U.S. patent number 3,790,703 [Application Number 05/164,510] was granted by the patent office on 1974-02-05 for method and apparatus for thermal viscosity modulating a fluid stream.
Invention is credited to Adam Loran Carley.
United States Patent |
3,790,703 |
Carley |
February 5, 1974 |
**Please see images for:
( Certificate of Correction ) ** |
METHOD AND APPARATUS FOR THERMAL VISCOSITY MODULATING A FLUID
STREAM
Abstract
A method and apparatus for thermal viscosity modulating a fluid
stream by time varying the temperature of the stream in response to
an intelligence signal. The method and apparatus are useful for
"printing" or forming an ink image of an original in black and
white or color. In the preferred embodiment, a plurality of fluid
printing ink streams are thermal viscosity modulated in response to
an electrical signal which represents a scanned original. Each
fluid ink stream corresponds to a resolution element across the
serially or parallel scanned original. The image of the original is
formed or "printed" on a suitable fluid receptor, such as paper, by
depositing the fluid streams in varying amounts on the receptor
according to the viscosity of each of the streams. The thermal
viscosity modulation of the fluid stream is accomplished in a
preferred embodiment by passing the fluid streams under pressure
through capillaries each having a thin film electrical resistor
formed on the inner wall thereof. The scanned original electrical
signal is impressed across the capillary electrical resistor to
heat the fluid ink stream in accordance with the signal. By varying
the amount of heat, the viscosity of each stream is modulated as a
function of the value of the corresponding resolution element of
the original.
Inventors: |
Carley; Adam Loran (Cambridge,
MA) |
Family
ID: |
26724452 |
Appl.
No.: |
05/164,510 |
Filed: |
July 21, 1971 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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46935 |
Jun 17, 1970 |
3741118 |
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Current U.S.
Class: |
358/296; 101/335;
347/61; 346/3; 347/3; 347/48; 347/100; 347/6 |
Current CPC
Class: |
B41C
1/06 (20130101); B41M 1/06 (20130101); B41C
1/1066 (20130101) |
Current International
Class: |
B41C
1/10 (20060101); B41C 1/00 (20060101); B41M
1/06 (20060101); B41M 1/00 (20060101); B41C
1/06 (20060101); G01d 015/18 () |
Field of
Search: |
;346/1,140,76R,74ES,75
;178/6.6R,96 ;219/211 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Konick; Bernard
Attorney, Agent or Firm: Chittick, Pfund, Birch, Samuels
& Gauthier
Parent Case Text
CROSS-REFERENCE TO RELATED APPLICATION
This application is a continuation-in-Part application of my
application Ser. No. 46,935, filed June 17, 1970 for METHOD AND
APPARATUS FOR ELECTRONIC LITHOGRAPHY now U.S. Pat. No. 3,741,118.
Claims
1. A method for thermal viscosity modulating a fluid stream with an
intelligence signal comprising the steps of:
1. passing the fluid stream through a modulation station using a
motive source having sufficient mechanical admittance to permit
thermally produced variations in the viscosity of the fluid stream
to modulate the flow of said fluid stream; and,
2. time varying the temperature of at least a portion of the fluid
stream at the modulation station in response to the intelligence
signal whereby said signal is impressed upon said fluid stream in
the form of thermally produced variations in the viscosity of the
fluid stream which
2. The method of claim 1 wherein the intelligence signal is an
electrical current and the temperature of said fluid stream is time
varied at the modulation station by passing the electrical current
through a resistive element that is located at said modulation
station and in thermally
3. The method of claim 1 wherein said fluid is electrically
conductive and said intelligence signal is an electrical current
which is passed through
4. The method of claim 1 wherein said intelligence signal comprises
electromagnetic radiation which is absorbed by said fluid stream at
said
5. The method of claim 1 wherein said viscosity modulated fluid
stream is
6. A method of printing an image comprising the steps of:
1. generating an electrical signal which represents the image in
scanned form;
2. passing at least one stream of printing ink through a modulation
station using a motive source having sufficient mechanical
admittance to permit thermally produced variations in the viscosity
of the fluid stream to modulate the flow of said fluid stream;
3. time varying the temperature of at least a portion of the
printing ink stream at the modulation station in response to the
electrical signal whereby said signal representation of the scanned
image is impressed upon the printing ink stream in the form of
thermally produced variations in the viscosity of the ink stream
which correspondingly alter the flow of the ink stream; and,
4. depositing at least a portion of said thermal viscosity
modulated printing ink stream upon an ink receptor in accordance
with the scanned
7. The method of claim 6 wherein said electrical signal is
generated by
8. The method of claim 6 wherein said electrical signal is
computer
9. The method of claim 6 further characterized by:
1. introducing said modulated ink stream into a rapidly flowing
stream of gas; and,
2. directing the ink carrying gas stream against said ink receptor
whereby the thermal viscosity modulated ink is deposited on said
ink receptor.
