U.S. patent number 3,797,469 [Application Number 05/240,506] was granted by the patent office on 1974-03-19 for distributor-type fuel injection pump for internal combustion engines.
This patent grant is currently assigned to Diesel Kiki Kabushiki Kaisha. Invention is credited to Mitsunobu Abe, Masayoshi Kobayashi, Yoshio Ohtani.
United States Patent |
3,797,469 |
Kobayashi , et al. |
March 19, 1974 |
DISTRIBUTOR-TYPE FUEL INJECTION PUMP FOR INTERNAL COMBUSTION
ENGINES
Abstract
A distributor-type fuel injection pump for internal combustion
engines, comprising at least one electrical actuator so moving
together with the internal cam ring and so controlled from a
control circuit operating with input signals derived from the
rotating speed and accelerator position that the movement of said
electrical actuator is imparted to the sleeve located around the
rotor to determine the effective injection stroke, thereby making
the injection quantity capable of being freely varied.
Inventors: |
Kobayashi; Masayoshi (Kawagoe,
JA), Ohtani; Yoshio (Higashi-Matsuyama,
JA), Abe; Mitsunobu (Higashi-Matsuyama,
JA) |
Assignee: |
Diesel Kiki Kabushiki Kaisha
(Tokyo, JA)
|
Family
ID: |
26357664 |
Appl.
No.: |
05/240,506 |
Filed: |
April 3, 1972 |
Foreign Application Priority Data
|
|
|
|
|
Apr 30, 1971 [JA] |
|
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46-28061 |
Apr 6, 1971 [JA] |
|
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46-20690 |
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Current U.S.
Class: |
123/357;
123/502 |
Current CPC
Class: |
F02M
51/04 (20130101); F02D 41/401 (20130101); F02M
41/1405 (20130101); F02D 41/408 (20130101); Y02T
10/40 (20130101); F02M 2200/24 (20130101); F02D
2200/703 (20130101); Y02T 10/44 (20130101) |
Current International
Class: |
F02M
41/14 (20060101); F02M 41/08 (20060101); F02M
51/04 (20060101); F02D 41/40 (20060101); F02m
051/00 () |
Field of
Search: |
;123/139E,32AE,32EA
;417/485 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Goodridge; Laurence M.
Assistant Examiner: Flint; Cort
Attorney, Agent or Firm: Larson, Taylor and Hinds
Claims
We claim:
1. A distributor type fuel injection pump system for an internal
combustion engine, comprising a housing containing an engine driven
rotor including transverse bores therein, a central pumping
section, and oppositely acting plungers disposed within said bores,
pump means for supplying fuel under pressure to said pumping
section from an inlet port, a plurality of outlet ports, an annular
cam surrounding said rotor for imparting an inward movement to said
plungers during rotation of said rotor so that the fuel within said
pumping section is pressurized and distributed in sequence to said
outlet ports, an oil servo-motor type injection timer means
comprising a power piston including a pilot valve for controlling
the oil pressure acting on said piston, means for coupling said
pilot valve to said annular cam so that displacement of said piston
provides corresponding rotation of said annular cam relative to
said rotor, at least one sleeve member, rotatably mounted on said
rotor, which changes relative position in the direction of rotation
between the rotor and said annular cam and which controls opening
and closing of a shut-off port in the rotor in communication with
said pumping section to thereby control the injection period of
said pump means, first and second electromagnetically-operated
electrical actuators, said first actuator being coupled to a link
member for transmitting the actuating force produced by said
actuator to the pilot valve of the oil servo-motor and said second
actuator being coupled to support means rotatable with said annular
cam for converting the actuating force produced by said second
actuator into rotational movement of said at least one sleeve
member, and electrical control means comprising a control circuit
for receiving at least first and second input signals respectively
indicating the operating speed of the engine and the position of
the accelerator and for generating, responsive to said signals, an
output signal for controlling actuation of said actuator so as to
regulate the amounts of fuel injected to control injection timing,
and means for connecting said control circuit to each said actuator
so that the output signal of said control circuit is a function of
the outputs of said actuators.
2. A distributor type fuel injection pump system as claimed in
claim 1 wherein said means for connecting said control circuit and
said actuators comprises means for connecting a portion of the
output of said control circuit for controlling injection timing
responsive to engine speed and said first actuator and the output
of said control circuit for controlling the maximum fuel injection
quantity characteristic to said second actuator.
3. A distributor type fuel injection pump system as claimed in
claim 1 wherein said at least one sleeve member comprises a first
sleeve member which is rotatable to adjust the timing of the
closing of a corresponding shut-off port in said rotor and a second
sleeve member which is rotatable to adjust the timing of the
opening of a corresponding shut-off port in said rotor, to thereby
control the injection period of said pump means, said system
further comprising means for coupling said first and second sleeve
members to said first and second actuators, respectively, and said
actuators being secured to said support means which rotates with
said annular cam.
