U.S. patent number 3,788,561 [Application Number 05/279,327] was granted by the patent office on 1974-01-29 for apparatus for employing seals to closures for containers.
This patent grant is currently assigned to Nordson Corporation. Invention is credited to William C. Stumphauzer, Burton J. Vilagi.
United States Patent |
3,788,561 |
Vilagi , et al. |
January 29, 1974 |
**Please see images for:
( Certificate of Correction ) ** |
APPARATUS FOR EMPLOYING SEALS TO CLOSURES FOR CONTAINERS
Abstract
Apparatus for emplacing a seal on a closure for a container in
which a seal forming material is deposited on the surface of the
closure initially in a pattern of discrete droplets and fused to
form a homogeneous layer.
Inventors: |
Vilagi; Burton J. (Amherst,
OH), Stumphauzer; William C. (South Leffield Lake, OH) |
Assignee: |
Nordson Corporation (Amherst,
OH)
|
Family
ID: |
23068495 |
Appl.
No.: |
05/279,327 |
Filed: |
August 10, 1972 |
Current U.S.
Class: |
239/553.5;
239/562; 239/583; 264/129; 264/259; 264/DIG.67; 264/268 |
Current CPC
Class: |
B05C
5/0291 (20130101); B21D 51/46 (20130101); B29C
43/18 (20130101); B29C 70/80 (20130101); B05C
5/001 (20130101); B29C 31/042 (20130101); B05C
5/0212 (20130101); B29C 43/34 (20130101); B29C
2043/3488 (20130101); B29C 2043/3433 (20130101); B29C
2043/5875 (20130101); Y10S 264/67 (20130101) |
Current International
Class: |
B29C
70/00 (20060101); B29C 70/80 (20060101); B05C
5/00 (20060101); B05C 5/02 (20060101); B21D
51/46 (20060101); B21D 51/38 (20060101); B29C
31/04 (20060101); B05b 001/14 () |
Field of
Search: |
;239/548,553,553.5,562,583,70 ;118/315,317,408 ;425/809 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Wood, Jr.; M. Henson
Assistant Examiner: Love; John J.
Attorney, Agent or Firm: James S. Hight et al.
Claims
We claim:
1. A nozzle for applying plastic sealing material to the surface of
a closure for a container, said gun having a valve therein capable
of opening and closing within the time range of from 4 to 50
milliseconds,
said nozzle being configurated to provide a vertical passageway in
communication with the downstream side of said valve,
said nozzle further configurated to provide a plurality of
horizontal passageways having inner ends thereof in communication
with said vertical passageway and radiating outwardly
therefrom,
said nozzle further configurated to provide an endless groove
disposed in a horizontal plane and connecting the outer ends of all
of the horizontal passageways, and
said nozzle further configurated to provide a plurality of
discharge orifices that are disposed vertically with their axes
parallel to one another and having their upper ends in
communication with said endless groove and their lower ends all
residing in the same plane.
2. A nozzle as set forth in claim 1 in which said orifices are all
of the same size and approximately in the range of 0.006 to 0.020
inches in diameter by approximately 0.03 to 0.15 inches long.
3. A nozzle as set forth in claim 1 in which the orifices are all
of the same size and in which the cross sectional area of said
vertical passageway is only slightly greater than the combined
cross sectional areas of all of the orifices.
4. A nozzle as set forth in claim 1 in which the cross sectional
area of said vertical passageway is approximately equal to the
combined cross sectional areas of said horizontal passageways.
5. A nozzle as set forth in claim 1 in which said horizontal
passageways are cruciform in shape, and said endless groove is
annular.
6. A nozzle as set forth in claim 1 in which said orifices are
disposed in a circular pattern in equally spaced relation.
7. An extrusion nozzle assembly comprising:
an airless spray gun having a hollow cylindrical end portion;
valve means disposed in said hollow cylindrical portion;
an adapter attached to said end portion;
a control passageway in said adapter cooperating with said valve
means;
radial grooves formed in the end face of said adapter and connected
to said central passageway;
a nozzle attached to said adapter;
a groove formed in the inner face of said nozzle for communication
with said radial grooves in said adapter;
orifices formed in said nozzle parallel to and uniformly spaced
apart from each other; and
said orifices connected to said groove formed in the inner face of
said nozzle and the outer face of said nozzle.
