U.S. patent number 3,780,946 [Application Number 05/257,780] was granted by the patent office on 1973-12-25 for self-cleaning emitter.
Invention is credited to James G. Bowen, Allan L. Smith.
United States Patent |
3,780,946 |
Smith , et al. |
December 25, 1973 |
SELF-CLEANING EMITTER
Abstract
Formed within an emitter body is an elongated channel extending
between a fluid inlet port and a fluid discharge port. The
cross-sectional area of the channel is small in order to limit the
fluid flow to a low level. To obviate clogging by sand particles,
and the like, each channel has located transversely therein at
least two spaced-apart resilient diaphragms each provided with a
central orifice capable of enlarging as a particle lodges in the
orifice and causes a pressure differential between the two opposite
surfaces of the diaphragm. As the orifice expands, the particle is
impelled through the orifice, thereby unclogging the orifice. This
process is repeated as the particle proceeds through the emitter,
the particle finally emerging from the emitter's discharge port
onto the adjacent ground surface.
Inventors: |
Smith; Allan L. (Carmichael,
CA), Bowen; James G. (Fair Oaks, CA) |
Family
ID: |
22977721 |
Appl.
No.: |
05/257,780 |
Filed: |
May 30, 1972 |
Current U.S.
Class: |
239/107; 239/542;
138/42 |
Current CPC
Class: |
A01G
25/023 (20130101); A01C 23/04 (20130101); B05B
15/528 (20180201) |
Current International
Class: |
A01C
23/04 (20060101); A01C 23/00 (20060101); A01G
25/02 (20060101); B05B 15/02 (20060101); B05b
015/02 () |
Field of
Search: |
;239/104,106,107,114,116,542,602 ;138/39,40,44,45 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Wood, Jr.; M. Henson
Assistant Examiner: Mar; Michael Y.
Claims
What is claimed is:
1. A self-cleaning emitter comprising:
a. a body having an inlet port and an outlet port;
b. a channel in said body connecting said inlet port and said
outlet port for the flow of fluid therebetween; and,
c. at least two pressure responsive means interposed in said
channel in spaced relation for regulating the extent of fluid flow,
each of said pressure responsive means including a flow passage
having an area capable of varying in size in dependence upon the
pressure differential across said flow passage, said flow passage
comprising an orifice defined by resilient walls capable of
expanding in response to a pressure differential across said
orifice in excess of a predetermined amount to expel particles
lodged against the upstream side of said orifice and creating said
excess.
2. A self-cleaning emitter as in claim 1 in which said channel is
substantially linear between said inlet port and said discharge
port.
3. A self-cleaning emitter as in claim 1 in which said channel is
sinuous between said inlet port and said discharge port.
4. A self-cleaning emitter comprising:
a. a body having an inlet port and an outlet port;
b. a channel in said body connecting said inlet port and said
outlet port for the flow of fluid therebetween; and,
c. at least two pressure responsive means interposed in said
channel in spaced relation for regulating the extent of fluid flow,
each of said pressure responsive means including a flow passage
having an area capable of varying in size in dependence upon the
pressure differential across said flow passage,
each of said pressure responsive means being an elastomeric
diaphragm with a central orifice, said diaphragm being located
transversely in said flow channel and deformed by a predetermined
differential fluid pressure to enlarge said orifice to an extent
sufficient to expel particles clogging said orifice and thereby
causing said pressure.
5. A self-cleaning emitter as in claim 4 further including a
flexible backing member in engagement with the downstream face of
said diaphragm, said backing member including a central aperture
registering with said orifice and being radially slit to define an
array of individual sectors flexibly yielding under said
differential pressure in conjunction with the deformation of said
diaphragm.
