U.S. patent number 3,785,320 [Application Number 05/175,980] was granted by the patent office on 1974-01-15 for integral tank for transporting liquefied gas.
This patent grant is currently assigned to Gaz Transport S.A.R.L.. Invention is credited to Michel Bourgeois, Pierre Jean.
United States Patent |
3,785,320 |
Bourgeois , et al. |
January 15, 1974 |
**Please see images for:
( Certificate of Correction ) ** |
INTEGRAL TANK FOR TRANSPORTING LIQUEFIED GAS
Abstract
Methane tanker comprises two heat insulating barriers and two
fluid-tight barriers, positioned alternately with a fluid-tight
barrier innermost and the outermost insulating barrier attached to
the hull of the ship. The other fluid-tight barrier is positioned
between the two insulating barriers and comprises vertical plates
joined together by welding to horizontal metallic strips. One edge
of each strip is slidably connected to the outer insulating barrier
and the other edge is resiliently connected to the inner insulating
barrier.
Inventors: |
Bourgeois; Michel (Le Havre,
FR), Jean; Pierre (Fontaine La Mallet,
FR) |
Assignee: |
Gaz Transport S.A.R.L. (Paris,
FR)
|
Family
ID: |
26215944 |
Appl.
No.: |
05/175,980 |
Filed: |
August 30, 1971 |
Foreign Application Priority Data
|
|
|
|
|
Sep 1, 1970 [FR] |
|
|
7033789 |
Jul 21, 1971 [FR] |
|
|
7126652 |
|
Current U.S.
Class: |
114/74A; 220/901;
220/560.12 |
Current CPC
Class: |
B63B
25/16 (20130101); F17C 3/025 (20130101); Y10S
220/901 (20130101); F17C 2223/0161 (20130101); F17C
2203/0631 (20130101); F17C 2221/033 (20130101); F17C
2270/0107 (20130101); F17C 2260/033 (20130101); F17C
2223/033 (20130101); F17C 2209/228 (20130101); F17C
2203/0358 (20130101); F17C 2203/0341 (20130101); F17C
2203/0354 (20130101) |
Current International
Class: |
F17C
3/02 (20060101); F17C 3/00 (20060101); B63B
25/16 (20060101); B63B 25/00 (20060101); B63b
025/08 () |
Field of
Search: |
;114/74A,74R
;220/9,15,22.1-22.5 ;52/404,406,562 ;217/17 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Halvosa; George E. A.
Assistant Examiner: Kazenske; Edward R.
Attorney, Agent or Firm: Holcombe, Wetherill &
Brisebois
Claims
What is claimed is:
1. In a fluid-tight heat-insulated tank integrated with the hull of
a ship, which tank comprises
a secondary heat insulating barrier formed from a plurality of
boxes of heat insulating material fastened to said hull,
a primary heat insulating barrier formed from a plurality of boxes
of heat insulating material and positioned inside said secondary
heat insulating barrier,
a secondary fluid-tight barrier positioned between said heat
insulating barriers, and
a primary fluid-tight barrier positioned inside said primary heat
insulating barrier,
the improvement according to which each fluid-tight barrier is made
of a plurality of metallic plates of substantially the same height
as said boxes and having bent back upper and lower edges, said tank
comprising:
horizontal metallic strips to which said bent back edges are
welded, each strip having first catch means extending
longitudinally along one edge thereof, which edge projects between
the superposed boxes of the heat insulating barrier on the outer
side of said strip,
second catch means attached to the boxes of said heat insulating
barriers and cooperating with the first catch means on said strips
to form sliding joints which permit each fluid-tight barrier to
slide longitudinally with respect to the heat insulating barrier
immediately outside it, but prevent relative inward and outward
movement therebetween,
and resilient means connecting the strips welded to said secondary
fluid-tight barrier to said primary heat insulating barrier.
2. Tank as claimed in claim 1 in which each metallic strip to which
metallic plates of the secondary fluid-tight barrier are welded is
secured for a portion of its width between two elongated battens
which are inserted between two superposed heat insulating boxes of
the secondary insulating barrier, which superposed boxes carry
tenons positioned between said battens and secondary fluid-tight
barrier to hold said battens and metallic strip against movement
toward the interior of the tank.
3. Tank as claimed in claim 1 in which those metallic strips to
which the edges of the metallic plates of the secondary fluid-tight
barrier are attached have an edge bent back on itself to form a
hook which engages the hook formed by similar metallic strip means
attached to one of the adjacent horizontal surfaces of each pair of
superposed boxes in the secondary insulating barrier, and
comprising a horizontal batten acting as a wedge for the
interfitting sliding joint formed by said hooks interposed between
said sliding joint and the other of said adjacent horizontal
surfaces.
4. Tank as claimed in claim 1 in which the metallic strip to which
the metallic plates of the fluid-tight secondary barrier are welded
is made of a steel having a high percentage of nickel.
5. Tank as claimed in claim 2 characterized by the fact that the
battens secured to said metallic strips are wooden battens divided
into sections of the same length, the sections of the upper and
lower battens being exactly superposed.
6. Tank as claimed in claim 2 in which the tenons attached to the
boxes of the secondary insulating barrier which retain said battens
extend the length of one edge of each heat insulating box.