10. The method of claim 6 further characterized by establishing an
electric
11. An apparatus for printing an image comprising:
1. means for generating an electrical signal which represents the
image in scanned form;
2. printing ink reservoir means;
3. means for pressurizing said reservoir means, said pressurized
ink reservoir means being a motive source having sufficient
mechanical admittance to permit thermally produced variations in
the viscosity of the ink to modulate the flow of said ink;
4. means defining at least one capillary tube, said tube being
fluidly coupled at one end to said ink reservoir means and open at
the other end to form an ink discharge orifice;
5. ohmic heating means positioned for thermal coupling to the ink
passing through said capillary tube;
6. means for applying said electrical signal to said ohmic heating
means whereby said electrical signal is impressed upon said ink in
the form of thermally produced variations in the viscosity of the
ink which correspondingly alter the flow of the ink; and,
7. means for producing relative motion between an ink receptor and
the discharge orifice of said capillary tube corresponding to the
scanned form
12. The printing apparatus of claim 11 wherein said capillary tube
defining means defines a plurality of capillary tubes which
represent one horizontal scan of said image and wherein said means
for producing relative motion produces a relative motion
corresponding to the vertical
13. The printing apparatus of claim 11 wherein said means for
generating an
14. The printing apparatus of claim 11 wherein said means for
generating an
15. The printing apparatus of claim 11 further characterized by
focused air brush means positioned to direct the thermal viscosity
modulated ink
16. The printing apparatus of claim 11 further characterized by
means for establishing an electrostatic potential between said
capillary and said
17. The apparatus of claim 11 further comprising heat sink means
thermally
18. A method of printing an image comprising the steps of:
1. generating an electrical signal which represents the image in
scanned form;
2. passing at least one stream of printing ink through a modulation
station using a motive source having sufficient mechanical
admittance to permit thermally produced variations in the viscosity
of the printing ink stream to modulate the flow of said printing
ink stream;
3. time varying the temperature of at least a portion of the
printing ink stream at the modulation station in response to the
electrical signal whereby said signal representation of the scanned
image is impressed upon the printing ink stream in the form of
thermally produced variations in the viscosity of the ink stream
which correspondingly alter the flow of the ink stream; and,
4. entraining the thermal viscosity flow modulated printing ink
stream in a gas stream and, thereafter
5. depositing the entrained printing ink stream on an ink receptor
in
19. An apparatus for printing an image comprising:
1. means for generating an electrical signal which represents the
image in scanned form;
2. printing ink reservoir means;
3. means for pressurizing said reservoir means, said pressurized
ink reservoir means being a motive source having sufficient
mechanical admittance to permit thermally produced variations in
the viscosity of the ink to modulate the flow of said ink;
4. means defining at least one capillary tube, said tube being
fluidly coupled at one end to said ink reservoir means and open at
the other end to form an ink discharge orifice;
5. electrical signal responsive heating means positioned for
thermal coupling to the ink passing through said capillary
tube;
6. means for applying said electrical signal to said heating means
whereby said electrical signal is impressed upon said ink which
correspondingly alter the flow of the ink; and,
7. means for producing relative motion between an ink receptor and
the discharge orifice of said capillary tube corresponding to the
scanned form
20. The apparatus of claim 19 further comprising focused airbrush
means positioned to direct the thermal viscosity modulated ink
exiting from the
21. The apparatus of claim 19 further comprising heat sink means
thermally
22. An apparatus for printing an image comprising:
1. means for generating an electrical signal which represents the
image in scanned form;
2. printing ink reservoir means, said pressurized ink reservoir
means being a motive source having sufficient mechanical admittance
to permit thermally produced variations in the viscosity of the ink
to modulate the flow of said ink;
3. means defining a printing ink modulation station having an inlet
and an outlet with the inlet being fluidly coupled to said printing
ink reservoir means;
4. means with appreciable mechanical admittance for causing the ink
to pass through said printing ink modulation station;
5. electrical signal responsive heating means positioned for
thermal coupling to the printing ink passing through said printing
ink modulation station;
6. means for applying said electrical signal to said heating means
whereby said electrical signal is impressed upon said printing ink
in the form of thermally produced variations in the viscosity of
the ink which correspondingly alter the flow of the printing ink;
and,
7. means for producing relative motion between an ink receptor and
the outlet of said printing ink modulation station corresponding to
the
23. The apparatus of claim 22 further comprising focused airbrush
means positioned to direct the thermal viscosity modulated ink
exiting from the outlet of said printing ink modulation station
onto said ink receptor.
