U.S. patent number 3,791,627 [Application Number 05/181,964] was granted by the patent office on 1974-02-12 for pneumatically-operated hoist with automatic control system.
This patent grant is currently assigned to D. W. Zimmerman Mfg., Inc.. Invention is credited to Edward L. Foster, Charles W. Stone.
United States Patent |
3,791,627 |
Stone , et al. |
February 12, 1974 |
**Please see images for:
( Certificate of Correction ) ** |
PNEUMATICALLY-OPERATED HOIST WITH AUTOMATIC CONTROL SYSTEM
Abstract
A pneumatically-operated hoist is operated through an automatic,
pneumatic control system. The operation of the hoist is initiated
through an external signal for the pneumatic control system by
means of which the hoist is automatically directed through a
plurality of sequential steps. The hoist preferably has at least
two remotely-positioned bleed elements which are operated through
the pneumatic control elements to control the hoist pressure at
predetermined values in a manner such that an operator can
manipulate a load with the hoist in a desired manner without having
to operate any manual controls at all. The control system also is
equipped with a bleed element which opens to slowly bleed the hoist
in the event of air failure, so that a load carried by the hoist
can be safely lowered.
Inventors: |
Stone; Charles W. (Garden City,
MI), Foster; Edward L. (Rochester, MI) |
Assignee: |
D. W. Zimmerman Mfg., Inc.
(Madison Heights, MI)
|
Family
ID: |
22666547 |
Appl.
No.: |
05/181,964 |
Filed: |
September 20, 1971 |
Current U.S.
Class: |
254/331; 91/449;
91/48; 254/361 |
Current CPC
Class: |
B66D
3/18 (20130101); B66D 2700/026 (20130101) |
Current International
Class: |
B66D
3/00 (20060101); B66D 3/18 (20060101); B66d
001/00 () |
Field of
Search: |
;254/168,186
;91/449,35,48 ;294/64R |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Knowles; Allen N.
Attorney, Agent or Firm: Gutchess, Jr.; Allen D.
Claims
We claim:
1. In combination, a pneumatically-operated hoist comprising a
housing, means carrying a cable within said housing and adapted to
raise the cable when moved in one direction in said housing and to
lower the cable when moved in the opposite direction in said
housing, means forming a power chamber in said housing and
effective to move said cable-carrying means in said one direction
when pressure in said chamber is at least equal to a predetermined
amount, said cable-carrying means moving in said opposite direction
when the pressure in said chamber is below the predetermined
amount, when a given load is carried by the cable, controller means
for supplying gas to said chamber, a bleed line communicating with
said controller means and extending away from said hoist, at least
two automatically-operated bleed elements communicating with said
bleed line, and control means for opening and closing said bleed
elements in a predetermined sequence for regulating said controller
means to supply gas to said power chamber at at least three
different pressures to enable loads to be moved up and down without
any manual manipulation of said control means and bleed
elements.
2. The combination according to claim 1 characterized further by an
emergency bleed element, and means for bleeding said emergency
bleed element when the main gas supply is off.
3. The combination according to claim 1 wherein said control means
for actuating said bleed elements includes at least one pneumatic
timing element.
4. The combination according to claim 1 characterized by means for
establishing an external signal effective to initiate operation of
said control means for said bleed elements.
5. The combination according to claim 4 characterized further by
said external signal means being manually operated.
6. The combination according to claim 4 characterized further by
said external signal means includes said hoist cable having a
vacuum cup for engaging a load, means for establishing a vacuum in
said cup when engaged with the load, and means connecting said cup
with a component responsive to the vacuum for initiating operation
of said control means.
7. In combination, a pneumatically-operated hoist comprising a
housing, means carrying a cable within said housing and adapted to
raise the cable when moved in one direction in said housing and to
lower the cable when moved in the opposite direction in said
housing, means forming a power chamber in said housing, a piston
associated with said power chamber and movable with said
cable-carrying means according to the pressure in said power
chamber, bleed means connected with said hoist and effective to
control the pressure in said power chamber according to the degree
of bleeding of fluid by said bleed means, means associated with
said bleed means for changing the degree of bleeding, and pneumatic
control means for actuating said bleed means in a predetermined
sequence, whereby the pressure in said power chamber is controlled
at different values in a predetermined sequence without any manual
manipulation of said bleed means.
