U.S. patent number 3,789,570 [Application Number 05/306,676] was granted by the patent office on 1974-02-05 for bagging apparatus and method.
Invention is credited to James N. Mullins, Jr..
United States Patent |
3,789,570 |
Mullins, Jr. |
February 5, 1974 |
BAGGING APPARATUS AND METHOD
Abstract
This invention relates to an apparatus and method for
automatically bagging material, especially ice cubes, and is
particularly adapted to be coin operated. The apparatus includes a
carrier having a measuring cavity therein with the carrier being
reciprocable between a rearward position where the cavity is filled
by the material to be bagged and a forward discharge position where
the measured quantity of material is dumped into an open bag. A
supply of flattened plastic bags is provided below the carrier and
are supported by rods passing through openings in an upward
extension of the rear side of the bag. The bags are supported in a
bag storage section in such a way that a portion of the rearward
wall extension of the bag is inclined upwardly and rearwardly away
from the remainder of the bag. When it is desired to open the bag,
a rod having a thin lower end is released to engage the inclined
surface of the first bag and then is moved along this surface to
drop inside the bag and then to partially open the bag. After the
bag has been partially opened, a bag supporting means is clamped to
the forward side of the bag to move it to a more fully open
position and to move the lower end of the bag away from the
remaining bags so that a door can be slid between the bag in the
filling section and the other bags in the storage section. After
the bag has been filled, the bag supporting means is released from
the bag and a heat sealing means is actuated to form a heat seal
across the upper portion of the bag. The bag can then be pulled
from the supporting rods and removed from the machine.
Inventors: |
Mullins, Jr.; James N. (Forth
Worth, TX) |
Family
ID: |
23186341 |
Appl.
No.: |
05/306,676 |
Filed: |
November 15, 1972 |
Current U.S.
Class: |
53/459; 53/284.7;
53/477; 53/384.1; 53/572 |
Current CPC
Class: |
B65B
43/28 (20130101) |
Current International
Class: |
B65B
43/26 (20060101); B65B 43/28 (20060101); B65b
043/28 () |
Field of
Search: |
;53/29,38,189,384 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: McGehee; Travis S.
Attorney, Agent or Firm: Hyer, Eickenroht & Thompson
Claims
The invention having been described, what is claimed is:
1. A method of opening and filling a flexible plastic bag from a
series of such bags having openable ends and being of the type
which have a portion of their rearward sides extending above their
forward sides which comprises, in combination: supporting said
series of bags at their rearward sides while at the same time
causing the foremost bag to have its extending portion inclined
rearwardly and upwardly of the remainder of the bag to provide an
inclined surface while the upper edge of the forward side of the
bag remains in close proximity to the rearward side of the bag;
placing an element having a thin end in sliding contact with said
inclined surface and sliding it therealong into the interior of the
bag and then moving it forwardly to move the forward side of the
bag away from the rearward side to partially open the bag; gripping
the forward side of the partially opened bag and moving it to open
the bag further while continuing support of the rearward side of
the bag; depositing material in said bag; and ceasing to grip the
forward side of the bag.
2. The method of claim 1 wherein the forward side of the bag, after
it has been gripped but before material is deposited in the bag, is
moved upwardly rapidly to cause the lower end of the bag to be
moved away from the next succeeding bag of the series.
3. The method of claim 2 wherein the step of ceasing to grip the
forward side of the bag occurs after the material has been
deposited in the bag and wherein force is thereafter applied to
move the forward side of the bag against the rearward side thereof
and then heat is applied across the upper end of the bag to seal
the upper end thereof.
4. The method of claim 3 including the step of moving a door
between the opened bag and the next succeeding bag after the opened
bag has had its lower end moved away from the next succeeding bag
and wherein the door is positioned to support the rear side of the
bag while the forward side is moved against the rearward side and
while heat is being applied to seal the bag.
5. The method of claim 1 wherein at least the upper portion of the
bag is of heat sealable material and including the further step of
sealing the upper end of the bag after said material has been
deposited therein by applying heat across the upper end of the bag
after it has been closed while pressing the sides of the bag
together at the locus of the application of heat.