24. The apparatus of claim 22 further comprising heat sink means
thermally
25. An apparatus for printing an image comprising:
1. means for generating an electrical signal which represents the
image in scanned form;
2. printing ink reservoir means, said pressurized ink reservoir
means being a motive source having sufficient mechanical admittance
to permit thermally produced variations in the viscosity of the ink
to modulate the flow of said ink;
3. means defining a printing ink modulation station having an inlet
and an outlet with the ink being fluidly coupled to said printing
ink reservoir means;
4. means with appreciable mechanical admittance for causing the ink
to pass through said printing ink modulation station;
5. means for impressing said electrical signal upon the printing
ink in the form of thermally produced variations in the viscosity
of the ink which correspondingly alter the flow of the ink;
and,
6. means for producing relative motion between an ink receptor and
the outlet of said printing ink modulation station corresponding to
the
26. The apparatus of claim 25 further comprising heat sink means
thermally
27. The apparatus of claim 25 further comprising means for
entraining the thermal viscosity modulated printing ink in a gas
stream with said entrained printing ink being deposited upon said
ink receptor in accordance with the scanned form of said image.
Description
BACKGROUND OF THE INVENTION
The present invention relates to viscosity modulation of a fluid
stream and, more particularly, to a method and apparatus for
electronic printing utilizing a thermal viscosity modulation of the
printing fluid.
The printing industry today uses a number of printing techniques,
the major types of which include lithography, letterpress, and
gravure. Lithography is a printing technique which employs a plate
on which the areas corresponding to the inked areas of the image
have different properties than the other areas. An aqueous-based
"fountain solution" is applied to the plate and adheres only to the
non-ink areas. An oil-based ink is then applied to the plate. The
ink is repelled by the fountain solution and adheres only to the
ink-receptive areas of the plate. The plate is then brought into
contact with the paper (direct lithography) or with a resilient
rubber blanket which in turn prints on the paper (offset
lithography).
The second technique, letterpress, utilizes a plate on which areas
corresponding to the inked section of the image are raised. When
the ink is applied to the plate, the ink adheres to the raised
portions only. The image is then printed by bringing the paper into
contact with the inked plate.
The gravure technique employs a plate on which areas corresponding
to the inked section of the image are indented. The printing ink is
applied to the plate and then the plate is wiped with a "doctor
blade" leaving printing ink only in the indented portions. When the
paper is brought into contact with the plate, it absorbs the ink
from the indented portions.
The printing processes described above all require that a plate be
prepared prior to the printing process which contains in some
permanent form the image to be printed. In practice, such plates
are used on presses repeatedly so as to rapidly produce many copies
of the same image. However, it is not possible to introduce a new
image without interrupting the printing process to change the
plate. This is not only costly from an equipment standpoint, but it
is also expensive in terms of the "down time" for the printing
press.
Recent advances in technology have produced a number of "copying"
techniques. The various electrostatic processes, including
xerographic copying, employ techniques which do not involve a
permanent plate, but instead create a charged pattern on a
photoconductor, such as, zinc oxide or selenium, to which a
powdered ink selectively adheres. The photoconductor is either on
an intermediary, e.g., drum, or the paper itself. Unfortunately,
the electrostatic processes have several limitations: the
electrostatic ink is much more expensive than printer's ink; the
quality is noticeably inferior to conventional printing; and, the
process is unacceptable for photographic work.