6. A self-cleaning emitter comprising:
a. a body having an inlet port and an outlet port;
b. a channel in said body connecting said inlet port and said
outlet port for the flow of fluid therebetween; and,
c. at least two pressure responsive means interposed in said
channel in spaced relation for regulating the extent of fluid flow,
each of said pressure responsive means including a flow passage
having an area capable of varying in size in dependence upon the
pressure differential across said flow passage,
said body comprising a circular in plan disc including two
substantially similar halves on each side of a plane parallel to
the planar surfaces of said disc, each of said halves including a
plurality of openings and cross-connecting passageways defining
said channel and being capable of conducting fluid from said inlet
port in one of said halves to said outlet port in one of said
halves with said openings in each of said halves being in at least
partial register; and wherein said pressure responsive means
includes a diaphragm located between said halves on said plane
separating said halves, said diaphragm including a plurality of
orifices formed therein in registry with said openings in said disc
halves.
7. A self-cleaning emitter as in claim 6 wherein said openings and
said cross-connecting passageways in each of said halves are so
arranged as to vary the total resistance to fluid flow between said
inlet port and said discharge port in dependence upon the relative
angular position between said halves.
8. A self-cleaning emitter comprising:
a. a body having an inlet port and an outlet port;
b. a channel in said body connecting said inlet port and said
outlet port for the flow of fluid therebetween in response to a
fixed over all pressure difference between said inlet port and said
outlet port;
c. at least two substantially similar pressure responsive means
interposed in said channel in spaced relation for regulating the
extent of fluid flow, each of said pressure responsive means
including a flow passage having an area establishing a
predetermined pressure differential across said passage, each of
said predetermined pressure differentials being substantially
similar to the other during normal flow and the sum of all of said
predetermined pressure differentials being equal to said fixed over
all pressure difference between said inlet port and said outlet
port,
each of said areas being variable in size in dependence upon the
pressure drop across the respective flow passage to enable said
flow passage temporarily to enlarge in order to pass particulate
material on the upstream side thereof creating a temporary pressure
drop in excess of said predetermined pressure differential.
9. A self-cleaning emitter as in claim 8 in which each of said
pressure responsive means is a resilient diaphram having an orifice
therein, said diaphragm being located transversely in said flow
channel and deformable by said temporary excessive pressure drop to
a size adequate to expel particles clogging said orifice and
creating said temporary excessive pressure drop.
10. A self-cleaning emitter as in claim 8 in which said flow
passage comprises a fixed opening, and a member biased against and
at least partially covering the downstream side of said opening,
the urgency of said member being capable of being overcome by a
predetermined supervening force resulting from said temporary
excessive pressure difference across said flow passage and thereby
opening said member to expel a particle temporarily lodged on the
upstream side of said opening.
Description
This invention relates in general to apparatus intended primarily
for dispensing irrigation water and dissolved substances, such as
fertilizers, pesticides and soil conditioners, and more
particularly to apparatus that is capable of dispensing, at very
low flow rates, water or other fluids carrying large amounts of
suspended solids without the need for a high degree of filtration
and without the need for variations in system pressure to effect
the self-cleaning action.
Some irrigation practices call for the application of water, and
sometimes dissolved substances beneficial to plants, at very low
flow rates over long periods of time or at very frequent intervals.
Representative flow rates of the elements of the system that
dispense water to the plants are on the order of one gallon per
hour. In any field irrigation system, basic hydraulic
considerations such as pressure loss and changes in elevation
dictate that operating pressures will be at least several pounds
per square inch (psi). It follows that the water dispensing units,
or emitters, must have very small flow passages in order to limit
flow to the desired low levels.
Irrigation water inherently contains large amounts of sand, silt,
sediment, debris, and other suspended solids because it is commonly
taken from ponds, streams, ditches and wells without the expensive
treatment and purification necessary for potable water.
Consequently, clogging of small flow passages is a constant problem
in low-flow systems. Field experience has shown that even water
that has been purified and filtered for residential use often
cannot be used in low-flow irrigation systems without further
filtration.
The need for such extremely clean irrigation water is an obvious
disadvantage, since it increases initial system costs for
filtration equipment, increases operational costs due to filter
maintenance and repair, and reduces overall system reliability
because emitter clogging will occur if filter failure occurs or if
suspended solids are introduced into the system downstream of the
filters.