4. A distributor type fuel injection pump system as claimed in
claim 1 wherein said oil servo-motor of said injection timing means
comprises an oil pressure-operated power piston located within a
chamber defined by a housing for the motor, said pilot valve being
located within said piston coaxially therewith and being coupled
through said link member to one of said actuators, said power
piston defining an oil passage therein for communication with a
passage on the suction side of said pump means and said chamber and
being hydraulically displaced responsive to the displacement of
said pilot valve by said one actuator to adjust the injection
timing, said rotor including a plurality of peripheral passages
forming part of a fuel feed passage for the oil servo-motor, said
rotor passages being arranged to open said fuel feed passage in
synchronism with the pumping operation when fuel oil is sucked into
said pumping section and to close said fuel feed passage at the
time of fuel injection so as to close off said fuel feed passage to
the oil servo motor.
5. A distributor type fuel injection pump system as claimed in
claim 3 wherein said first actuator is arranged coaxially with said
power piston of said oil servo-motor so that the actuating force
produced by said first actuator is transmitted directly to said
pilot valve, a link rod being connected to said second actuator and
cooperating with a first spring to cause rotation of said second
sleeve member responsive to the actuating force produced by said
second actuator, said spring acting on said link rod through a
lever pivotably mounted on a pivot affixed to, and rotatable with,
said annular cam, said pump system further comprising detector
means for detecting the magnitude of displacement of said link rod
and for transmitting a feedback signal in accordance therewith to
said electrical control circuit, said detector means and said
spring being affixed to the support means for said actuators.
6. A distributor type fuel injection pump system as claimed in
claim 3 wherein said means for coupling said first sleeve member to
said first actuator and said second sleeve member to said second
actuator each comprises a link rod connected to a corresponding
said actuator and including a rack portion, a pinion for engaging a
rack portion and rotatable responsive to the movement thereof, a
cam mounted on said pinion, and spring means for urging the cam
face of said cam into engagement with the corresponding said sleeve
member, said system further comprising detector means for sensing
the movement of the link rods of said coupling means and for
transmitting feedback signals to said control circuit in accordance
therewith, and a lever having one end thereof coupled to the link
rod of one of said coupling means and having the other end thereof
coupled to the link rod of the other said coupling means, pivot
means for pivotably mounting said lever secured to and rotatable
with, said annular cam, said lever being in engagement with a
linkage member connected to the pilot valve of the oil servo-motor
so that the pilot valve is actuated in response to rotation of said
sleeve members through the corresponding link rods thereof.
7. A distributor-type fuel injection pump system according to claim
1 further comprising a plurality of monostable circuits differing
in output gradient and level and connected in parallel to receive
trigger pulses associated with the running speed of the engine, and
a synthesizing circuit for combining the outputs of said monostable
circuits into an input for controlling a fuel adjusting member.
8. A distributor-type fuel injection pump system according to claim
1 wherein said control circuit for injection timer, comprises:
first monostable circuit receiving trigger pulses associated with
the running speed of the engine; second monostable circuit
receiving the output of first monostable circuit; third monostable
circuit receiving the output of second monostable circuit; first
pulse synthesizing circuit which detects the duration of overlap
between the output pulse from first monostable circuit and the
other output pulse from third monostable circuit; second pulse
synthesizing circuit which produces a pulse output synchronized to
the output of first pulse synthesizing circuit and varying in pulse
width relative to the displacement of a fuel adjusting member and
also the output of first pulse synthesizing circuit; said output of
second pulse synthesizing circuit being connected to an operating
member actuating said pilot valve.
Description
This invention relates to distributor-type fuel injection pumps for
internal combustion engines, and more particularly to the pumps of
the kind comprising a rotor having therein a transverse bore, at
least one reciprocating plunger in the bore, an annular cam
surrounding the rotor for imparting inward movement to the plunger
as the rotor is rotated, and a distributor having passages whereby
the bore in the rotor is placed in communication alternately with
an inlet port and with successive outlet ports in timed
relationship with the rotation of the rotor.
In conventional pumps of the kind referred to above, usually it is
impossible to adjust the initiation or beginning of injection, and
it has been found that an adjustment of injection period or
effective injection stroke will always affect injection timing. In
other words, varying the beginning or ending of fuel injection for
an adjusted injection period will result in a corresponding change
of a present angular position on cam phase of the annular cam,
which, in turn, will affect injection rating. On the other hand,
the adjustment of injection period or injection timing requires a
substantial actuating force, and this adjustment cannot be
responsive to either engine rotational speed and load. It is
further noted that it is difficult to make an adjustment according
to the requirements of excess fuel supply upon engine starting,
"full Q" characteristic, i.e., controlling of maximum fuel
injection quantity in response to engine rotational speed in order
to meet fuel requirements arising from correlation on the engine
side between a limit on the exhaust smoke density and the effective
generation of output torque, and speed regulation.