8. The apparatus of claim 7 in which said radial grooves in said
adapter are arranged in a cruciform pattern.
9. The apparatus of claim 7 in which the orifices in said nozzle
are arranged in a circular pattern.
Description
This invention relates to the sealing of closures for containers
and particularly to means for emplacing seals thereon.
The seals that are provided may take two forms. In one, a barrier
is formed to prevent leakage of fluids through the seal material.
In the other, a gasket is formed to prevent leakage of fluids at
the juncture between the closure and the container. An example of
the first form of seal is that type used on the underside of a can
end having a pull tab or other opening means associated with it, in
which case the seal is emplaced on the inner surface of the can end
to cover any joint or seam. An example of the second form is that
type which extends around the inside of the top of a screw-on lid
or crimp-on bottle cap.
In the application of such seals to container closures in the past,
under high production speed conditions, the industry has been
limited to applying circular seals in the first instance, and then
applying these circular seals in one of two ways. One way has
involved rotating a closure relative to a stationary applicator
device. The other way has involved moving an applicator in a
circular path adjacent a stationary closure. Both ways have
involved expensive, complicated mechanisms to achieve the relative
rotative movement required.
By contrast, and one of the features of this invention, is that the
applicator is fixed in position and it is not necessary to rotate
the closure during the application of the seal. The closures are
simply moved stepwise past the applicator to bring each closure, in
turn, into a stationary position adjacent the applicator. This
stepwise movement of the closure is the only relative movement that
occurs between it and the applicator. As will be seen, the
applicator stays fixed in spaced relationship to the path of
movement of the closures past it, and the seal material is actually
projected from the applicator onto the closure that is adjacent it
and stationary at the time.
Another feature is that the seal material may be projected from the
applicator onto the closure in the configuration required for the
seal. Hence, the invention is not limited to producing circular
seals. As will be seen, it is possible to produce seals that are
rectangular, triangular, oval or other shapes, and that may even
appear as a C or other open pattern as required. Additionally, it
is possible to apply several seals simultaneously to the same
closure.
There is a very practical advantage in the use of this invention in
applying seals to can ends. Such seals may be applied at a rate of
production matching the speed of a high performance can end forming
machine, which is about 350 can ends per minute. Thus, the seals
may be applied right at the discharge end of the forming machine,
on line with it, so that handling of the can ends is minimized.
In substance, the invention entails the forcible ejection of seal
material in a controlled burst from a multi-orificed nozzle. The
axes of the orifices parallel one another and the orifices are
quite small. The burst is exceedingly short timewise, lasting only
approximately from 5 to 50 milliseconds. To form a circular seal
the centers of the orifices are on a circle and they preferably are
equally spaced going around the circle. To form seals of other
configurations the pattern of orifices is varied accordingly.
Comparatively high pressure is used to eject the seal material
which pressure is in the range of from approximately 100 to 500
pounds per square inch. The closure surface to receive the seal
material is spaced from the nozzle. This space may be in the range
of from one-sixteenth to three-quarters of an inch. The result of
the forcible ejection or burst of material from the nozzle is a
string of discrete droplets matching the pattern of the orifices in
the nozzle. Following the initial deposit of the string of droplets
onto the surface of the closure the droplets fuse into a
homogeneous layer to form a seal of the desired configuration.