7. Tank as claimed in claim 2 in which said battens are attached to
said metallic strips by nailing them thereto.
8. Tank as claimed in claim 3 in which the boxes of heat insulating
material of the secondary insulating barrier comprise a reinforcing
tenon therein along the horizontal edge to which the sliding joint
is attached.
9. Tank as claimed in claim 8 in which each of said similar strips
constituting one part of the sliding joints of the secondary
insulating barrier is attached to a box of insulating material by
means of metallic fasteners passing through the wall of the box of
heat insulating material and penetrating into the reinforcing
tenons positioned inside the box.
10. Tank as claimed in claim 3 in which each box of heat insulating
material in the secondary insulating barrier comprises horizontal
side walls which project beyond the ends of the box above the
vertical faces thereof which are perpendicular to the double hull
or the double partition of the ship to form extensions, each of
said extensions carrying a supporting tenon near the hull of the
ship.
11. Tank as claimed in claim 10 in which the four adjacent
supporting tenons of each four adjacent boxes of heat insulating
material in the secondary heat insulating barrier are attached to
the hull of the ship by a pair of tabs, each tab comprising two
flanges at right angles to each other, one flange of each tab being
attached to the hull of the ship and the other two flanges being
connected to each other by a bolt and gripping said tenons
therebetween.
12. Tank as claimed in claim 11 in which a free edge of each flange
is bent back perpendicularly to the flange from which it
extends.
13. Tank as claimed in claim 1 in which said resilient means are
attached to said metallic strips by yokes, each of which comprises
two arms which grip the metallic strip therebetween.
14. Tank as claimed in claim 13 in which each yoke is attached to a
threaded rod, carrying a nut and a locking plate, said locking
plate bearing on at least one box of heat insulating material in
the primary insulating barrier.
15. Tank as claimed in claim 14 in which the locking plate
associated with each yoke bears simultaneously on the four recessed
corners of four adjacent boxes of heat insulating material in the
primary heat insulating barrier.
16. Tank as claimed in claim 1 in which said resilient means
comprises a metallic ring which is elastically deformable and
connected by one part to said metallic strip and the opposite part
to said primary heat insulating barrier.
17. Tank as claimed in claim 16 in which each elastically
deformable ring is connected to said metallic strip by yoke means
and is positioned in the plane of the metallic strip to which it is
attached.
18. Tank as claimed in claim 1 in which said resilient means
comprises two metallic strips welded together at their ends, one of
said strips being welded in its central part to a yoke connected to
said secondary insulating barrier and the other strip to a threaded
rod forming part of means connecting said resilient means to said
primary heat insulating barrier, the plane of contact of said two
metallic strips being parallel to the planes of the fluid-tight
barriers.
19. Tank as claimed in claim 1 in which said resilient means
comprises a U-shaped leaf spring one arm of which is connected to
said secondary fluid-tight barrier and the other arm of which
carries a threaded stud to which the boxes of heat insulating
material of the primary insulating barrier are attached.
20. Tank as claimed in claim 19, in which the U-shaped spring is
attached to yokes connected to the secondary fluid-tight barrier by
means of rods passing through said yokes and one end of the
U-shaped spring, said rods being locked in place by a steel
pin.
21. Tank as claimed in claim 19, in which the U-shaped spring is
attached to a yoke connected to the secondary fluid-tight barrier
by means of rivets.
22. Tank as claimed in claim 1 which is integrally mounted in a
ship.
Description
SUMMARY OF THE INVENTION
This invention relates to the transportation of liquefied gas by
sea, and in particular to the transportation of liquefied natural
gases having a high methane content.
In French Pat. No. 1,438,330, an isothermic fluid-tight tank is
described, which tank is integrated into the framework of a ship
and comprises two successive fluid-tight barrier layers, the first
of which is in contact with the liquefied gas being carried, and
the second of which is positioned between the first barrier and the
hull of the ship. These two fluid-tight barrier layers are
alternated with two thermal insulating layers hereinafter referred
to as insulating barriers. In the embodiment described, the
secondary insulating barrier consists of boxes filled with a heat
insulating material and attached directly to the double hull or
double wall of the ship by means of threaded studs welded to these
walls. These boxes may be gas permeable and are so positioned that
an open space between the boxes assures free circulation of the
gas. The secondary fluid-tight barrier layer consists of thin metal
sheets having edges bent toward the inside of the ship, which
sheets have a height substantially equal to the height of the boxes
of heat insulating material and which are welded together. The
sheets are attached to the insulating barrier by sliding joints.
The primary insulating barrier also consists of boxes filled with
heat insulating material. Arrangements analogous to those made for
the secondary insulating barrier permit a free circulation of gas
therethrough.