An object of this invention is to overcome these drawbacks of the
conventional distributor-type fuel injection pumps. Another object
of this invention is to provide a distributor-type fuel injection
pump of the type which comprises an oil servo-motor for an
injection timer, thereby making it possible to provide ready
adjustment of injection timing at the same time preventing a
possible transfer to the oil servo motor of the reaction caused by
a driving force applied on the annular cam at the time of fuel
injection, thus insuring stabilized injection timing.
According to this invention, the fuel injection pump has the
following advantages:
1. An electrical actuator to rotate a sleeve disposed on the rotor
and variation in the timing of the opening of the shut-off ports to
obtain a properly adjusted initiation and/or termination of
injection.
2. Actuating the injection timer synchronously with rotation of the
above-mentioned sleeve to prevent the injection rating from being
changed by an adjustment of injection period.
3. Provision of an apparatus in which the oil servo motor is kept
free from the influence of the reaction of a driving force to drive
the cam, thus insuring stability of the operation of the injection
timer.
4. The excess supply of fuel for engine starting, "full Q" control
characteristic and governor characteristic or speed regulation can
all be freely changed as desired.
5. Number of parts needed is less, so that the cost of manufacture
is reduced.
These and other objects and features of this invention will be
better understood upon consideration of the following detailed
description and the accompanying drawings in which:
FIGS. 1, 2 and 3 refer to a pump according to the invention, FIG. 1
is a longitudinal cross section in elevation, FIG. 2 is a
transverse cross section taken along the line II--II of FIG. 1,
FIG. 3 is a partial cross section in plan taken along the line
III--III of FIG. 2;
FIG. 4, 5 and 6 refer to another pump according to the invention,
and correspond to FIGS. 1, 2 and 3, FIG. 5 being a section taken
along the line V--V of FIG. 4, FIG. 6 being a section taken along
the line VI--VI of FIG. 5;
FIGS. 7 and 8 refer to still another pump according to the
invention and correspond to FIGS. 1 and 2;
FIGS. 9 and 10 show a servo timer according to the invention in
partial cross sections, in frontal view and in side view,
respectively;
FIG. 11 is a block diagram of fuel control circuit according to
this invention for internal-combustion-engine fuel injecting
pump;
FIG. 12 is a circuit diagram fo the principal part of said block
diagram;
FIG. 13 is a graph showing a maximum fuel injection characteristic
curve;
FIG. 14 is an output characteristic curve for the circuit of FIG.
12;
FIG. 15 is a block diagram of injection-timer control circuit
according to this invention for internal-combustion-engine fuel
injection pump;
FIG. 16 is a circuit diagram of the principal part of the control
circuit according to the invention;
FIG. 17 shows waveforms of pulse outputs at various junction points
within the circuit network of FIG. 16;
FIG. 18 is a graph showing an output characteristic of the control
circuit according to the invention.
Referring first to FIG. 1, fuel is supplied under pressure by vane
pump 3 provided in housing 2 and drawing fuel through inlet
connection fitting 1. The supplied fuel, whose pressure is adjusted
by adjusting valve 4, proceeds from passage 5 within housing 2 to
chamber 7, passage 8 and groove 9 formed in head 6 and housing 2,
and enters inlet ports 10, the number of which is equal to the
number of cylinders in the engine, and then from inlet ports 12 in
rotor 11 to pumping section 13.
Rollers 15 bear against internal cam ring 14, thereby rotating to
actuate plungers 16 for developing the injection pressure.
The fuel is then discharged from outlet port 17 through passage 18,
passage 19 in head 6 and the delivery valve located in opening 20
toward the nozzle.
Signals from pickup 21 for detecting the rotation of rotor 11 and
from pickup 22 for detecting the displacement of the accelerator
are led into control circuit 23, whose output command is applied to
electrical actuator 26, which is integral with cam 25 secured to
internal cam ring 14 by bolts 24, such that, in the example shown,
said actuator 26 operates in primary proportion to the rotating
speed of rotor 11 to displace link rod 27. Primary external cam 30,
whose periphery has so characterized a shape as to control the
injection quantity for engine starting and "full Q," is rotated by
said link rod 27, which has rack 28 in mesh with pinion 29. Primary
sleeve 32, urged by tension spring 31 to bear on said cam 30, turns
around rotor 11 as said cam is so rotated. Primary sleeve 32 has a
shut-off slot 33 and shut-off port 34, said slot and port being in
direct communication. Rotor 11 has a number of shut-off ports 35,
the number being equal to that of cylinders in the engine. The
position of each shut-off port 35 relative to shut-off slot 33 in
the direction of rotation changes as the contacting position of
primary sleeve 32 on the periphery of external cam 30 changes to
displace said sleeve 32. Since the moment at which the
communication between shut-off port 35 and shut-off slot 33 becomes
interrupted corresponds to the beginning of fuel injection, the
manner of fuel oversupply for engine starting as well as the "full
Q" performance can be altered as desired by altering the
characterized shape of the periphery of primary external cam
30.