6. An apparatus for successively opening a plurality of flexible
plastic bags and for holding them open while a material is
deposited therein, the bags being of the type which have a portion
of their rearward sides extending above their forward sides,
comprising, in combination: a support; a carrier mounted for
horizontal reciprocation on said support; means for supporting a
plurality of flattened bags of the aforesaid type beneath said
carrier so that the forward bag has its extending portion inclined
upwardly and rearwardly of the remainder of the bag; a bag opening
element having a relatively thin lower end; actuating means for the
bag opening element including means mounting the element for
movement to move the lower end of the element downwardly into
sliding contact with the inclined portion of a bag and thence along
said portion down into the interior of the bag to move the forward
side thereof away from the rearward side to partially open the bag;
support means movable into the partially opened bag to engage and
support the forward side of the bag and to move it to a more fully
open position; and means for so moving the support means into the
bag and for retracting the element from the bag and for releasing
and withdrawing the bag support means from the bag.
7. The apparatus of claim 6 wherein said bag opening element is a
rod having a thin lower end, said element mounting means mounting
the rod on the carrier so that as the carrier moves forward, the
rod is moved along said inclined surface.
8. The apparatus of claim 6, wherein said bag support means is
mounted on the carrier to move into the bag as aforesaid responsive
to forward movement of the carrier and then to move upwardly while
grasping the forward side of the bag to move the bottom of the bag
away from the other bags.
9. The apparatus of claim 8 wherein said bag support means includes
a blade carried by the carrier for vertical reciprocation with
respect thereto and on downward movement, moving inside the bag,
and a clamping member carried by the blade and operable to be moved
responsive to movement of the blade to a position such that the
forward side of the bag is between the clamping member and the
blade and then to be moved to clamp the forward side of the bag to
the blade to support the forward side of the bag while the bag is
in open position.
10. An apparatus for successively filling and sealing a plurality
of flexible heat sealable plastic bags and for isolating unfilled
bags while a filled bag is being removed comprising, in
combination: a housing having a bag filling section and a bag
storage section with an opening therebetween for passage of a bag
from the storage section to the filling section; means for
supporting a plurality of flattened bags in said bag storage
section with a first bag adjacent said opening; means for moving a
forward side of a first bag away from the rearward side of the bag
while the rearward side remain stationarily supported in said bag
storage section and for moving said forward side upwardly to cause
the lower end of the bag to be moved away from the remaining bags
in the storage section; means for filling the bag while it is in
open position; closure means normally closing said opening and
movable to open said opening so that a bag can be opened and filled
and also being movable to closed position after the bag has been
opened and after it has had its lower end moved away from the
remaining bags, said closure means while in closed position being
between the filled bag in the filling section and the bags stored
in the storage section; and heat sealing means movable, responsive
to movement of the carrier to apply a heat seal across an upper
portion of the bag by pressing said upper portion of the bag
against said closure means when it is in closed position and
applying heat to seal the bag.
11. The apparatus of claim 10 wherein said closure means is a
sliding door and wherein means are provided for moving the door to
open position prior to operation of said means for moving the
forward side of a bag and for moving the door toward closed
position prior to filling of a bag.
12. An apparatus for opening and filling a succession of plastic
bags which comprises, in combination: a housing including a bin for
storing material to be bagged, said bin having a lower discharge
opening; a carrier mounted in the housing below the bin and having
a measuring cavity therein open at the top and bottom, said carrier
being mounted in the housing for reciprocation between a rearward
filling position where the cavity is in register with the bin
opening to a forward discharge position wherein the contents of the
cavity are to be discharged from the bottom of the cavity; means
closing the bottom of the cavity while it is receiving material
from the bin and while it is being moved to said discharge position
and then opening the bottom of the cavity; means in the housing
below the carrier adapted to support a plurality of flattened bags
with the forwardmost flattened bag being adjacent the rearward side
of said cavity when the carrier is in said forward discharge
position; and means for moving the forward side of said forwardmost
bag away from the rear side of the bag to open same and positioning
the open end of the bag beneath said cavity when the carrier is in
said forward discharge position.
13. The apparatus of claim 12 wherein said means closing the bottom
of the cavity includes a trap door mounted on the carrier adjacent
the bottom of the cavity; means for holding the trap door in closed
position as the carrier moves toward said forward discharge
position and permitting the trap door to open when the carrier
moves to said discharge position; and means for moving the trap
door to closed position prior to the carrier returning to its
filling position.
14. The apparatus of claim 13 wherein the means for holding the
trap door in closed position includes a plate beneath the carrier
disposed so that the trap door slides therealong to be held in
closed position, said plate terminating adjacent the rear side of
the opened bag.