These boxes are attached by screws to a series of vertical bars
positioned between the vertical stacks of boxes. These bars are
attached by supporting members passing in a fluid-tight manner
through the secondary fluid-tight barrier to yokes attached from
point to point along horizontal wooden planks, which are themselves
supported and attached from point to point by brackets welded to
the supporting hull. The primary fluid-tight barrier is made like
the secondary fluid-tight barrier from sheets having edges bent
inwardly for a distance equal to those of the boxes of heat
insulating material. The assembly of the sheets is welded together
and in the secondary fluid-tight barrier the attachment of the
sheets to the insulating barrier is made by sliding joints. It has
been found that the embodiment of an integrated tank such as the
one described in the French Pat. No. 1,438,330 gives rises to
difficulties resulting from the mechanical connections between the
two fluid-tight barriers and the hull of the ship. In particular,
the primary insulating barrier and the fluid-tight barrier
corresponding to it are mechanically attached to the double hull of
the ship by means of vertical bars connected to the hoirzontal
planks by anchoring means which pass through the secondary
fluid-tight barrier. It is obvious that the provision of these
mechanical connections comprising horizontal planks and vertical
bars is rather complicated and therefore expensive, as is the
sealing of the points at which the means which connect the planks
and bars pass through the secondary fluid-tight barrier.
It is the object of the present invention to avoid the above
disadvantages by providing, on the one hand, a mechanical
connection between the secondary barrier and the double hull of the
ship and, on the other hand, an elastic mechanical connection
between the secondary insulating barrier and the primary insulating
barrier, without having these connections pass through the metallic
plates constituting the secondary fluid-tight barrier.
It is a further object of the present invention to provide as a new
article of manufacture a fluid-tight isothermal tank integrated
into the supporting structure of a ship and comprising two
successive fluid-tight barriers, the first of which is in contact
with the product contained in the tank, and the second of which is
situated between the primary barrier and the supporting structure
of the ship, said two fluid-tight barriers being alternated between
two insulating barriers, with the secondary insulating barrier
consisting of boxes filled with an insulating material and attached
directly to the double hull or double partition of the ship by
means of thread studs attached to its walls. The second fluid-tight
barrier consists of metallic plates having edges bent inwardly of
the tank, the height of which is substantially equal to the height
of the boxes of heat insulating material. These plates are welded
edge to edge to the two sides of a metallic strip which is slidable
with respect to the subjacent insulating barrier. The primary
insulating barrier consists of boxes filled with heat insulating
material and the primary fluid-tight barrier is made like the
secondary fluid-tight barrier, with the plates of the primary
barrier being connected to each other by welding their inwardly
bent edges against the two surfaces of a rectangular hooked plate
engaging through a sliding joint one of the sides of each of the
boxes, and characterized by the fact that a metallic strip to which
the metallic plates of the secondary fluid-tight barrier are welded
is inserted in the horizontal joint between the heat insulating
boxes of the secondary insulating barrier and retained with respect
to these boxes by a sliding assembly. The attaching brackets are
located from point to point along the metallic strips and are
attached to these strips, each bracket being also attached by an
elastically deformable means perpendicularly to the secondary
fluid-tight barrier by means assuring the connection of the boxes
of heat insulating material of the primary insulating barrier to
the metallic strips.
In a first embodiment the metallic strip used to which the edges of
the metallic plates of the secondary fluid-tight barrier are welded
is the central member of a composite beam, said strip being gripped
along one edge between two battens made of wood for example, the
sliding assembly being due to the fact that the said composite beam
is inserted between two adjacent heat insulating boxes of the
secondary insulation barrier so that the battens of the composite
beam are retained in the direction of the interior of the tank by a
member fixed to the boxes of the secondary insulating barrier.
In a second embodiment, the sliding connection to the metallic
strip to which the metallic plates of the secondary fluid-tight
barrier are welded edge to edge consists of a sliding joint formed
by the bent back edge of the said metallic strip and the edge of a
metallic strip attached at the edge of one of the horizontal faces
of each box of the secondary insulating barrier. One horizontal
batten which acts as a spacer for the interfitted edges of the
joint being interposed between the sliding joint and those of the
boxes of heat insulating material which do not carry the said
metallic strip.
The sliding joint and the batten forming a spacer are positioned in
a longitudinal recess in the edge of the horizontal surface of each
box of secondary insulating material. For these two embodiments the
metallic strip to the opposite sides of which the metallic plates
of the secondary fluid-tight barrier are welded consists preferably
of a strip of sheet material made of steel having a high percentage
of nickel, and advantageously Invar.
In a preferred form of the first embodiment, the battens which grip
the central strip of each beam are wooden battens cut into sections
of the same length, the upper and lower segments of these battens
being exactly superposed and two successive sections being
separated by a space inside which the composite beam is reduced to
the thickness of its central strip. The members attached to the
boxes of the secondary insulating barrier which engage the batten
of each composite beam are tenons extending the length of an edge
of each parallelopipedic heat insulating box. The battens of the
composite beam are nailed to the central strip of the beam.