To stabilize the system so constituted as above, detector 36 is
provided, which feeds back the movement of link rod 27 to control
circuit 23. Primary external cam 30 may be omitted and, instead,
the movement of link rod 27 may be directly imparted to primary
sleeve 32, with control members connected to control circuits 23 or
electrical actuator 26 in such a way as to produce oversupply for
engine starting and "full Q" characteristic as desired.
Output command from control circuit 23 is applied to electrical
actuator 37, which is an integral part, just as electrical actuator
26 is, of cap 25 secured to internal cam ring 14, so that said
actuator 37 operates in primary proportion to the rotation of rotor
11 to displace link rod 38. Said rod 38 has rack 39 with which
pinion 40 is in mesh, whereby secondary external cam 41, whose
peripheral shape is so characterized so as to effect speed
governing action, is rotated. Consequently, secondary sleeve 43,
which is urged by tension spring 42 to stay in contact with
secondary external cam 41, turns around rotor 11. Secondary sleeve
43 has a shut-off slot 44 and a shut-off port 45, said slot and
port being in direct communication, while rotor 11 has a number of
shut-off ports 46, the number being equal to that of cylinder in
the engine, such that the position of each shut-off port 46
relative to shut-off slot 44 in the direction of rotation changes
as the contacting position of secondary sleeve 43 on the periphery
of secondary external cam 41 changes to displace said sleeve 43.
Since the fuel injection ends just when shut-off slot 44 begins to
communicate with shut-off port 45, the speed governing performance
can be altered as desired by altering the characterized shape of
the periphery of secondary external cam 41.
The system so constituted as above can be stabilized by providing
detector 47 to feed back thereby the movement of link rod 38 to
control circuit 23. As in the case of primary external cam 30,
secondary external cam 41 may be omitted.
Tangential with respect to the annular cam in housing 2 is a power
piston 49 of an oil servo motor for the injection timer. A coaxial
pilot valve 50 unidirectionally reciprocates within piston 49 under
the control of a spring, as shown. A link 51 secured to link rod 27
transmits movement thereof to the pilot valve 50. The power piston
49 is connected to annular cam 14 by means of connector 48 in such
a manner that the motion of the former is converted into rotational
movement for driving the latter. Referring to FIG. 2, as pilot
valve 50 moves toward the left, the fuel under pressure flows
through passage hole 52 into passage hole 53 provided in piston 49,
from which it flows into port 55 now open because of the leftward
displacement of land 54, so that the fuel proceeds further through
passage hole 56 into chamber 57, wherein the fuel exerts a push on
piston 49 in the same direction as that of pilot valve 50.
Overtravel, if any, of piston 49 in this displacement will
communicate port 55 to low-pressure chamber 58, thereby preventing
piston 49 to move any further.
Furthermore, link 60, mounted on cam ring 14 by means of pivot 59,
has its one end resting on link rod 38 and in engagement with link
51, the other L-shaped end thereof being in permanent engagement
with link rod 38. Thus movement transmitted to link rod 38 will in
turn actuate pilot valve 50.
For control relative to engine temperature and atmospheric
pressure, temperature sensor 61 and pressure sensor 62 are
provided. These sensors are connected to control circuit 23 in
order to rotate secondary sleeeve 43.
How the example of this invention thus far described operates will
be explained. Fuel is drawn through inlet connection fitting 1 by
vane pump 3, which then forces the fuel through passage 5, chamber
7, passage 8, groove 9, inlet ports 10 and 12 into pumping section
13, wherein the fuel is pumped further to the injection pressure
and, at this pressure, flows through outlet port 17, passages 18
and 19 toward the nozzle.
Pickup 21 senses the rotation of rotor 11 and pickup 22 the
displacement of the accelerator. The signals developed by the two
pickups enter control circuit 23. With output command received from
control circuit 23, electrical actuator 26 operates in response to
rotating speed to actuate primary sleeve 32 to effect control
action on engine starting and "full Q." Fuel injection begins at
the moment the communication between shut-off slot 33 and shut-off
port 35 is interrupted.