Photography or chemical imaging is a technique in which the
variations involve light-sensitive chemical reactions, heat
sensitive chemical reactions, possible intermediary images,
developing reagents, chemical image transfers and the like. The
per-print cost is relatively high and the processes are generally
slow and inconvenient. However, the quality is good; especially
when silver chemistry is employed.
Although each of the "printing" or imaging techniques discussed
above is suitable for certain applications, the technical
limitations and economic tradeoffs of each technique substantially
preclude the use of a single technique in a broad range of imaging
applications. It is, accordingly, a general object of the present
invention to provide a new method and apparatus for "printing" or
imaging which obviates many of the technical limitations of the
existing techniques and which provides competitively acceptable
economic tradeoffs.
It is a specific object of the present invention to provide a
method and apparatus for modulating a fluid stream with an
intelligence signal.
It is another specific object of the present invention to provide a
method and apparatus for printing an image of high quality at low
cost and at high speeds.
It is still another object of the invention to provide a method and
apparatus for printing a visible image from an image in scanned
electronic form.
It is a further object of the present invention to provide a method
and apparatus for printing which utilizes thermal viscosity
modulation of a stream of printing ink.
It is still a further object of the present invention to provide a
method and apparatus for printing which prints the same or
different images in continuous sequence.
It is a feature of the invention that the above objects can be
achieved without sacrificing the quality of the final printed image
while at the same time providing a competitive cost
per-print/quality ratio.
These objects and other objects and features of the present
invention will best be understood from a detailed description of a
preferred embodiment thereof selected for purposes of illustration
and shown in the accompanying drawings in which:
FIG. 1 is a diagrammatic view in partial perspective and block
diagram form illustrating the "printing" or imaging system of the
present invention;
FIG. 2 is an enlarged detailed view showing the tip of the printing
head in relation to the ink receiving paper;
FIG. 3 is a greatly enlarged view of a representative cross-section
taken through the tip of the printing head showing the capillary
cross section;
FIG. 4 is a simplified diagrammatic view of the ink distribution
dystem; and,
FIGS. 5A and 5B are block diagrams of the circuitry employed in
thermal viscosity modulating the stream of printing ink through the
printing head tip capillaries.
FIG. 6 is an alternative construction of the printing head
illustrating the use of conductive or electromagnetic radiation
heating of the printing ink; and,
FIG. 7 is still another alternative construction showing an "air
brush" transfer system and electrostatic means to facilitate ink
transfer.
Turning now to the drawings and particularly to FIG. 1 thereof,
there is shown in diagrammatic view and partial perspective and
block diagram form a "printing" or imaging system constructed in
accordance with the present invention. An original 10, such as a
document or photograph, having an image or indicia 12 thereon is
scanned by a conventional scanner 14, such as, a flying spot
scanner. The scanning action is indicated diagrammatically in FIG.
1 by the two arrows identified by the reference numeral 16. Other
known scanning techniques also can be used including parallel wire,
"TV" and "facsimile" scanning of the original.
The output signal from the scanner 14 on line 18 comprises an
electrical signal having a characteristic which varies in
accordance with the light value of each element of the scanned
original 10. The scanned electrical signal on output line 18
constitutes an "intelligence" signal since it represents in
electrical form the intelligence information of the scanned
original 10. Alternatively, the "intelligence" signal can be
directly generated by a computer 19.
The electrical intelligence signal on line 18 can be used directly
to actuate a printing head assembly 20, as will be described in
detail below, or it can be stored in a suitable memory 22 for
subsequent utilization. In broad terms, the printing head assembly
20 comprises a means for depositing a modulated fluid stream upon a
suitable fluid receptor. Expressed in printing technology, the
printing head assembly 20 controls the deposition of a printing ink
24 upon an ink receptor 26, such as, paper, or an intermediate ink
transfer medium. The printing ink is contained in an ink reservoir
28 under pressure from a pressure source 30. The ink reservoir is
fluidly coupled to a printing head 32. The ink or fluid 24 is
discharged in a modulated stream from the printing head in
accordance with the intelligence signal from scanner 14. The
apparatus for modulating the ink stream with the intelligence
signal will be discussed below in connection with FIGS. 2 through
5.