15. An appartus for opening, filling and sealing a succession of
plastic bags of heat sealable material, the bags being of the type
which have a portion of their rearward sides extending upwardly
above their forward sides, comprising, in combination; a housing
including a bin for storing material to be bagged, said bin having
a lower discharge opening; a carrier mounted in the housing and
having a measuring cavity therein open at the top and bottom, said
carrier being mounted in the housing for reciprocation between a
rearward filling position where the cavity is in register with the
bin opening to a forward discharge position where the contents of
the cavity are to be discharged from the bottom of the cavity; said
housing having a bag filling section and a bag storage section
beneath the carrier with an opening between the sections for
passage of a bag from the storage section to the filling section;
means for supporting a plurality of flattened bags of the aforesaid
type in said bag storage section so that the forward bag has its
upwardly extending portion inclined upwardly and rearwardly of the
remainder of the bag; a bag opening element having a relatively
thin lower end; actuating means for the bag opening element
including means mounting the element for movement to move the lower
end of the element downwardly into sliding contact with the
inclined portion of a bag and thence along said portion down into
the interior of the bag to move the forward side thereof away from
the rearward side of the bag to partially open the bag; support
means movable into the partially opened bag to engage and support
the forward side of the bag and move it to a more fully open
position so that as said carrier moves to discharge position the
contents thereof can fall into the open bag; means for so moving
the bag support means into the bag and for retracting the element
from the bag and for releasing and withdrawing the bag support
means from the bag; closure means normally closing said opening
between the bag storage and filling sections and movable to open
said opening so that a bag can be opened and filled and also being
movable to closed position after a bag has been moved into the
filling section and while in closed position being between the bag
in the filling section and the bags in the storage section; and
heat sealing means movable, responsive to movement of the carrier
after a bag has been filled to apply a heat seal across an upper
portion of the bag by pressing said upper portion of the bag
against said closure means when it is in closed position and
applying heat to seal the bag.
16. The apparatus of claim 15 wherein means are provided to snap
the forward side of the bag upwardly as it is being moved to open
position, to cause the lower end of the bag to be moved away from
the remaining bags in the bag storage section.
Description
This invention relates to a method and apparatus for sequentially
opening a plurality of plastic bags so that they can be filled. In
one of its preferred embodiments, it relates to a method and
apparatus especially adapted to automatically bag ice cubes which
have been frozen in the apparatus and one which is well adapted for
coin operations.
The dispensing of small quantities (a few pounds) of ice cubes at
locations such as in motels is usually accomplished by providing an
ice making machine which freezes the cubes and then dumps them into
a storage bin. The consumer then scoops the cubes from the bin and
into his own ice bucket or other container. This type of
dispensation can result in very unsanitary conditions. For example,
if the bin is not cleaned periodically, a slime may gather on its
walls. Also, patrons of the motel will sometimes use their hands to
dip out the ice cubes, temporarily store such items as fish, milk,
etc. in the ice bin and even attempt to chill melons or other fruit
in the bin.
In order to avoid these unsanitary conditions and to make small
quantities of ice cubes more easily transportable, plastic bags of
ice cubes have been stored in freezers readily accessible to the
public. The ice is frozen and the bags are filled at a central
location and then trucked to the various points of dispensation.
While this may tend to solve the sanitation problem, it increases
the costs as it involves considerable manual labor.
Attempts have been made to develop machines which would freeze and
automatically bag ice cubes at the point of consumption, e.g., at a
motel. These machines have been unsuccessful for various reasons,
not the least of which is the difficulty of handling plastic bags.
These bags, as contrasted with the ordinary Kraft paper bag, are
extremely flexible and are not self-standing when opened as is a
Kraft bag so that they must be supported at their upper ends during
the opening, filling procedures and by at least one of the upper
ends during the closing procedure. Moreover, the bags are usually
manufactured in such a way that they consist of two flat panels
joined at their side and bottom edges. Due to this structure and to
the fact that the panels tend to stick together, they are much more
difficult to open than ordinary Kraft paper bags and providing a
machine which can automatically open and fill such plastic bags
with a high degree of consistency has been a substantial
problem.
It is an object of this invention to provide an apparatus and
method which will automatically and positively open successive ones
of plastic bags and positively hold a bag in open position while a
material is being deposited therein and on which is capable of
performing this operation on a large number of bags without
malfunctioning in the sense of failing to open a bag during each
cycle of operation.
Another object is to provide the method and apparatus in which the
first one of a plurality of flattened plastic bags is positively
partially opened by moving the forward side of the bag away from
the rearward side and then the forward side is positively grasped
and moved to further open the bag and to support its forward side
during the filling of the bag from an automatic dispensing
mechanism.
