U.S. patent number 3,798,692 [Application Number 05/317,215] was granted by the patent office on 1974-03-26 for power supply and pressure switch assembly.
This patent grant is currently assigned to A. C. Frost, Jr., Eugene H. Madeley. Invention is credited to Harvey L. Madeley.
United States Patent |
3,798,692 |
Madeley |
March 26, 1974 |
**Please see images for:
( Certificate of Correction ) ** |
POWER SUPPLY AND PRESSURE SWITCH ASSEMBLY
Abstract
A combination power supply and pressure switch assembly for use
with lifeboats or other flotation devices for automatically
energizing a circuit when the flotation device is deployed into the
water. The assembly includes a corrosion proof, water-tight main
housing for batteries, or the like, and a pressure responsive
switch housing removably fastened to the bottom of the main housing
for convenient maintenance or replacement of the batteries or
switch in the event such is required.
Inventors: |
Madeley; Harvey L. (Houston,
TX) |
Assignee: |
Madeley; Eugene H. (Houston,
TX)
Frost, Jr.; A. C. (Houston, TX)
|
Family
ID: |
23232635 |
Appl.
No.: |
05/317,215 |
Filed: |
December 21, 1972 |
Current U.S.
Class: |
441/89;
200/83N |
Current CPC
Class: |
B63C
9/20 (20130101) |
Current International
Class: |
B63C
9/00 (20060101); B63C 9/20 (20060101); B63c
009/20 () |
Field of
Search: |
;9/311,313,314
;200/83N,83V ;340/236 ;116/124B |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Halvosa; George E. A.
Assistant Examiner: Reese; Randolph A.
Attorney, Agent or Firm: Jacobson; Harvey B. Jacobson;
Harvey B.
Claims
What is claimed as new is as follows:
1. For use with a flotation device, an assembly comprising an
elongated, tubular main housing defining an electrical power supply
compartment, an electrical power supply disposed in said main
housing, a top cover attached to one end of said housing, a switch
housing removably fastened to the opposite end of said main housing
and in sealing engagement therewith, and pressure responsive switch
means mounted in said switch housing to automatically effect
closure of a circuit associated with said power supply upon
deployment of the flotation device into the water, said switch
housing including a perforated bottom cover for providing fluid
communication between the surrounding water and said pressure
responsive switch means, said switch housing including a transverse
wall underlying a battery compartment, said switch means including
a combined flexible diaphragm and seal underlying and spaced from
said transverse wall and together with said switch housing defining
a sealed chamber, one side of said diaphragm facing toward said
bottom cover and the opposite side of said diaphragm facing said
sealed chamber, said switch means including a pair of spaced
stationary contacts supported by said transverse wall and disposed
in said chamber, a movable bridging contact mounted to said
diaphragm for movement therewith into engagement with said
stationary contacts under the influence of predetermined pressure
conditions, each of said stationary contacts being connected to a
conductive post which extends longitudinally through said
transverse wall into said compartment, said conductive posts being
in sealing engagement with said transverse wall to assure a seal
between said chamber and said compartment, wherein said power
supply is protected against the elements even if said chamber seal
is broken, said switch housing being threadedly fastened to said
main housing for easy removal in the event maintenance or
replacement is required, and said switch housing including a molded
body member integral with said transverse wall and disposed between
said main housing and said bottom cover.
2. The combination set forth in claim 1 including a marine
flotation device, said assembly being supported from said device
such that said main tubular housing is in a generally vertical
orientation when said flotation device is deployed with said switch
housing and bottom cover disposed at the lower end of said main
housing and below the surface of the water to effect operation of
said switch means.
3. For use with a flotation device, an elongated main tubular
housing having a first end closed against the entrance of fluid
therein and a second open end, a tubular switch housing having a
transverse wall therein intermediate its opposite ends sealing the
opposite ends of the interior of said switch housing from each
other, one end of said tubular switch housing being secured over
said second end of said main housing closing said second end
against the entrance of fluid thereinto, pressure responsive switch
means mounted in the other end of said tubular switch housing and
including a flexible and fluid-impervious combined diaphragm and
seal secured over the other end of said switch housing in
fluid-tight sealed engagement therewith, a perforated bottom cover
secured over said other end of said switch housing and said
combined diaphragm and seal, said switch means including stationary
contacts supported by said transverse wall on the side thereof
adjacent said diaphragm and a bridging contact supported from said
diaphragm and engageable with said contacts for bridging the same
upon movement of the portion of said diaphragm from which said
bridging contact is supported toward said transverse wall due to an
increase of ambient pressure on the side of said diaphragm remote
from said transverse wall, an electrical power supply disposed
within said main housing, and conductor means electrically
connecting said contact supported from said transverse wall and
said electrical power supply, said electrical conductor means
including portions of an electrical circuit.
