U.S. patent number 3,797,091 [Application Number 05/253,426] was granted by the patent office on 1974-03-19 for terminal applicator.
This patent grant is currently assigned to E. I. du Pont de Nemours and Company. Invention is credited to John H. Gavin.
United States Patent |
3,797,091 |
Gavin |
March 19, 1974 |
**Please see images for:
( Certificate of Correction ) ** |
TERMINAL APPLICATOR
Abstract
A terminal applicator having an extendable ram for severing a
terminal from a carrier strip and mounting the terminal on a
circuit board. An elongate feed arm extends generally parallel to
the ram and is pivoted in a plane parallel to the carrier strip in
response to extension of the ram so that the feed pawl sweeps back
and forth across the carrier strip feed path in a shallow arc to
index the lead terminal on the strip to a pick-up position.
Inventors: |
Gavin; John H. (Lancaster,
PA) |
Assignee: |
E. I. du Pont de Nemours and
Company (Wilmington, DE)
|
Family
ID: |
22960214 |
Appl.
No.: |
05/253,426 |
Filed: |
May 15, 1972 |
Current U.S.
Class: |
227/96; 29/566.2;
29/748; 29/739 |
Current CPC
Class: |
H05K
13/04 (20130101); Y10T 29/53213 (20150115); Y10T
29/5149 (20150115); Y10T 29/53174 (20150115) |
Current International
Class: |
H05K
13/04 (20060101); H05k 013/04 () |
Field of
Search: |
;29/23B,23D,23DT,23TS,23P ;81/9.51 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Eager; Thomas H.
Attorney, Agent or Firm: Hooker; Thomas
Claims
What we claim as our invention is:
1. A terminal applicator including a base; an extendable ram on
said base; a feed path on said base generally perpendicular to the
ram and running past the ram when retracted; an elongate feed arm
generally parallel to the ram to one side thereof having a free end
adjacent said feed path and an end away therefrom connected to said
base to permit rotation of the arm relative to the base; a feed
finger on the free end of the feed arm engagable with a terminal
strip in the feed path for indexing the same toward the ram upon
rotation of the feed arm about the connection with the base; and
linkage means between said ram and feed arm for rotating the feed
arm upon extension and retraction of the ram whereby said feed
finger feeds terminals on the carrier strip to a pick-up position
in the extension path of the ram.
2. A terminal applicator as in claim 1 wherein said linkage means
includes a cam surface on said ram and a follower surface on said
arm located for engagement with the cam surface upon extension and
retraction of the ram.
3. A terminal applicator as in claim 2 wherein said linkage means
includes a spring on said base biasing the arm toward the ram.
4. A terminal applicator for mounting terminals on a circuit board
or like member comprising a flat circuit board support surface; and
opening extending through said surface; means above said surface
for accurately locating a hole in the circuit board on the surface
in alignment with said opening; applicator apparatus below said
surface and secured relative thereto including a ram extendable
through said opening for securing a terminal to the circuit board
hole located in alignment therewith, and feed means for
successively indexing terminals to a position between said ram when
retracted and said opening whereby extension of the ram picks up a
terminal, moves the terminal through the opening and seats the
terminal in the circuit board hole.
5. A terminal applicator as in claim 4 wherein said means above the
surface comprises a retractable pin adapted to be positioned in the
circuit board hole to locate the same and to be driven from the
hole upon seating of the terminal.
6. A terminal applicator as in claim 5 wherein said means includes
a flexible arm spaced above said surface and secured to one side
thereof, said pin being carried by said arm above said opening.
7. An applicator for mounting terminals in holes extending through
the thickness of circuit boards or like members comprising a
circuit board support; a base on one side of said support; a ram on
the base extendable along an axis perpendicular to the support
including a terminal engaging means on the lead end of the ram;
means for moving the ram toward and through the support to engage a
circuit board on the other side of the support; a terminal strip
feed path on the base extending transversely past said axis
adjacent the support; an elongate feed arm extending generally
parallel to said axis pivotally mounted on said base at a point
away from the circuit board; the free end of the feed arm being
located adjacent said feed path and including a feed finger
extending into said path for engagement with a strip of terminals
on the path; a cam member on said feed arm including a cam surface
normally located in the path of extension of said ram toward the
circuit board for engagement with said ram upon extension thereof
toward the circuit board to pivot the feed arm away from said axis;
means for pivoting the feed arm back toward said axis upon
retraction of the ram away from the circuit board; the feed finger
engaging said strip to feed a lead terminal on the strip toward
said axis upon pivotal movement of said feed arm whereby upon
extension of the ram by said drive means said engaging means picks
up the lead terminal and carries the same through the support for
mounting in a circuit board hole.