In a preferred embodiment of the second variation the boxes of heat
insulating material in the secondary insulating barrier carry,
along the horizontal edge to which the bent strip constituting a
part of the sliding attaching joint is attached, a reinforcing
tenon which may consist of several members distributed side by side
along the length of the box. The folded strip constituting one part
of the sliding joint of the secondary barrier is attached to the
heat insulating material boxes by means of a screw passing through
the wall of the box of heat insulating material and penetrating
into the reinforcing tenon positioned inside the box. Each box of
heat insulating material of the secondary insulating barrier
comprises prolonged horizontal faces extending beyond the box above
their vertical surfaces perpendicular to the double hull or double
partition of the ship. Each of these extensions carries near the
hull or partition of the ship an attaching tenon fixed to said
extension, for example by means of fasteners or adhesively. The
four tenons of four adjacent boxes of heating material in the
insulating secondary barrier are attached to the double hull or
double partition of the ship by means consisting of two corner
tabs, one flange of each tab being attached by a threaded stud and
nut to the hull or partition of the ship. The two other flanges are
connected to each other by bolts. The edges of each square tab
which are parallel to the corner of the square are folded
perpendicularly to each face of the square.
For the second embodiment of the invention the following
supplemental arrangements may advantageously be adopted. The
mounting brackets comprise two strips which grip therebetween the
metallic strip to the opposite sides of which the two bent-back
edges of the metallic plates of the secondary fluid-tight barrier
are attached. The bracket is fastened to this metallic strip by
welding or riveting. The fastening means connected to each bracket
consists of a threaded rod, a nut, and a locking tab, each tab
bearing on at least one box of heat insulating material in the
primary insulating barrier. The locking tab of the attaching means
associated with each bracket bears on a depressed zone positioned
at the corner of a box of heat insulating material, with said
locking tab bearing simultaneously on the corners of four adjacent
boxes of heat insulating material of the primary insulating
barrier.
The elastic connector which connects the mounting bracket to the
attaching means cooperating with the boxes of insulating material
in the primary insulating barrier may be made in two different
ways. In one construction the elastic connecting means consists of
an elastically deformable metallic ring connected at one side to
the said bracket and at the opposite side to the threaded rod of
the corresponding attaching means. In this case, the elastically
deformable ring is mounted in the plane of the mounted metallic
strip to which it is attached, or in a plane perpendicular
thereto.
In a second construction, the elastic connecting means between the
mounting bracket and the attaching means which cooperates with the
insulating boxes of the primary insulating barrier consists of two
metallic leaves welded together by their ends, one of the leaves
being welded to the central part of the mounting bracket and the
other leaf to the corresponding threaded rod, the plane of contact
of these two metallic leaves being parallel to the planes of the
primary and secondary fluid-tight barriers.
In a third embodiment, the device permitting elastic deformation
consists of a U-shaped leaf spring, one of its branches being
connected to the aforesaid bracket and the other branch carrying a
threaded stud to which the boxes of insulating material of the
primary insulating barrier are attached. In this case the U-shaped
spring is attached to the associated brackets of the secondary
fluid-tight barrier preferably either by means of rivet or by means
of pins passing through said brackets and one end of the U-shaped
spring, said pins being held in place by a steel wire in the form
of a pin. It will be seen that the tank according to the invention
has considerable advantages as compared with the previously
described prior arrangement. In effect, the attaching means has
been simplified so as to insure a mechanical connection between the
supporting double hull, the heat insulating barriers, and the
primary and secondary fluid-tight barriers. It is no longer
necessary to provide the assemblies of horizontal planks and
vertical bars which were heretofore indispensable. It follows from
these simplifications that there is a considerable reduction in the
time and labor necessary to mount the various components of an
integral tank designed to transport liquefied gas. Moreover, it has
been found that the method of mechanical connection used in the
arrangement according to the present invention leads to a very
substantial reduction in the thremal bridges created by the
mechanical connecting means attaching the components of the tank to
the supporting double hull of the ship. Finally, the elimination of
the horizontal plank and the vertical bars results in a substantial
decrease in the weight of the attaching means per square meter of
the inner surface of the tank. These arrangements assure, moreover,
like those described in French Pat. No. 1,438,330, both sliding
connections between the fluid-tight barriers and the subjacent
insulating barrier on the one hand, and on the other hand a
permeability to the gas by the heat insulating boxes, and finally,
free spaces between the boxes permitting free circulation of these
gases.
It should be noted that the second embodiment hereinbefore
described for the tank according to the invention has three
advantages over the first embodiment. In effect, in the first
place, the section of the connecting zones positioned at each end
of the boxes of the secondary insulating barrier is increased,
which makes it possible to increase the forces on the attaching
means. In the second place the seating inside the longitudinal
recesses of the sliding joint holding the metallic strip at the
level of the planes of the joints between the boxes of the
secondary insulating barrier makes it possible to avoid any
horizontal space between the heat insulating boxes, thus avoiding
the need to insert a complimentary insulating material. Finally, in
the third place, the attachment which comprises two square tabs at
each connection of four adjacent boxes of the secondary insulating
barrier is made by means of two studs attached to the hull of the
wall of the ship, which constitutes a safety factor in case of
breakage of one of the studs and makes it possible, moreover, to
take up the play during mounting.
Finally, it is an object of the present invention to produce as a
new article of manufacture a ship adapted to transport liquefied
gas, and particularly liquefied natural gases having a high methane
content, characterized by the fact that it comprises at least one
integral tank of a type hereinbefore described.