Another object is to provide such an apparatus in which a plurality
of bags are disposed in a storage compartment adjacent a filling
compartment with an opening therebetween which is normally closed
by a closure member but which is opened during the bag filling
cycle to permit a bag to be moved into the filling section and then
is closed before the bag is removed from the filling section
thereby preventing access to the unfilled bags in the storage
compartment, the apparatus including a means for grasping the front
side of the bag to move it to open position and for snapping the
front side upwardly to move the lower end of the bag away from the
remaining bags in the storage compartment so that the closure
member can be moved between the bag to be filled and the remaining
bags without interfering with the bag filling operation.
Another object is to provide such an apparatus which will
automatically open plastic bags of two-sheet type of construction
and when open, will cause the open end of the bag to have
substantially a square or rectangular configuration to facilitate
filling.
Other objects, advantages and features of the invention will be
apparent upon consideration of the specification, the claims, and
the drawings wherein:
FIG. 1 is a perspective of a coin operated machine for
automatically freezing and bagging ice cubes and internally
containing a preferred embodiment of the apparatus of this
invention which also embodies the method of this invention;
FIG. 2 is a view with the front door of the apparatus of FIG. 1 in
open position but showing a portion of the apparatus at an
intermediate point in the bag filling cycle;
FIG. 3 is a front view of the lower right hand portion of the
apparatus of FIG. 2;
FIG. 4 is an elevational view, partly in phantom, showing the
metering and bagging mechanism from its right hand side as viewed
from the front of the machine and in that portion of its cycle in
which ice cubes are passing from a bin into the metering
mechanism;
FIG. 5 is a view from the right hand side showing the operations of
the rod used to initially open a bag;
FIG. 5A is an enlarged side view of the lower end of the bag
opening rod;
FIG. 6 is an elevational view of the metering and bagging mechanism
from the left hand side with the mechanism being positioned at the
end (or start) of its cycle;
FIG. 7 is a side elevational view similar to FIG. 6 but with part
of the supporting framework broken away and showing the mechanism
during the initial part of the bag opening cycle;
FIG. 8 is a view similar to FIG. 7 but showing the mechanism in a
subsequent portion of the bag opening cycle;
FIG. 9 is a perspective to further illustrate the bag opening and
holding arrangement;
FIG. 10 is a view similar to FIG. 8 showing the bag opening
mechanism in still aother and more advanced portion of its
cycle;
FIG. 11 is an elevational view of the mechanism from the right hand
side showing the mechanism in a still more advanced stage of its
cycle;
FIG. 12 is a perspective view of the bagging and metering
mechanism;
FIG. 13 is a perspective showing the bag support arrangement;
and
FIG. 14 is a schematic electrical diagram showing the mode of
control of the apparatus.
Referring to the drawings, the cabinet 10 is provided with a
conventional coin operated switch mechanism 11 and an access door
12. As indicated in FIG. 2, the upper part of the cabinet contains
an ice cube bin 13 into which ice cubes are deposited by a
conventional freezing unit 14. The latter can be of the type which
freezes a layer of ice on the underside of a refrigerated plate and
then defrosts the plate to permit the ice layer to drop down upon a
conventional hot wire cube cutter.
A frame 15 is disposed below the ice bin and supports a carrier 16
for horizontal reciprocation in the housing, such support being
here shown as including guide members 17 (FIG. 3) slidably engaging
the edges of the upper plate 18 of the carrier. As best shown in
FIG. 12, the carrier 16 has a cavity 19 therein which has an open
top and bottom. Thus when the carrier is moved rearwardly, the
cavity 19 comes into registry with bin opening 20 (as indicated in
FIGS. 4 and 12) so that ice cubes can fall into the cavity to fill
the same. At this point, the lower end of the cavity is closed by a
bottom plate 21 over which the carrier moves. Plate 21 terminates
at 22 so that ice can be discharged from the cavity upon forward
movement of the carrier as will be explained in more detail below.
The carrier is provided with a rearwardly extending portion 23
which acts to close the bin opening 20 at all times during the
operation of the equipment except when cavity 19 is being
filled.
Means are provided for reciprocating the carrier through a cycle of
operation. In FIG. 6, this means is illustrated as including an
endless sprocket chain 24 extending between an idler sprocket 25
and a motor driven sprocket 26, all of which are mounted on frame
15. Carrier 16 has a drive flange 27 connected thereto which has an
elongated opening 28 through which a pin extends, the other end of
the pin being connected to chain 24. Thus, upon actuation of the
motor driven sprocket, the carrier will be moved rearwardly by the
pin when the latter is in the bottom of opening 28 and as the pin
moves around the motor driven sprocket 26, it will move up in
opening 28 to be in an upper portion thereof as the carrier is
moved forwardly. Similarly, the pin will move down in opening 28 as
it moves over the idler sprocket 25.