8. An apparatus as in claim 7 including means for positioning a
board on said support with a circuit board hole on said axis.
9. Apparatus as in claim 8 wherein said means includes a spring
backed finger adapted to be inserted in a circuit board hole on the
side of the circuit board away from said ram and mounting means
permitting movement of said finger toward and away from the circuit
board.
10. Apparatus as in claim 9 wherein said mounting means comprises a
flexible arm extending over said support with said finger on the
free end of the arm.
11. Apparatus as in claim 7 wherein said feed finger engages said
feed path upstream of said ram and feeds the terminal strip as the
ram is retracted away from the circuit board.
12. Apparatus as in claim 7 wherein said feed finger feeds the
terminal strip upon retraction of said ram away from the circuit
board.
13. A terminal applicator for mounting terminals on a circuit board
comprising a flat circuit board support; an opening extending
through said support; locating means on the top of the circuit
board support for positioning a hole in the circuit board in
alignment with said opening; and a terminal staking unit on the
other side of the support; said unit including a base, a ram on the
base extendable toward the circuit board support, through the
opening therein and retractable therefrom, means for extending and
retracting the ram, a terminal feed path located between the
circuit board support and the lead end of the ram when retracted
and extending perpendicular to the axis of the ram. An elongate
feed bar pivotally mounted on said base away from the circuit board
support and extending generally along the axis of the ram toward
the circuit board support, a feed finger on the end of said feed
bar engagable with a terminal strip on said path for indexing a
terminal on the strip into axial alignment with the ram when the
ram is retracted, cam linkage means connecting the arm and ram for
pivoting the arm away from the ram during extension of the ram and
pivoting the arm back toward the ram during retraction of the ram
to effect feeding of the terminal strip, terminal engaging means on
the lead end of the ram for engaging said lead terminal, and
cutting means for severing said lead terminal from said strip
during extension of the ram, the extended position of the ram
positioning the lead end thereof adjacent the bottom surface of the
circuit board to seat said lead terminal in the circuit board hole
positioned on said axis by said locating means.
Description
The invention relates to an inexpensive and reliable terminal
applicator for mounting terminals on a circuit board. The
applicator includes an extendable ram and an elongate feed arm
located to one side of the ram and extending generally parallel
thereto. A feed finger on the free end of the arm engages a
terminal strip confined in a feed path running past the path of
extension of the ram. The feed arm is pivotally mounted on the
applicator away from the feed path and includes a cam member
engagable with a cam surface on the ram so that extension of the
ram pivots the feed arm in one direction. Upon retraction of the
ram a spring pivots the feed arm in the opposite direction. The
feed arm and finger pivot in a plane generally parallel to the
plane of the terminal strip. A pawl on the feed finger engages
pilot holes in the terminal strip to index terminals on the strip
to the cut-off position in the path of extension of the ram.
Applicators for mounting terminals on circuit boards through the
use of an extendable ram are disclosed in U.S. Pat. Nos. 3,307,244,
3,538,581, 3,571,924 and 3,605,237, all of which are assigned to
the assignee of the present invention. The terminals are carried on
a strip and are fed to the cut-off or work position by means of a
feed finger which is moved back and forth along the axis of the
feed path. Cam or air cylinder drive means are used to index the
feed finger through the feed stroke and for withdrawing the
same.
The disclosed terminal applicator includes a terminal feed having
an elongate pivotal feed arm with a feed finger on the free end of
the arm. The arm is sufficiently long so that the feed finger is
pivoted through a relatively flat arc. During feeding the slight
lateral movement of the feed finger across the width of the strip
does not affect the feeding operation. At the end of the feeding
cycle the lead terminal is accurately located for pick up by the
ram. This is assured by providing a relatively thin pawl which
engages the downstream surface of the carrier strip pilot hole. Use
of the pivot-type feed arrangement greatly simplifies the design
and cost of constructing the terminal applicator.
The applicator utilizes a flat circuit board locating surface with
a ram hole in the surface. The circuit board is manually moved
about on the top of the surface until a terminal receiving hole is
in approximate alignment with the axis of the ram and the ram hole
in the surface. A spring backed locating pin is then lowered on to
the board and the operator adjusts the board to locate the pin in
the hole to assure accurate location of the hole with regard to the
ram axis. With the pin in the hole the applicator is actuated and
automatically secures the terminal in the located circuit board
hole. As the terminal is seated in the hole it engages the spring
backed locating pin to move the same from the hole. This
construction provides a large clear working space with the
mechanical apparatus located out of the way below the locating
surface.
Other objects and features of the invention will become apparent as
the description proceeds, especially when taken in conjunction with
the accompanying drawings illustrating the invention, of which
there are four sheets.
