U.S. patent number 3,793,851 [Application Number 05/255,095] was granted by the patent office on 1974-02-26 for boot sock.
This patent grant is currently assigned to Thorneburg Hosiery Mills, Inc.. Invention is credited to James L. Thorneburg.
United States Patent |
3,793,851 |
Thorneburg |
February 26, 1974 |
BOOT SOCK
Abstract
This sock is particularly adapted for use with western type
boots in which the heel portion is enlarged to a greater extent
than the heels of regular boots and shoes. The entire length of the
leg, foot and heel portions of this sock are knit of one or more
body yarns and a main terry yarn forms terry loops throughout
either the entire inner surface of the sock or at least in the
heel. An auxiliary terry yarn is knit in plated relationship with
the main terry yarn in at least the heel portion and may be knit in
the adjacent areas above and below the heel portion and forms
additional terry loops to provide additional fabric thickness in
the heel and adjacent areas so that the heel portion of the sock
fills in the enlarged heel of the western boot. The yarns forming
the terry loops are hydrophobic to wick any moisture from the
inside of the sock and away from the foot of the wearer.
Inventors: |
Thorneburg; James L.
(Statesville, NC) |
Assignee: |
Thorneburg Hosiery Mills, Inc.
(Statesville, NC)
|
Family
ID: |
22966819 |
Appl.
No.: |
05/255,095 |
Filed: |
May 19, 1972 |
Current U.S.
Class: |
66/185; 66/187;
66/194 |
Current CPC
Class: |
D04B
1/02 (20130101); D04B 1/26 (20130101) |
Current International
Class: |
D04B
9/46 (20060101); D04B 9/00 (20060101); D04b
009/46 (); A41b 011/02 () |
Field of
Search: |
;66/178,183,184,186,187,194,191 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Feldbaum; Ronald
Claims
That which is claimed is:
1. A seamless knitted sock particularly adapted for use with
western type boots comprising leg, heel and foot portions knit
throughout of body yarn, a main terry yarn forming terry loops
throughout the inner surface of said leg, heel and foot portion and
an auxiliary terry yarn knit in plated relationship with said main
terry yarn in said heel portion and forming additional terry loops
to provide additional fabric thickness in said heel portion so that
said heel portion tends to fill in the enlarged heel of a western
boot.
2. A sock according to claim 1 wherein said leg includes a high
splice area extending substantially one-half the distance around
said leg and being centered above said heel portion, and wherein
said auxiliary terry yarn is also knit in plated relationship with
said main terry yarn in said high splice area and forms additional
terry loops to provide additional fabric thickness in said high
splice area.
3. A sock according to claim 2 wherein said auxiliary terry yarn is
cut to provide loose ends on the inside of said sock and along
opposite sides of said high splice area.
4. A sock according to claim 2 wherein said foot includes a sole
splice area extending substantially one-half the distance around
said foot and being centered below said heel portion, and wherein
said auxiliary terry yarn is knit in plated relationship with said
main terry yarn in said sole splice area and forms additional terry
loops to provide additional fabric thickness in said sole splice
area.
5. A sock according to claim 4 wherein said auxiliary terry yarn is
cut to provide loose ends on the inside of said sock and along
opposite sides of said sole splice area.
6. A sock according to claim 4 wherein the height of said high
splice area is approximately three times the height of said sole
splice area.
7. A sock according to claim 1 wherein said leg, heel and foot
portions are knit throughout of an elastic body yarn and an
inelastic body yarn knit in plated relationship and wherein said
inelastic body yarn is hydrophilic and said main and auxiliary
terry yarns are hydrophobic to wick perspiration away from the foot
of the wearer and to the outside of the sock where it is absorbed
by said inelastic body yarn and held away from the foot of the
wearer.
Description
This invention relates to a seamless knit sock particularly adapted
for use with western type boots and including additional fabric
thickness in the heel pocket and surrounding areas so that the heel
portion tends to fill in the enlarged heel of the western boot and
provide a more comfortable fit for the wearer than socks which do
not include the additional fabric thickness provided by the
additional terry loops in the sock of the present invention.
It is generally known to provide terry loops on the inner surface
of various types of socks, particularly those socks referred to as
"sweat" socks. This type of sock is used in various active
participator sports and the terry loops provide a "cushion" for the
foot of the wearer, provide thermal insulating properties and may
provide a means for wicking any perspiration away from the foot of
the wearer.
