U.S. patent number 3,789,440 [Application Number 05/252,185] was granted by the patent office on 1974-02-05 for spring assembly.
This patent grant is currently assigned to Webster Spring Co., Inc.. Invention is credited to Harry A. Garceau.
United States Patent |
3,789,440 |
Garceau |
February 5, 1974 |
SPRING ASSEMBLY
Abstract
A coiled spring structure comprising a wire frame to which there
are attached spaced pairs of longitudinally and transversely
extending wires providing at their intersections end supports for
the ends of coiled springs and coiled springs having end loops
provided with diametrically disposed, reversely bent segments
adapted to be sprung into engagement with the wires at the
seats.
Inventors: |
Garceau; Harry A. (Charlton
City, MA) |
Assignee: |
Webster Spring Co., Inc.
(Oxford, MA)
|
Family
ID: |
22264851 |
Appl.
No.: |
05/252,185 |
Filed: |
May 11, 1972 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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97733 |
Dec 14, 1970 |
3662411 |
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Current U.S.
Class: |
5/256; 5/267 |
Current CPC
Class: |
A47C
23/05 (20130101); A47C 7/347 (20130101) |
Current International
Class: |
A47C
23/05 (20060101); A47C 7/02 (20060101); A47C
7/34 (20060101); A47C 23/00 (20060101); A47c
023/02 () |
Field of
Search: |
;5/248,256,257,266,267,271-276 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Mitchell; James C.
Attorney, Agent or Firm: Gammons; Robert T. Dike, Bronstein,
Roberts & Cushman
Parent Case Text
This application is a continuation-in-part of my pending
application Ser. No. 97,733, filed Dec. 14, 1970, now U.S. Pat. No.
3,662,411.
Claims
I claim:
1. A coiled spring for attachment to a grid in the formation of a
spring assembly, said coiled spring having at one end an end loop
of circular configuration and between the ends intermediate
circular windings of substantially smaller diameter than said end
loop; characterized in that said end loop has diametrically spaced,
aligned, radially, inwardly projecting ears lying in the plane of
the loop, said ears being of such length that the distance between
the inner extremities thereof is greater than the diameter of the
largest of the subjacent intermediate windings.
2. A coiled spring comprising end loops of circular configuration
joined by a plurality of intermediate convolutions arranged along
an axis perpendicular to the end loops, the loop at one end being
tied to the subjacent convolutions and containing diametrically
spaced, aligned, radially, inwardly projecting ears extending
inwardly therefrom in the plane of the end loop, characterized in
that the inner extremities of the ears lie on a diameter which is
less than that of the end loop and greater than that of the
subjacent intermediate loops.
Description
BACKGROUND OF THE INVENTION
In my copending application Ser. No. 38,266, filed May 18, 1970,
now U.S. Pat. No. 3,660,854 there is shown a spring structure
comprising a rigid border wire rectangular in configuration to
which are secured spaced pairs of parallel wires fixed at their
ends to the frame, said transversely and longitudinally extending
pairs of wires being secured to each other at their crossings and
providing longitudinally spaced and transversely spaced end
supports for coiled springs. In the aforesaid application the wires
of a pair of wires in one direction at the seats contain
depressions over which the circular end loops of coils are placed
and locked to the frame by locking wires which are threaded between
the depressed portions and the loops transversely of the wires
containing the depressions.
The aforesaid means for attaching the coils to the frame provides
for excellent stability and was designed chiefly to enable shipment
of the frames and springs to the customer in a less bulky condition
than has been heretofore possible and at the same time enable easy
assembly without making a large number of individual connections as
is usually required where the springs are fastened to the wires by
clips which must be applied with tools or which must be secured by
spot welding and the like. The fastening means employed in the
aforesid application, while a considerable improvement on the prior
art, still requires the use of implements and, in fact, is somewhat
extravagent in the use of wire. This invention is designed to take
advantage of the structure shown in the prior application, to wit,
to provide a spring assembly which may be shipped unassembled to
the customer and thereafter assembled for use without embodying the
need for a locking wire and/or implements to introduce and fasten
the locking wire in place.