Specific objects and other advantages of the present invention will
be readily apparent from the following detailed description of the
drawings in which:
FIG. 1 is a diagrammatic side view showing the application of two
seals to can ends on a conveyor that moves them through a heat
tunnel;
FIG. 2 is a semi-diagrammatic view, with parts being shown in cross
section, illustrating an assembly comprising two applicators, plus
the controls and air pressure conduits associated therewith;
FIG. 3 is an enlarged fragmentary cross sectional view;
FIG. 4 is a fragmentary cross sectional view taken on the line 4--4
of FIG. 2;
FIG. 5 is a fragmentary cross sectional view taken on the line 5--5
of FIG. 2;
FIG. 6 is a plan view of the inner face of a can end having two
push-out tabs;
FIG. 7 is a view similar to FIG. 6 showing a string of droplets of
material applied to each of the push-out tabs;
FIG. 8 is a view similar to FIG. 7 showing finished seals;
FIG. 9 is a perspective view illustrating a variety of pull-tab
opener on a can end;
FIG. 10 shows the inner face of the can end of FIG. 9 with droplets
of hot-melt applied thereto;
FIG. 11 is a view similar to FIG. 10 showing the hot-melt material
fused to form seals;
FIG. 12 is a cross sectional view of a typical screw-on bottle cap
showing droplets of sealing material applied thereto;
FIG. 13 is a view looking down into the bottle cap of FIG. 12
showing the emplacement of the droplets of sealing material;
FIG. 14 is a view similar to FIG. 13 showing the hot-melt material
fused to provide a gasket type seal;
FIG. 15 is a view of the inner surface of a can end having a
pull-tab affixed thereto;
FIG. 16 is a view similar to FIG. 15 showing a string of droplets
of hot-melt material applied thereto;
FIG. 17 is a view similar to FIG. 16 showing the hot-melt material
in fused condition.
Attention is directed to FIGS. 6 through 8 wherein a can end is
shown requiring a barrier type seal. This particular can end is
made of aluminum and it includes the usual curl or peripheral
groove 11 encircling a flat central area 12, which area has been
pierced to provide two push-in tabs 13 and 14. In each case, the
metal of the can end is cut through on a semi-circular line 15
leaving a hinge section 16 so that the tab may be pushed inwardly
from its normal closed position in order to open the can, while
remaining attached to it. Tab 14 is much smaller in size than tab
13 and it is used to permit the initial escape of pressure of a
carbonated beverage, whereas tab 13 provides a pouring opening. As
shown in detail in FIG. 3, the metal is "worked" in the formation
of each tab such that there is an overlap 17 of the outer periphery
of the free edge of the tab with respect to metal of the can end
immediately adjacent it. The overlap is on the inside of the can
end in order to prevent internal pressure developed by carbonated
beverages from popping oven the tab. In any event, a seam results
that requires sealing and since the tab is essentially circular in
configuration, it is preferred that a circular seal be provided to
cover the seam and the hinge area 16.
As shown in FIG. 7, the initial step in the emplacement of a seal
is the deposit of a string 18 of individual, discrete droplets 19
of seal material in a circular pattern coincident with seam 15.
This is done around both tabs 13 and 14. In the case of the larger
tab, twelve such droplets are deposited. In the case of the smaller
tab, only six droplets are deposited. The droplets are then fused
as shown in FIG. 8 to provide, in each case, a homogeneous layer or
film 20 that covers the seam and thereby prevents the escape of
fluid.
Similar barrier types of seals are shown in FIGS. 9-11 and in FIGS.
15-17, wherein removable tabs are employed. Going first to FIGS.
9-11, there is shown a can end 21 having two rectangular openings
22-22 therein. A rectangular tab 23, having an upstanding free end
24, is provided to cover holes 22-22. Tab 23 is held in place on
the can end over the holes by such means as adhesive. This type of
can end is usually made of tin-plated steel and the purpose of the
seal is two-fold, first to prevent leakage of fluid, and second to
prevent interaction between the contents of the can and the raw
metal edges at the cut-out openings 22-22, which imparts a bad
taste to many canned beverages.
As shown in FIG. 10, two strings 25-26 of eight droplets each are
deposited on the underside of the can end in two rectangular
patterns coincident with the seams provided at the juncture of the
tab and the edges of openings 22-22. Upon the fusing of the sealing
compound a continuous rectangular homogeneous seal is provided for
each juncture as shown at 27-27. Substantially the same type of
seal is provided in the case of the can end illustrated in FIGS.
15-17 wherein a somewhat larger, single opening 28 is provided in
the can end. The sides 29-29 of this opening flair and the ends
30-30 are rounded, being exemplary of another shape seal that may
be formed using the principles of this invention. Again a tab 31 is
adhesively affixed to the outside of the can end. Also the seam at
the juncture of the opening and tab 31 is sealed and the raw metal
of the cut edge of opening 28 covered, by first depositing a string
32 of 15 droplets, in this case, in a configuration coinciding with
the shape of the seam and then fusing the droplets to form a seal
as illustrated at 33 in FIG. 17.