8. The combination according to claim 7 characterized further by
additional bleed means for automatically reducing the pressure in
said power chamber when the main gas supply is off.
9. The combination according to claim 7 wherein said control means
includes at least one pneumatic timing element.
10. The combination according to claim 7 characterized by means for
establishing an external signal effective to initiate operation of
said control means.
11. The combination according to claim 10 characterized further by
said external signal means being manually operated.
12. The combination according to claim 10 characterized further by
said external signal means includes means for effecting a pressure
change.
13. The combination according to claim 1 characterized further by
said control means actuates said bleed elements so that both of
said elements are closed, one of said elements is open, and both of
said elements are open.
14. The combination according to claim 1 characterized by one of
the three pressures being at least equal to said predetermined
amount, another of said pressures being below said predetermined
amount, and the third of said pressures being at an amount between
the other two of said pressures.
15. The combination according to claim 7 characterized further by
said bleed means includes at least two automatically-operated bleed
valves, and said pneumatic control means actuates said bleed valves
to cause pressure in said chamber to be at any of three different
values in the predetermined sequence.
Description
This invention relates to a hoist with an automatic control system
and particularly to a pneumatically-operated hoist with a
penumatically-operated, automatic control system.
A hoist in accordance with the invention includes a power chamber
containing fluid, usually air, under pressure, with the air being
compressed as a load is lowered and with the air expanded as the
load is raised. This arrangement enables most of the weight of the
load to be offset or balanced by the air pressure so that a load of
almost any size can be handled by an operator with ease when the
pressure in the hoist chamber is adjusted to a predetermined value.
The pressure can be increased, if desired, to aid in raising a
load, or decreased, to facilitate lowering the load. The pressure
in the hoist chamber is regulated by a hoist controller which
includes a main regulator and a pilot air regulator. The pressure
output of the main regulator is changed by changing the amount of
air vented or bled from the pilot air regulator. This venting has
heretofore been controlled by a manually-operated handle unit which
is manually moved to various bleed or vent settings by the
operator. This manipulation has generally required the use of one
hand of the operator so that he only has had one free hand
available for manipulating the load. A hoist of ths type is
discussed more fully in U.S. Pat. No. 3,260,508.
In accordance with the invention, the pneumatically-operated hoist
is provided with an automatic control system for bleeding or
venting the hoist controller to different degrees and in a
predetermined sequence automatically, without any manipulation
being required on behalf of the operator. This enables the operator
to use both hands to manipulate the load carried by the hoist.
Further, since the venting is automatically controlled, there is no
time delay involved by the operator in selecting the desired vent
position and manually manipulating the vent control to that
position.
The hoist with the automatic control system is particularly
advantageous where an operator employs the hoist to move loads
through predetermined sequences in a repetitive manner. For
example, an operator can advantageously use the hoist to move a
plurality of loads or objects from one stack to a spaced second
stack. The automatic control system can be employed, after
receiving a predetermined external signal in a manner to initiate
bleeding of the hoist controller to provide maximum pressure in the
hoist to aid the operator in lifting the load from the first stack,
and then moving it toward the second stack. After a delay, such as
can be established by a pneumatic timer, the control system can
further vent the hoist controller to reduce the pressure and enable
the load to float down, so that the operator can simply guide it to
its position on the second stack. The hoist controller can then be
more fully vented to just offset the weight of the load-engaging
member carried by the hoist cable, so that it can then be moved
back to the first stack by the operator. Of course, the sequences
and applications of the hoist with the automatic control system
according to the invention are subject to wide variations and
applications, and the particular control systems set forth herein
are only illustrative and not limiting.
The external signal for initiating sequencing of the hoist can be
manually operated by the operator or can be automatically operated,
as through a pressure change. For example, when a vacuum cup is
used to lift the load, a sensing device can initiate operation when
a vacuum signal from the vacuum cup of a predetermined value is
supplied thereto after the cup has engaged the load.