SUMMARY
As herein illustrated, the spring assembly comprises, in
combination, a rectangular frame to which there are attached spaced
pairs of transversely and longitudinally extending wires secured at
their intersections to each other, said crossing wires providing
rectangular coil-supporting seats, each seat comprising spaced
parallel portions of said wires and one pair of the spaced parallel
portions at each seat containing centrally located depressions, and
of coiled springs having circular end loops of greater diameter
than the distance between the wire portions containing the
depressions, said loops containing reversely bent segments, the
distance between which is less than the distance between the wire
portions containing the depressions, said coiled springs being
seated against the side of the frame from which the depressions
extend with the reversely bent segments sprung into the
depressions. The depressions are deeper than the thickness of the
loops and the segments are sprung into the depressions above the
bottom thereof. The distance between the wires of the pairs of
wires which do not contain the depressions may be greater or lesser
than the diameters of the end loops. If greater the end loops seat
only against the wires containing the depressions. If lesser the
end loops will seat against the wires at all four sides of the
seats. When the latter construction is employed all four wires at
each seat may contain depressions and the end loops may be provided
with four reversely bent segments for engagement with the
depressions in all four of the wires.
The invention will now be described in greater detail with
reference to the accompanying drawings wherein:
FIG. 1 is a fragmentary plan view of a spring structure such as may
be used for making box springs for beds of furniture, showing pairs
of spaced parallel wires, the ends of which are attached to a
border wire and coiled springs attached thereto;
FIG. 2 is a plan view, to much larger scale, of the structure shown
in FIG. 1, showing the manner in which the coiled springs are
attached;
FIG. 3 is an elevation of the upper end of a coiled spring showing
the top loop;
FIG. 4 is an elevation of the coiled spring shown in FIG. 3;
FIG. 5 is a fragmentary elevation taken on the line 5--5 of FIG.
2;
FIG. 6 is a vertical section taken on the line 6--6 of FIG. 5;
FIG. 7 is a fragmentary plan view of an alternative structure
wherein the end loop of a coiled spring is engaged with all four
wires at a seat and is attached to two of the wires; and
FIG. 8 is a fragmentary plan view of an alternative structure
wherein the end loop of a coiled spring is engaged with all four
wires at a seat and is attached to all four of the wires.
Referring to the drawings (FIG. 1) the spring structure herein
illustrated comprises essentially a rigid grid 10 of substantially
rectangular configuration and a plurality of coil springs 12 which,
as herein illustrated (FIG. 4) are of tapering construction secured
to one side of the grid with their axes substantially perpendicular
thereto.
The grid 10 is comprised of a rigid border wire 14 having spaced
parallel sides 16 and ends 18 to which are secured a plurality of
spaced pairs of parallel wires 20 and 22 disposed, respectively,
transversely and longitudinally of the frame comprised of the
border wire.
The frame 10 and the spaced pairs of longitudinally and
transversely extending wires 20 and 22 comprise a grid to which the
coils 12 are attached. The coils 12 have end loops 24 and 26, the
end loops being of circular configuration, and the end loops 24
each larger than the end loops 26, -- the helix of the coil
tapering from the larger loop 24 to the smaller loop 26. other
crossing secured.
In accordance with this invention the pairs of wires 20 and 22 are
secured at their ends to the border wire by suitable means, for
example by welding, by clips or by twisting the end portions of the
wire about the border frame and are secured to each other at their
intersections by welding so as to provide a dimensionally stable
structure wherein the wires are not permitted to move to any
substantial degree relative to each other except by limited flexing
beteen points of welding. As thus constructed, the crossing pairs
of wires provide rectangular coil and seats against which the ends
of the coils are adapted to be secured. For the purpose of seating
and securing the coils the parallel wires in one direction, at
least, are closer to each other than the wires in the other
direction, the spacing being determined by the diameter of the
larger loops 24 of the coils which are to be seated against the
grid. As herein illustrated (FIGS. 1 and 2) the wires 20 are
fastened to the border wire so that the distance between them is
less than the diameter of the loops 24. The distance betwen the
wires 22 is greater than the diameter of the loops.
