U.S. patent number 3,784,334 [Application Number 05/240,718] was granted by the patent office on 1974-01-08 for electromagnetically driven fluid compressing apparatus.
This patent grant is currently assigned to Johnson Service company. Invention is credited to Adolph J. Hilgert.
United States Patent |
3,784,334 |
Hilgert |
January 8, 1974 |
**Please see images for:
( Certificate of Correction ) ** |
ELECTROMAGNETICALLY DRIVEN FLUID COMPRESSING APPARATUS
Abstract
A pneumatic supply includes a permanent magnet mounted to the
upper end of a driven lever. An encircling rectangular member has
an opening through which the lever extends to locate the permanent
magnet generally centrally of the encircling magnetic frame. Coils
are wound and oriented on the second frame to establish a pair of
alternating current fields within the frame with corresponding
polarity with respect to the permanent magnet to create oppositely
directed driving forces on the permanent magnet in synchronism with
the alternate polarities, thereby causing the permanent magnet to
oscillate. Pole shoes are provided on opposite sides of the
permanent magnet to concentrate and direct the flux. A pair of
diaphragm type air compressors, each of which includes an operating
piston aligned with and located to the opposite sides of the lever.
The piston members are connected to each other and to the lever for
simultaneous opposite corresponding directional movement. The
reciprocating motion of the electromagnetic drive unit results in
the opposite actuation of the compressors; the outputs of which are
interconnected to a common pressure load.
Inventors: |
Hilgert; Adolph J. (Mequon,
WI) |
Assignee: |
Johnson Service company
(Milwaukee, WI)
|
Family
ID: |
22907668 |
Appl.
No.: |
05/240,718 |
Filed: |
April 3, 1972 |
Current U.S.
Class: |
417/415; 310/22;
417/418; 417/413.1; 417/410.1 |
Current CPC
Class: |
H02K
33/12 (20130101); F04B 35/045 (20130101); F04B
45/04 (20130101) |
Current International
Class: |
F04B
45/00 (20060101); F04B 45/04 (20060101); F04B
35/00 (20060101); H02K 33/12 (20060101); F04B
35/04 (20060101); H02K 33/00 (20060101); F04b
035/04 () |
Field of
Search: |
;310/21,22,25,29,36,38
;417/363,410,418,412,413,415,550 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Husar; C. J.
Attorney, Agent or Firm: Andrus, Sceales, Starke &
Sawall
Claims
I claim:
1. An electromagnetically driven fluid compressing apparatus
comprising,
an electromagnetic drive means having a reciprocating drive element
including a first magnetic unit having a first pole means and a
second pole means, a second magnetic unit including an encircling
magnetic frame disposed adjacent one end of said first pole means
and said second pole means of the first magnetic unit and having a
fourth and a fifth pole means at the opposite ends of the frame
aligned with the second end of the said first and second pole means
of the first magnetic unit, a first magnetic source establishing a
unidirectional magnetic flux and connected to one of said first and
second magnetic units to establish a unidirectional magnetic field,
a second magnetic source establishing and connected to the other of
said first and second magnetic units to establish an alternating
magnetic field, said unidirectional magnetic field and said
alternating magnetic field having a common plane with the fields in
superimposed relationship and with the reciprocating drive element
mounted to move in said plane, said alternating magnetic field
creating opposite polarity fields interacting with said
unidirectional field to produce corresponding opposite movement of
said drive element,
a compressor means having a working chamber means and a movable
input means mounted for reciprocating movement in said working
chamber means and coupled to said drive element.
2. The electromagnetically driven fluid compressing apparatus of
claim 1 wherein said first magnetic unit includes a permanent
magnet defining said first magnetic source and said pole means
includes pole pieces secured to the opposite pole faces of said
magnet.
3. The compressing apparatus of claim 1 wherein said drive element
includes a leaf spring support unit connected to one end of said
first magnetic unit, and
said compressor means includes a pair of compressors each having a
working chamber and having said input means in the form of members
coupled for opposite working movement to said reciprocating drive
element whereby one compressor is working during one movement of
the drive element and the second compressor is working during the
opposite movement of the drive element.
