 of the
housing 16 and has a portion 31 provided therein which in the
completed container construction 10 hooks downwardly. The top
closure 26 has a peripheral flange 32 and is fixed to the
construction 10 in a conventional manner whereby the flange portion
31 is formed as a downwardly hooking portion and the flange 32
reversely hooked therewithin to define a top annular bead or chime
33. The bead 33 has a circular peripheral outline and a diameter
which is substantially equal to the diameter of the cylindrical
surface 20 so that a plurality of container constructions identical
to the container construction 10 may be packaged in a conventional
manner without chime ride, or the like.
The cup-like bottom portion 13 and adjoining cylindrical portion 14
of the inner container 12 have substantially the same wall
thickness; however, inasmuch as the top closure 26 is fixed
directly against the top portion 15 of inner container 12, such top
portion has a thickness which is substantially greater, i.e.,
roughly two times greater, than the wall thickness of cylindrical
portion 14.
To assure that the inner container 12 has optimum structural
integrity it has an integral transition portion 34, see FIG. 3,
wherein the cylindrical wall portion 14 gradually increases in
thickness until it equals the thickness of the top portion 15. The
transition portion 34 has a height, indicated at 39, which is only
a small fractional part of the overall height of the container
construction 10 and for a typical 12 ounce container for carbonated
beverages may be roughly 1/2 inch.
Other exemplary embodiments of the container construction of this
invention are illustrated in FIGS. 4 and 6. The container
constructions illustrated in FIGS. 4 and 6 are similar to the
container construction 10; therefore, such constructions will be
designated by the reference numerals 10A and 10B respectively and
representative parts of each construction which are similar to
corresponding parts of the construction 10 will be designated in
the drawings by the same reference numeral as in the construction
10 (whether or not such components are mentioned in the
specification) followed by an associated letter designation, either
A or B, and not described again in detail. Only those component
parts of each construction which are substantially different from
corresponding parts of the construction 10 will be designated by a
new reference numeral also followed by the associated letter
designation and described in detail.
The container construction 10A of FIG. 4 has an inner container 12A
and an outer housing 16A with the inner container 12A being defined
as a single piece container having a bottom cup-like portion 13A,
an integral adjoining central cylindrical portion 14A, and an
integral top portion 15A, all of which have substantially the same
thickness. The inner container 12A has its entire central portion
14A and top portion 15A bonded against the inside surface 17A of
housing 16A to define a laminated structure of substantial height
which terminates in a top portion which, for convenience, will be
designated by the reference numeral 35A. As seen in FIG. 5, the top
laminated structural portion 35A is suitably formed so that it
defines a downwardly hooking flange 31A during the process of
fixing a top closure 26A in position against the container
construction 10A.
The container construction 10B illustrated in FIG. 6 comprises an
outer tubular housing 16B which has an inner right circular
cylindrical sleeve made of a fluid-impervious plastic material
bonded thereagainst, using any suitable means known in the art,
along its full height and such plastic sleeve is designated by the
reference numeral 36B. The container construction 10B has what will
be referred to as an inner container 12B which is comprised of
three separate pieces and the central portion 14B of such container
is defined by a central portion of the sleeve 36B.
The container 12B has a bottom cup-like portion 13B made of a
metallic material and portion 13B has a right circular cylindrical
portion 37B which is bonded against the inside surface of the
central portion 14B using a suitable adhesive means 41B. The inner
container 12B also has a tubular top portion 15B made of a metallic
material bonded against the inside surface of portion 14B using
suitable adhesive means 42B whereby the top portion of the
construction 10B is thus defined as a three piece laminated
structure comprised of tubular housing 16B, the top portion of
plastic sleeve 36B, and the tubular cylindrical portion 15B made of
metallic material. The top portion 35B of the container
construction 10B may be formed with a top flange similar to the
flange 31A of the container construction 10A once a top closure is
fastened in position thereagainst. Further, it will be noted that
in the container construction 10B the bottom portion of the outer
structural housing 16B and its adjoining sleeve 36B terminate in a
planar annular bottom edge 44B.
In each embodiment of the container construction of this invention
the main structural load is carried by an outer tubular housing
(either 16, 16A or 16B) made of a comparatively inexpensive
material which may be either paper or a suitable plastic. The inner
container in each embodiment is made of a comparatively more
expensive fluid-impervious material; however, the quantity of such
material is kept at a minimum. Thus, in the container construction
10 the main portion of the inner container is made of metallic foil
with only the top portion 15 thereof having a greater thickness so
that the closure 26 may be fastened in position directly
thereagainst; in container construction 10A metal foil of uniform
thickness is used to define the entire container 12A; and in the
container construction 10B only the bottom portion 13B and top
portion 15B are made of metallic material while the central portion
14B is made of a fluid-impervious plastic material such as
polyethylene, polypropylene, or other suitable plastic
material.
Any suitable metallic material may be used to make either the
entire inner container or portions thereof, and such metallic
material may be either ferrous or aluminous in character.
For a typical twelve ounce container construction 10 containing a
carbonated beverage CB (see FIGS. 1 and 2) it is desirable to
provide the housing 16 made of a suitably treated paper, as shown
in FIG. 3A, or plastic, as shown in FIG. 3B, and having a
sufficient thickness to withstand the desired pressures. Further,
the outer surface 20 may be provided with any suitable printing,
embossing, decoration, or the like. The inner container 12 is
preferably made of an aluminum alloy and so that its cup-like
bottom wall portion 13 as well as its central portion 14 each has a
thickness ranging between 0.002-0.004 inch with the top portion 15
having a thickness ranging between 0.005-0.008 inch and the top
portion 15 providing the sole support for closure 26. The bottom
wall portion 13 is arranged above the bottom edge 24 by the
distance 25 which may range between 0.062-0.125 inch. With such a
container a conventional closure 26 made of a suitable aluminum
alloy may be fixed in position to the top portion 15 using
conventional equipment.
In this disclosure of the invention the inner container 12 is shown
as having a transition portion 34 having a height 39 which is a
small fractional part of the overall height of the container
construction 10; however, it will be appreciated that in some
applications the height 39 of this transition portion 34 may extend
over the major portion of the height of such container
construction.
While present exemplary embodiments of this invention, and methods
of practicing the same, have been illustrated and described, it
will be recognized that this invention may be otherwise variously
embodied and practiced within the scope of the following
claims.
* * * * *