U.S. patent number 3,782,497 [Application Number 05/298,505] was granted by the patent office on 1974-01-01 for sound muffler for drainage device.
This patent grant is currently assigned to Deknatel, Inc.. Invention is credited to Robert E. Bidwell, Leonard D. Kurtz.
United States Patent |
3,782,497 |
Bidwell , et al. |
January 1, 1974 |
SOUND MUFFLER FOR DRAINAGE DEVICE
Abstract
Drainage device of the type shown in U.S. Pat. Nos. 3,363,626;
3,363,627 and 3,683,913. For use with vacuum, the device has three
chambers: collection, seal, and manometer. In operation, a gas
bubbles through a body of liquid in the manometer chamber and this
is sometimes quite noisy. In accordance with the invention, the
opening of the manometer chamber which is open to atmosphere is
closed with a sound muffling member which does not substantially
impede gas flow through the opening. The sound muffling member is
preferably a member having a tortuous aperture extending
therethrough, the size of the aperture being sufficient to permit
the free flow of gas.
Inventors: |
Bidwell; Robert E. (Melville,
NY), Kurtz; Leonard D. (Woodmere, NY) |
Assignee: |
Deknatel, Inc. (Queens Village,
NY)
|
Family
ID: |
23150807 |
Appl.
No.: |
05/298,505 |
Filed: |
October 18, 1972 |
Current U.S.
Class: |
181/233;
604/319 |
Current CPC
Class: |
A61M
1/61 (20210501); A61M 2205/42 (20130101) |
Current International
Class: |
A61M
1/00 (20060101); E04b (); A61m () |
Field of
Search: |
;128/276 ;181/49 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Wilkinson; Richard B.
Assistant Examiner: Salce; P.
Attorney, Agent or Firm: Roberts B. Larson et al.
Claims
What is claimed is:
1. A sound muffler for reducing the sound emanating from an
atmospheric opening of a drainage device for draining fluids from a
cavity comprising a member having an external configuration
corresponding to said opening such that said opening is closed by
insertion of said member therein, said member having opposite
surfaces and a tortuous aperture located in said member extending
therethrough from one to the other of said opposite surfaces to
provide communication with said drainage device, the cross section
of said aperture being at least about 0.01 square inches and not
more than 0.20 square inches.
2. A sound muffler according to claim 1 wherein said member
comprises foamed material.
3. A sound muffler according to claim 1 wherein said member
comprises plastic foam.
4. A sound muffler according to claim 1 wherein said member
includes a single tortuous aperture.
5. In a drainage device for draining fluids from a cavity having a
collection chamber having an inlet opening to be placed in fluid
communication with a cavity to be drained, a seal chamber having
first and second columns in communication with each other at the
lower ends thereof and adapted to receive a body of liquid in the
lower portion of said first and second seal chamber columns, the
upper end of the first seal chamber column being in fluid
communication with said collection chamber, the upper end of said
second seal chamber column being in fluid communication with a
vaccum source, and a manometer chamber comprising first and second
columns in fluid communication with each other at the lower ends
thereof and adapted to receive a body of liquid in the lower
portion of said first and second manometer chamber columns, the
upper portion of said first manometer chamber column being in fluid
communication with said vacuum source and the upper portion of said
second manometer chamber being open to atmosphere, the improvement
wherein the opening of said second manometer chamber is closed with
a sound muffler member which does not substantially impede the flow
of gas through said opening.
6. An improved drainage device according to claim 5 wherein said
sound muffler member comprises the member of claim 1.
7. An improved drainage device according to claim 5 wherein said
sound muffler member comprises the member of claim 2.
8. An improved drainage device according to claim 5 wherein said
sound muffler member comprises the member of claim 3.
9. An improved drainage device according to claim 5 wherein said
sound muffler member comprises the member of claim 4.
Description
BACKGROUND OF THE INVENTION
This invention relates to drainage devices. More particularly, the
invention relates to drainage devices of the type disclosed in U.S.
Pat. Nos.: 3,683,913; 3,363,626; and 3,363,627. Still more
particularly, the invention relates to such devices used with
vacuum, the devices comprising three chambers: collection, liquid
seal, and manometer.