In some instances, irrigation dripper units have endeavored to
overcome the problem by incorporating a filter element within the
emitter itself. Exemplary is the disclosure in I. Blass et al. U.S.
Pat. No. 3,420,064 dated Jan. 7, 1969.
In other instances, attempts have been made to obviate the
stringent water filtration requirements by using so-called
"self-cleaning" emitters. Again, field experience has shown that
the desired degree of improvement has not heretofore been achieved.
The term "self-cleaning" ordinarily pertains to a temporary
enlargement of the flow passage in response to a periodic change in
system pressure to permit flushing of accumulated solid particles.
The change in system pressure may be either an increase or a
decrease from the normal operating level. In any case, flushing of
the emitter occurs only at predetermined intervals and is
necessarily accompanied by a large discharge flow rate. Two major
disadvantages of this technique are readily apparent. First, the
emitter can, and often does, become clogged immediately after
flushing, seriously restricting water delivery until the next
flushing cycle. Second, the high discharge rate necessary for
adequate flushing can become an appreciable part of the overall
water delivery rate, thus influencing the minimum attainable flow
rate for a given emitter design.
It is therefore an object of the invention to provide an emitter
which is self-cleaning, yet does not entail periodically increasing
or decreasing the normal operating level of the system pressure to
effect flushing.
It is another object of the invention to provide a self-cleaning
emitter for a "drip" type irrigation system, or the like, which
obviates any need for filtration equipment.
It is yet another object of the invention to provide an emitter
which is self-contained.
It is a further object of the invention to provide a self-cleaning
emitter which is capable of delivering a continuous, uninterrupted
flow of fluid at a constant rate and for a very extended period of
time without replacement or repair.
It is a still further object of the invention to provide a
self-cleaning emitter which is relatively inexpensive and compact,
yet is reliable, durable and long-lived, and has no moving parts to
get out of order.
It is yet another object of the invention to provide a
self-cleaning emitter which is versatile in that it can readily be
adjusted to provide a desired flow rate.
It is an additional object of the invention to provide a
self-cleaning emitter which is adaptable for use in all presently
known controlled moisture irrigation systems.
Another object of the invention is to provide a generally improved
automatically self-cleaning emitter.
Other objects, together with the foregoing, are attained in the
embodiments described in the following description and illustrated
in the accompanying drawings in which:
FIG. 1 is a diagrammatic view of a typical irrigation system
showing emitters located on branch lines extending laterally from a
main line leading from a pump;
FIG. 2 is a median, longitudinal, sectional view of an idealized
form of emitter constructed pursuant to the concept herein and with
two diaphragms;
FIG. 3 is a view comparable to FIG. 2, but showing a linear form of
emitter with a plurality of diaphragms;
FIG. 4 is a fragmentary isometric view, to an enlarged scale, of a
modified form of diaphragm, a portion of the figure being broken
away to reveal structural details;
FIG. 5 is a fragmentary median, longitudinal sectional view of the
diaphragm structure shown in FIG. 4;
FIG. 6 is a fragmentary sectional view, to an enlarged scale,
illustrating a variant form of emitter connected to a main line by
a modified type of connector;
FIG. 7 is a fragmentary sectional view, to an enlarged scale, of
the variant form of emitter shown in FIG. 6, the section being
taken on the three planes indicated by the compound line 7--7 in
FIG. 6; and,
FIG. 8 is a fragmentary sectional view of another variant form of
emitter of the fixed orifice with reed gate type of flow
passage.
While the self-cleaning emitter of the invention is susceptible of
numerous physical embodiments, depending upon the environment and
requirements of use, substantial numbers of the herein shown and
described embodiments have been made, tested and used, and all have
performed in an eminently satisfactory manner.