Description
The present invention is generally related to pressure responsive
switches and, more particularly, to a combination power supply and
switch assembly for use with flotation devices.
In the past, pressure responsive switches have been provided for
various applications. For the most part, such conventional pressure
switches did not include means for carrying batteries or other
source of electrical energy and, as such, often were not suitable
for applications requiring portable power supplies, as is the case
with emergency marine equipment and the like. Furthermore, most
conventional pressure switch structures were extremely delicate
mechanisms, not capable of withstanding the severe conditions, such
as those encountered in emergency marine situations entailing the
deployment of flotation equipment.
Therefore, it is an object of the present invention to provide a
novel power supply and pressure responsive switch assembly which is
compact, heavy duty, suitable for securement to flotation
equipment, and capable of withstanding severe conditions, such as
encountered in emergency marine situations.
Another object of the present invention is to provide a versatile
combination power supply and switch assembly including a housing of
generally cylindrical configuration formed from nylon, or other
strong corrosion-proof material, and provided with a protective
perforated cover at its lower end which partially surrounds a
pressure responsive diaphragm associated with a switch
mechanism.
It is a further object of the present invention to provide a unique
combination power supply and pressure switch assembly which is of
water-tight construction and which may be readily disassembled for
maintenance or replacement of the associated batteries or pressure
switch mechanism.
Still another object of the present invention is to provide a
unique power supply and pressure switch assembly which is comprised
of a small number of parts, is compact, durable, long lasting, and
economical to manufacture .
These together with other objects and advantages which will become
subsequently apparent reside in the details of construction and
operation as more fully hereinafter described and claimed,
reference being had to the accompanying drawings forming a part
hereof, wherein like numerals refer to like parts throughout.
FIG. 1 is a perspective view of a typical life preserver with the
assembly of the present invention mounted thereon and shown in dash
line.
FIG. 2 is a partial elevational view of a typical life raft with
the assembly of the present invention appropriately mounted
thereto.
FIG. 3 is a sectional view taken substantially along section 3--3
of FIG. 1.
FIG. 4 is an enlarged sectional view taken along section 4--4 of
FIG. 3 with the switch in an opened position.
FIG. 5 is a sectional view taken along section 5--5 of FIG. 4.
FIG. 6 is an exploded perspective view of the lower portion of the
assembly including the pressure responsive switch mechanism.
FIG. 7 is a partial sectional view similar to FIG. 4, but with the
switch mechanism in a closed position.
Referring now, more particularly, to FIGS. 1 and 2 of the drawings,
the combination power supply and switch assembly of the present
invention is generally indicated by the numeral 10 and is
illustrated in FIG. 1 as being secured to a typical life preserver
12, and in FIG. 2 as being secured to a typical life raft 13, such
as commonly used in emergency marine situations. The switch is of
elongated, generally cylindrical configuration and is secured in
place such that it will be at least partially submerged when the
flotation device is deployed. The bottom of the switch assembly is
provided with a perforated cover member 14 which permits the
entrance of water, or water pressure, to actuate the switch
mechanism, as hereinafter explained. A pair of conductors 16 extend
from the top of the assembly for connection to an appropriate
signalling device, such as the light indicated at 18.
Due to its compact configuration, the assembly of the present
invention may be secured in position by mounting such substantially
within the confines of the life preserver or other flotation
device. Referring to FIG. 3 it will be observed that the assembly
may be mounted to a life preserver with flotation material 20
surrounding the assembly and holding it snugly in place, such that
it will not be adversely disturbed even under severe marine
conditions. It will also be appreciated, that when mounting the
assembly in this manner, only the bottom cover member 14 is left
exposed, the major portion of the assembly being protected against
possible damage.
Referring now, more particularly, to FIGS. 4-6, the internal
structure of the assembly of the present invention may be seen in
more detail. A main housing 22 is provided which is of elongated,
tubular construction and, preferably, of generally cylindrical
configuration. Preferably, main housing 22 is formed from well
known insulation materials, such as nylon or other synthetics,
which are non-corrosive in nature even under most severe marine
conditions. The main housing is of appropriate length and diameter
to define a compartment to accommodate a pair of batteries 24 and
26, or other suitable electrical power source. Battery 24 is
maintained in contact with a stationary terminal 28 under the
influence of a coil compression spring 30 which presses upwardly
against the bottom of battery 26. Terminal 28 is supported by a top
cover member 32 by way of a screw 34 or similar fastener. An
elongated conductive strip 36 extends along the interior length of
main housing 22 and is fastened to top cover 32 in a manner similar
to stationary terminal 28. One of the conductors 16 is
appropriately connected to stationary terminal 28, with the other
being connected to conductive strip 36 inside the battery
compartment. The conductors extend through an opening formed in top
cover 32 and the opening is provided with a grommet 38, or other
appropriate sealing means, which prevents the entrance of water or
contaminants into the battery compartment. It will be appreciated
that the top cover is removably fastened to main housing 22 by way
of threads 40 or other readily removable fastening means. In
addition, an O-ring 42 is provided between top cover 32 and main
housing 22 to assure a proper seal when the top cover is screwed in
place.