The automatic control system also includes an additional bleed
element which automatically opens to slowly reduce the pressure in
the hoist in the event of failure of the main air supply. This
enables the hoist load to be slowly lowered rather than being
suspended and perhaps being in the way, as well as preventing the
possibility of being suddenly dropped and causing injury.
It is, therefore, a principal object of the invention to provide a
pneumatically-operated hoist with an automatic control system for
sequencing the hoist through a plurality of operations.
Another object of the invention is to provide a
pneumatically-operated hoist with a pneumatically-operated control
system for controlling pressure in a power chamber of the hoist
through a plurality of sequential predetermined values.
A further object of the invention is to provide a hoist with an
automatic remote control system and with automatic bleed means for
slowly bleeding the hoist and enabling the hoist load to be lowered
in the event of air failure.
Other objects and advantages of the invention will be apparent from
the following detailed description of preferred embodiments
thereof, reference being made to the accompanying drawings, in
which:
FIG. 1 is an overall, schematic view in perspective of a hoist
embodying the invention, shown mounted on an overhead support and
carrying a load;
FIG. 2 is a view in vertical, longitudinal cross section through
the hoist of FIG. 1;
FIG. 3 is a schematic view in cross section taken through a
controller of the hoist of FIG. 2 and showing certain bleed
elements associated therewith;
FIG. 4 is a diagrammatic view of a pneumatic control system for
automatically sequencing the hoist, according to the invention;
and
FIG. 5 is a diagrammatic view of a modified pneumatic control
system for automatically sequencing the hoist, according to the
invention.
Referring particularly to FIGS. 1 and 2, a pneumatically-operated
hoist 10 is suspended by a trolley or hanger 12 from an overhead
support 14. A cable 16 depends from the hoist and carries suitable
work-engaging members, shown in the form of vacuum cups 18, in this
instance.
Referring more particularly to FIG. 2, the hoist 10 includes a
housing 20 comprising a cylindrical side wall 22 and end walls 24
and 26. A ball screw 28 extends longitudinally through the housing
and is fastened centrally at its ends to the end walls 24 and 26 by
suitable machine screws 30. A ball screw assembly or nut 32 is
mounted on the ball screw 28 and moves longitudinally in the
housing 20 when turned relative to the ball screw. Cable-carrying
means, specifically shown in the form of a cable drum 34, is
mounted on the ball screw assembly 32 to rotate and move
longitudinally in the housing therewith. The drum 34 has a shallow
helical groove 36 which receives the hoist cable 16 when the drum
34 is rotated in a manner to wind the cable thereon. One end of the
cable 16 is suitably affixed to the drum at an end of the helical
groove 36 as by a ball being swaged thereon and received in a notch
(not shown) of the drum.
A thrust bearing 38 is located adjacent one end of the drum 34 and
bears against a hub portion 40 thereof. The bearing 38 is, in turn,
engaged by a piston 42 having a circumferentially-extending seal 44
which contacts the inner surface of the cylindrical wall 22 in
gas-tight relationship. The end wall 24 and the right-hand portion
of the housing 20 cooperate with the piston 42 to form a
variable-volume power chamber 46 to receive air or other suitable
fluid for operating the hoist 10. An O-ring seal 48 is carried by
the piston 42 and enables the piston to be supported in slidable
but sealing contact with a sleeve 50 mounted on the right end of
the ball screw 28.
When air is supplied under sufficient pressure to the power chamber
46, the piston 42 is moved toward the left, as viewed in FIG. 2,
and moves the thrust bearing 38, the ball screw assembly 32, and
the drum 34 in the same direction. During this movement, the ball
screw assembly 32 is caused to rotate on the screw 28 and rotates
the drum 34 in a manner to wind the cable 16 into the housing 20
and onto the drum to raise the object carried thereby. When the
pressure in the power chamber 46 is sufficiently low, the load
carried by the cable 16 pulls the cable downwardly and causes the
drum 34 to rotate in a manner to move the bearing 38 and the piston
42 toward the right and reduce the volume of the power chamber 46.
This pushes the fluid in the chamber out a passage 52 through which
the air is also supplied to the chamber.