During operation of these devices, a gas bubbles through a body of
liquid maintained in one of the chambers. For example, atmospheric
air bubbles through a body of liquid provided in the manometer
chamber to regulate the amount of vacuum applied to the collection
chamber. The devices are useful in maintaining clear passages and
cavities under operative and post operative conditions. The noise
associated with the bubbling gas is frequently annoying.
It is an object of the present invention to provide an improved
drainage device. It is a further object to provide a drainage
device in which the noise occasioned by its use is reduced. It is
still a further object to provide a quiet drainage device provided
with a bubbling gas flowmeter.
BRIEF SUMMARY
The foregoing and other objects of the invention which will be
apparent to those having ordinary skill in the art are accomplished
according to the invention by providing a sound muffler member for
inserting into the atmosphere opening of a drainage device, the
member having an external configuration corresponding to the
opening such that the opening is closed by insertion of the member
therein, the member having a tortuous aperture extending
therethrough located in the member to provide an opening for the
cavity when the member is inserted in the cavity opening, the size
of the aperture being ate least about 0.01 square inches and not
more than 0.20 square inches.
DETAILED DESCRIPTION
There follows a detailed description of a preferred embodiment of
the invention, together with accompanying drawings. However, it is
to be understood that the detailed description and accompanying
drawings are provided solely for the purpose of illustrating a
preferred embodiment and that the invention is capable of numerous
modifications and variations apparent to those skilled in the art
without departing from the spirit and scope of the invention.
FIG. 1 is a sectional view through the center plane of an
underwater drainage apparatus constructed according to U.S. Pat.
No. 3,683,913;
FIG. 2 is a perspective view of a sound muffler for a drainage
device according to the invention; and
FIG. 3 is a partial sectional view of the upper left portion of
FIG. 1 showing the device of FIG. 2 in position in the drainage
device.
Referring now to the drawings, there is shown a drainage apparatus
10 constructed in accordance with U.S. Pat. No. 3.683,913, herein
incorporated by reference. The apparatus may be formed from two
separate sections, one section being molded with all of the
chambers and walls formed therein and the other sections being a
flat sheet which is secured to the first section along all walls.
Alternatively, the apparatus could be molded in two separate
halves, the mold for each half being identical with the halves
joined together along the center plane.
Referring now to FIG. 1 there is shown an underwater drainage
apparatus and having a collection or trap chamber 11, a water seal
chamber 12 comprising a first column 12a and a second column 12b.
There is also provided a pressure regulator chamber 13 having a
first column 13a and a second column formed in two portions 13b and
13c. The apparatus is completely enclosed except for an opening 14
from the collection chamber 11 which opening is adapted to be
connected to the pleural cavity of the patient, an opening 15
adapted to be connected to a vacuum source, and an opening 16 which
is open to atmosphere from the pressure regulator chamber 13.
One feature of the device is the provision of a pediatric
collection compartment which is formed by a partition 20 in the
main collection chamber 11. The angled upper end portion 20a of the
partition 20 deflects the liquid entering through opening 14 into
the pediatric collection compartment 21. The compartment 21 is of a
relatively small cross section so that the amount of liquid
collecting therein can be readily measured in increments of one
cubic centimeter. In a preferred embodiment of the invention this
compartment will hold 250 cubic centimeters after which additional
liquid will flow over the upper end portion 20a of the partition 20
into the adjacent chamber 22 and when chamber 22 is filled the
liquid will flow over the upper end of partition 23 into
compartment 24.
The underwater seal chamber 12 is formed with columns 12a and 12b,
these columns being separated by a partition element 26. At the
upper end of column 12b there is provided an enlarged reservoir 35
which has a recessed lower end portion 36. This structure provides
a water seal saver and tell tale as described in prior U.S. Pat.
No. 3,363,627 herein incorporated by reference.
There is also provided at the upper end of column 12b a means for
preventing the water forming the underwater seal from rising in
column 12b. This means comprises a cylindrical check valve 37.