FIGS. 12-14 illustrate a gasket type seal that may be formed. In
FIG. 12, a typical screw-on bottle cap is shown at 34. The central
area of the inside of the top of this cap is depressed as at 35 to
provide a peripheral groove 36. A string 37 consisting of 12
droplets of seal material is deposited in groove 36 and fused to
provide a continuous, unbroken seal 38 as shown in FIG. 14.
Various types of materials may be used to form seals for container
closures in accordance with the principles of this invention. These
materials are plastic ones. As used here, the word "plastic" means
a material that is initially fluid in one state but capable of
transforming into another state in which its form is fixed. In all
instances, the plastic material is initially deposited as a string
of discrete droplets. That is, at least at the instant when the
material hits the surface of a closure it is in the form of such
droplets. In the case of a thermoplastic material being deposited
on a relatively cool can end the initially fluid droplets
immediately congeal and remain discrete until they are heated to
coalesce or fuse into one another. If the can end is heated
sufficiently at the time of the deposit, the thermoplastic droplets
fuse substantially instantaneously and then set upon cooling of the
can end. On the other hand, in using a thermosetting material, the
droplets are deposited in fluid form, they then flow together or
coalesce to be set in this form by the application of heat. Some
plastic materials, particularly rubber based ones may not require
the application of heat. They are self-setting types in which the
droplets are initially deposited in fluid form, coalesce into the
desired seal configuration and become set in this configuration.
Generally therefore, the plastic material is fluid upon deposit,
coalesces with or without a change in state, and then becomes set
in the desired configuration.
Plastic material that may be used also has certain requirements
placed on it by the Food and Drug Administration since it contacts
beverages that are to be consumed, and of course, the material
should not chip, flake or drop into the contents of the can.
An important consideration, from the viewpoint of emplacing the
seal, is the viscosity of the material. It should have a relatively
low viscosity while in a fluid state. Further, it should have good
"tack" characteristics. It is desirable that the material have a
somewhat low tensile strength so that the seal layer may be torn
without difficulty upon the opening of a push-in tab or a removable
tab. A thermoplastic material meeting these requirements has been
developed, being identified as DuPont LCH-23180. This material is
used at a temperature of approximately 300.degree.F. It is to be
understood that any plastic material meeting the designated
requirements, and that is acceptable under Title 21, Food and Drug
Administration Number 121.2550, Sub Part F, of the Federal
Register, may be used.
The above is an overview to illustrate some of the more general
aspects of the invention. A detailed description of a preferred
embodiment of the invention now follows. In this embodiment a
thermoplastic material is used for purposes of explaining the
invention.
Reference is now made to FIG. 1 of the drawings, wherein a conveyor
is shown diagrammatically at 39. It is preferred that the seals of
this invention be applied immediately after the can ends have been
formed. This may be done at the discharge end of the production
machine, with the conveyor 39 operating in the same stepwise
advancing motion of the machine.
An applicator assembly is shown generally at 40, with a can end 41
stopped beneath it. The applicator assembly 40, which is shown in
greater detail in FIG. 2, is designed to apply two circular seals
simultaneously to a can end, which seals are similar to those
illustrated in FIGS. 7 and 8. The conveyor passes from the
applicator assembly 40 into a heat tunnel 42 in order to fuse the
discrete droplets into the homogeneous layer that comprises the
seals. Thus, in the instance shown, the thermoplastic sealing
compound is applied in a liquid state at about 300.degree.F. Since
the can lids are at room temperature, the droplets solidify to an
extent upon striking the relatively cool can end. Thereafter, the
can ends move into heat tunnel 42. Using the compound to which
reference has been made it is found that fusion of the material
takes approximately 8 to 10 seconds at 350.degree.F. in the
tunnel.
In FIG. 2, the broken line shown at 43 is representative of the
upper surface of the conveyor 39 by which can lids are positioned
beneath the applicator assembly 40. This assembly comprises
essentially two "guns" which have some of the characteristics of
those guns used to extrude hot-melt adhesives. These guns are of
the airless type in that there is no stream of air issuing from the
guns along with the liquids issuing therefrom. Pressurized air is
used, however, to actuate the guns.