The air supplied to the power chamber 46 through the passage 52 is
regulated by a controller 54 which is disclosed more fully in U.S.
Pat. No. 3,457,837. The controller 54, shown schematically in FIG.
3, includes a main regulator 56 which controls the pressure of air
supplied from a line 58 to the power chamber 46. The controller has
a pilot air-controlled regulator 60 which, in turn, regulates the
pressure output of the main regulator 56 by controlling pressure in
a pilot air chamber 62 of the main regulator. The pilot air chamber
62 is also connected with a vent line 64 which can be connected
with variable orifices or vents, to be subsequently discussed. The
degree of venting through the variable orifices determines the
pressure in the pilot air chamber 62, once the pilot air regulator
60 is adjusted to a particular value; and this, in turn, determines
the pressure of the air supplied by the main regulator 56 to the
chamber 46 through the passage 52.
In many instances, the hoist 10 is used in a repetitive manner, to
transfer objects or loads from one stack to another, by way of
example. In such an instance, the hoist is continuously operated
through a series of repetitive steps. To achieve this, the hoist
can be automatically regulated by a remote control system so that
all the operator need do is direct the work-engaging member of the
hoist in the desired manner to engage and dis-engage the objects,
with all pressure for the hoist chamber being regulated by the
automatic controls.
A remote control system of this nature is shown in FIG. 4. The
vacuum cups 18 are connected through check valves 66 and lines 68
to a throat of a venturi tube 70 to which air is supplied from a
suitable source through a line 72. When air is passing through the
line 72, a vacuum is established at the throat of the venturi tube
70 and a vacuum is established in the vacuum cups 18 when they are
engaged with a load or object. When it is desired to release the
vacuum cups 18 from the load, a manually-operated valve 74 can be
opened to slowly vent the vacuum cups 18 through lines 76 and 78
and to cause blow-off air to be supplied to the cups. These various
components can be located adjacent the vacuum cups 18 on a
supporting frame for the cups.
An enclosure 80 for the remote control system can be located at any
out-of-the-way position. A line 82 connects the line 78 to a
three-way valve 84 within the enclosure 80. This valve is a
commercially-available item, obtainable from Numatics, Inc., of
Highland Park, Mich., by way of example. If a vacuum of
predetermined value is established in the vacuum cups 18, it is
transmitted through the lines 76, 78, and 82 to the valve 84 and
through a line 86 to a "not" amplifier 88. This element or
component, as well as most of the remaining elements to be
discussed in FIGS. 4 and 5, are commercially-available items
obtainable from the Aro Corporation of Bryan, Ohio. The details of
the "not" amplifier and the "not," "or," "and," "set-reset,"
"memory," and timing elements discussed below are illustrated in a
"Parts Lists and Service Instructions" manual, form 4588, published
by that company. Consequently, only the functional results of these
elements are discussed. It is to be clearly understood that the
specific elements set forth are only examples of means for
accomplishing the remote, automatic controlling of hoist in
accordance with the invention. All of the elements operate
pneumatically so that it is not necessary to have an electrical
supply for the control system.
When the amplifier 88 receives a vacuum signal of the predetermined
value, it supplies air from a suitable source through lines 90 and
92 and a line 94 to a "not" element 96 receives air from the line
94, it stops the flow of air through the line 90, a line 98, and a
line 100 to a "set-reset" bleed element 102. This element 102 is
modified from a standard commercial unit by adding a variable
orifice 104 at a vent connection for the element 102. At this time,
the element 102 closes the orifice 104 and stops venting or
bleeding of air from the pilot air regulator chamber 62 through the
line 64 and a line 106. The element 102 could bleed air directly
from the power chamber 46, but venting of the pilot air is
preferred since less needs to be vented and greater sensitivity can
be achieved.
At the same time, air is shut off by the element 96 from a line 108
to an "or" element 110. This element then shuts off air through a
line 112 to a "set-reset" bleed element 114 and bleeding or venting
through an added variable orifice 116 from the pilot air regulator
through a line 117 is also stopped. The elements 102 and 114 are
also used in a different manner than usual because the lines 106
and 117 are used as input rather than output connections and the
nuts 104 and 116 are used as output rather than input
connections.