With the foregoing in mind, it is an object of the present
invention to provide a boot sock particularly adapted for use with
western type boots wherein terry loops are formed of a main terry
yarn extending throughout the entire length of the leg, heel and
foot portions, or at least in the heel of the sock and an auxiliary
terry yarn is knit in plated relationship with the main terry yarn
in at least the heel portion to form additional terry loops to
provide additional fabric thickness in the heel portion so that the
thickened heel portion tends to fill in the enlarged heel of the
western boot and provide a more comfortable fit for the wearer.
In accordance with this invention, the leg, heel and foot portions
of the sock are knit of elastic and inelastic body yarns which are
plated during the knitting operation. The inelastic yarn is
hydrophilic to absorb moisture and the elastic yarn is hydrophobic.
The main and auxiliary terry yarns, wick moisture from the foot to
the outer layer of the sock. The auxiliary terry yarn is also
preferably knit in plated relationship with the main terry yarn in
the high spliced area extending across and above the heel pocket
and in a sole splice area extending across and below the heel
pocket. The auxiliary terry yarn forms terry loops in these areas
above and below the heel pocket and is incorporated on the inside
of the sock. The auxiliary terry yarn is introduced and withdrawn
and cut adjacent opposite side edges of the high splice and sole
splice areas to provide loose ends of yarn on the inside of the
sock.
Other objects and advantages of the invention will appear as the
description proceeds, when taken in connection with the
accompanying drawings, in which;
FIG. 1 is a side elevational view of the sock of the present
invention, turned inside out from the position in which it is
worn;
FIG. 2 is an enlarged fragmentary isometric view of that small
portion of the sock enclosed by the dotted rectangle 2 in FIG. 1
and illustrating the manner in which the additional terry yarn is
incorporated in the sock; and
FIG. 3 is an enlarged vertical sectional view taken substantially
along the line 3--3 in FIG. 2.
The sock illustrated in FIG. 1 is preferably knit on a circular
hosiery knitting machine and includes an upper rib knit cuff 10, a
leg portion 11, a heel pocket 12, a foot portion 13, and a toe
pocket 14 which is closed by a line of looping or stitching,
indicated at 15. A high splice area 16 extends substantially
one-half the distance around the leg portion 11 and is centered
above the heel pocket 12. A sole splice area 17 extends
substantially one-half the distance around the foot portion 13 and
is centered below the heel pocket 12. Although the relative sizes
of the high splice area 16 and the sole splice area 17 may be
varied as desired, it is preferred that the height of the high
splice area be approximately three times the height of the sole
splice area 17. In the present instance, the flattened sock is
approximately 4 1/4 inches from one side to the other and the high
splice area 16 extends upwardly a length of 3 1/4 inches while the
length of the sole splice area 17 extends approximately 1 inch
below the heel pocket 12.
In the leg portion 11 complete courses of stitch loops are formed
of one or more body yarns, indicated at B-1 and B-2 in FIGS. 2 and
3. A main terry yarn, indicated at T-1, is knit in plated
relationship with the body yarn and is illustrated as forming terry
loops in the sinker wales throughout the inner surface of the leg
11. The main terry yarn T-1 also forms terry loops in the heel
pocket 12, sole splice area 17, foot 13 and toe pocket 14. An
auxiliary terry yarn T-2 is knit in plated relationship with the
main terry yarn T-1 and the body yarns in the high splice area 16,
the heel pocket 12, and the sole splice area 17 to form additional
terry loops and to provide additional fabric thickness in these
areas.
The main terry yarn T-1 and the auxiliary yarn T-2 are hydrophobic
and preferably formed of acrylic fibers, such as Orlon. The body
yarn B-1 is hydrophobic and is preferably a textured nylon which
has been twisted or crimped to make it stretchable or elastic while
the body yarn B-2 is hydrophilic and is preferably formed of
natural fibers, such as cotton or wool. During the knitting of the
sock, the yarns are plated so that the stretchable nylon body yarn
B-1 is maintained outside of the cotton body yarn B-2. The outer
nylon yarn B-1 thus protects the inner cotton body yarn B-2 against
wear. The terry loops of the terry yarns T-1 and T-2 (hydrophobic)
are maintained on the inside of the sock so that any moisture or
perspiration from the foot of the wearer will be wicked to the
outside and away from the foot of the wearer. Also, the stretchable
nylon body yarn B-1 maintains the sock against the foot of the
wearer and provides sufficient stretch that the sock will fit a
range of foot sizes.
The sock illustrated in FIG. 1 is knit on a circular hosiery
knitting machine, and is preferably knit from the top to the toe.