In order that the invention may be better understood several
embodiments thereof will now be described, purely by way of
illustration and example, with reference to the accompanying
drawings, on which:
FIG. 1 is a perspective view, with portions broken away, showing a
tank according to the first embodiment of the invention, including
the assembly comprising the primary and secondary fluid-tight
barriers, the primary and secondary insulating barriers, and the
double hull of the ship;
FIG. 2 is a perspective view showing in detail the mounting of a
bracket on the assembly comprising the central strip of a composite
beam and by the two flanges of the metallic plates which are
fastened to this central strip, the corresponding elastic
connecting means being a ring lying in a plane perpendicular to the
plane of the said central strip;
FIG. 3 is a sectional detail view showing the attachment of the
heat insulating boxes of the secondary barrier of FIG. 1 to the
supporting hull of the ship, one composite beam being inserted
between two superposed adjacent boxes of said secondary
barrier;
FIG.4 is a detail view showing in section a detail from FIG. 1, to
wit, the riveting of the mounting bracket to the assembly formed by
the central strip of the composite beam and the two flanges which
are welded to said strip;
FIG. 5 is a perspective view showing another embodiment of the
means for mounting a bracket on the composite beam of FIG. 1, the
elastic connecting means being an elastically deformable ring
positioned in the plane of the central strip of the said composite
beam;
FIG. 6 is a perspective view showing a variation of the elastic
connecting means consisting of two metallic strips welded together
at their ends;
FIG. 7 is a cross-sectional view showing in detail the means
connecting the flanges of the plates of the primary fluid-tight
barrier by soldering them to the opposite sides of a central
metallic strip hooked over a strip attached to the boxes of the
primary fluid-tight barrier to form a sliding joint, said
arrangement being the same for both the first embodiment
illustrated in FIG. 1 and the second embodiment illustrated in FIG.
8;
FIG. 8 is a perspective view with portions broken away showing a
second embodiment of a tank according to the invention, including
the assembly of the primary and secondary fluid-tight barriers, the
primary and secondary insulating barriers, and the double hull of
the ship;
FIG. 9 is a perspective view showing in detail the attachment of
the metalic strip associated with the secondary insulating barrier
of FIG. 8, the heat insulating boxes of the secondary barrier being
shown broken away and empty;
FIG. 10 is a perspective view showing in detail the attachment of a
heat insulating box of the secondary insulating barrier of FIG. 8
to the supporting double hull of the ship;
FIG. 11 is a sectional view of the sliding joint of FIG. 9;
FIG. 12 is a sectional view of the attaching means of FIG. 10;
FIG. 13 is a sectional view showing in section the U-shaped spring
which, in the embodiment of FIG. 8, connects the metallic strip
associated with the secondary barrier to the boxes of heat
insulating material in the first insulating barrier; and
FIG. 14 is a sectional view taken along the line 14--14 of FIG.
13.
Turning now to the drawings, and more particularly to FIGS. 1-5 and
7, it will be seen that, in this first embodiment of the invention,
reference numeral 1 indicates the double supporting hull of the
ship, while 2 indicates the threaded studs welded to the hull 1 and
perpendicular thereto. The studs 2 are mounted in vertical rows and
their spacing within a row corresponds to the height of one of the
parallelopipedic boxes 3 which form the secondary insulating
barrier. The spacing of two adjacent rows of studs 2 determines the
length of the boxes 3, which boxes are so disposed that there is a
stud 2 at each of their corners. The boxes 3 are made, for example,
of wood. They contain a heat insulating product, preferably the one
sold under the trademark PERLITE.
Reference numeral 3a indicates the surfaces of the boxes 3 which
abut the hull 1 and reference 3b indicates the opposite surfaces.
Each box 3 carries vertically at each side of the surface 3a a
tenon 4 which extends vertically along each lateral vertical
surface of each box 3. In the area in which the corners of four
adjacent boxes 3 meet, a space is provided between the boxes 3
which permits the passage of the corresponding stud 2. The end of
the stud 2 is threaded and cooperates with the nut 2a which bears
on the square tab 5. Each tab 5 fastens one corner of each of four
adjacent boxes. Reference numerals 3c and 3d indicate the
horizontal surfaces of the boxes 3. The surfaces 3c and 3d carry,
where they meet the surface 3b, tenons 6 extending along the length
of the boxes 3. The boxes 3 are piled one above the other along the
length of the hull 1 between the rows of studs 2 and are attached
to the hull 1 by the tabs 5 which bear on the tenons 4 of the four
adjacent boxes 3. The spaces between the boxes are filled with rock
wool to perfect the thermal insulation.
Between each two horizontal rows of boxes 3 is a composite beam 7.
This composite beam consists of a central strip 8 seated between
two wooden battens 9. Each batten 9 extends along one of the edges
of the strip 8. The battens 9 are divided into sections, each two
successive sections being separated by about 20 centimeters. Each
section is about 1 meter long. The sections of the upper batten and
the lower batten of each beam are exactly superposed so that the
composite beam 7 comprises a zone having no batten 9. The central
strip 8 consists of a thin strip of Invar. This arrangement makes
it possible to store the composite beams 7 by rolling them up,
since the zones having no batten 9 make it possible to bend them
sufficiently to permit such rolling. The composite beams 7 are
positioned between the surfaces 3c and 3d of two boxes 3 positioned
one above the other, the battens 9 being placed on the same side of
the tenon 6 as the hull 1. The strip 8 is thus positioned between
the two tenons 6 of two superposed boxes 3 so that the tenons 6
urge the composite beam 7 toward the interior of the ship.