A system of irrigation, characterized by the term "dripper" or
"drip," has come into use in recent years both in field, or
commercial, crop applications and in domestic, or garden,
environments. The dripper system finds its major utilization in
connection with high value crops and permanent plantings, such as
in vineyards and in orchards of almonds, walnuts, pecans, pistachio
nuts, prunes, and the like.
The system uniquely lends itself to hillside installations and to
use on rocky terrain since the small amount of water used does not
create a run-off and since the small volume of water can readily be
delivered by flexible hoses, or tubing, over any kind of terrain
and dispensed at the base of a tree planted in any suitable pocket
of soil. No ground working, or tillage, is necessary and
weed-growth can be kept to a minimum. Not only is less water
required, but water containing a higher than usually acceptable
mineral content can be used. As a further advantage, liquid
fertilizers, together with other liquid additives, can readily be
applied by introducing them into the stream at suitable locations
in the manifold, along the main line or in the lateral lines.
As appears most clearly in FIG. 1, a supply of irrigation water
from a suitable source, such as a well, pond, ditch, canal or other
waterway, enters a pump 12 from which the water is discharged under
pressure to a manifold 13 including a main line 14 connected by
fittings 15 to lateral lines 16, 17, 18, 19, and to additional
laterals, not shown, leading from the main line extension 20.
The tubing forming the main line and lateral lines is frequently of
polyvinyl chloride (PVC) material, or of polyethylene, or the like;
and the hydraulic parameters of the system, including the water
requirements of the trees determine the layout of the particular
installation.
The lateral lines are ordinarily laid down parallel to and spaced a
few inches from the bases of the trees forming a tree row. Adjacent
each tree, an emitter 21 is connected to the lateral line and
serves to dispense to the tree a small but continuous supply of
irrigation water. A typical quantity might be on the order of one
gallon of water per hour per tree. Evaporation losses are minimal
since the water promptly percolates downwardly to the tree roots by
gravity and by capillary action.
As previously noted, clogging of the small flow passages through
the emitter has heretofore been a constant problem, owing to the
presence of sand and other suspended solids in the usual irrigation
water supply.
In order automatically to dislodge such particles and flush them
away as soon as clogging occurs, we provide a series arrangement of
flow controlling elements within the emitter itself.
Each flow control element is so constructed that the area of the
flow passage therethrough is regulated by the pressure differential
(dp) existing across the element.
The response of the element to an increase in pressure difference
(dp) is such that the cross-sectional area of the flow passage is
also increased.
If the flow passage in the flow control element should become
partially or totally blocked by solid material entrained in the
fluid, an increase in the dp across the element will produce an
enlargement of the flow passage and thus allow the obstruction to
pass through.
The individual flow control elements can take a wide variety of
forms so long as the necessary function of responding to a change
in dp across the element with a corresponding change in flow
passage area is accomplished.
It is important that the individual flow control elements be
arranged in series, and that there be at least two of such
elements, in series. The significance of the series arrangement is
explained as follows, with particular reference to the stylized
form of emitter 23 shown in FIG. 2 wherein the direction of fluid
flow is indicated by the arrows 24.
A housing 25, or body, includes an inlet port 26 and a discharge
port 27 connected by a channel 28, or passageway, having interposed
therein an upstream diaphragm 29, or membrane, or partition, and a
downstream diaphragm 30. The membranes are of an elastomeric
material, such as natural or synthetic rubber, on the order of 1/64
inch in thickness. The peripheries of the membranes 29 and 30 shown
in FIG. 2 are suitably mounted on the walls of the passageway 28,
as by an adhesive; and formed in the center of each of the
membranes 29 and 30 is an orifice 31 and 32, respectively, having a
diameter on the order of 1/32 inch. Being of resilient, or flexible
material, the membranes are capable of yielding, within limits,
under the force exerted by a pressure differential (dp) acting on
the opposite faces of the membranes.
Thus, the walls defining the orifices 31 and 32 can stretch under
the influence of a dp and thereby allow the orifices to become
larger. The greater the dp, the larger the orifice bcomes, within
elastic limits.