4. The electromagnetically driven fluid compressing apparatus of
claim 1 wherein said magnetic frame includes an opening in one side
defining a pair of pole ends with a space therebetween through
which said driven element extends, said pole ends defining said
pair of second pole means and being generally aligned with the pole
means of said first magnetic unit.
5. The electromagnetically driven fluid compressing apparatus of
claim 4 wherein said frame opposite from said pole ends includes an
inward pole projection aligned with the opposite end of the first
magnetic unit.
6. The electromagnetically driven fluid compressing apparatus of
claim 5 having coil means wound on said frame to the opposite sides
of said pole ends and said pole projection to establish said
alternating magnetic field.
7. The electromagnetically driven fluid compressing apparatus of
claim 1 wherein said first magnetic unit includes a rectangular
permanent magnet defining said first magnetic source and said pole
means includes pole pieces secured to the opposite long edges of
said magnet, and said driven element includes a leaf spring support
unit connected to one end of said magnetic unit and operatively
connected to said input element.
8. The electromagnetically driven fluid compressing apparatus of
claim 7 wherein said second magnetic unit includes a generally
rectangular open frame with an opening in one side defining said
pair of second pole means with a space therebetween through which
said driven element extends, said frame encircling said permanent
magnet with said pole ends adjacent the end of the magnet and the
pole pieces of the magnet, an opposite frame portion of the frame
opposite said pair of second pole means defining said first pole
means of said second magnetic unit and being adjacent and aligned
with the opposite end of the permanent magnet, one being
substantially of the width of said permanent magnet, and coil means
wound on said frame to the opposite sides of said pair of pole
means and said opposite frame portion to establish a pair of
alternating fields in said frame with said coil means oriented to
establish corresponding fields on the opposite end of said
permanent magnet.
9. The electromagnetically driven fluid compressing apparatus of
claim 1 wherein said air compressor means includes a first and a
second correspondingly constructed air compressor, each of said air
compressors including a diaphragm unit defining one wall of said
working chamber and coupled to a piston, said piston including an
inlet valve means to introduce air into the compression chamber in
response to a suction stroke of the piston, an outlet valve means
actuated in response to the compression stroke of the piston to
transfer compressed air from said chamber, mounting means
supporting said first and second air compressors to the opposite
sides of said driven element with said pistons in the path of said
driven element, and said input means interconnecting said pistons
to each other and to said drive elements.
10. The electromagnetically driven fluid compressing apparatus of
claim 1 wherein said first magnetic unit includes a rectangular
permanent magnet defining said first magnetic source and said pole
means includes pole pieces secured to the opposite long edges of
said magnet, said driven element includes plate-like arm with a
leaf spring secured to one end and the opposite end of the arm
connected to one end of said magnetic unit,
said second magnetic unit includes a generally rectangular open
frame with an opening in one side defining a pair of pole ends with
a space therebetween through which said driven element extends,
said frame encircling said permanent magnet with said pole ends
aligned with the pole pieces of the magnet, the frame opposite said
pole ends including an inward projection aligned with the opposite
end of the permanent magnet, coil means wound on said frame to the
opposite sides of said pole ends and said opposite frame portion to
establish said alternating field in said frame, and
said compressor means includes a pair of compressors having
corresponding rectilinearly movable input elements disposed one
each to the opposite sides of said arm for opposite actuation of
said compressors.
11. The electromagnetically driven fluid compressing apparatus of
claim 1 wherein
said compressor means is constructed to establish a preselected
output pressure range,
said first magnetic unit is a permanent magnet and said second
magnetic unit is an electromagnet, a resilient means connected to
said permanent magnet and said drive element, said electromagnet
being selected to operate with a given power frequency
corresponding to the natural frequency of the resilient means at
essentially the center of said output pressure range.
Description
BACKGROUND OF THE INVENTION
This invention relates to an electromagnetically driven fluid
compressing apparatus and particularly to such an apparatus which
is especially adapted to form a small air compressing unit for
incorporation in commercial air conditioning and process control
systems.