As is shown best in FIGS. 7, 8 and 10, a trap door 29 is preferably
provided adjacent the bottom of cavity 19 and is hinged to the
carrier by pivot pin 30 fixed to the trap door and is urged toward
closed position by spring 31 acting on arm 32 which is connected to
the pivot pin 30. Also, arm 32 carries a cam roller 33 which
engages the lower side of ramp 34 to open the trap door at an
appropriate point during the cycle. Thus as the carrier moves
rearwardly and receives ice cubes in its cavity, the weight of the
cubes will normally press the trap door 29 downwardly so that it
rides along the surface of bottom plate 21 until the carrier moves
forward sufficiently that the trap door clears the end 22 of plate
21. At this point, the cam roller 33 engages the underside of ramp
34 to positively open the door so that the contents of the cavity
can be discharged into an open bag thereunder. As will be explained
below, at the time the front end of cavity 19 reaches the end 22 of
plate 21, the bag thereunder has not been fully opened and it is
desired to delay discharging the contents of the cavity until the
bag has been substantially fully opened. A spike 35 is fixed to the
upper side of the trap door to act on the cubes as the trap door is
swung downwardly to prevent the cubes from bridging in the
cavity.
As shown in FIG. 4, the cabinet or housing 10 is provided with a
bag filling section 36 and a bag storage section 37 with an opening
therebetween for passage of a bag from the storage section to the
filling section. Means are provided in the storage section for
supporting a plurality of flattened bags. As shown in FIG. 13, this
means includes a pair of support rods 38 having their rear ends
fixedly connected to frame part 39 carried by frame 15. The type of
bags employed has a rearward side 40 extending above the upper edge
41 of the front side 42 of the bag. Holes are provided in the back
side of the bag adjacent the upper edge so that a plurality of bags
can be supported on rods 38. The bags are urged forwardly so that
the foremost bag is in contact with a stop 43 by the action of
springs 44 on a follower 45 which is slidably mounted on rods 38.
Follower 45 has a forwardly inclined portion 45a near its lower
end. The purpose of this is to cause the rearward side of the bag
to have a rearwardly and upwardly inclined portion 40a exposed
above the upper edge 41 of the front side 42 of the bag.
As shown in FIG. 5, a bag opening element 46 having a relatively
thin lower end can then be positioned on the inclined bag portion
45a as shown in dashed outline at 46' and moved forwardly while
riding along this inclined portion to drop down into the interior
of the bag between the front and rear sides thereof to partially
open the bag as shown in full line view in FIG. 5. The bag opening
element or rod 46 is illustrated in FIG. 9 as being mounted on
carrier 16 for vertical movement by sliding in a sleeve 47. The rod
has an arm 48 bearing a cam roller 49 which cooperates with a
series of camming surfaces as best shown in FIG. 5. Thus, during
initial portion of the cycle, the cam roller 49 will rest upon a
support 50 fixed to frame 15 such as at position A to hold the rod
in its uppermost positon. As the carrier moves forward, the cam
roller will move to the end of support 50 and drop off the support
to position B, that is, to a position such that the lower end of
the rod is in sliding contact with the inclined bag portion 40a. As
the carrier continues its forward movement, the rod will move
downwardly along this inclined portion into the bag until bearing
48a on arm 48 rests on the bottom of opening 51 in flange 52 which
is attached to the carrier. Continued outward movement of the rod
will partially open the bag as indicated in FIG. 5. When the cam
roller 49 has been advanced to position C it will engage a ramp 53
so that it will move up the ramp and withdraw from the bag.
Ultimately it engages the lower side of the outer end of tiling
ramp 54. This ramp is pivoted at 55 to a support 56 which extends
upward and is attached to the outer edge of ramp 53. The outer end
of the ramp 54 is resiliently urged into engagement with ramp 53 by
a spring 57. As the cam roller 49 continues moving, it will move
the ramp to the dashed outline position so that the cam roller can
pass under it and then move to its outermost position D. As the
carrier reverses its direction of movement, the cam roller will
roll up the upper side of tilt ramp 54 and as it moves to the rear
end of the ramp, the weight of the rod will cause the tilt ramp to
again tilt to the dashed outline position until its rear end
engages the forward end of support 50 so that the cam roller can
move to again be positioned on the support 50 at position A. Thus
it will be seen that the rod or bag opening element 46 is provided
with actuating means including means mounting the element for
reciprocal motion for movement to move the lower end of the element
downwardly into sliding contact with the inclined portion of the
rear bag wall and thence along said portion down into the interior
of the bag after which it is moved still further to move the
forward side of the bag away from the rearward side to partially
open the bag.