The areas of the inlet port 26 and the discharge port 27 are fixed
in size and are large enough to offer negligible restriction to
fluid flow. Thus, with the application of fluid pressure at the
inlet port 26 of a given amount, for example 10 pounds per square
inch, the rate of flow through the passageway 28 and out the
discharge port 27 to the atmosphere is determined by the pressure
difference (dp) across the orifice 31 and across the orifice 32 and
by the respective areas of the orifices. Where the areas of the two
orifices 31 and 32 are identical, the dp across each orifice and
the corresponding flow rates through each orifice are the same,
bearing in mind that the same quantity of fluid must pass through
both orifices. Thus, in the example given herein, a dp of 5 psi
would normally exist across diaphragm 29, and a dp of 5 psi would
also normally obtain across diaphragm 30, for a total pressure drop
of 10 psi.
If, under steady flow conditions, a solid particle should become
lodged in one of the orifices, for example, the upstream orifice
31, the flow area of that orifice will be reduced. The reduction in
flow area of the orifice 31 will cause a corresponding reduction in
the quantity of flow through the upstream orifice 31 into the
central chamber 33 (defined at opposite ends by the two membranes
29 and 30) thence through the downstream orifice 32 and out the
discharge port 27 to the atmosphere.
Owing to the resultant reduced volume of flow from the chamber 33
through the unobstructed downstream orifice 32 to the atmosphere,
the pressure difference across the downstream membrane 30 is
reduced, from 5 psi to 2 psi, for example.
However, since the total pressure difference (10 psi) between the
inlet port 26 and the discharge port 27 (at atmospheric pressure)
remains the same, the pressure differential across the blocked
upstream orifice 31 must necessarily increase (from 5 psi to 8 psi,
for example). The increase in pressure difference across the
blocked orifice 31 will cause the orifice area to increase in size
and allow the obstruction to pass through. When the obstruction has
passed, the orifice 31 will return to its original size and steady
flow will be resumed.
If the obstruction passing through the upstream orifice 31, in the
manner just described, then lodges against the downstream orifice
32, the following sequence of events takes place. Owing to the
clogging of the downstream orifice 32, flow through the orifice 32
is reduced, the backing up of the flow causing a corresponding
reduction in flow through the unobstructed upstream orifice 31. In
this situation, the pressure difference across the upstream
membrane 29 is reduced, from 5 psi to 2 psi, for example, which
means that the effective pressure in the chamber 33 necessarily
rises from the normal 5 psi to 8 psi, in this example. This, in
turn, increases the pressure differential across the clogged
orifice 32 from 5 psi to 8 psi, thereby causing the orifice area 32
to stretch open and release the obstruction, which thereupon passes
through the discharge port 27 and onto the subjacent ground
surface. When the obstruction thus passes out of the emitter, the
orifice 32 returns to its original size and normal steady flow
conditions are resumed.
It will be noted that the automatic, self-cleaning action described
above is accomplished with no superimposed change in inlet pressure
or outlet pressure. If the fluid is a liquid rather than a gas,
clearing of a clogged orifice is substantially instantaneous, with
a negligable effect on flow rate.
The use of more than two flow control elements in an assembly does
not change the basic nature of the invention. If more flow control
elements are used, the total pressure difference between inlet and
outlet is divided into more and smaller increments. The procedure
by which a given orifice is cleared remains the same: the pressure
difference across the blocked orifice rises, while that across each
of the other orifices drops accordingly. In practice it is
desirable to use several flow control elements all with flow
passages the same or nearly the same size. For a given flow rate
and total pressure difference, the use of a large number of flow
control elements allows a larger flow area in each element and a
greater margin between the pressure difference across a clean
element under normal conditions and the maximum potential pressure
difference available to relieve clogging, with the net result that
larger solid particles can be tolerated. By the use of elements
with the same flow areas, fabrication of the assemblies is
simplified.