On command from control circuit 23, secondary actuator 37 displace
link rod 38 in proportion to the rotation of the rotor thus
rotating secondary cam 40 and subsequently secondary sleeve 43 as
well. This causes shut-off slot 44 to come into registry with
shut-off port 46, at which time injection comes to an end. Since
the timing of the termination of fuel injection depends on the
profile of secondary cam 40, it is important for the shape of the
cam to be suitably chosen to provide the desired speed governing
performance. The action of either of link rod 27 or link rod 38
actuates pilot valve 50, which in turn drives the oil servo
motor.
As pilot valve 50 moves toward the left, in FIG. 2, piston 49 moves
likewise owing to the action of land 54 relative to port 55 and,
when it begins to overtravel in this movement, port 55 communicates
to low-pressure chamber 58, thereby halting piston 49. The amount
of displacement of piston 49 is thus translated into a displacement
on cam ring 14, whereby the injection timijng is varied. Stated
differently, sleeves 32 and 43 rotate by an amount corresponding to
the change in injection timing. The angular position cam phase of
annular cam 14, which has been preset with respect to the
initiation or termination of full injection, is maintained constant
independently of changes in injection period. In the embodiment
illustrated, on injection timing, speed-responsive control is
obtained when link rod 27 is moved by means of primary actuator 26
and load-responsive control is obtained when link rod 30 is
actuated by means of secondary actuator 37.
Another example of this invention will be described in reference to
FIGS. 4 through 6, inclusive, in which parts identical in
appearance to those of the foregoing example shown in FIGS. 1
through 3, inclusive, are also identical in function and will not
be explained again in the following.
Link rod 38a, whose one end is connected with tension spring 42a to
depend therefrom, moves up and down as actuated by electrical
actuator 37a. Arm 39a, connected with link rod 38a, is in contact
with the arm that is integral with sleeve 43a urged in a pushing
manner by leaf spring 40a and capable of rotating on and around
rotor 11a. A number of shut-off ports 46a are provided in rotor
11a, the number being equal to that of cylinders in the engine, and
the position of each shut-off port 46a relative to shut-off slot
44a in the direction of rotation is changed by a rotation of sleeve
43a as actuated in accordance with the command produced by control
circuit 23a so that the end-of-injection timing can be freely
varied. Thus, control over engine starting "Q" and "full Q" as well
as speed governing performance can be freely obtained.
Electrical actuator 26a is similar to said actuator 26 in
operation: it makes the timing vary in dependence on speed and
load. This is accomplished by providing an exclusive timing circuit
in control circuit 23a, such that pilot valve 50a is displaced by
link rod 27a, with intermediate link 51a transmitting the movement
of rod 27a as actuated by electrical actuator 26a to said valve
50a. Said link 51a has its pivot 63 mounted on plate 64. The fuel
under pressure is led through passage hole 65, provided in head 6a,
passage 66 formed on the periphery of rotor 11a, passage hole 67,
passage holes 68, 69 in housing 2a and finally into passage hole
53a provided in piston 49a. As pilot valve 50a moves toward the
left, in FIG. 5, in response to the command issuing forth form
control circuit 23a, port 55a in piston 49a, which has been closed
by land 54a, opens to communicate to said passage hole 53a, so that
the fuel flows into port 55a, from which it proceeds through
passage hole 56a, provided in piston 49a, into chamber 57a, wherein
the fuel exerts a push on piston 49a by its pressure acting on the
end face of the piston, thus moving the piston in the same
direction as that of pilot valve 50a.
Should piston 49a begin to overtravel relative to pilot valve 50a,
port 55a would communicate to low-pressure chamber 58a, thereby
causing piston 49a to halt. Since piston 49a is connected to
internal cam ring 14a through connector 48a, cam ring 14a too
displaces itself by an amount equivalent to the displacement of
piston 49a, thereby changing the injection timing. Electrical
actuator 37a is held integral with cam ring 14a by cap 25a, so that
sleeve 43a rotates by an amount corresponding to the change in the
timing: thus, the duration of fuel injection is kept unaltered and
constant by constant cam lift positions.
Still another example of this invention will be explained in
reference to FIGS. 7 and 8.
Pilot valve 50b is provided on electrical actuator 26b, with spring
31b interposed in between the two. In association with another
electrical actuator 37b, which rotates sleeve 43b on rotor 11b,
tension spring 42b is provided, which, being secured to cap 25b at
its one end and secured, by way of an intermediate link rod, to
link 39b at its other end, acts on actuator 37b since link 39b is
connected to link rod 38b. Link 39b has its middle part rotatably
supported by pivot 70 secured to internal cam ring 14b. The other
sleeve 32b is connected to pivot 70, and its phase relationship
with rotor 11b is adjustable. A detector 47b mounted on cap 25b
senses the movement of link 39b and transmits a corresponding
signal to control circuit equivalent to control circuit 23 of FIG.