With both of the bleeds off, the pressure in the regulator chamber
62 will be at a maximum and the hoist is in a "high load"
condition. Under this condition, the controller 54 is adjusted so
that air pressure in the hoist chamber 46 will be just sufficient
to raise the vacuum cups 18 and the load now engaged therewith. The
operator can easily manipulate the load at this time by placing
pressure down on it to prevent it from being raised further or by
placing pressure up on it to increase the lifting rate. Under this
hoist condition, the load is picked up from one stack, by way of
example, and can be moved along a track by the operator to the
second stack.
While both of the bleed elements 102 and 114 are closed, a
pneumatic timer element 118 is timing, having been actuated by air
through a line 120 when the "not" amplifier 88 was actuated. The
timer 118 can be adjusted up to a 30-second period, by way of
example. When timed out, it supplies air to an "and" element 122
through a line 124, this element previously having received air
through a line 126 directly from the supply. With the element 122
now receiving air signals through both of the lines 124 and 126, it
passes air through an output line 128. This air is supplied to the
element 110 which is thereby caused to supply air through the line
112 to the bleed element 114. The bleed element 114 now bleeds the
chamber 62 through the lines 64 and 117 to reduce the pressure
supplied by the main regulator 56 to the hoist chamber 46. With
bleed element 114 open and bleed element 102 still closed, the
hoist is under a "low load" condition, at which time the pressure
is slightly less than sufficient to balance the vacuum cups 18 and
the load carried thereby. By this time, the operator will have
moved the object to the second stack and, under the low-load
condition, can simply direct the load onto the second stack as it
floats down.
With the load deposited on the second stack, the operator pushes
the button of the valve 74 which vents the vacuum flow from the
vacuum cups 18. As the vacuum in the cups 18 decreases to a
predetermined value, the vacuum signal through the line 82, the
valve 84, and the line 86 to the amplifier 88 is decreased and it
(88) closes. Without air through the line 94 to the element 96, the
element supplies air through the lines 98 and 100 to the bleed
element 102, causing it to vent air from the regulator chamber 62
through the variable orifice 104. With both of the elements 114 and
102 venting air from the regulator chamber, air under minimum
pressure is supplied to the hoist chamber 46 and the hoist is then
in an "unload" condition. This bleed condition occurs before the
vacuum in the cups 18 has dropped sufficiently to separate the cups
and the load.
At the same time that the element 102 bleeds, air is supplied by
the element 96 through the line 108 and lines 130 and 132 to a
timer element 134 and a "not" element 136. The air through the
element 136 and lines 138 and 140 shifts the valve 84 and causes
air from the main supply to be directed through a line 142, the
line 82, the line 78, and the lines 76 to the vacuum cups 18. This
blow-off air facilitates separation of the vacuum cups 18 from the
load. After the timer 134 times out in a very short time, it
supplies air to the element 136 through a line 144 which closes the
element 136 and shuts off air to the valve 84, the valve then
returning to its original position under the force of a spring.
Thus, the valve 84 in in the "blow off" condition for only a brief
period of time, as determined by the timer 134. By the time the
blow-off air reaches the vacuum cups 18, through the line 82, the
bleed valves 102 and 114 will have placed the hoist in the unload
condition. This prevents the possibility of the vacuum cups 18
flying up when separated from the load, which could otherwise occur
if the hoist were still in the low load condition.
With the bleed valves open and the hoist in the "unload" condition,
the operator can then raise the vacuum cups 18, move them back to
the first stack, and lower them into engagement with the next load.
When the vacuum cups are then placed against the object, and the
valve 74 is again closed, the vacuum is automatically established
and the vacuum signal is again supplied to the valve 84 and the
element 88.
In the event of air failure, air is no longer supplied from the
main supply through the line 90 to a "not" element 146. When this
air is off, the element 146 bleeds air through the line 64 and a
line 148 from the regulator chamber 62 to an adjustable orifice or
vent 150. The air in the regulator is bled slowly through the
orifice 150, causing the pressure in the hoist chamber 46 to slowly
drop and causing the load carried by the hoist to slowly lower.