Conditioning and process control systems may be of an all
pneumatic, all electric or a combination pneumatic and electric
variety; depending upon the particular design requirements. Purely
electrical systems have certain distinct advantages from the design
of suitable sensors for detecting variables such as temperature,
pressure, humidity and the like. Further, electrical signals can be
conveniently transmitted to operating and actuating control
devices. However, pneumatic systems have been widely employed
because of the high power characteristic of pneumatic operators at
relatively low cost and because the overall control systems are
generally somewhat simpler, more reliable and less costly than a
comparable electrical design. This is particularly true because in
electrical systems, it is difficult to modulate accurately the
significant electrical power levels required to produce the
necessary mechanical output. Thus, the electrical output will
normally drive a motor device which, in turn, is converted into a
mechanical output through a motor driven gear train or a motor
driven hydraulic pump operator.
Although pneumatic systems have generally predominated in the
commercial control field particularly for institutional and
commercial air conditioning systems and the like, all electric
systems have more recently found increasing applicability,
particularly in relatively smaller systems where the additional
expense associated with the electrical operators is only slightly
greater than the cost associated with the necessity of a relatively
large single air compressor. Thus, the compressors must be capable
of producing pressures of the order of 20 pounds per square inch
(psi). The same advantage does not apply in larger overall systems
where a generally similar compressors cost is relatively a much
smaller percentage of the total cost.
As pointed out in applicant's issued U.S. Pat. No. 3,411,704, a
very substantial need exists for a small, compact and efficient
electromagnetic fluid compressing apparatus which can be
constructed at a minimum cost such as to permit application in
relatively small environmental conditioning and process control
systems. The above patent discloses a small, electromagnetically
driven compressor. An aquarium air pump, manufactured and sold by
Metaframe of Maywood, New Jersey, includes a reed mounted permanent
magnet aligned with and interacting with the pole ends defined by
an alternating-current powered E-shaped magnetic unit, with the
reed mounted permanent magnet coupled to actuate an air compressor.
Although this latter pump is relatively quiet and also compact, the
output is of the order of four psi which is not sufficient for the
usual industrial and commercial control system application which
needs at least twenty psi.
SUMMARY OF THE PRESENT INVENTION
The present invention provides a relatively compact and highly
efficient fluid compressing apparatus which is relatively simple
and will operate without undue noise such that the apparatus can be
applied with presently known pneumatic operators for environmental
and process control systems to produce a pneumatically controlled
actuator in response to an essentially all electric control.
Generally, in accordance with one aspect of the present invention a
pair of fluid compressing means each include a reciprocating drive
element which is mounted for reciprocal movement and is operative
to establish a fluid output pressure signal in accordance with the
stroke and frequency of the reciprocation of the movable input
means. An electromagnetic drive means includes a pair of magnetic
units, one of which is coupled to the pair of reciprocating drive
elements to establish opposite operative movement. One magnetic
unit establishes a unidirectional field interacting with the
alternating current magnetic field of the other unit to establish
the reciprocal movement of the one unit. The pair of fluid
compressor means coupled to the common drive structure for opposite
movement provides increased compressor efficiency. Thus, some
amount of the compressed fluid is retained at the end of each
compression stroke and expands as the inlet stroke is established.
This provides an energy feedback to drive the opposite
compressor.
Either the unidirectional field or the alternating field can of
course be controlled to thereby control the operation of the fluid
compressor means.
In a preferred and a particularly novel construction of the present
invention, the one magnetic unit includes a permanent magnet
mounted to the upper end of the driven element, the lower end of
such element being connected to a resilient means to permit pivotal
movement. A highly satisfactory support is a leaf spring member.
The second magnetic unit includes an encircling magnetic frame
which may conveniently be formed as a rectangular member having an
opening through which the driven element extends to locate the
permanent magnet generally centrally of the encircling magnetic
frame. The magnetic frame and the magnet are generally coplanar.