As shown in FIG. 5A, the lower end of rod 46 has a rather pointed
lower end 46a and has a notch 46b formed in its forward side
slightly above the lower end. The edge of this notch frictionally
engages the inner surface of the forward side of the bag as the rod
moves upwardly to raise the outer side of the bag to some degree
for a purpose described below.
Bag support means are provided which are movable into the partially
opened bag to engage and support the forward side thereof and to
move it to a more fully opened position so that as the carrier
moves to discharge position, the contents in the cavity can fall
into the opened bag. The bag support means is then released so that
the filled bag can be heat sealed as described below. Thus the bag
support means includes a blade 58 (FIG. 9) carried for vertical
reciprocation by carrier 16. This can be accomplished by mounting
the blade in vertical slots 59 so that the blade can be moved down
into the bag after the rod 46 has partially opened same and for
that reason the blade is spaced slightly to the rear of the rod.
The blade is biased to its upper position by a spring 60 connected
between the blade and the carrier 16. In order to move the blade
downwardly, a lever 61 is pivoted at one end at 62 and has its
other end bifurcated to receive an arm 63 fixed to blade 58. Lever
61 also has a cam roller 64 which can engage the lower side of ramp
65, as shown in FIG. 7, as the carrier moves forward. Thus as the
carrier moves forward with the bag opening rod 46 inside the bag to
partially open the same, the cam roller engages the underside of
ramp portion 65a and is moved downwardly thereby which in turn
causes lever 61 to pivot and move blade 58 down into the partially
opened bag. Further outward movement of the carrier will cause the
blade to move the bag to fully open position. To facilitate this,
means are provided for clamping the forward side of the bag to
blade 55. Thus, as shown best in FIG. 9, the blade carries a
clamping arm 66 pivoted to it at 67 and biased by spring 68 so that
normally the lower end of the clamping arm is spaced from the blade
so that the forward side of the bag can be received between the
blade and arm. The lower end of the arm is provided with a pair of
clamping pads 69 so that when the lower end of the clamping arm is
moved toward the blade, the pads will securely clamp the forward
side of the bag to the blade. The upper end of the clamping arm is
provided with a cam roller 70, which when the blade is lowered,
travels down to a ramp 71 across which it moves to swing the lower
end of the clamping arm toward blade 58. As the cam roller moves
across the ramp, it opens a door 72, which is spring loaded to its
closed position as shown in FIG. 9, and then engages surface 73 at
which time the clamp pads 69 are in firm engagement with blade 58.
When the blade is being raised, as described below, cam roller 70
moves downwardly over surface 73 and along the outside surface of
door 72 to maintain the clamping arm 66 in clamping position.
However, when the cam roller passes upwardly beyond the upper end
of door 72, spring 68 moves the clamping arm to a non-clamping
position as shown in FIG. 9.
With an unattended coin operated machine, it is desirable to
protect the bags in the bag filling section 36 (FIG. 4) from
pilferage by someone opening access door 12 to remove a bag of ice
and then reaching back and removing the bags in the storage
section. To prevent this and also to cooperate with a heating
sealing means for sealing a bag, a closure means here illustrated
as a sliding door 74 (FIGS. 2 and 4) is mounted for movement in
tracks 75 between open and closed positions with respect to the
opening between the bag filling and bag storage sections. Means are
provided for automatically causing such movement. Thus the door can
be provided with a drive flange 76 which is connected to a drive
sprocket chain 77 in the same manner as drive chain 24 is connected
to drive flange 27 for the carrier. Thus when motor 78 is turned on
it will cause the chain to turn on idler sprocket mounted on
bracket 79 to move the door to open position as shown in FIG. 2.
After the above described mechanism has moved a bag into the bag
filling compartment, operation of motor 78 will cause the door to
move to close the opening between the bag filling section and the
bag storage section as shown in FIG. 4. To facilitate this, tracks
75 terminate near the left edge (as viewed in FIG. 2) of the
opening and the door is of such height that it can be moved to
closed position while the bag being filled can be continued to be
supported on rods 38 when the door is in closed position as shown
in FIG. 10.