When a wall constituting the secondary insulating barrier has been
formed by superposing the boxes 3, smooth metallic plates 10 having
flanges 11 are positioned on the faces 3b of the boxes 3 with the
distance separating the two flanges 11 of the same metallic plate
10 being equal to the distance separating two consecutive central
strips 8 in the secondary heat insulating barrier.
The flanges 11 of the two plates 10 positioned one above the other
are automatically welded together so that the two flanges 11 grip
therebetween the strip 8 of the composite beam 7 and the welding
solidarizes the three thicknesses of metal in the welding zone 11a.
Between two vertical rows of studs 2 is a substantially trapezoidal
recess 12 in the edge of the central strip 8 which projects toward
the inside of the tank. This recess extends to the zone in which
the flanges 11 of the metallic plates 10 are located.
In alignment with each recess 12, and perpendicular to the hull 1
and the secondary fluid-tight barrier 10, in the median part of the
boxes 3, are brackets 13, between the two arms of which the
assembly formed by the strip 8 and the two flanges 11 is inserted.
The bracket 13 is attached to this assembly either by welding or
riveting, the latter solution being shown on FIG. 4, in which
reference numeral 14 indicates the rivet.
Each bracket 13 is connected by elastic means, which will be
hereinafter described, to a rod 15 which is threaded at one end. A
nut 15a cooperates with this threading and bears on a locking plate
16. Between the assemblies formed by each bracket 13, rod 15, and
plate 16 are wooden boxes 17, each box being so positioned that one
of the assemblies 13, 15, 16 is positioned at each of its corners.
The boxes 17 are similar to the boxes 3 which constitute the
secondary insulating barrier, and constitute the primary insulating
barrier. They rest one upon the other, have walls of
self-supporting wood, and are filled with an insulating material
sold under the trademark PERLITE. The boxes 17 have at each corner
a recess adapted to receive one of the assemblies 13, 15, 16, and
provide bearing surface which cooperates with one-fourth of the
locking plate 16. Each locking plate 16 thus attaches four adjacent
corners belonging to four boxes 17 of the primary heat insulating
barrier to a composite beam.
Reference 17a indicates the surface of a box 17 which faces the
secondary fluid-tight barrier comprising the plates 10, and 17b
indicates its opposite surface. The boxes 17 have an upper
horizontal face 17c and lower face 17d. In the face 17d of each box
17 along the zone in which it meets the surface 17b are recesses 18
adapted to receive a hooking strip 19 folded back over itself on
the surface 17c of the box 17 located therebelow. The strips 19 are
fixed to the surface 17c by nails 20. The hooking strip 19
cooperates with a hooking strip 21 the rear edge of which engages
the channel in the strip 19 as is shown in FIG. 7. The strip 21
projects toward the interior of the tank all along the horizontal
planes passing between the boxes 17.
A primary fluid-tight barrier consisting of metal plates 22 having
bent back flanges 23 is positioned on the surfaces 17b of the boxes
17. The width of the plates 22 is substantially equal to the height
of the boxes 17 so that the bent back flanges 23 of the plates 22
are positioned on opposite sides of the strip 21. If the bent back
flanges 23 and the central strip 21 are automatically welded
together, this produces a primary continuous fluid-tight barrier
attached to the surfaces 17b of the primary heat insulating
barrier. The primary fluid-tight barrier is slidably attached to
the primary heat insulating barrier by the strips 21 and 19 and the
nails 20. The metallic plates 22 consist of sheets of Invar.
It will be seen that it is thus possible to provide an integral
tank positioned inside a ship, with all the components of this tank
hooked to the smooth inner wall of the ship's hull, it being
understood that the frame of the ship is positioned between the
outer hull and the inner or double hull 1. The boxes 3 are
mechanically fastened to the hull 1 by the studs 2 provided with
their plates 5 and their nuts 2a, with the plates 5 bearing on the
tenons 4. The secondary fluid-tight barrier is hooked to the
secondary heat-insulating barrier by the central strips 8 of the
composite beams 7 which strips are welded to the bent back flanges
11 of the plates 10. The boxes 17 which constitute the primary heat
insulating barrier are attached to the components of the secondary
barriers by the battens 9 engaged by the tenons 6, by the strips 8
attached to the battens 9, by the brackets 13 attached to the
strips 8 and the plates 16 fastened to the brackets 13. The plates
22 which constitute the primary fluid tight barrier barrier are
slidably attached to the primary heat insulating barrier by the
strips 21 and 19 and the nails 20. The assembly of the components
constituting the integrated tank is thus firmly attached to the
double hull 1 of the ship. It should, however, be remarked that,
because of the high temperature gradient which must exist in the
components of the tank during the cooling because of the
temperature reductions during the filling of the tanks, it is
absolutely necessary to permit a certain amount of movement between
the components of the primary and secondary barriers while
maintaining a cohesion between these two barriers. For this purpose
elastic connecting means is interposed between the brackets 13 and
the rods 15. FIGS. 2, 5 and 6 show three different types of elastic
connecting means suitable for such use.