1.
Thus, by locating one electrical actuator 26b in the timer section,
the whole construction is simplified; and by providing tension
spring 42b to act on the other actuator 37b mounted on cap 25b the
operating error of actuator 37b and the detecting error of detector
47b are reduced; and the timer pre-stroke adjustment is the only
adjustment required except that primary sleeve 32b is used to
preset the timing of the beginning of injection, and control of the
amount of fuel injected is effected by adjusting the termination of
injection by means of secondary sleeve 43b while control of
injection timing is effected by an oil servo motor in a manner
similar to that with reference to FIGS. 5 and 6.
Turning now to an explanation of a device for preventing the oil
servo motor from being affected by a reaction to the annular cam
being driven at the time of fuel injection, thereby ensuring stable
operation of the injection timer. Referring to FIG. 9, fuel oil
supplied under pressure from feed pump, not shown, flows into
passage 71, from which it proceeds through chamber 74 formed
between head 72 and housing 73, passage 75, groove 76, so many
passages 77 as there are cylinders in the engine, and passage 79
within rotor 78, to pumping section 80. Rollers 82 roll along and
in contact with the face of internal cam ring 81 in such a way as
to actuate plungers 83 for developing injection pressure, and the
fuel oil at this pressure is discharged from the outlet hole
provided in rotor 78 toward the nozzle. In the periphery of rotor
78 are provided a number of slots 84, whose number is equal to that
of cylinders in the engine, and which are so located as to
communicate to passage 85 and groove 76 except when fuel injection
is taking place.
Referring to FIG. 10, control section 86 receives two signals, one
for rotating speed N and the other for accelerator displacement X,
so that this control section is rendered dependent on speed and
load. Its output command is led to electrical actuator 87 provided
in housing 83. Said actuator 87 acts directly on pilot valve 89
provided in power piston 88. Land 92, provided in the middle
section of pilot valve 89 to form chambers 90 and 91, closes
passage 93 provided in power piston 88, so that the fuel coming out
of slot 84 will flow through passage 94 provided in head 72,
passage 95 in housing 73, and slot 96 and passage 97 in power
piston 88, into chamber 90. Passage 93 communicates to piston
chamber 98 formed between power piston 88 and housing 73. Power
piston 88 is connected to cam ring 81 through coupling 99. Pilot
valve 89 is provided with spring 100 to counter the force exerted
by electrical actuator 87.
How the example constituted as above, operates will be
explained.
Accelerator displacement X and rotating speed N are detected by
pickups and, as input signals, apply to control section 86, whose
output command goes to electrical actuator 87. Under this command,
actuator 87 acts on pilot valve 89. As said valve 89 moves toward
the left, passage 93, which has been closed by land 92, opens to
admit the fuel, being supplied under pressure by the feed pump,
into piston chamber 98 from slot 84. In said chamber 98, the fuel
exerts a push to the end face of power piston 88 and, as a result,
said piston 88 gets displaced toward the left, thereby turning cam
ring 81 by means of coupling 99 to alter the injection timing. As
power piston 88 moves further to the left, passage 93 will
communicate to low-pressure chamber 91, thereby causing said piston
88 to stop moving any further. The communication between passage 85
and slot 84 is interrupted to prevent drive reaction acting to the
timer when fuel injection is taking place.
Therefore, the servo timer is operated from an electrical actuator,
so that the timer needs but a small control force, can avoid drive
reaction to the timer, can be employed in heavy-duty applications,
and can be constructed compact.
Referring to the block diagram of FIG. 11, a voltage comparison
circuit C compares two voltage inputs: one from a rotating speed
detector circuit P of a known type, in which a sinusoidally varying
voltage induced by a magnetic body cyclically moving toward and
away from a coil at a rate related to the running speed of the
engine is changed to an output voltage, and the other is from an
accelerator displacement detector circuit L, in which the change in
coil inductance due to a core displacement varies the oscillating
frequency of an oscillator circuit to adjust its output
voltage.
The voltage arising from this comparison is led through an
amplifier circuit A to an output circuit W, to which apply a signal
from a starting fuel oversupply circuit B in association with such
as a starter switch, in order to oversupply fuel at the time of
engine starting so as to facilitate engine starting, another signal
representing the engine cooling water temperature and produced by a
temperature compensating circuit T, and still another signal
representing the atmospheric pressure and produced by a
negative-pressure compensating circuit G. The output of the circuit
W is supplied to a fuel control member O on the fuel injection pump
to control the running speed of the engine E. The control member O
may be such as a solenoid. This manner of control has already been
proposed by this applicants in their prior U.S. application Ser.
Nos. 40,793 and 122,473.