To secure the coils to the grid at the seats the wires 20 are
provided at midlength with depressions 28 (FIGS. 2 and 5) and the
loops 24 of the coils are provided with diametrically disposed,
reversely bent segments 30 for engagement within these depressions
28. As illustrated, each depression comprises spaced, downwardly
extending legs 32--32 and a connecting member 34. The distance
between the outer sides of the legs 32--32 is substantially equal
to the length of the cord subtending the portion of the loop 24
which underlaps the wires 20 so that when the loop is placed
against the seat the depression extends through the loop and has a
depth at least as great as the thickness of the wire of the loop
and preferably somewhat greater as shown in FIG. 5.
The reversely bent segments 30 of the loop 24 are diametrically
disposed with the distance between the inner sides of the bent
portions 36 corresponding substantially to the distance between the
outer sides of the legs 32 and with the distance between the apices
38 of the segments being less than the distance between the inner
sides of the wires 20. These segments lie in the plane of the loop
in the form of crimps or ears which extend radially inwardly toward
the center of the loop with their inner extremities lying on a
circle of smaller diameter than that of the loop. As illustrated,
the extremities of the ears extend inwardly beyond the grid wires
with which they are engaged and preferably far enough so that the
center lines of the grid wires lie between the bottoms of the
curves at the bases of the crimps and the bottoms of the curves at
the apices of the crimps.
As thus provided the coils are attached to their seats by placing
the loops 24 over the depressions, distending the loop 24
diametrically to separate the apices 28 sufficiently to clear the
outer sides of the wires 20 and then allowing the loop to contract
to its normal configuration so as to move the segments toward each
other into the depressions above the bottoms as shown in FIGS. 2
and 5, thus interlocking the loop and the wires. Lateral movement
in the direction of the wires 20 is prevented by the reverse bends
36 in the loop which partially encircle the vertically disposed
legs 32.
If a strong and resiliently elastic or spring wire is employed for
making the coils, attachment of the coils by the means described
above becomes extremely simple and provides a very stable and
durable structure even under abusive treatment.
In the preferred construction of the spring assembly the wires of
the spaced pairs of wires are at a different spacing, and although
the coil end seats are rectangular they are not square, that is the
distance bteween one pair is less than that of the other pair and
as also pointed out the distance between one pair necessarily had
to be less than the diameter of the larger loop 24 of the coil.
Optionally, as illustrated in FIG. 7, the frame may have spaced
pairs of longitudinally and transversely extending wires wherein
the wires of the pairs of wires 20' and the wires of the pairs of
wires 22' are at the same distance apart and this distance is less
than the diameter of the loop 24' so that portions of the loop 24'
underlap the wires 20' and 22' at all four sides of the seat. As
thus constructed, the wires 20' may be provided with depressions
28' and the loops 24' with reversely bent segments 30' for
engagement with the depressions 28'. The portions of the loops 24'
overlapping the wires 22' may merely rest against these wires and
provide for additional stability. On the other hand, the wires 22',
as shown in FIG. 8, may also be provided with depressions 28' and
the loop 24' of the coil may be provided with additional reversely
bent segments 30' for interengagement with these depressions so as
to lock the loops to the wires at all four sides. The latter
structure requires, of course, the added operations of making
depressions in the wires of both pairs of wires and making four
segments and involves an additional operation in assembling in that
the segments of each pair must be engaged with depressions in the
wires; however, it has the compensating factor that an extremely
rugged and durable structure is obtained.
As heretofore pointed out, the structure, as thus made up, is
especially designed to enable shipping the frame and coils prior to
assembly with a very considerable saving in shipping costs and yet
enables assembly for use at its destination by the simple expedient
of snapping the coils to their respective seats without need for
welding equipment or special tools.
Also the structure as thus made up is much firmer than the
conventional spring assembly and enables the customer, that is the
mattress manufacturer, to construct the assembly with whatever
number of coils are desirable for the particular use proposed
and/or as specified by his customers.
It should be understood that the present disclosure is for the
purose of illustration only and that this invention includes all
modifications and equivalents falling within the scope of the
appended claims.
* * * * *