The magnetic frame is preferably formed with a slightly inwardly
projecting portion centrally of the base of the frame which is
closely spaced and aligned with the one end of the permanent
magnet. The portions of the magnetic frame to the opposite sides of
the permanent magnet are provided with coils which are
interconnected to an alternating current power supply means. The
coil means are wound and oriented on the frame to establish a pair
of alternating current fields within the frame with corresponding
polarity with respect to the permanent magnet. Pole shoes are
located on opposite pole faces of the permanent magnet to
concentrate and direct the flux. Thus, the coil means will
establish alternate polarity fields across the permanent magnet
means which extend normal to such field. This will result in
oppositely directed driving forces on the permanent magnet in
synchronism with the alternate polarities, thereby causing the
permanent magnet to oscillate.
The driven element is coupled to the pair of air or fluid
compressors, each of which includes an operating element, such as a
piston member, aligned with and located to the opposite sides of
the driven element and in the path of the driven element. Each
piston furthermore forms a part of an individual fluid compressing
means of a diaphragm type having an inlet valve assembly within the
piston unit for transferring air or other fluid into or through the
piston unit and the diaphragm unit into a compression chamber
during a suction stroke. The piston members are connected to each
other or directly to the driven element for simultaneous opposite
corresponding directional movement. During the opposite or
compression stroke the compressed fluid is transferred through an
outlet valve assembly through a valved discharge passageway means.
The reciprocating motion of the electromagnetic drive unit results
in the opposite actuation of the compressors; the outputs of which
may be interconnected to a common output connection means to
maintain a continuous output signal proportional to the frequency
and stroke of the electromagnetic drive unit.
The mechanical resilient system is preferably constructed to have a
resonant movement corresponding to the frequency of the exciting
power to the coils with the compressor output at approximately the
center of the pressure range in order to produce the maximum work
output. Thus, the vibrating mass in combination with the spring
effect due to the resilient mounting and the expansion or suction
stroke of the compressor establishes a natural frequency for the
compressor. Although the weight and resilient mounting effect can
be relatively constant, the compressor spring action introduces a
variable rate spring related to the output pressure level of the
compressor. This results in a variable natural frequency which
should be considered in the design of the fluid compressing
apparatus in accordance with the present invention.
Applicant has found that the driven element is preferably coupled
to the pistons by a coupling member which extends through the
driven element and is secured to the pistons. Resilient means are
disposed between the driven element and the facing portions of the
piston unit such that the driving force is transmitted to the
piston units through the resilient means. This produces a minimal
amount of noise as the result of the movement of the driven element
with respect to and with the pistons.
The compressing units are preferably adjustable mounted to allow
accurate centering of the two compressors with respect to the
driven elements such that the oscillation of the latter establishes
a corresponding actuation of the compressor piston elements and
thereby establishes the length of stroke for operation of the
corresponding compressors.
BRIEF DESCRIPTION OF THE DRAWINGS
The drawing furnished herewith illustrates a preferred construction
of the present invention in which the above advantages and features
are clearly disclosed as well as others that will readily be
understood from the following description.
In the drawing:
FIG. 1 is a front elevational view of the electromagnetically
driven fluid compressing apparatus constructed in accordance with
the present invention, with parts broken away and sectioned to more
clearly disclose details of the construction;
FIG. 2 is a side elevational view of FIGS. 1;
FIG. 3 is an enlarged front view with parts broken away and
sectioned to show details of the construction;
FIG. 4 is a diagrammatic view of the vibrating assembly shown in
FIGS. 1 - 3; and
FIG. 5 is a graphical illustration of the pressure volume
characteristics of a fluid compressing apparatus.
DESCRIPTION OF THE ILLUSTRATED EMBODIMENT
Referring to the drawing and particularly to FIG. 1, an
electromagnetically driven fluid compressing apparatus constructed
in accordance with the present invention is illustrated including a
pair of corresponding air compressors 1 and 1' interconnected to
actuate a suitable pneumatic actuator 2. The compressors 1 and 1'
are coupled to a driven element 3 forming a coupling element
between the compressors and an electromagnetic drive means 4. A
pair of synchronized alternating current supplies 5 and 6 are
connected to actuate the drive means 4 as more fully developed
hereinafter to produce oscillation of the element 3 with a
corresponding continuous opposite actuation of the compressors 1
and 1' to maintain a predetermined and related output to the
pneumatic actuator 2. A common support 7 is provided upon which the
compressors 1 and 1' are mounted immediately below the
electromagnetically driven means 4.