In order to permit the door to slide between the bag in the bag
filling section and the bags remaining in the bag storage section,
it is necessary that the lower end of the bag to be filled be moved
away from the bags in the storage section a sufficient distance
that the door can move therebetween. To achieve this function, ramp
65 is provided with an upwardly offset portion 65b. Then as the cam
roller first contacts ramp section 65a, it will be moved downwardly
to lower the blade 58 into the bag. At about the time the cam
roller 64 reaches horizontal ramp portion 65c, cam roller 70 of the
clamping arm 66 will have moved along ramp 71 to be positioned on
ramp section 73 at which time the forward side of the bag is
clamped to the blade by the clamping arm. Then as cam roller 64
moves forward, it will move past ramp section 65c after which the
spring 60 will snap the blade upwardly until cam roller 64 engages
ramp portion 65b. This upward snapping of the blade causes the
lower end of the bag to be snapped outwardly and away from the bags
in the storage section so that the door 74 can move therebetween.
As indicated above, the edge of the notch on the lower end of the
rod will tend to move the forward side of the bag upwardly as the
rod moves upwardly so that when the blade subsequently has the
forward side of the bag clamped to it, the clamping will be at a
location lower on the front side of the bag than it would be
otherwise. This permits the subsequent upward snapping of the
forward side of the bag to be more effective.
As the carrier moves forward, cam roller 64 will move past the
outer end of ramp section 65b and spring 60 will then move the
blade upwardly and during the initial portion of such movement, cam
roller 70 will clear the top of door 72 thereby releasing the
bag.
It will be noted that ramp 65 is hinged at 65d and that ramp
portion 65a is urged to the position shown in FIG. 7 by a spring
65e acting between an arm 65f on ramp section 65a and ramp section
65b. Arm 65f and a stop 65g act to limit the upward swinging of
ramp section 65a. When the carrier moves rearwardly after a bag has
been filled cam roller 64 will move against the upper side of ramp
section 65a causing it to swing downwardly so that the cam roller
can move therepast.
Heat sealing means are provided so as to be movable, responsive to
movement of the carrier, to close the upper end of the bag and to
apply heat thereto to heat seal the bag. This is illustrated as
including a conventional bar type sealer 80 (FIG. 4) carried by a
pair of levers 81 each of which is pivoted to the frame by a pivot
82. Only the right hand lever is shown but it will be understood
that a corresponding left hand lever is pivoted to the left hand
side of the frame and that the outer ends of the levers are
connected by a rod 81a (FIG. 6) and that the sealer bar can be
connected to rod 81a. A spring 83 is connected to the right hand
lever 81 and to the frame to urge the levers to move the sealer bar
downwardly. However, a trigger lever 84 having a shoe 85 at its
lower end is pivoted at 86 to the frame and is urged to latching
position by a spring 87 connected between the trigger lever and
ramp pivot support 56. It will thus be seen that the shoe provides
a "notch" to engage the rod 81a to retain the sealer mechanism in a
cocked position as shown in FIG. 4.
After the bag has been filled and blade 58 retracted, the carrier
will continue its forward movement until abutment 88 (FIG. 9)
pushes against a bar 89 fixed to and extending inwardly of trigger
lever 84 to move the trigger lever to unlatched position as shown
in FIG. 11. This permits the sealer mechanism to pivot downwardly
until roller cam 90 on the inside of lever 81 strikes an abutment
91 on the carrier. As the carrier moves rearwardly, roller cam 91
will be disengaged from abutment 91 so that the sealer mechanism
can then swing downwardly to move the forward side of the bag
against the rear side and form a heat seal across the top of the
bag.
As the carrier moves forward toward bag filling position, the cam
roller 90 on lever 81 will engage the lower end of toggle 92, which
is pivoted at 93 to support 94 carried by the frame, and will cause
the toggle to pivot upwardly so that the roller cam 90 can move
therepast. However, as the carrier moves rearwardly toggle 92 will
engage roller cam 90 to pivot the sealer bar upwardly. During the
final portion of this movement, bar 89 will engage the underside of
shoe 85 to move the trigger lever 84 in a counter-clockwise
direction (as viewed in FIG. 4) so that the bar can be moved to be
engaged as shown in FIG. 4. Pivoting of toggle 92 in a clockwise
direction while it engages roller cam 90 to return the sealer
mechanism to cocked position is prevented by a stop 95 carried by
support 94.