For this purpose air at relatively low pressure approximately 15 to
60 pounds per square inch, is used. Such a supply of pressurized
air is indicated diagrammatically at 44. This supply of pressurized
air to each of the guns of the assembly 40 is controlled at a
solenoid valve 45 for one gun and at a solenoid valve 45a for the
other gun. As shown, these two solenoid valves 45-45a are supplied
by a common line 46 from a second source 47 of pressurized air at
approximately 80 pounds per square inch. One of the guns of
assembly 40 is designated generally at 49. This gun is designed to
deposit the 12 droplet pattern onto the tab 13, whereas the other
gun, indicated generally at 50, is designed to deposit the six
droplets required for tab 15.
Solenoid operated valve 45 is connected to a three-way relay valve
52 by a conduit 53. Valve 52 is pilot operated, a spring return
type and normally closed. Similarly solenoid operated valve 45a is
connected by a conduit 53a to a relay valve 52a that is identical
to relay valve 52. A conduit 54 connects relay valve 52 to gun 49,
whereas a conduit 54a connects relay valve 52a to gun 50.
Individual operation of the respective solenoid valves 45-45a is
under the control of an electric timer shown diagrammatically only
at 55. Electric timer 55 also includes as part of its circuitry a
detector 56 capable of signalling the arrival and proper
positioning of a can end at the assembly 40 for application of
sealing material thereto. For an electrical timer which can be
employed, see patent application Ser. No. 108,082, filed Jan. 20,
1971, assigned to the assignee of this application, now U.S. Pat.
No. 3,682,131. By means of the electrical timer the frequency of
the operation and the "open" time of each gun of the assembly may
be controlled and therefore the amount of material discharged for
each gun is controlled.
To accommodate their arrangement in the assembly, the two guns 49
and 50, although essentially of the same construction, have
differently shaped parts. As shown, gun 49 comprises a block 57,
the upper portion of which is bored out to provide a cylinder 58. A
plate 59 encloses the top of the cylinder. Immediately below plate
59 an opening 60 is provided in block 57 to vent to the atmosphere
the area of cylinder 58 above a piston head 61 disposed within
cylinder 58. A rod 62 extends from piston head 61 down through a
bore 63 in block 57 below cylinder 58, the bore providing a bearing
and guide for the rod. In the lower area thereof, the block 57 has
a chamber 64 therein through which rod 62 passes. A collar 65 is
secured to rod 62, and a strong spring 66, surrounding the rod, and
interposed between the upper surface of the collar 65 and the
surface at the top of chamber 64, serves to urge the piston
downwardly.
The lower end of rod 63 is configurated to provide a ball valve 67.
The ball valve 67 closes as a result of the force of spring 66
against a circular seat in a valve member 68. Valve member 68
resides in the lower end of a bore 69 that passes through a
receiver 70. Receiver 70 includes an upper, plate portion 71 that
is affixed to the underside of the block 57 by means not shown, and
a lower hub portion 72 that is generally cylindrical projecting
downwardly from plate 71. The hub portion 72 is threaded externally
as shown at 73 and it receives an internally threaded adapter 74.
Adapter 74 has a planar floor therein as shown at 75. When the
adapter is in place, threaded onto hub 72 as shown, the floor 75
abuts the lower end of hub 72 and it provides a base for the valve
member 68. The upper part of valve member 68 has a bore 76 therein
that is somewhat larger than the ball valve 67. Member 68 also has
a bore 77 therein extending axially vertically below ball valve 67
that is substantially smaller in diameter than ball valve 67. With
the ball valve seated as shown in FIG. 2 the passageway or bore 77
through the valve member 68 is closed. There is a matching bore 78
that passes axially through the floor of adapter 74. As shown in
FIG. 4 the underside of the floor portion of adapter 74 has
cruciform grooves 79 cut into it, which grooves provide passageways
radiating outwardly from the bore 78. The upper external part of
adapter 74 may be configurated, as shown, to receive a tool such as
a wrench for tightening it into place on hub 72. The lower external
areas of adapter 74 is threaded as at 80 to receive the matching
female threads of a nozzle 81.