In a fuel control circuit, this proposed control system is given a
circuit that enables the maximum injection quantity characteristic,
that is, "full-Q" characteristic to be freely selected for the
requirements arising from changes in running speed.
As shown in the graph of FIG. 13, wherein Q represents injection
quantity and N the running speed of the engine, a "full-Q"
characteristic which is non-linear relative to running speed is
required by the relationship in the engine between engine output
and exhaust smoke density. According to this invention, a "full-Q"
characteristic circuit F is composed of a plurality of monostable
circuits differing in output gradient and triggered by square wave
output from the rotating speed detector p, smoothing circuits H for
respective monostable circuits, and an output synthesizing circuit
S for comparing the outputs of these circuits.
More will be said in describing the full-Q characteristic circuit F
in detail by referring to FIG. 2.
The circuit H mentioned above comprises three monostable circuits
M1, M2 and M3 and integrating circuits I1, I2 and I3, one
monostable circuit to one integrating circuit. Monostable circuit
M1 includes transistors T1 and T2, capacitor C1 and variable
resistor R1 and, at its point P1, receives the trigger signal from
the rotating speed detector circuit P. The pulse output of the
circuit M1 becomes integrated in its integrating circuit I1
composed of capacitor C2 and variable resistor R1a, and, as
integrated, applies to the synthesizing circuit S through diode D1.
Connected in parallel to said circuit M1 is monostable circuit M2
comprising transistors T3 and T4, capacitor C3 and variable
resistor R2, with integrating circuit I2 comprising capacitor C4
and variable resistor R2a. This second monostable circuit M2
receives the trigger signal from the rotating speed detector
circuit P, just as does circuit M1, and produces a pulse output,
which is integrated by integrating circuit I2 and applied through
diode D2 to said synthesizing circuit S. The collector of
transistor T3 on the gate side of said circuit M2 is connected
through capacitor C5 to the third monostable circuit M3 comprising
PNP transistor T5. The emitter of this transistor T5 is connected
to the positive conductor and the collector to the negative
conductor. The output of said circuit M3 is integrated in the
integrating circuit I3 comprising capacitor C6 and variable
resistor R3a , and is applied through diode D3 to synthesizing
circuit S. Thus, said synthesizing circuit S receives the three
outputs thus far mentioned through the diodes D1, D2 and D3: it
detects only the maximum value of each output and inverts it within
the range of varying rotating speed.
In the range N<N1 of rotating speed shown in FIG. 14, for
example, variable resistor R3a is set to maximize the output from
circuit M3, and variable resistor R3 and capacitor C6 are sized to
provide the desired gradient in the output. In the range
N1<N<N2, variable resistor R2a is set to maximize the output
of circuit M2, and the output gradient is determined by the time
constant of variable resistor R2 and capacitor C3 of circuit M2. In
the range N>N2, variable resistor R1a is set to maximize the
output of circuit M1, and the output gradient is determined by the
time constant of capacitor C1 and variable resistor R1. As the
result, an output curve like the one represented by solid line as a
function of output voltage V and injection-pump rotating speed N in
FIG. 4 obtains. By inverting this output and applying it to said
amplifier circuit A, a "full-Q" characteristic represented by solid
line in FIG. 3 obtains in addition to the speed governing
characteristic.
The control circuit according to this invention for fuel injection
pumps may be put to work by using a fuel control member operating
with electromagnetic force such as a solenoid, as was stated.
In the block diagram of FIG. 1, timer control circuit TC comprises
monostable multivibrator network M, pulse synthesizing circuits S1
and S2 and load detector circuit L. To the input side of the timer
control circuit TC are connected constant-voltage circuit V and
rotating speed detector circuit P; and to the output side is
connected output circuit W through amplifier circuit A. Block E in
this diagram represents the engine, and block O the control section
of the engine E.
As shown in FIG. 16, the monostable multivibrator network M is
triggered by the output of rotating speed detector circuit P and
has three monostable circuits M11, M12 and M13 so connected that
the input of first monostable circuit M1 is connected to the output
P11 of rotating speed detector circuit P, with second monostable
circuit M12 being triggered by the output of said circuit M11 and
third monostable circuit M13 being triggered by the output of
monostable circuit M12. These circuits M11, M12 and M13 comprise
transistors T11 and T12, transistor T13 and transistor T14,
respectively. First pulse synthesizing circuit S1 has transistors
T15 and T16 and functions as an AND circuit that synthesizes the
pulse outputs of third monostable circuit M13 and first monostable
circuit M11. Pulse synthesizing circuit S2 synthesizes the pulse
outputs of AND circuit S1 and load detector circuit L on engine E,
and its as-synthesized output is amplified in amplifier circuit A
and, through output circuit W, is supplied to the pilot valve
actuating member, such as a solenoid, on the injection timer.