IN THE DRAWINGS
FIG. 1 is a perspective view of the top of the terminal applicator
according to the invention;
FIG. 2 is a perspective view of the lower portion of the
applicator;
FIG. 3 is an enlarged perspective view of a portion of the terminal
strip as used by the applicator in FIG. 1;
FIG. 4 is a partially broken away view of the applicator taken
along line 4--4 of FIG. 1;
FIG. 5 is a view similar to the view in FIG. 4 showing the
applicator with the staking ram extended;
FIG. 6 is a partially broken away view taken along line 6--6 of
FIG. 4;
FIG. 7 is a view taken generally along line 7--7 of FIG. 4
illustrating the feed finger and terminal strip drag;
FIG. 8 is a view taken along line 8--8 of FIG. 4; and
FIG. 9 is an enlarged partially broken away sectional view
illustrating the staking operation.
Terminal applicator 10 illustrated in FIG. 1 includes a support
table 12 with a flat top 14 secured thereto by means of a hinge 16.
A pair of supports 18 are provided on table 12 away from hinge 16
so that the top 14 slopes downwardly toward thehinge for ease of
operation. Ram extension hole 20 is provided in the center of top
14.
A hole locating assembly 22 is secured to the edge 24 of top 14
adjacent supports 18 by bracket 26 and includes a flexible plastic
arm 28 which extends from the bracket over the table top 14. Spring
pin unit 30 is mounted on the end of arm 28 above hole 20. A
terminal staking unit 32 illustrated in FIGS. 2 and 4 is mounted on
the under-surface of top 14 by means of bracket 34. The unit 32
includes a support frame 36 which extends away from the top 14 at
right angles thereto. Frame 36 carries a terminal staking ram 38
axially aligned with hole 20 and extendable through the hole to
attach a terminal to a circuit board.
The terminal applicator 10 is used to secure terminals 40
illustrated in FIG. 3 in circuit board holes. The terminals 40 may
be socket or eyelet type and are secured at regular intervals along
a carrier strip 42 having spaced pilot holes 44. Terminals 40 are
hollow with open ends 46 and are secured to strip 42 by severable
connections (not illustrated) at one side of ends 46 so that the
terminals are positioned laterally of the strip.
The support frame 36 of staking unit 32 defines one side of a
terminal strip feed path 48 extending across the frame 36 adjacent
the lower surface of table top 14. The strip 42 is confined in path
48 by blocks 50 and 52 with the upstanding individual terminals 40
spaced away from the surface of frame 36 and with the open ends 46
facing away from top 14. A spring backed drag 54 is pivotally
mounted in block 50 to hold the strip 42 against frame 36 and
prevent upstream movement of the strip.
The elongate ram 38 is mounted on frame 36 by guide block 56 and
suitable cover plates to permit longitudinal movement along the
axis of the hole 20 extending through table top 14. The lower end
of the ram is secured to piston rod 58 of air cylinder 60 by means
of link connection 62 so that extension and retraction of the air
cylinder extends and withdraws the ram. An adjustable stop 64 on
the other end of piston rod 58 below air cylinder 60 is provided to
limit the extension of the cylinder. When the cylinder is fully
extended the end of the piston rod engages the trigger of control
microswitch 66 to close the same. At this time ram end 68 is
extended through hole 20 to engage the bottom of a circuit board
hole on the upper surface of table top 14. A terminal pick-up pin
70 extends from ram end 68 and is in axial alignment with hole 20.
Sloped cam surface 72 is provided on the side of ram end 68 away
from frame 36.
Feed path 48 runs between the ram 38 and frame 36. Cover plate 74
extends between blocks 50 and 52 to confine the terminal strip 42
in the feed path. Feed window 76 is provided in plate 74 adjacent
the path of extension of ram 38. An elongated feed arm 78 is
pivotally mounted to the lower portion of frame 36 by bolt 80 and
extends upwardly along the plate with feed finger 82 and feed
finger spring 84 mounted on the free end 86 thereof adjacent feed
window 76. The spring 84 biases the feed finger 82 so that feed
pawl 86 on the end of the finger is forced against the terminal
strip 42 exposed in window 76.
The feed arm rotates about pivot 80 with the upper end confined
between frame 36 and retaining plate 88 mounted on block 50. As
viewed in FIG. 4 clockwise movement of the feed arm is limited by
adjustable stop 90. Spring 92 is mounted in a recess in block 50
and engages the feed arm to bias the feed arm against stop 90. Cam
member 94 is secured to the free end of arm 78 and extends toward
ram 38 so that when the ram is extended from the position of FIG. 4
cam surface 72 engages follower surface 96 and forces the arm 78 in
a counter-clockwise direction to move feed finger of pawl 86
upstream relative to the carrier strip. Rotation of arm 78 moves
the pawl in an arc along window 76. Because of the length of arm
78, the movement of the pawl is substantially along the axis of
path 48.