Nozzle 81 in the upper part thereof comprises a collar 82 carrying
internal threads to fasten the nozzle to the adapter 74. The lower
part of the nozzle comprises essentially a disk 83. The upper
surface of the disk 83 is planar as shown at 84 and when the nozzle
is threaded into place, the surface 84 abuts the lower face of
adapter 74, which is also planar in all areas surrounding the
cruciform grooves 79, so that an essentially fluid tight juncture
is provided. The upper surface 84 of the disk 83 of the nozzle has
an annular groove 85 cut therein. This groove is in communication
with the outer ends of the cruciform grooves 79 in the underside of
adapter 74.
In the instance shown, 12 nozzle orifices 86 are drilled through
the disk part 83 of the nozzle. The axes of these orifices are
parallel with one another and they are on a circle centered on the
vertical axis common to the center of ball valve 67 and to the
aligned bores 77 and 78 respectively through valve member 68 and
the floor 75 of adapter 74. The underside of the nozzle is
configurated such that a boss 87 is provided immediately
surrounding each orifice. It may be seen therefore, that with ball
valve 67 raised from its seat on valve member 68, there is a
passage past the ball valve down through matching bores 77 and 78,
radially outwardly through the cruciform grooves 79, into annular
channel 85, and thence through the nozzle orifices 86.
The hollowed out area within the block 57, comprising chamber 64
and the bore 69 in hub 72, holds thermoplastic or hot-melt sealing
material. This material is forceably pumped into the chamber
through a bore 88 from a heated reservoir 89 following conventional
practices. A pump for this purpose is shown diagrammatically at 90
with a conduit for the material being shown at 91. Because of the
hot-melt nature of the material, the block 57 is heated by means
such as electrical resistance heaters, one of which only is shown
diagrammatically at 92.
The other gun 50 making up the assembly 40 is substantially the
same as the one that has been described, except that in this
instance a nozzle 93 is disposed with its central axis at right
angles to the axis of a bore 77a that opens through a valve member
68a downstream of the seat provided for a ball valve 67a. The other
parts that are the same in the two guns are identified by the same
reference numerals followed by the suffix a.
In the case of gun 50, an essentially cylindrical adapter 94 is
used, which adapter is threaded externally as shown. The upper part
of adapter 94 threads into a tapped bore in the lower part of a
mount block 95 that is secured to an end plate 96 by means not
shown. End plate 96 corresponds to the plate portion 71 of receiver
70 of gun 49. A right angular bore 97 extends from the bore 77a
opening into a central bore 98 passing vertically through adapter
94. As in the case of the adapter previously described, the lower
face of adapter 94 is planar with cruciform grooves 99 being cut
therein. The nozzle 93 is essentially the same as nozzle 83,
although smaller, and having only six nozzle orifices 100 therein.
In this case, an annular groove 101 is cut into the upper surface
of the disk part of nozzle 93 to provide communication between the
outer ends of cruciform grooves 99 and orifices 100.
The pump 90 delivers hot-melt sealing compound to the chambers 64,
64a of the two guns 49 and 50 at a pressure of approximately 350
pounds per square inch. This material is heated to approximately
300.degree.F. and maintained at this temperature by the electrical
resistance heaters 92, 92a that are located within the blocks of
the guns. Although it is not believed essential, a recirculating
system may be employed for the hot-melt material that is similar to
the recirculating system disclosed in U.S. Pat. application Ser.
No. 246,392, filed April 21, 1972.
There are certain relationships in the sizes of various parts of a
gun, and particularly the nozzle thereof, that are important. Using
gun 49 as the example, it is found that the cross sectional area of
the passageway, the aligned bores 77-78, downstream of ball valve
67 should be just slightly larger than the combined cross sectional
areas of the nozzle orifice 86. With this relationship established,
it is preferred that the combined cross sectional areas of the
cruciform grooves 79 be about the same as the two cross sectional
areas just referred to. The same relationship should be established
with respect to the cross sectional area of the annular groove 85.