The output of first monostable circuit M11 is connected, through
diode D11, to the base of transistor T15 in first pulse
synthesizing circuit S1. The output of third monostable circuit M13
similarly applies, through diode D12, to the base of transistor
T15, whose base is connected to the positive conductor through
resistor R11 and whose collector is connected to the base of
transistor T16 on the one hand, through diode D13, to the base of
transistor T17 in load detector circuit L on the other hand. The
collector of transistor T16 is connected, on the one hand, to the
negative conductor through variable resistor R12 which determines
the gradient in the pulse output and, on the other hand, to the
base of transistor T19 in second pulse synthesizing circuit S2. In
addition, load detector circuit L has transistor T18, whose base is
connected to the collector of transistor T17, a coil H and a
variable resistor R13.
The operation of the control circuit constituted as above for the
injection timer will be described in detail by referring to FIGS.
16 through 18.
Referring first to FIG. 16, since third monostable circuit M13 is
triggered by the outputs of preceding monostable circuits M11 and
M12, the pulse output emerging from transistor T14 of monostable
circuit M13 is constant, as shown by waveform t14 in FIG. 17. The
output t12 of first monostable circuit M11 will overlap the pulses
t14 and the amount of overlap, represented by the shaded area in
each pulse form of t14, will increase as the speed increases. This
overlapping takes place in first pulse synthesizing circuit S1.
When pulses t12 and t14 arrive simultaneously at the input of first
pulse synthesizing circuit S1, the current flowing through resistor
R11, diodes D11 and D12 becomes blocked to raise the potential of
junction point P12, thereby switching on transistor T15. As
transistor T15 conducts, its collector voltage falls: in this
manner negative pulses t15 are produced. Pulses t15 are then
differentiated on the one hand, and diode D13 passes the positive
pulses of the differentiated output through load detector circuit L
to second pulse synthesizing circuit S2. On the other hand, pulses
t15 are inverted and turned to positive pulses t16, which apply to
the same second pulse synthesizing circuit S2.
Transistor T17 of load detector circuit L receives positive trigger
pulses from transistor T15 and, with each positive pulse, becomes
conductive to switch on transistor T18. Since the base of
transistor T17 is connected to the collector of transistor T18, the
positive feedback of output so introduced maintains transistor T17
in conducting state. However, the inductive reactance in coil H,
connected between the positive conductor and the base of transistor
T18, begins to decay at the moment of triggering, thereby raising
the potential of the base of transistor T18 progressively to make
transistor T18 less and less conductive. In time a point will be
reached where transistor T17 becomes switched off to make
transistor T18 much less conductive. This is the way the
rectangular positive pulse train, indicated as t18 in FIG. 17,
appears at the collector of transistor T18.
Both pulses t18 produced as above and the output t16 of transistor
T16 apply to the base of transistor T19 of second pulse
synthesizing circuit S2. Pulses t18 are in synchronism, but out of
phase, with pulses t16, so that, during the period corresponding to
the sum of widths of pulses t16 and t18, transistor T19 conducts to
provide an output, which applies to transistor T20 of amplifier
circuit A in the subsequent stage. The amplified output is then
used, as stated before, to control the pilot valve in the injection
timer. Tee width of pulse t16 varies directly with engine speed.
Suppose the running speed of the engine increases: this will
increase the width of pulse t16; fuel adjusting lever will displace
itself by speed governing action in the direction for decreasing
fuel injection quantity to displace the core in coil H; this core
displacement is so directed as to increase the inductive reactance
of coil H. Then, the width of pulse t18 increases to increase the
output of this control circuit for the injection timer, thus
increasing the angle of advance in the timer. Respective gradients
are determined by the settings of variable resistors R12 and R13.
How the angle .theta. of advance increases is illustrated in FIG.
18, in which the angle .theta., represented by output voltage V, is
a function of the rotating speed N of injection pump. The speed
governing action is shown as taking place, for example, at speed
N1. Parameters H1, H2 and so on represent respective positions of
the accelerator lever.
The control circuit according to the invention contemplates, for
its application, injection pumps of known types such as one having
an annular internal cam, one having a cam plate rotating with
plungers in opposition to a fixed roller holder, and one having
individual pumping elements in series that are actuated by a
camshaft driven from the engine, and is to be applied to such as
the solenoid actuating the pilot valve in a hydraulic servo
mechanism for actuating said annular internal cam, roller holder or
camshaft relative to its driving shaft (on the engine side).
While this invention has been described in detail with respect to
its preferred embodiment it will be understood by those skilled in
the art that various changes and modifications may be made without
departing from the spirit and scope of this invention and it is
intended, therefore, to cover all such changes and modifications in
the appended claims.
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