The usual make-up courses are first formed on both the cylinder and
dial needles and the ribbed cuff portion 10 is then knit with the
elastic nylon body yarn B-1 and inelastic cotton body yarn B-2
being knit in plated relationship.
Upon completion of the desired length of ribbed cuff portion 10,
the leg 11 is knit on the cylinder needles only and knit of the
body yarns B-1 and B-2 while the main terry yarn T-1 is knit in
plated relationship therewith and terry loops are formed in the
sinker wales on the inside of the leg portion 11. At the upper end
of the high splice area 16, the auxiliary terry yarn T-2 is
introduced and knit in plated relationship with the main terry yarn
T-2 and in those needle wales extending substantially one-half the
distance around the sock and above the heel 12. The knitting of the
auxiliary yarn T-2 in this area is accomplished by feeding this
yarn to only those needles in that half of the needle cylinder
which knit the heel pocket by means of a "chopper" feed finger. The
auxiliary yarn T-2 is floated inside of the needles which knit the
front half of the sock and passes over a dial plate which is
provided with a cutter to automatically cut and clamp the yarn end
extending from the last active or knitting needle. This yarn end is
held until it is picked up and withdrawn by the first active needle
in the next course to leave loose yarn ends extending inwardly of
the sock and along opposite sides of the high splice area 16. These
loose or cut ends of the yarn T-2 are indicated at E in FIGS. 1 and
2.
During the knitting of the heel pocket 12, the needle cylinder
reciprocates in the usual manner and the number of needles knitting
is gradually decreased in the upper portion of the heel pocket. The
number of needles knitting is then increased in the lower portion
of the heel pocket to form a gore line, indicated at 19 in FIG. 1.
During the knitting of the heel pocket 12, both body yarns B-1 and
B-2 as well as both terry yarns T-1 and T-2 are fed to all of the
active needles and terry loops are formed of both terry yarns. As
is well known, the needles which form the instep or front portion
of the sock hold the stitch loops of the corresponding part of the
last full cores in the leg portion 11 until completion of the
knitting of the heel pocket 12.
Upon completion of the knitting of the heel pocket 12, the needle
cylinder again rotates and full courses are knit in the foot
portion 13 with the body yarns B-1, B-2 and the main terry yarn T-1
being fed to and knit on all needles while the auxiliary terry yarn
T-2 is fed to and knit on those needles which formed the heel
pocket to provide additional terry loops in the sole splice portion
17. Again, the auxiliary terry yarn T-2 is introduced and withdrawn
from knitting position and cut to form loose ends E at opposite
sides of the sole splice area 17. Upon completion of the knitting
of the sole splice area 17, the auxiliary terry yarn T-2 is
withdrawn and the foot portion 13 and toe pocket 14 are knit of the
yarns B-1, B-2, and T-1. The toe pocket 14 is formed in the usual
manner with reciprocation of the needle cylinder and the toe pocket
is closed by the line of looping or stitching 15.
Thus, the additional thickness in the heel pocket 12 and in the
adjacent high splice area 16 and sole splice area 17 is provided by
the additional terry loops formed of the auxiliary terry yarn T-2.
When a western type boot is worn with this sock, this additional
thickness of fabric in the heel area tends to fill in the enlarged
heel of the western boot and provides a more comfortable fit to the
wearer.
Although the sock of the present invention has been illustrated and
described as having terry loops, knit of the main terry yarn T-1,
extending throughout the entire length of the leg 11, high splice
16, heel 12, sole splice area 17, foot 13 and toe 14, it is only
necessary that the terry loops knit of the main terry yarn T-1 be
formed in at least the heel pocket 12. If desired, the main terry
loops may extend throughout the toe pocket 14, along the entire
length of the lower sole portion of the foot 13, and throughout the
heel pocket 12. Also, the main terry loops may be provided in the
high splice area 16. The additional terry loops, formed of the
terry yarn T-2, may be provided only in the heel pocket 12. The
additional terry loops may also be provided in the high splice area
16, or the auxiliary terry loops may be formed in the heel pocket
12 and the sole splice area 17. In any case, the provision of main
terry loops and auxiliary terry loops in the heel area of the sock
will provide additional fabric thickness in the heel area so that
this area of the sock more completely fills in the enlarged heel of
a western boot to provide a more comfortable fit to the wearer.
In the drawings and specification, there has been set forth a
preferred embodiment of the invention, and although specific terms
are employed, they are used in a generic and descriptive sense only
and not for purposes of limitation.
* * * * *