In FIG. 2 the bracket 13 is pierced, where it is connected to the
flanges 11 of the plates 10, by a hole 24 through which passes a
ring 25 lying in a vertical plane, the ring 25 being welded to the
rod 15. FIG. 5 shows that the bracket 13 is made of a folded strip
of metal, with the bottom of the fold indicated by reference 13a
and is shaped to receive a horizontal ring 26 which passes through
a hole 27 in the end 15b of the rod 15. In these two embodiments it
will be seen that, during the cooling and filling of the tank,
deformation of the rings 25 or 26 may take place without any
destruction of the attachment between the components of the primary
and secondary barriers.
FIG. 6 shows a third embodiment of the elastic connecting means. In
this embodiment, the bracket 13 is welded to a vertical metallic
plate 28 which is connected to a second metallic plate 29 welded to
the end of the rod 15. The two strips 28 and 29 are welded together
at their ends, the weld being indicated by reference 30. When a
tractive force is exerted on the rod 15, for example, as the tank
cools, the two strips 28 and 29 curve with opposite convexities and
form a spring. The advantages of this arrangement are the same as
those previously indicated for the rings 25 and 26. It should be
noted that, in the device according to this first embodiment of the
invention, all the spaces between the boxes 17 or between boxes 3
are filled with a porous insulating material such as rock wool, for
example, to insure free circulation of gas. Referring now to FIG.
8-13 illustrating the second embodiment of the invention, it will
be seen that reference numeral 31 indicates the double supporting
hull of the ship and 32 the threaded stud welded to the hull 31 and
perpendicular thereto. The studs 32 are welded in vertical rows and
are arranged in groups of two, the spacing between the center
points of two successive groups in any given row being equal to the
height of one of the parallelopipedic boxes 33 constituting the
secondary insulating barrier. The spacing between two adjacent rows
of studs 32 determines the length of the boxes 33, which are so
positioned as to provide at each corner a group of two studs 32.
The boxes 33 are made, for example, of wood. They contain a heat
insulating product, preferably the product sold under the trademark
PERLITE.
Reference numeral 33a indicates the face of the boxes which rests
on the hull 31 and reference numeral 33b indicates the opposite
surface. 33c and 33d indicate the horizontal surfaces of the boxes
33. The faces 33c and 33d of the boxes 33 project beyond the
vertical faces of the boxes which are perpendicular to the hull 31.
Reference numeral 34 indicates these extensions. Near the hull 31,
and in the direction of the median zone of each box, each extension
34 carries a projection 35 which is attached to the extension 34
and is of substantially the same thickness.
The boxes 33 are stacked one above the other along the side of the
hull 31 between the rows of studs 32 and are fastened to the hull
31 by attaching means consisting of two square tabs 36. Each tab 36
has two relatively perpendicular sections, one (36a) positioned
parallel to the hull 31, and the other (36b) positioned
perpendicularly thereto. The edges of the sections 36a and 36b
which are remote from the corner 36c of the square tab 36 are bent
perpendicularly to the sections 36a, 36b, and the bent edges of the
sections 36a and 36b are indicated by reference numerals 37a and
37b respectively. The length of the section 36b is slightly less
than that of the projection 35. Each tab 36 is attached to the hull
31 of the ship by means of a stud 32 and a nut cooperating with
said stud. The two tabs 36 of the same attaching means are fastened
by the two studs 32 of the same group of the same vertical row. The
two tabs 36 are attached to each other by means of a bolt 38
perpendicular thereto. The bent edges 37b of two tabs 36 of the
same attaching means simultaneously fasten the edges of four
projections 35 attached to four adjacent insulating boxes of the
secondary insulating barrier. The surfaces 33c and 33d of two boxes
of heat insulation are superposed with practically no play
therebetween, and rest one upon the other. On the contrary, the
vertical faces perpendicular to the hull 31 are spaced by a
distance slightly more than twice the thickness of an extension 34.
A longitudinal recess 38a is formed in the surfaces 33c and 33d of
each box of heat insulating material and in the secondary
insulating barrier, near the surface 33b. In alignment with the
recess 38a, inside the box 33, is a reinforcing tenon 39 extending
the full length of the box, but divided into several pieces in
order to permit the passage of the transverse member 40 inside the
box 33. The reinforcing tenons 39 are attached to the boxes 33 by
fasteners or adhesively. The two longitudinal recesses 38a of two
adjacent heat insulating boxes 33 are positioned opposite each
other and define a space which receives, on the one hand, a sliding
joint consisting of a hooked strip 41 and a metallic strip 42, and,
on the other hand, a spacing strip 43. The strip 41 is attached to
the box 33 by screws 44 which pass through the surface 33d of a box
and enter the reinforcing tenon 39 positioned above the recess 38a.