Vertical scanning, in the sense of TV signal scan, is provided at
printing station 34 by the relative movement of the printing head
assembly 20 and the ink receptor 26. For the purposes of
illustration, this relative movement is provided by a conventional
belt-drive system, indicated generally by the reference numeral 35.
Other variations in the means for producing relative motion between
the ink receptor and the printing head assembly can be employed
depending upon the desired machine configuration. For example, the
printing head assembly can be moved across the ink receptor.
Similarly, a drum transport mechanism can be used to move the ink
receptor passed the printing head assembly printing station 34.
Looking at FIG. 2, there is shown in cross-section and greatly
enlarged, a portion of the printing head 32. The printing head or
"doctor" by analogy with the use of that term in the gravure
printing process, can be considered as a knife blade extending
across the width of the paper and angled "with" the moving ink
receptor 26. The printing ink 24 is delivered from the ink
reservoir 26 through a plurality of capillaries 36 which terminate
at the printing head edge 38 in a corresponding plurality of
capillary orifices 40.
The ink dispensing capillaries 36 deposit the ink onto the paper 26
in the pattern of the original image 12. The number of capillaries
depends upon the desired resolution, the number of colors and the
width of the paper 26. At the present time, printing practice uses
resolutions or "screens" in the range of 60-200 elements per inch
and one to four colors except in specialized circumstances. For a
standard 8 1/2 inch wide page, 150 screen, and "process" color
(four colors), the printing head 32 and 5,100 capillaries. Under
other circumstances, the number of capillaries 36 could be under
100 or over 10,000.
In the greatly enlarged side view of FIG. 2, four color capillaries
36a, 36b, 36c and 36d are shown for each single picture element.
These four color capillaries, respectively, are fluidly connected
to separate pressurized ink reservoirs containing yellow, blue,
magenta, and black ink.
For purposes of illustration, only one such ink reservoir has been
shown in FIG. 1. The four capillary orifices 40 are positioned as
close as possible to each other and to the forward or downstream
edge of the doctor blade in order to prevent the wet ink from being
smeared by the doctor blade.
It has already been mentioned that the ink flow through the
capillaries is modulated in accordance with the scanned
intelligence signal from either scanner 14, memory 22, or computer
19. The intelligence information is impressed upon or modulates the
printing ink 24 by thermal viscosity modulation. Thermal viscosity
modulation of the printing ink is accomplished by selectively
heating the printing ink in each capillary tube. Heat is applied to
the ink by the wall of the capillary which is partially or totally
covered by a thin film resistor 42. The electrical signal which
represents the desired image is impressed after the suitable
amplification or other processing across the resistor 42 causing
ohmic heating thereof. Since both the thin film resistor 42 and the
ink itself have a relatively small thermal mass, the heat generated
produces a rapid temperature change in the moving ink. Preferably,
the entire length of the capillary tube is heated in unison thereby
causing the microscopic column of ink to suddenly accelerate due to
viscosity modulation.
Looking at FIG. 3, which is a view in cross-section of a capillary
tube taken perpendicularly to the direction of ink flow, it can be
seen that the capillary tube 36 has an elongated rather than
circular configuration. This shape is desirable in order to
decrease the time required to thermal viscosity modulate the
flowing ink. With this structural configuration, it is possible to
obtain very rapid changes in temperature of the ink in the
capillaries using frequencies in the audio range.
The thermal mechanisms of the system are relatively straight
forward. The flow rate through the capillary tube, ignoring end
effects, is given by
F = P/.eta. G
where .eta. is the viscosity, p is the pressure difference, G is a
factor of dimension cm.sup.3 representing the geometry of the
capillary, and F is the flow rate in volume/time if the viscosity
is absolute (poises), or mass/time if the viscosity is kinematic
(stokes).
