U.S. patent number 3,786,565 [Application Number 05/232,230] was granted by the patent office on 1974-01-22 for process for manufacturing false teeth.
This patent grant is currently assigned to Societe Civile d'Etudes Et De Recherches Pour L'Application De La. Invention is credited to Maurice Louis Jarrault.
United States Patent |
3,786,565 |
Jarrault |
January 22, 1974 |
**Please see images for:
( Certificate of Correction ) ** |
PROCESS FOR MANUFACTURING FALSE TEETH
Abstract
A process for manufacturing false teeth constituted of a
metallic frame made of non-precious metal, for example,
chromium-nickel or cobalt-chromium, this frame being coated with
various layers of dental porcelain having a medium melting-point,
this process being note-worthy for there is laid down on the frame
which is in the form of a cap, fine particles of metallic brazing
of cobalt-chromium so as to form on the outer face of the frame,
positive retentions, then, a physico-chemical binder, burnt under
vacuum, is applied on the said frame, afterwards, porcelain layers
are laid down and burnt as usual.
Inventors: |
Jarrault; Maurice Louis
(Fresnes, FR) |
Assignee: |
Societe Civile d'Etudes Et De
Recherches Pour L'Application De La (Paris, FR)
|
Family
ID: |
22872329 |
Appl.
No.: |
05/232,230 |
Filed: |
March 6, 1972 |
Current U.S.
Class: |
433/200.1;
433/202.1 |
Current CPC
Class: |
A61K
6/84 (20200101); A61C 13/0835 (20130101); A61K
6/802 (20200101); A61K 6/20 (20200101) |
Current International
Class: |
A61C
13/083 (20060101); A61C 13/08 (20060101); A61c
013/00 () |
Field of
Search: |
;32/2,8 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Peshock; Robert
Attorney, Agent or Firm: Brown, Murray, Flick &
Peckham
Claims
1. A process for manufacturing false feeth constituted of a
metallic frame made of non-precious metal coated with various
layers of dental porcelain having a medium melting-point, the
process comprising laying down into the surface of the frame fins
particles of metallic brazing having a factor of expansion
substantially equal to that of the metal constituting the frame to
thereby form positive retentions, then applying to the frame a
physico-chemical binder burnt under vacuum, then applying to said
binder layers of porcelain, and burning said layers.
2. A process according to claim 1, wherein said particles of
brazing are layed down by means of a blow lamp having a low
voltage.
3. A process according to claim 1, wherein said brazing particles
are cobalt-chromium.
4. A process according to claim 1, wherein the frame is heated
before applying binder thereon.
5. A process according to claim 1, wherein the binder is burnt at a
temperature close to 1020.degree. C.
6. A process according to claim 1, wherein the burning of the
binder is carried out under a high-efficiency vacuum.
7. A process according to claim 1, wherein the binder is
essentially constituted of a high-grade of potassium, sodium,
silica and calcium.
8. A false tooth obtained by working out the process according to
claim 1.
Description
The present invention relates to a process for manufacturing false
teeth constituted of a metallic frame made of non-precious metal,
coated with an envelope of dental porcelain having a medium-melting
point.
For the time being, the burning of dental porcelain having a medium
melting-point is only possible if it is effected on special gold
alloys having a high-grade of platinum. Mechanical qualities of
those alloys are disappointing, because they notably have a weak
stiffness and a low modulus of elasticity; important restorations
cannot be carried out. As those alloys are not sufficiently strong,
it is necessary to make a frame having very thick walls, which,
consequently, reduces the depth of the cavity of this frame and
forces the pratician to exaggeratedly file off the remaining of
real tooth onto which the ceramo-metallic dental prosthesis is to
be fitted.
Besides, the burning of dental porcelain on non-precious metal has
proved disappointing; because of the very weak sticking of
porcelain to metal. Under the influence of a pull the layer of
oxide closely sticks to porcelain and not to metal.
The purpose of the invention is to remedy these drawbacks and
relates to a new process allowing to obtain a perfect sticking of
dental porcelain to a non-precious alloy.
Then the invention relates to a process for manufacturing false
teeth constituted of a frame of a non-precious metal coated with
various layers of dental porcelain having a medium melting-point, a
process wherein there is laid down onto the surface of the frame,
so as to form positive retentions, fine particles of metallic
brazing having a factor of expansion substantially equal to that of
the metal constituting the frame. Then there is applied on the
frame a physico-chemical binder which is burnt under vacuum,
afterwards, porcelain layers are laid down and burnt as usual.
According to another characteristic of the invention, the particles
of brazing are laid down by means of a blow-lamp having a low
voltage.
According to another characteristic of the invention, the brazing
is cobalt-chromium.
The perfect sticking of the dental porcelain to the metallic frame
made of non-precious metal is obtained thanks to the fact that two
binders, one mechanical, the other physico-chemical, are
complementary to each other:
A. mechanical binder: microscopic mechanical positive retentions
are carried out onto the surface of the metallic frame. The frame
has a thickness of 5/10 of mm which secures a perfect, homogeneous
and without holes casting. By means of suitable abrasives, the
frame is reduced to 3/10 of mm on its surface and to 2/10 of mm on
its cervix edges. By means of a laboratory blow-lamp having a low
voltage and of a cobalt-chromium brazing, microscopic positive
retentions are laid down. This laying down is to be applied on the
surface of the frame, on angles excepted, free and cervix
edges.
b. physico-chemical binder: this chemical bridge is broadly
constituted of fluxes: tetraborate of sodium, silicate of sodium
which make possible the subjacent oxides of metal to be dissolved
and contribute to form an intermediate layer which bonds the enamel
to the metal. Potassium, barium, calcium and pure silica carbonates
are added to those fluxes. There is added to this formula about 20
percent of opaque ceramic of the same porcelain brand as that
regularly used, as well as vegetable oil so as to obtain a creamy
consistency. By means of a fine brush this solution is spread over
all the surface of the metallic frame. It is progressively dried
and put into an oven at 250.degree. C, then a high-efficiency
vacuum is made therein. The burning is made under vacuum at
1025.degree./1050.degree. C. The piece is taken out and allowed to
get cold. The opaque and various layers of porcelain are burnt as
usual.
Formula of the physico-chemical binder:
SiO2-- 55 to 65 percent
Na 2 B4 07,10H20-- 8 to 12 percent
K2co3-- 1 to 3 percent
3Si02,Na20,3H20-- 1 to 5 percent
Ba CO3-- 8 to 12 percent
Sn02-- 10 to 16 percent
Ca0-- 1 to 3 percent
As far as the dental carving is concerned, it is advisable to make
it taking into account the dynamic and functional occlusion,
avoiding the well-known overhangs, as well as too sharp cusps.
In short, this process object of the invention bears on the strong
sticking of dental porcelain having a medium melting-point, to
non-precious alloys.
It allows to carry out fixed dental prostheses made of ceramic,
having a long bearing surface, a tested strength and a low prime
cost.
* * * * *