This is important to prevent the load from being suspended and
perhaps being in the way, and also prevents the possibility of the
load suddenly being dropped.
A modified remote control system in an enclosure 151 for the hoist
10 is shown in FIG. 5. In this instance, the automatic cycle is
started by a manually-controlled external signal rather than the
automatic signal supplied when the vacuum cups 18 are engaged with
the load. Also, the controls of FIG. 5 are provided with manual
overrides. Again, these controls can be used to automatically cycle
the hoist 10 in a manner to enable an operator to pick up a load
from one location or stack, transfer it to a second location or
stack, and deposit it at that location.
The controls of FIG. 5 are shown with bleed elements corresponding
to those of FIGS. 3 and 4 for clarity and continuity of
illustration. The bleed elements of FIG. 5 also operate slightly
differently than in the system of FIG. 4. In that system, with both
bleed elements 102 and 114 closed, the hoist is in a high-load
condition; with the bleed element 102 closed and bleed element 114
open, the hoist is in a low-load condition; with both of the bleed
elements open, the hoist is in an unload condition. With the
circuit of FIG. 5, again with both bleed elements 102 and 114
closed, the hoist is in a high-load condition; with the element 102
closed and the element 114 open, the hoist is in a low-load
condition; however, when the element 102 is open and the element
114 is closed, the hoist is in the unload condition. In this latter
system, then, both of the elements 102 and 114 do not bleed at the
same time.
Assume a main control valve 152 is in the "balance" condition, as
shown, and a button of an automatic cycle valve 154 is pushed by
the operator, after he has engaged the load with any suitable
load-engaging hook, vacuum cup, etc. Air is supplied from a main
supply and a line 156 through a line 158 to a "set-reset" element
160 which, unlike the elements 102 and 114, is used in the
conventional manner. This element then supplies a signal through a
line 162 to a "memory" element 164 which is turned on to supply air
through lines 166 and 168 to an "or" element 170. When this element
receives the signal, it supplies air through a line 172 to a "not"
element 174 which then shuts off air to a line 176 and the bleed
element 102. The bleed element 114 is also closed at this time.
Consequently, the hoist is under a "high-load" condition and the
load begins to rise, with the air pressure of the control 54
regulated to slightly exceed the weight of the load and the
load-engaging member.
At the same time, air is supplied from the element 164 and the line
166 through a line 178 to a timing element 180 which begins to time
out. The element 164 continues to supply air through the line 166
from a line 182 even after the valve 154 is closed. Hence, only a
brief push of the valve 154 is necessary to start the cycle.
When the element 180 times out, it supplies air through a line 183
to an "and" element 184. This element is already receiving air
through the line 182. Consequently, it supplies air through lines
186 and 188 to an "or" element 190. This element then supplies air
through a line 192 to the bleed element 114 which bleeds air from
the chamber 62 through the line 64 and the line 117. This places
the hoist in the "low-load" condition at which time the pressure is
slightly less than sufficient to balance the load and the
load-engaging member. The timer 180 is adjusted so that the
operator has the load at the second stack by the time it times out.
Consequently, the load floats down and is easily controlled by the
operator as he moves it to the desired position on the second
stack.
When the timer 180 times out, it also causes air to be supplied
through the element 184 and the line 186 to a line 194 and a second
timing element 196. The element 196 is designed so that when it
times out, it supplies air through a line 198 to an "and" element
200. This element is also receiving air through lines 202 and 204
so that it now supplies air through a line 206 to an "or" element
208. The element 208 then supplies air through a pilot line 210 to
the "set-reset" element 160. This air causes the element 160 to
reset and stop the signal to the element 164 which shuts off to
complete a cycle of operation. Shutting off of the "memory" element
164 shuts off air to the element 174. Air is then supplied through
the line 176 from a supply line 212 to the bleed element 102 to
cause this element to bleed. Air to the elements 180, 184, and 19
is also shut off so that the bleed element 114 stops bleeding. With
the element 102 bleeding and the element 114 blocked, the hoist 10
is in the "unload" condition. In this condition, the hoist pressure
is just sufficient to balance the load-engaging member of the hoist
so that the operator can then easily manipulate it back to the
first position, engage another load, and again press the button of
the valve 154 for another cycle.