The .eta. of liquids decreases markedly when they are heated. For
many oils, viscosity can be varied by a factor of over 1,000 by
varying the temperature. Even water is six times thicker near
freezing than near boiling. By using a suitable vehicle for the
ink, it is possible to produce a thousand times more flow through a
hot capillary than through a cold capillary with a continuous range
in between. Current printing practice indicates that a flow ratio
of approximately 100:1 is required for quality work. The ink flow
can be shut off completely by turning off the pressure or by
lowering the capillary temperature to virtual soldification of the
ink. However, for purposes of illustration in the present
invention, it is assumed that "white" is an invisibly small ink
flow, but not zero.
A variety of suitable vehicles can be used for the ink. Successful
tests have been conducted using AMCD Copy Duplicator CD-118 ink
sold by the Copy Duplicator Division of the AM Corporation, 1,200
Babbitt Road, Cleveland, Ohio. The ink vehicle, and the ink as a
whole, should have a wide dynamic range of viscosity as a function
of temperature. Many oils, including some presently or previously
used as vehicles in conventional printing inks have the desired
characteristics. These oils include mineral oils, castor oil and
linseed oil. It is also possible, of course, to use a water vehicle
albeit with a much more limited dynamic range of viscosity as a
function of temperature.
Each thin film resistive element 42 is surrounded by an electrical
insulator 44 and a heat sink 46 which provide the dominate mode of
heat loss, as well as, electrical insulation and mechanical
strength. The heat sink 46 is maintained at or below the lowest
temperature desired and preferably is constructed from a metal and
is shared by all of the capillaries 36. A separate fluid cooling
system (not shown) can be employed to remove heat from the heat
sink 46 if the signal power levels produce more heat than can be
dissipated by the heat sink.
The insulator 44 conducts heat from the capillary to the heat sink
and has a preselected thickness or thermal resistance which is
compatable with the other physical parameters of the system. The
choice of various physical parameters determines the time response
of the printing or imaging system. For faster time response, the
capillaries are narrower, the pressure is higher, the insulator
thinner and more power is dissipated by the thin film resistor 42
and absorbed by the heat sink. For a slower response, these
parameters are less restrictive.
Referring now to FIG. 4, there is shown in simplified diagrammatic
view an ink distribution system for the present invention. As
mentioned previously, the ink reservoir 28 is pressurized by a
pressure source 30. The printing ink 24 in reservoir 28 passes
through a ink filtration system indicated generally at 48, in order
to remove any particulate matter which might clog the printing head
capillaries. The filtered ink passes into a final ink chamber 50
and then down into each of the capillaries 36. If desired, the
printing ink 24 can be preheated by passing the ink through an
electrically powered preheating station 52. The use of the
preheating technique minimizes or substantially eliminates "end
effects" in the capillaries.
The circuitry employed in the thermal viscosity modulation of the
stream of printing ink through the printing head tip capillaries is
shown in block diagram form in FIGS. 5A and 5B. Referring first to
FIG. 5A, there is shown the circuitry for a one dimensional scan.
By optical means which are not part of the invention, a line 54 of
the original image 12 is color separated into the three primary
colors. Conventional devices such as dichroic mirrors, color
filters or prisms can be employed to achieve the color separation
of the image. The color separate image of the line 54 is focused by
an optical system, indicated representationally and identified by
the reference numeral 56, onto a linear arrangement of photocells
58 which transduce the line image into electrical signals. Although
the electronics for only one primary color is shown in FIG. 5A, it
should be understood that the same circuitry is repeated for the
two other primary colors. The fourth color, black, does not require
photocells 58, since its value can be calculated from the other
colors, but may have them for reasons well-known in the television
art.
Color matrixing and gamma adjustment are performed electrically by
conventional circuits identified by the reference numeral 60. When
the proper signal has been derived, it is amplified by power
amplifiers 62 which drive the capillary ohmic heaters 42. It will
be appreciated that while not explicitly shown, there is a polarity
inversion involved in the system since the resistors 42 are powered
for "black" and unpowered for "white."