The spring pin unit 30 on flexible arm 28 includes a handle 98
mounted on the top of the strip and a spring backed locating pin
100 which normally extends a distance below the bottom of strip 28.
Pin 100 lies on the axis of hole 20 and ram 38.
Terminal applicator 10 is used to seat terminals 14 in holes 102
formed through the thickness of circuit board 104. The board is
mounted on a pair of slide blocks 106 by means of locating pins 108
so that the operator may shift the position of the board on top 14
to locate individual holes 102 on the axis of hole 20. After the
operator has located the hole in approximate axial alignment spring
pin unit 30 is lowered and the projecting pin 100 is positioned in
a hole 102 to assure accurate location of the hole on the axis of
the ram. FIG. 4 illustrates the applicator 10 in the start position
with air cylinder 60 retracted.
With the terminal receiving hole in proper position the operator
actuates a starting switch a shift a control valve thereby
supplying air to the retracted air cylinder 60 so that the cylinder
is extended. Upward movement of ram 38 from the position of FIG.4
brings cam surface 72 into engagement with follower surface 96 to
rotate the feed arm 78 in a counter-clockwise direction away from
the ram and move pawl 86 upstream on strip 42. The pawl moves from
one pilot hole 44 to the next upstream pilot hole. Drag 54 prevents
the entire strip 42 from being carried upstream with upstream
movement of the feed finger. In practise the upstream stroke of the
feed finger may be slightly greater than the spacing between
adjacent pilot holes in strip 42. While the pawl sweeps in a flat
arc, this does not affect feeding of the strip. Continued upward
movement of the ram seats pick-up pin 70 in the mouth 46 of lead
terminal 40 and severs the lead terminal from the carrier strip.
Ram cutting edge 110 and cutting edge 112 of block 114 cooperate to
sever the lead terminal 40 from the strip 42. See FIG. 6. The lead
terminal is held in place on ram end 68 between posts 115 with pin
70 extending into the interior of the terminal.
Further extension of the ram moves the freed terminal on finger 70
through opening 20 and seats the terminal in the aligned circuit
board hole 102. As the terminal is seated in the hole in engages
spring pin 100 to retract the same into unit 30 against the backing
spring. Posts 115 limit the depth of insertion of the terminal.
When the ram is fully extended and the lead terminal has been
seated in the circuit board hole, the end of piston rod 58 engages
the trigger of switch 66 to close the same and thereby shift the
control valve to retract the air cylinder. As the air cylinder is
retracted the ram is withdrawn and the cam bar 94 falls down cam
surface 72 to permit spring 92 to rotate the feed arm through a
feed stroke back toward the ram. During the feed stroke, pawl 86
engages a pilot hole 44 on strip 42 to feed the next terminal 40 to
the pick-up position in alignment with the axis of the ram and hole
20. The extent of the feed stroke is determined by adjustable stop
90. The cam bar does not ride down surface 72 until after the
pick-up finger 70 is retracted below terminals 80 thereby
permitting completion of the feed stroke without interference
between the terminals and the ram or pick-up finger. At one end of
the feed stroke the thin pawl engages the downstream surface 117 of
the pilot hole to assure accurate location of the lead
terminal.
Upon retraction of the ram the cycle of operation is completed and
the operator may reposition the board 104 to locate another
terminal receiving hole 102 in proper alignment with the axis of
hole 20 and ram 38, and initiate a new cycle of operation.
The use of the pivoting feed bar 78 simplifies the construction and
operation of the applicator. In conventional applicators a feed
finger is moved along the axis of the feed path to feed terminals
on a carrier strip to a work station. In applicator 10 the
terminals are fed by a feed finger rotated in a plane parallel to
the plane of the strip. The length of the feed arm minimizes
movement of the pawl across the width of the strip. At the end of
the feed stroke the pawl engages the downstream surface 117 of the
pilot hole to assure accurate location of the terminal. With this
feeding arrangement, the feed arm can be operated by a cam and
follower connection on the ram without additional slide blocks, air
cylinders and other conventional feed structures.
The pivotal movement of the arm is described as being in a plane
parallel to the terminal strip in the feed path. This means that
each part of the feed arm rotates in a plane parallel to the feed
path. The pawl moves along the feed path in a flat arc.
While I have illustrated and described a preferred embodiment of my
invention, it is understood that this is capable of modification,
and I therefore do not wish to be limited to the precise details
set forth, but desire to avail myself of such changes and
alterations as fall within the purview of the following claims.
* * * * *