The edge of the strip 41 which is on the outside of the box 33 is
bent back at 180.degree.. The metallic strip 42 has a bent back
edge which hooks into the channel in the strip 41. The assembly
comprising these two interfitted channel members constitutes the
sliding joint which insures the attachment of the metallic strip 42
to the boxes of heat insulating material 33 forming the secondary
insulating barrier. In order to make it possible to subject the
metallic strip to substantial traction perpendicular to the hull
31, the channel members of the sliding joint must be prevented from
opening. For this purpose the spacing batten 43 is mounted between
the sliding joint and the bottom of the recess 38a in the box 33
adjacent to which the strip 41 is mounted. It will thus be seen
that it has been possible to attach the metallic strip to the boxes
of the secondary insulating barrier 42 without it being necessary
to provide any open space between the facing surfaces 33c and
33d.
When a wall forming a secondary heat insulating barrier has been
produced by superposition of the boxes 33, smooth metallic plates
45 having bent back flanges 46 are positioned on the surfaces 33b
of the boxes 33. The distance separating the two bent back flanges
46 of the same metallic plate 45 is equal to the distance
separating two successive metallic strips 42 of the secondary heat
insulating barrier.
The bent back flanges 46 of the two plates 45 which are welded
together are positioned one above the other, with the two flanges
46 gripping therebetween the strip 42 so that the weld attaches
together three thicknesses of metal in the welding zone 46a.
Between two consecutive vertical rows of studs 32 a yoke 47 is
mounted on the metallic strip 42 and attached to the strip 42 by
welding them together along the welding zone 47a. The yoke 47 may
be made of two sheets positioned on opposite sides of the strip 42
and welded to each other not only in the welding zone 47a but also
in a parallel welding zone 47b positioned along the longitudinal
edge of the sheets opposite of the welding zone 47a. Each yoke is
connected by a U-shappd inverted spring 48 to a rod 49 which is
threaded at one end. A nut 49a cooperates with these threads and
rests on a locking plate 50. Between the assembly formed by a yoke
47, its rod 49 and its plate 50 are mounted the wooden boxes 51,
each box being so positioned that one of the assemblies 47, 49, 50
is at each corner. The boxes 51 are entirely analogous to the boxes
33 which constitute the secondary insulating barrier, and
constitute the primary insulating barrier. However, on the one
hand, they do not comprise lateral extensions analogous to the
extensions 34, and, on the other hand, the longitudinal recess
which in the secondary barrier, are provided on the upper and lower
faces of each box, are here only provided on the lower faces. The
latter difference is apparent on FIG. 8 which shows in section the
zone connecting two boxes 51. The boxes 51 are identical to the
boxes 17 of the first embodiment of the invention and are assembled
as shown on FIG. 7, the component parts being the same, only the
reference numerals corresponding to each of these components being
changed. As has been described in the case of the first embodiment,
the sliding joint utilizing interfitting channel strips makes it
possible to attach in the planes of the joints a metallic strip 55,
on opposite sides of which metallic plates 56 having bent back
flanges 57 are welded. The metallic plates 56, like the metallic
plates 45, consist of sheets of Invar. For further details it
suffices to refer to the construction described for the primary
insulating barrier and the primary fluid-tight barrier of the first
embodiment. The U-shaped spring 48 consists of a strip of cryogenic
metal having a high elastic limit curved into the shape of a U. One
of the ends of this strip is fastened to a plate 48a which bears on
both the flanges 46 and the yoke 47. The plate 48a is attached to
the yoke 47 by means of screws 48b which pass through the plate 48a
and the yoke 47 and are held in position by a stainless steel wire
48c in the form of a pin. The spring 48 is adapted to deform
elastically in a direction perpendicular to the hull 31, which
permits separation of the primary barrier with respect to the
secondary barrier in this direction. The construction and mounting
of this elastic deformable device is particularly simple and
inexpensive.
It will be seen that it is thus possible to provide an integral
tank inside a ship with all the components of this tank being
attached to the smooth inner wall of the ship, it being understood
that the framework of the ship is between the outer hull and the
inner or double hull 31. The boxes 33 are attached to the hull 31
by studs 32 and attaching plates 36 bearing on the attaching yokes
35. This arrangement makes it possible by elastic deformation of
the square plates 36 to provide the clearances which are required
during mounting when the boxes 33 are put in place.
Moreover, it insures sufficient mechanical strength in case one of
the bolts 32 breaks, thus providing a supplemental safety
feature.
The secondary fluid-tight barrier is attached to the secondary heat
insulating barrier by metallic strips 42 and this type of
attachment has two essential advantages. In the first place, there
is no open space between the horizontal superposed surfaces of two
boxes 33. In the second place, the sliding joint 41, 42 may be
subjected to important forces transmitted by the metallic strip 42
due to the presence of the spacing batten 43, which limits to a
millimeter at the most the opening of the sliding joint. The boxes
51, which constitute the primary heat-insulating barrier, are
attached to the components of the secondary barrier by the metallic
strip 42, the yokes 47 of the spring 48, studs 49, and the locking
plates 50. The interposition of the spring 48 makes it possible, as
in the first embodiment hereinbefore described, to permit limited
movement between the components of the primary and secondary
barriers.
It will of course be appreciated that the embodiments hereinbefore
described have been given purely by way of illustration and
example, and may be modified as to detail without thereby departing
from the basic principles of the invention.
* * * * *