In the illustrated embodiment of the invention the compressors 1
and 1' are correspondingly constructed and consequently the air
compressor 1 will be described in detail with the corresponding
elements of the compressor 1' identified by corresponding primed
numbers.
The air compressor 1 includes a base body portion 8 which is
secured to the right lower edge or side of the support 7 by a
suitable clamping bracket 9. The bracket 9 is bolted or otherwise
secured to the support plate 7 and allows lateral positioning of
the compressor 1 with respect to the normal standby position of the
driven element 3. The compressor 1' is similarly mounted by a
bracket 9' to allow corresponding positioning of the two
compressors with respect to element 3.
The base portion 8 is provided with an output chamber 10 centrally
formed thereof and with an outlet passageway 11 connected in common
with the outlet passageway 11' of compressor 1' to the pneumatic
actuator 2. The chamber 10 is closed by an intermediate body member
or portion 12. An outer clamping ring 13 clamps a diaphragm 14
against the outer face of the body 12. The three body portions 8,
12 and 13 are clamped together in any suitable means; shown as a
simple plurality of U-shaped clamping springs 15 which project over
the outer periphery of the body portions.
The central body portion 12 is provided with a recess 16 which is
closed by the diaphragm 14 and defines a compression chamber. The
diaphragm 14 is a suitable flexible member such as a conventional
rubber on fabric diaphragm, with the central portion thereof bonded
or otherwise affixed to an adjacent end of a piston 17. The
movement of the piston 17 results in the expansion and contraction
of the compression chamber. The piston 17 includes a plurality of
L-shaped inlet passageways 18 which extend from the periphery
inwardly and then axially toward the diaphragm. A cup valve 19 is
disposed within a valve chamber 20 formed in the face of the piston
17 immediately adjacent the diaphragm 14 and is biased to close the
inlet passageway 18. The valve member 19 is formed of a suitable
soft rubber such as silastic or "Buna N." Thus the reciprocation of
the piston 17 results in the alternate establishment of suction and
compression strokes to produce timed spaced output pulses at line
11.
The diaphragm 14, in turn, is provided with openings 20a
establishing communication between the compression chamber 16 and
the piston chamber 20. Thus when the piston 17 is moved outwardly
or to the right, as shown in FIG. 1, the valve member 19 is free to
open thereby admitting air into the chamber 20 and the compression
chamber 16. When the piston moves during a compression stroke in
the opposite direction, however, the reduction of chamber 16
compresses the air within the chamber 16 resulting in a build-up of
pressure which is fed back through the chamber 20 to the exterior
of the valve 19 and causes it to close. The air within the chamber
16 will, consequently, be compressed during the compression
stroke.
A plurality of coaxially arranged outlet passageways 21 are
provided in the base of the wall 12 and provide communication
between the compression chamber 16 and the outlet chamber 10. An
outer valve cap 22 overlies the passageways 21 with chamber 10.
During the compression stroke, the air within the chamber 16 will
be compressed to a level sufficient to overcome the holding force
on the valve member 22, causing it to move outwardly and allowing
discharge of the compressed air outwardly through the chamber 10
and passageway 11 to the actuator 2.
The air compressor 1' is similarly located to the opposite side of
the element 3 and thus operates in alternate synchronism with the
compressor 1, such that its output pulse occurs during the suction
stroke of the piston 1. In this manner a continuous output pressure
signal is supplied to the pneumatic actuator 2.
The pistons 17 and 17' are coupled to each other and to the driven
element 3 in the illustrated embodiment as follows. A pin 23
extends through an opening 24 in the element 3 in coaxial alignment
with the pistons 17 and 17'. Suitable recesses or central openings
are provided within the ends of the pistons 17 and 17' with the pin
23 secured therein to produce a rigid interconnection between the
pistons 17 and 17'. The opposed ends of the pistons 17 and 17' are
spaced slightly from the driven element 3 with an O-ring member 25
located between the piston 17 and element 3 and an O-ring member 26
similarly located between the piston 17' and the element 3. The
O-ring members 25 and 26 are formed of a suitable relatively soft
rubber and establish a resilient contact or engagement of the
corresponding piston with the driven element 3 to establish a
significantly quiet operation as the lever 3 moves to drive the
pistons 17 and 17'.