Having described the construction and operation of the basic form
of emitter shown in FIG. 2, reference is now had to the physical
embodiment illustrated in FIG. 3, a form which has operated most
satisfactorily under rigorous field conditions. In this embodiment,
generally designated by the reference numeral 36, the emitter body
37, or housing, includes a tube 38, of PVC material, for example,
provided with upstream threads 39, for attachment to a lateral
line, and with downstream threads 40 engaged by an interiorly
threaded cap 41. Fluid flow is in the direction indicated by the
arrow 42, and in the form of emitter illustrated in FIG. 3, flow is
in a linear path through an axially disposed channel 43 extending
from an inlet port 44 to a discharge port 45 through which the
fluid emerges into the atmosphere.
Arranged transversely to the linear flow channel 43 is a plurality
of identical circular diaphragms 46 each formed with a central
orifice 47. As before, the material from which the diaphragms are
made is of an elastomeric nature so that the orifices 47 can
enlarge to effect unclogging in the manner previously described in
detail in connection with the FIG. 2 form of device. A plurality of
annular washers 48, or spacers, interposed between the diaphragms
is firmly clamped by taking up on the closure cap 41 which includes
an annular shoulder surface 49 bearing against the adjacent one of
the washers 48. The alternate washer and diaphragm arrangement is
clamped against the shoulder 50 on the other end of the emitter
body.
A variant form of diaphragm construction is shown in FIGS. 4 and 5
wherein a pair of annular washers 51 confines, as before, an
elastomeric diaphragm 52 with a central orifice 53. In the FIG. 4
and 5 diaphragm arrangement, however, a circular back-up plate 54
with a central orifice 56 is located in face to face engagement
with the downstream face of the elastomeric diaphragm 52.
The back-up plate 54 is also inclusive of a star-shaped array of
equally spaced radial slits 57 emanating from the central orifice
56 to define a plurality of triangular sectors 58 having their
apices at the central orifice 56. The material from which the
back-up plate is fabricated is a suitable "plastic" which is less
resilient than the elastomeric diaphragm material but which,
nevertheless, is capable of being flexed to some extent,
particularly in the apex portions 59, as appears most clearly in
FIG. 5.
Under normal, steady-flow conditions, both the diaphragm 52 and the
back-up plate 54 are substantially planar. When an obstruction
lodges in the central orifice 53, however, the sudden increase in
differential pressure, stretches the diaphragm orifice 53 and
flexes the apices 59 of the triangular sectors, as shown, thereby
allowing the obstruction to pass through. After the obstruction
clears the orifices, the diaphragm 52 and the back-up plate 54
return to planar condition, the orifices contract in the manner of
an optical iris and normal flow is resumed. The close face to face
engagement between the diaphragm 52 and the plate 54 prevents any
water flow through the slits 57, and the greater strength of the
back-up plate affords a long life to the diaphragm while not
detracting from the self-cleaning capabilities thereof.
FIGS. 6 and 7 illustrate a variant form of emitter, generally
designated by the reference numeral 61. This type is circular or,
more properly, disc-like and includes an upper half 77 and a lower
half 78 with a plurality of interior recesses and channels which
can be arranged in face to face engagement in any desired angular
relation so as to provide a sinuous flow passageway which can be
adjusted so as to provide any desired length, and thereby regulate
the amount of fluid emitted at each station.
As will be appreciated, a comparable labyrinthine path of
adjustable length can also be attained by using a facing pair of
linear members with interior passageways arranged in a relationship
of mirror symmetry. This linear type, not illustrated, would be
analogous in structure to a linear slide rule, whereas the wafer,
or biscuit form of emitter 61 shown in FIGS. 6 and 7 resembles a
circular slide rule.
As appears most clearly in FIG. 6, the tubing 63 connecting the
emitter 61 to the feed line 64 requires no cement, or adhesive of
any kind in effecting a secure junction to the feed line 64. As
previously indicated, polyvinyl chloride (PVC) is widely used as
pipe material and in such installations, tubing 63 can be of vinyl
material, for example, which can be joined to the PVC line 64 by
drilling a hole in the line 64, inserting the end of the tubing 63
and cementing it in place.