As shown in FIG. 2, the bin 13 is provided with an agitator in the
form of an upstanding shaft 96 rotated by a motor and drive
mechanism 97. Shaft 96 has a pair of bars 98 which agitate the ice
in the bin and prevent it from bridging. The agitator is operated
only while the carrier is receiving ice from the bin and
periodically (e.g., for 15-20 seconds each 15 minutes) during
periods when ice is not being dispensed. Agitation during the ice
dispensing cycle is controlled by agitator switch 99 (FIG. 4)
carried by the frame so that when the carrier moves rearwardly, the
switch arm engages cam surface 100 (FIG. 12) to close the switch.
The switch remains closed by virtue of the switch arm riding along
surface 101 while the carrier is moving rearwardly to place cavity
19 under bin outlet 20 and then as the carrier moves forwardly, the
switch arm will open the switch to stop the agitation as soon as
cam surface 100 moves forwardly of the switch arm.
A description of a complete cycle of operation will now be given. A
coin is deposited in coin operated switch mechanism 11 and this
momentarily closes coin switch 11a (FIG. 14). The resulting pulse
actuates double acting latching relay 102 which connects carrier
drive motor 26a into the circuit and it acts to start the carrier
moving rearwardly until cavity 19 is below bin opening 20 so that
ice cubes can fill the cavity. At the same time, the backward
movement causes agitator switch 99 to close which starts the
agtiating mechanism. Then as the carrier drive motor starts to move
the carrier forwardly, switch 99 will be opened and agitation will
cease. At about this same time, switch 103 (FIGS. 4 and 14) is
closed momentarily by toggle 103a engaging the switch and this
energizes door motor 78. As the door begins to open, a roller
switch 104 on top of motor 78 is engaged and closed by a platen 105
on door 74 and this maintains motor 78 in operation until the door
is fully open at which time the roller switch is opened by the
platen moving out of contact with it. In the meantime, toggle 103a
has moved past switch 103 permitting it to open. As the carrier
moves forward rod 46 drops down and begins to open the bag as shown
at 46' in FIG. 2. Then lever 61 is moved down by cam roller 64
moving along ramp 65 (FIG. 7) so that the blade 58 is lowered into
the bag and clamping lever 66 is actuated to clamp the front side
of the bag to the blade. Further movement of the carrier results in
cam roller 64 moving to its FIG. 10 position to snap the front side
of the bag upwardly resulting in movement of the bottom of the bag
away from the other bags as shown in FIG. 10. In the meantime, rod
46 has been moved out of the bag by ramp 53. As soon as the bag is
snapped, toggle 103a moves into engagement with door closing switch
106 to close it. This starts door motor 78 to begin running to move
the door to closed position, with roller switch 104 again being
held closed by engagement with platen 105 until the door has fully
closed after which it will open and stop the door motor. Next, as
the carrier moves forward, cam roller 33 will engage ramp 34 (FIG.
10) to move trap door 29 to open position thereby permitting the
ice cubes in the cavity to fall in the bag. Next, cam roller 64
moves forwardly out from under ramp portion 65b and the blade 58 is
moved upward by spring 60 which also releases clamping lever 66 so
that the forward side of the bag is now unsupported. During its
last increment of forward movement, the carrier unlatches trigger
lever 84 permitting the sealer bar to move downwardly to FIG. 11
position. Then as the carrier begins to move rearwardly, abutment
91 will clear cam roller 90 to permit the heater bar to swing down,
close the bag and form the heat seal. Then the roller cam 90
engages toggle 92 to move the sealer bar back to the latched
position. During the final increment of movement in the cycle,
toggle 107 engages switch 108 to close it which causes latching
relay 102 to open the circuit to carrier drive motor 26a.
It will be appreciated that toggle 103a is pivoted to the carrier
at 103b (FIG. 12) so that as the carrier moves rearwardly, the
toggle can swing upwardly when it engages door switches 103 and 106
so as not to actuate them. However, when the carrier moves forward,
stop 103c prevents the toggle from swinging and the switches are
actuated. Similarly toggle 107 is pivoted at 107a so that it can be
pivoted upwardly to avoid actuating stop switch 108 as the carrier
moves forward but will actuate it when the carrier moves
rearward.
From the foregoing it will be seen that this invention is one well
adapted to attain all of the ends and objects hereinabove set
forth, together with other advantages which are obvious and which
are inherent to the apparatus and method.
It will be understood that certain features and subcombinations are
of utility and may be employed without reference to other features
and subcombinations. This is contemplated by and is within the
scope of the claims.
As many possible embodiments may be made of the invention without
departing from the scope thereof, it is to be understood that all
matter herein set forth or shown in the accompanying drawings is to
be interpreted as illustrative and not in a limiting sense.
* * * * *