The driven element 3 is formed as a flat lever extending downwardly
from the pin 23 to the outer portion of the support plate 7. A leaf
spring 27 is riveted or otherwise secured to the end of the
adjacent lever 3 and extends outwardly in a corresponding plane
therefrom. The spring 27 is located between a pair of clamping
blocks 29, one of which is secured to the support plate 7 and the
other of which is releasably forced against the oposite face of the
spring 27 by a suitable clamping screw 30.
The opposite end of the lever 3 projects outwardly in the opposite
direction to the drive means 4. A magnet 31, shown as a permanent
magnet, is integrally formed with, or may be separately formed and
suitably secured to the outer end of the lever 3. Magnet 31 extends
outwardly from lever 3 with the poles to the opposite side of the
plane through the lever 3.
In the illustrated embodiment of the invention, the magnet 31 is a
generally rectangular block-type permanent magnet, with the north
pole formed to the right side of the magnet and the south pole to
the left side thereof, as viewed in FIGS. 1 and 3. The magnet 31 is
located within a generally rectangular magnetic frame 32, the one
branch of which is formed with an opening through which the lever 3
extends. The opposite side legs or portions of the frame 32 are
provided with coils 33 and 34, respectively, which coils are
connected to the alternating current power supplies 5 and 6.
The frame 32 is secured to the support 7 by suitable clamping bolts
35 and 36 with the frame encircling the magnet 31 and furthermore
with the magnet 31 located generally centrally of the frame 32. The
magnet 31 is provided with pole shoes 37 and 38 on opposite pole
faces. The upper end of the magnet 31 and the pole shoes 37 and 38
are spaced inwardly from the base portion of the frame 32 which, in
turn, is provided with an inwardly projecting extension 39
terminating in slightly spaced relation to the magnet 31. The width
of the pole 39 generally corresponds to the width of the magnet 31,
such that the pole shoes 37 and 38 project outwardly or laterally
of the pole 39. The opposite side of the magnetic frame 32 is
provided with the opening through which lever 3 passes and thus
defines a pair of pole arms or ends 40 and 41. The pole arms 40 and
41 are spaced from each other generally in accordance with the
total width of the magnet 31 plus the width of the two pole shoes
37 and 38, to locate their ends generally in alignment with the
outer faces of the pole shoes 37 and 38, as shown in FIG. 1.
Furthermore, the ends are curved as at 42 to extend outwardly and
laterally away from the corresponding pole shoe. The sources 5 and
6 are operated with a predetermined phase relationship in
accordance with the orientation of the coils 33 and 34 to establish
oppositely directed fluxes in the magnetic frame 32. The coils 33
and 34, therefore, provide a corresponding directional flux within
the frame 32 at the position of the magnet 31.
During one-half cycle, the pole 39 will be at a relative north
polarity with respect to the arms 40 and 41, with a flux as
diagrammatically shown by the flux lines 43. A repelling force is
established between the pole 39 and the right edge or north pole of
the magnet 31. Simultaneously, there is an attractive magnetic
force between the pole 39 and the shoe 37 connected to the south
pole of the magnet 31. This tends to move the upper or outermost
end of the element 31 and lever 3 to the right as viewed in FIG. 1.
Simultaneously, the end of arm 40 defines a south magnetic pole
which interacts with the south magnet shoe 37 with a repulsive
force thereby tending to also move the magnet 31 to the right. The
arm 41, which is also a south pole, attracts the north pole shoe 38
of the magnet 31, thereby establishing a further force moving the
magnet 31 to the right. With the selected configurations of frame
32 receptive to magnet 31 and its pole shoes 37 and 38 the
described widths, maximum drive is obtained from the magnetic
field. As a result, the lever 3 will pivot to the right about the
leaf spring 27. When the outputs of the alternating current power
supplies 5 and 6 are reversed, the magnetic field 43 reverses
thereby generating an effective north pole at the end of arms 40
and 41 and a south pole at the element 39. This will reverse the
force interaction with the magnet 31 causing the magnet 31 to move
in the opposite direction.