The control system of FIG. 5 is equipped with an over-ride, "down"
valve 214. If the load being lowered by the operator were caught on
an obstruction, by way of example, it is desirable that the timing
element 196 not operate to place the hoist in the "unload"
condition. When the valve 214 is temporarily opened by the operator
pressing the valve button, air is supplied through a line 216 to a
"set-reset" element 218 which also is operated in the conventional
manner. A signal is then supplied through a line 220 to a "memory"
element 222 which supplies air from a line 223 through a line 224
to the "or" element 190. With the "or" element 190 receiving air
through the line 224, it continues to supply air to the element
114, causing it to continue to bleed. Air from the element 222 also
is supplied through a line 226 to an "or" element 228 which
supplies air through a line 230 to the "or" element 170. This
causes air to be supplied through the line 172 to the "not" element
174 and shuts off air to the bleed element 102 so that it does not
bleed. Thus, air is continued to the element 174 even when the
timer 196 has time out, the "memory" element 164 has been shut off,
and the air through the line 168 has similarly been shut off. With
the element 102 blocked, and the element 114 bleeding, the hoist
stays in the low-load condition until the load can be freed and
deposited in the desired location.
When the operator has freed the load from the obstruction and has
placed it at the proper position at the second location, he can
then press the button of a balance valve 232 which supplies air
through a line 234 and a pilot line 236 which resets the element
218. Air is also supplied through a line 238 to the element 208
which supplies air through the pilot line 210 to reset the
"set-reset" element 160. Signals to both of the memory elements 164
and 222 are thereby stopped,with the bleed valve 102 then being
turned on and the valve 114 being blocked. This places the hoist in
the "unload" condition so that the operator can manipulate the
load-engaging member to engage another load at the first location,
at which time an external signal is generated by closing the valve
154 again.
The system of FIG. 5 also has the emergency bleed "not" element 146
with the vent 150. If the main air should fail, air is no longer
supplied through the line 202 and a line 240 to the element 146.
Consequently, the vent 150 is opened to bleed the hoist controller
through the line 64 and the line 148, thereby enabling the load, if
suspended in the air by the hoist, to slowly lower to the ground or
other suitable supporting surface. Again, this prevents the load
from being in a position in which it may cause obstruction and also
prevents it from being in a position where it could cause damage in
the event it would suddenly fall. Consequently, this safety bleed
is advantageous for all automatic controls.
When the hoist is not to be used for awhile, the main valve 152 is
moved to the "up" position. Air is then supplied through a line 242
to the elements 228 and 170 and to the element 174, shutting off
air to the bleed element 104 and preventing bleeding. The bleed
valve 114 will also be blocked at this time. Consequently, the
hoist will be in its maximum pressure position causing the
load-engaging member thereof to be raised to its maximum position,
with or without a load thereon, and thus be out of the way for
storage. In practice, the valve 152 is in a relatively inaccessible
location as compared to the valves 214, 232, and 154 so that it
cannot be inadvertently manipulated so as to accidentally cause the
hook to fly up.
It will thus be seen from the above examples that an automatic
control system according to the invention enables a hoist to be
cycled through a predetermined sequence automatically when subject
to an external signal. This signal can be manually generated, as in
the system of FIG. 5, or automatically generated, as in the system
of FIG. 4. The system is preferably equipped with at least two
bleeding elements which are automatically controlled. In some
instances, however, more than two bleed valves are desired and in
some systems in accordance with the invention, a large number of
such bleed elements are used, depending on the particular automatic
application to which the invention is applied. Further, the system
is preferably supplied with an additional bleed element which
automatically bleeds the hoist controller in the event of failure
of the main air supply, to enable any load suspended by the hoist
to be slowly and safely lowered to a support.
Various modifications of the above described embodiments of the
invention will be apparent to those skilled in the art, and it is
to be understood that such modifications can be made without
departing from the scope of the invention, if they are within the
spirit and the tenor of the accompanying claims.
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