Otherwise expressed, the flow, volume-wise, of hot-melt material
should be about the same in all parts of the stream from the valve
seat to the discharge ends of the orifices.
More specifically, using a hot-melt having a viscosity of 300
centipoise at a temperature of 300.degree.F. each orifice should be
approximately 0.010 inches in diameter and approximately 0.064
inches in length. Thus, since nozzle 93 of gun 50, in the example
illustrated, has just one-half of the number of orifices used in
nozzle 81 of gun 49, the cross sectional area of the passageway
immediately below the seat for ball valve 67a should be
approximately one-half of the corresponding area of the equivalent
passageway in gun 49.
It is characteristic of the type ball valve shown for each of the
guns 49 and 50 that an exceedingly fast opening movement and
closing movement of the vlave is achieved. This is important in the
successful emplacement of seals of the type disclosed. The
advantages of this type of valve operation is discussed in U.S.
Pat. No. 3,116,020, which patent is owned by the assignee of this
application. The exceedingly fast movement of the ball valve
relative to its seat incident to the starting and the stopping of
the discharge of hot-melt material from the nozzle is stressed,
because it is required in order to cleanly deposit discrete
droplets of the hot-melt. Without this precise, rapid movement of
the valve member, stringing of the material and a generally messy
operation may result.
Operating within the comparatively high pressure range of the
hot-melt material, for example at 350 pounds per square inch, the
material is forcibly ejected or shot from the nozzles. Equally
important, the lower ends of the orifices are spaced up away from
the surface that is to receive the droplets. The spacing may be
varied over a comparatively wide range for example, from
one-sixteenth of an inch to approximately three-quarters of an
inch. The almost instantaneous opening of the ball valve (67 or
67a) forcibly ejects a stream of hot-melt material from each nozzle
orifice, (were the valve to remain open this stream would continue)
but, the exceedingly fast closure action of the ball valve causes
the stream to break cleanly at the lower end of the orifice,
separating it from material remaining in the orifice. In this way,
precisely shaped droplets of uniform size are deposited in a
controlled fashion.
The timer 55 is arranged to control the solenoid operated valves 45
and 45a individually. The signal originating at detector 56 and
going to timer 55 determines the frequency of the operating cycles.
The timer itself, which is adjustable, establishes the "open time"
for each of the valves 45 and 45a. This open time, of course, in in
milliseconds. The pilot valves 52 and 52a directly control the
application of air pressure to the cylinders 58 and 58a. Each pilot
valve is normally closed so that no pressurized air flows through
it. When air is directed to a pilot valve it opens to permit
pressurized air to a cylinder. When air to the pilot valve is cut
off, a spring within the valve custs off air from supply 44 and
simultaneously exhausts the air from a cylinder. Indirectly, the
solenoid valves therefor control the open time for the respective
ball valves 67 and 67a of the respective guns 49 and 50. This in
turn determines the amount of hot-melt that is fired from each gun.
The timer itself is capable of fine adjustment. The solenoid valves
are sensitive and quick acting. The same is true for the pilot
valves. The closing of the ball valves 67 and 67a is under the
action of the springs 66 and 66a. These springs are highly
responsive types having 15 to 20 pounds compression strength. The
net result is the split second characteristic of the bursts of
material from the guns.
An expediency that is helpful in preventing a build-up of material
on the nozzles is indicated at 102. As stated, an orifice may be
approximately 0.010 inches in diameter. It is preferred that the
discharge face of the nozzle be in the shape of a frustum of a cone
surrounding each orifice and that a minimal land area 103 be
provided surrounding each orifice. This land area may be
approximately 0.005 inches wide.
Especially important in the application of two different sized
seals simultaneously as shown in FIGS. 1-8 of the drawings, is the
individual adjustment for the solenoid valves 45-45a. In this way
two different seal patterns may be applied in the same on station
time, with proportionate amounts of hot-melt compound being
deposited by the guns such that the sizes of the droplets are the
same in each pattern.
Of course, for single seal application only one gun is required, as
for example in the case of the bottle cap shown in FIG. 12.
Further, to deposit the non-circular patterns shown in FIGS. 9-11
and 15-17 the shapes of the nozzles used are changed
accordingly.
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