Not all plastic pipe and hose materials are cementable, however,
particularly polyethylene.
In such cases the construction shown in FIG. 6 is of especial
utility. A metal eyelet 66 of bell-shaped configuration, including
a neck 67 and flared mouth 68, is previously inserted into the end
69 of the tubing 63 which is to be joined to the main fluid line
64. Then, the end of the tubing containing the eyelet 66 is
inserted inwardly through an opening 71 previously drilled in the
wall of the line 64.
In order to expedite the insertion of the enlarged portion of the
tube end (the extent of the enlargement being somewhat exaggerated
in FIG. 6 to illustrate the point more clearly) an instrument such
as a pair of pliers (not shown) with the nose end of the pliers
provided with a split hollow cone, each half in facing relation,
can be utilized to advantage. The apex end of the split cone is
inserted in to the previously drilled hole 71 and the plier handles
squeezed together so as to expand the opening 71 far enough so that
the bulb-like tube end can be inserted through the hollow cone and
into the interior of the feed pipe as shown. Then, the pliers are
removed and the inherent resilience or elasticity of the pipe
material causes the walls of the opening 71 to close into tight
encompassing relation with respect to the tubing 63, thereby
preventing leakage; and the presence of the eyelet prevents the
tubing from pulling out of position.
The opposite, or outlet, end of the tubing is inserted in an inlet
opening 73 in the emitter 61 and is connected thereto in water
tight relation, as by a suitable bonding agent.
Thus, as can be seen, the tubing connection illustrated in FIG. 6
affords a secure, quickly installed connection which serves to
receive a portion 74 of the stream 76 in the feed line and divert
it to the emitter.
The diverted portion 74 of the fluid passes through the tubing 63
and enters the top half 77 of the biscuit-shaped emitter 61 through
the inlet port 73 formed in the periphery of the emitter.
The emitter 61 includes a circular in plan upper half 77 and a
circular in plan lower half 78 separated by a circular membrane 79,
or diaphragm, of elastomeric material.
The top half 77, in turn, comprises a perforate plate 81, including
a single axial bore 82 connected to the inlet port 73 and a
plurality of pairs of axial angularly and radially displaced
openings 83 and 84 of any suitable number. The top half 77 also
includes a substantially imperforate cover plate 85 mounted on top
of the perforate portion 81.
A plurality of shallow channels 86 connects the tops of the
respective pairs of openings 83a to 84a, 83b to 84b etc. Thus, with
the cover plate 85 mounted as shown most clearly in FIG. 7, the
fluid in opening 83b can flow through channel 86b into opening 84b.
In similar fashion, as shown in FIG. 6, fluid in opening 83a can
flow through the channel 86a into opening 84a.
The bottom half 78 of the wafer 61 is provided with a perforate
plate 87 having mounted thereon a substantially imperforate cover
plate 88 supported, in the case shown, by the ground 89. The
perforate plate 87 has formed therein a single axial bore 91
connected to an outlet port 92 open to the atmosphere. Similar to
the arrangement in the top half, the lower half also has formed in
the lower perforate plate 87 a plurality of pairs of radially and
angularly displaced openings 93 and 94, in the same number and size
as the openings 83 and 84 in the upper perforate plate 81. The
lower ends of the paired openings are joined by a shallow channel
96 (see FIG. 7). Thus, fluid can flow, for example, from opening
94b through channel 96b into opening 93b. So also, channel 96a,
shown in broken line in FIG. 6, connects an opening 94a (below and
in register with the bore 82) to an opening 93a (below and in
register with the opening 83a).
A plurality of small central orifices 97 in the elastic membrane 79
permits a small quantity of fluid to flow, in the directions
indicated by the flow arrows 98 from one opening to another opening
in register therewith.