The lower end of the assembly is provided with a switch housing
generally indicated by the numeral 44 and in threaded engagement
with the main housing in a manner similar to top cover 32. The
switch housing is comprised of perforated bottom cover 14 and a
body member 46 which are fastened together by way of non-corrosive
screws 48, or similar means. The switch mechanism is provided
within housing 44 and includes a flexible diaphragm 50 with a
peripheral portion which is sandwiched between main body 46 and
perforated cover 14, with the medial portion of the diaphragm being
free to flex under the influence of water pressure, or the like.
Preferably, body member 46 is of molded, one-piece construction
with a transverse wall 52 which underlies the battery compartment
to provide a water-tight seal at the bottom end thereof. Transverse
wall 52 is spaced from diaphragm 50 to define an air-tight chamber
55. A coil spring 54, of relatively mild compression, is disposed
in chamber 55 between transverse wall 52 and the top surface of
diaphragm 50 to influence the diaphragm in a downward direction, as
illustrated in FIG. 4.
A movable bridging contact 56 of conductive material is mounted at
or near the center of diaphragm 50 in a manner which assures a
water-tight seal which prevents the entrance of water into chamber
55. A pair of stationary contacts 58 are supported on the bottom
side of transverse wall 52 by way of a pair of conductive posts or
rivets 60 and 61. The stationary contacts are spaced from each
other but are disposed in the path of travel of movable bridging
contact 56. Conductive post 60 is attached to an annular conductive
ring 62, preferably of spring metal, while conductive post 61 is
connected to a central terminal 64 which supports coil compression
spring 30. The lower end of conductive strip 36 makes electrical
contact with annular conductive ring 62 when the top cover and
switch housing are screwed firmly in place.
Referring to FIG. 7, the switch mechanism associated with the
present invention is illustrated in the closed position, with
diaphragm 50 flexed upwardly to bring movable contact 56 into
bridging engagement with stationary contacts 58. It will be
appreciated that when the flotation device carrying the assembly of
the present invention is deployed, the lower end of the assembly is
submerged, whereby the diaphragm is subjected to water pressure
sufficient to flex it upwardly to effect bridging of stationary
contacts 58. Preferably, spring 54 exerts only mild forces acting
in a downward direction against diaphragm 50, such that a few
inches of water pressure is sufficient to effect switch closure. It
will be appreciated that since the perforations of bottom cover 14
are significantly below diaphragm 50, the diaphragm is isolated
from the water by a trapped air pocket. This arrangement prevents
prolonged exposure of the diaphragm to salt water or the like
during use. While the water may make periodic contact with the
diaphragm due to splashing encountered under severe weather
conditions, the air pocket minimizes the amount of contact between
the diaphragm and water. It will also be appreciated that the
chamber 55, and the contacts therein, are sealed against the
entrance of water or contaminants by both the diaphragm and the
above-mentioned air pocket. Preferably, conductive posts 60 and 61
are molded into the transverse wall of body member 46 to assure a
substantial seal between the battery compartment and the stationary
contact chamber. In effect, this arrangement provides a triple seal
for the battery compartment, as the compartment is separated from
the water by (1) the trapped air bubble, (2) diaphragm 50, and (3)
transverse wall 52. This assures reliable operation of the assembly
under the severest of weather conditions.
The combination power supply and pressure switch assembly of the
present invention may be readily disassembled for maintenance,
repair, or replacement of the associated batteries. Also, in event
of a damaged or defective pressure switch mechanism, switch housing
44 may be easily unscrewed from the main housing and a new pressure
switch screwed in place. The same is also true of the battery
compartment or main housing. This provides a substantial cost
savings, as it is not necessary to replace the entire assembly in
the event that the pressure switch or power source need be
replaced.
From the foregoing description, it will be appreciated that the
combination power supply and pressure switch assembly of the
present invention provides a versatile, compact, heavy duty and
highly reliable assembly which is readily adaptable to use under
the severest of marine conditions. Operation of the pressure switch
may be achieved with a minimum amount of water pressure and is
effective to automatically energize a lamp or other signal device.
Due to the relative simplicity of the assembly of the present
invention, it is economical to manufacture and maintenance costs
will be minimal.
The foregoing is considered as illustrative only of the principles
of the invention. Further, since numerous modifications and changes
will readily occur to those skilled in the art, it is not desired
to limit the invention to the exact construction and operation
shown and described, and accordingly all suitable modifications and
equivalents may be resorted to, falling within the scope of the
invention.
* * * * *