There is provided a chamber which is offset with respect to column
12b and this chamber has a lower wall and upper wall having an
aperture 41 therein. The edges of the chamber are secured directly
to the device so that entry into chamber 38 is only through column
12b and through aperture 41. Within the chamber there is provided a
cylindrical valve member 45 having a height slightly less than the
length of the chamber. Normally the valve 45 rests on the bottom of
the chamber. However, during conditions of high negativity within
the patient's pleural cavity such that liquid from the water seal
rises in column 12b to pass into the chamber, valve 45 floats and
rises within the chamber to close off aperture 41, thus preventing
the liquid from the water seal from rising into chamber 35. In this
manner the high negative pressure which the patient has built up in
the pleural cavity which the patient may require in order to fully
expand the lung is permitted to be maintained. When the high
negative pressure in the pleural cavity is reduced, the water
within the chamber returns to the water seal at the lower end of
column 12b, thus permitting the valve 45 to return to its original
position and normal operation of the device is resumed. It has been
found that scoring lines (not shown) across the upper surface of
valve 45 prevent the valve from sticking in the upper position
closing off aperture 41.
At the lower end of the column 12a of the underwater seal chamber
12, the cavity is enlarged as shown at 12c and within this enlarged
cavity there is provided an air flow meter 46. The air flow meter
measured the amount of air passing from the pleural cavity through
the opening 14 into the collection chamber 11 and downwardly
through column 12b and upwardly through column 12a to the vacuum
source. The air flow meter provides means for accurately measuring
the quantity of air passing through the underwater seal and for
conveniently determining whether this air flow is increasing or
decreasing. This determination would be significant for diagnosing
a patient's condition suffering, for example, from a bronchopleural
fistula. The meter is provided with a rear wall and a front wall
having a common duct or passageway 49 formed therein. An integral
connecting portion 50 forms the upper wall of passageway 49.
Connecting portion 50 has a series of apertures 51a, 51b . . . 51i
and beneath each of these apertures there is formed in portion 50 a
separate and independent plenum chamber (not shown). The lower end
of each plenum chamber connects with the common passageway 49.
Disposed above and separating each of the apertures 51a, 51b . . .
51i is a partition member 53.
The air flow meter 46 is disposed within the underwater seal
chamber at the lower end thereof between the columns 12a and 12b
with the duct 49 extending at a slight angle to the horizontal. The
lower wall of duct 49 is cut away beneath the aperture 51i and its
plenum chamber so that this passageway is disposed in the path of
flow and directly above passageway 12e forming the end of the
curved end portion of column 12b. Thus gases passing downwardly
along column 12b will flow upwardly through passageway 12e into the
plenum chamber and its associated aperture 51i. By inclining the
passageway 49 as shown greater volumes of gases will pass through
succeeding apertures in sequence. Thus, the air flow meter 46
provides a means for measuring the quantity of gases passing from
the patient's pleural cavity. For example, aperture 51i measures a
volume of gas flow of from 0 to 2 liters per minute. The last
aperture 51a measures a gas flow in excess of 28 liters per
minute.
The pressure regulator manometer 13 is formed with a first column
13a having its upper end 16 exposed to atmosphere and a second
column which comprises portions 13b and 13c. The upper ends of
columns 13b and 13c are connected via passageway 54 with the vacuum
source through opening 15. The purpose of portions 13b and 13c is
to confine the bubbles rising through the chamber to the portion
13b so that liquid rising with the air bubbles will engage the
baffle 55 which will serve to deflect the liquid downwardly into
portion 13b or 13c after which the gas may continue its upward
movement through passageway 54 to the opening 15.
In practice, water will flow clockwise around the partition
separating column 13b and 13c forming a "racetrack" like path of
water. Much of the water engaging the baffle 55 will flow into
portion 13c.
It can be seen that with the arrangement shown, the portion 13c
provides a relatively calm body of liquid as compared with the
portion 13b which may be bubbling vigorously. Consequently, the
level of liquid in the second column of the pressure regulator
chamber 13 can be readily determined by noting the level of liquid
in portion 13c.
In the event that some liquid does flow upwardly past the baffle 55
it will be engaged by a second baffle 56.
At the lower end of the column 13b there is provided an air flow
meter 57. This air flow meter 57 is identical to the air flow meter
46 previously described except with respect to the size of the
apertures therein. The aperture 58a is located directly above and
in the path of flow of the passageway 13e which is the end of the
lower upturned end portion of passageway 13a. The common duct 59 in
the lower end portion of the air flow meter 57 is disposed at an
angle of from 7.degree. to 13.degree. to the horizontal with best
results being obtained at an angle of 10.degree..
The basic operation of the apparatus 10 is similar to the basic
operation of the apparatus as described in prior U.S. Pat. Nos.