The alternating current power supplied to the coils 33 and 34
results in a reciprocation of the lever 3 in synchronism and under
the control of the energization of the coils 33 and 34. The magnet
31 will thus oscillate between the positions with the north and
south shoes generally aligned with the north and south poles of the
magnetic frame 32 as shown in FIG. 3. Applicant has found that the
combination of the electromagnetic drive means and the air
compressing means, particularly, as shown in the drawings, provides
a compact and efficient fluid operator which is responsive to an
electrical input.
The force relationships of the compressing apparatus can be
diagrammatically illustrated in accordance with FIG. 4, wherein the
weight 44 of the several moving parts is shown by the block
connected to the pivot point 45 by a weightless lever 46. The
flexure of the hinge or pivot connection is shown as a pair of
opposite acting springs 47 acting on the connecting element and the
"force-rate" on the lever by the compressors 1 and 1' during the
respective expansion strokes is shown as a pair of opposite acting
springs 48 coupled to the lever. The natural frequency of the
system is defined by the known equation:
f = (1/2.pi.) .sqroot.c/J
where c = torsional stiffness of lever due to flexure hinge
springs, and the "force-rate" springs on the lever from the
compressors during the expansion stroke.
where J = the moment of inertia of the weight of the moving parts
with the radius of gyration r about the pivot point as
J = .SIGMA.Wr.sup.2
For any given structure, the spring effect of the illustrated hinge
structure is fixed. The spring effect of the compressor, however,
varies with the output pressure. Typical pressure (P) versus volume
(V) characteristics of a fluid compressor is shown in FIG. 5 for
varying output pressures.
If the output or load pressure is equal to the maximum, attainable
by the compressor 1 or 1', the full line trace 49 results, with
essentially the complete work of compression being returned to the
system. The compressor thus functions like a spring.
As the output or load pressure decreases, the compression stroke is
reduced and connected by the exhaust portion of the cycle, shown by
the dotted line 50, to the expansion portion of the cycle wherein
the fluid in the clearance volume expands, shown by the dotted line
51, and joins with the suction part of the stroke to complete the
cycle. The area of the curve under the expansion line represents
the work returned to the system. As this varies with the output or
load pressure, the compressor acts as a variable rate spring in the
system. As a result, the natural frequency of the system changes
with load.
Since for a given design, the spring effect of the compressor
and/or the flexure hinge can be varied, the natural compressor
frequency can be predetermined for any output pressure of the
compressor.
A highest overall efficiency of a compressor results when the
natural frequency of the mechanical system is the same as the
frequency of the driving force, which in the United States is
generally 60 hz.
Further, the highest efficiency is desirably obtained when the
compressor work output is maximum which is approximately at the
mid-point between the maximum and minimum output pressure of the
compressor, such as point C.
If the design is such as to require maximum pressure output, the
various parameters would be changed so that the natural frequency
of 60 hz occurs at point D and maximum pressure is obtained. Thus,
the system can be designed to produce the desired operating
characteristic by proper selection and arrangement of the several
components.
The apparatus of the present invention may employ relatively
inexpensive components which can be readily mass produced. The
diaphragm type construction with the rubber valves and resilient
coupling between the compressors and the driving element 3 provide
for a relatively quiet compressor operation. The apparatus can,
therefore, be employed as a part of a local or small air
conditioning control apparatus.
The present invention thus provides a system whereby the electrical
power can be accurately modulated to produce a proportional
mechanical output which is interconnected through the pneumatic
compressors to produce a fluidic operator at a minimum of
expense.
Various modes of carrying out the invention are contemplated as
being within the scope of the following claims, particularly
pointing out and distinctly claiming the subject matter which is
regarded as the invention.
* * * * *