The circuit shown in FIG. 5B depicts in block diagram form the
electronics for a two dimensional scan. The image information is
supplied as a scanned electronic signal such as a television
signal. In general, the parameters of the scanned electronic
signal, such as frame-rate, number of lines, differ markedly from a
standard television signal and the signal is non-interlaced. The
signal can be generated in a number of ways either directly by
electronic equipment such as a computer, or from video-tape or by a
camera using electronic or mechanical scanning with or without
image storage (integration) and with a scanned or unscanned light
source. Conventional camera technology and electronic signal
generation and processing are employed in the present invention and
need not be described in detail. It is sufficient to note that some
of the currently available camera technique which can be employed
to produce the scanned electronic signal include: image orthicon,
vidicon, flying-spot scanner, rotating mirrors, rotating prisms,
scanned laser light source and dichroic mirror color
separation.
The "television" or signal parameters are selected for the speed,
aspect ratio, and resolution desired. Compared to standard 525 line
television signals, representative values for printing three 8 1/2
.times. 11 inch copies per second at 150-screen resolution are:
1/10 the frame rate; 10 times the resolved picture elements; and
the same bandwidth.
In the case of color printing, the colors in the original are
separated and matrixed electronically to produce separate
television signals for each color ink used in the printing process.
In addition, gray-scale (gamma) correction to the television signal
is done before it is fed to the printing unit. As shown in FIG. 5B,
the "television" signal for the color in question comes in on a
"video bus" 64 extending across the width of the printing head 32.
The signal is then descanned by well known circuit techniques such
as, a shift register sampler comprising shift register 66 and
samplers 68. Amplifiers and resistors 62 and 42 respectively,
perform the same function as in connection with FIG. 5A.
Interconnections between the colors for matrixing purposes are not
required, but the shift register 66 may be shared by all
colors.
It will be appreciated that the electronic configuration shown in
FIG. 5B has the advantage that the image can be manipulated or
stored for subsequent usage while in electronic form. Manipulations
include transmission, storage, collating, masking, mixing,
negative, contrast enhance, color correction and other specialized
alterations such as sequence numbering of printed forms. These
manipulations of the electronic signal are performed by
conventional and well-known signal processing circuits or by
computer.
FIG. 6 illustrates in diagrammatic form two alternative
constructions of the printing head, which utilize conductive
heating or electromagnetic radiation absorptive heating of the
printing ink. Two electrodes 70 and 72 are positioned within the
ink reservoir 28 at the entry to capillary 36, which capillary is
formed in an electrical insulator 74. If electrically conductive
printing ink is employed, the intelligence signal modulated current
flow through the ink between electrodes 70 and 72 produces the
desired thermal viscosity modulation. Suitable power amplification
can be provided in this mode of operation.
Electromagnetic radiation heating of the printing ink is another
method which can be utilized to achieve thermal viscosity
modulation of the printing ink. In this case, the intelligence
signal on line 18 (or from computer 19) modulates a source 76 of
radio frequency energy. The modulated rf is applied to the
capillary electrodes 70 and 72 through switch means 78.
In order to obtain a smoother transfer of the ink from the
capillary orifices to the ink receptor 26, the preferred printing
system utilizes an "air brush" and electrostatic transfer
techniques. Looking at FIG. 7, there is shown in simplified form
both the "air brush" and electrostatic transfer systems. The air
brush system comprises a source 80 of pressurized gas, such as air,
and an outlet nozzle 82 positioned above the capillary orifices.
The high velocity air stream exiting from nozzle 82 forces the
discharged ink from the capillaries downwardly onto the paper ink
receptor 26. The printing head is positioned with little or no gap
between the head and the ink receptor. It will be appreciated that
the air brush structure shown in FIG. 7 comprises what is known in
the art as "focused" air brush.
Electrostatic ink transfer techniques can also be employed either
alone or in combination with the air brush system shown in FIG. 7
or the simple friction transfer system depicted in FIG. 2. A high
voltage potential either DC or rapidly pulsed is applied between
the ink receptor 26 and the printing head 32. For purposes of
illustration, the source of the high voltage potential is
illustrated in FIG. 7 as a conventional battery 84. However, it
will be appreciated that other conventional sources of a steady
state or pulse DC potential can be employed.
Having described in detail a preferred embodiment of my invention,
it will be appreciated that the invention can be used in a number
of applications. Typically, such applications include photocopying,
printing, computer printout, soft copy output with a non-drying ink
printed on an endless belt of washable material, facsimile,
photographic printing, direct photography, typewriter, and
telegraphic printers.
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