3,363,626 and 3,363,627 herein incorporated by reference.
An amount of liquid is introduced into the pressure regulator
chamber 13 through opening 16 which will give the desired vacuum
after the pump is turned on. Because of the relative sizes of
column 13a on the one hand and 13b and 13c on the other hand, the
water may be filled to the level of the desired degree of vacuum as
once the vacuum pump is operated and column 13a evacuated, the
water level will not change significantly. The desired amount of
liquid is introduced through opening 15 into the underwater seal
chamber and the opening 15 is then connected to the vacuum pump.
Opening 14 is connected to the pleural cavity of the patient and
the vacuum pump is started. The liquid is evacuated from column 13a
and air bubbles through the pressure regulator chamber 13b to
maintain the vacuum within the device at the water level set. Any
liquid rising through the pressure regulator chamber with the air
bubbles will engage the baffle 55 and fall downwardly into portion
13c. The liquid in the underwater seal chamber will rise in column
12a and any air or gases within the pleural cavity will pass
downwardly through column 12b and through air flow meter 46.
Any fluid (gases and liquids) coming from the patient's pleural
cavity enter the apparatus through opening 14. Liquids fall into
the collection chamber 11 and gases pass through the underwater
seal column 12b and 12a. Initially liquids from the pleural cavity
fill the compartment 21 and subsequently overflow into compartment
22 and compartment 24.
When the pressures within the pleural cavity reach a very hgih
negativity as, for example, when the patient attempts to expand the
lungs but some blockage exists in the bronchial passages, the
pressures within the collection chamber 11 may be reduced below the
pressure within the column 12a. Consequently, the liquid in seal
chamber 12 will rise rapidly in column 12b. As described in prior
U.S. Pat. No. 3,363,627 the water seal saver chamber 35 prevents
this liquid from passing into the collection chamber 11. However,
in accordance with the illustrated device the valve 37 operates to
close off the passageway from collection chamber 11 to column 12b
and thus permits the patient to maintain the high negative pressure
within his pleural cavity which is necessary to expand the
lungs.
When normal breathing is resumed the valve 37 will return to its
open position and permit communication between the chamber 11 and
column 12b within the water seal saver chamber 35 will pass
downwardly into the underwater seal except for a small portion
within the depressed part 36 which will remain to indicate to the
attending physician that such a condition of high negativity had
existed.
The air flow meters 46 and 57 give a clear indication of the degree
of gases passing through the underwater seal and pressure regulator
chamber respectively. If gas is passing through all of the
apertures in the air flow meter 46 and no air flow is indicated in
the meter 57, the physician is aware that the leakage in the
patient's pleural cavity is completely overcoming the pump and that
an emergency condition exists. The physician can determine
improvement in the patient by noting decreased gas flow through
meter 46 from day to day and the particular air flow meter provided
according to the present invention gives an exceedingly accurate
measurement of such gas flow.
As mentioned above, the gas bubbling through the device may be
noisy. Whenever a manometer chamber is used to regulate vacuum,
atmospheric gas bubbles through the liquid in the bottom of
manometer chamber 12. The bubbling can be quite noisy, particularly
at high flow rate. In accordance with the invention, it has been
found that the noise of operation can be substantially reduced by
providing a muffler member in opening 16.
One muffler member 70 according to the invention is shown in FIG.
2. The muffler member is plug-like in shape and has an upper
surface 71 and a lower surface 72 with a tortuous aperture 73
extending therebetween. The external configuration of the member
conforms to opening 16 such that opening 16 is closed by inserting
member 70 therein as shown in FIG. 3. Aperture 73 is relatively
large so as not to impede the flow of atmospheric air therethrough
and for this purpose will generally be between 0.01 square inches.
For a circular aperture, a minimum diameter of about 1/8 inch is
required. In order to provide good sound muffling, however, the
aperture should not be larger than about 0.20 square inches or, in
the case of a circular aperture, about 1/2 inch diameter. The
member is preferably fabricated from a foamed material, such a
polyurethane plastic foam, and may be fabricated by drilling two
slated holes in a single piece as shown. The member may be
assembled from two halves, and this is preferred where the tortuous
path is too complex to be simply drilled out. It will be readily
apparent that numerous variations and modifications from the device
illustrated may be made without departing from the spirit and scope
of the present invention.
* * * * *