Thus, as can be seen in FIGS. 6 and 7, the fluid entering the inlet
port 73 flows into the bore 82 in the upper plate 81 thence
downwardly through the orifice 97a in the diaphragm 79 into the
subjacent opening 94a in the bottom pate 87, thence across the
lower channel 96a to the lower opening 93a, thence upwardly through
the orifice 97b into the upper opening 83a and across the upper
channel 86a to the upper opening 84a.
From the upper opening 84a, the flow is downwardly through the
orifice 97c into the lower chamber 94b, across channel 96b into
lower chamber 93b, thence upwardly through orifice 97d into upper
opening 83b, across channel 86b into upper opening 84b, down
through orifice 97e into single lower bore 91 from which the fluid
emerges through outlet port 92 into the atmosphere.
By arranging the upper and lower portions of the wafer in various
angular relationships, the length of the tortuous path described by
the water can be lengthened or shortened.
During the early stages of tree growth, for example, only a small
quantity of fluid flow is desired. In this situation, the upper and
lower halves of the wafer are positioned so that the angular
displacement between the inlet port 73 and the outlet port 92 is
considerable, so that the path is long and the orifices are many,
the resultant hydraulic friction serving to reduce fluid flow.
On the other hand, where it is necessary to increase the amount of
moisture made available to the recipient tree, the hydraulic
resistance is decreased by arranging the upper and lower halves of
the emitter in such a manner that the angular displacement between
the entry port 73 and the discharge port 92 is small. This
decreases the number of orifices and the length of the hydraulic
path traversed by the fluid, with a decrease in friction and
corresponding increase in flow.
In the event the single axial bore 82 in the upper plate 81 is
brought into register with the single axial bore 91 in the lower
plate 87, fluid from the entry port 73 passes into the bore 82
thence through the diaphragm orifice 97a into the bore 91 and
directly out through the discharge port 92 onto the ground. This
type of arrangement is incompatible, however, with the theory of
the present invention, as set forth in connection with FIG. 2,
wherein it was explained that at least two diaphragms (and their
corresponding flow passages) are required in order to give the
desired full unclogging effect.
Thus, the angular displacement between the two twin halves should
be such that the hydraulic path between the inlet port 73 and the
outlet port 92 provides at least two diaphragms.
Although flow is not ordinarily completely cut off at individual
emitters, this capability may sometimes be desired, for example,
where a tree dies and replacement is not going to occur for a
considerable period of time. In this event, the two halves can be
angularly arranged so that the upper inlet bore 82 is blanked off
against a portion of the underlying elastomeric diaphragm which is
not provided with an orifice and which is underlain by one of the
solid web portions of the lower plate.
In the wafer type of emitter 61 illustrated in FIGS. 6 and 7 a
plurality of bolt and nut type fasteners 99 disposed in registering
apertures 100 in the two plates, serve as adjustable clamping
members. Other types of clamping means such as circular, radially
slotted and centrally bowed springs (not shown) could be utilized
to advantage. With this type of bowed spring, a central bolt
extending through the opening 102 in the emitter 61 could be used
in conjunction with a butterfly nut, for example, to afford quick
clamping and unclamping of the two paired halves of the emitter in
order readily to adjust the length of the hydraulic path.
It will be recognized that means other than orificed resilient
diaphragms can be utilized to perform the two functions of
regulating the extent of fluid flow and of purging the flow
passages by automatic or self variance of the cross-sectional area
of the flow passages in response to pressure buildup.
Thus, for example, an elastomeric tube having a constricted neck
portion caused by an encircling ring of resilient material, such as
a rubber band or a toroidal tension spring, could serve both to
control the extent of fluid flow and to expand against the radial
inward urgency of the encircling ring so as to unclog the throat in
the event particles of debris become lodged in the constricted
throat area.
Other variations could be in the nature of modified forms of
spring-loaded poppet or ball check valves, expansible
Venturi-shaped constrictions, and leaf spring or laterally oriented
flexible reed members covering the downstream side of a fixed
orifice and yielding as differential pressure exceeds a
predetermined amount so as to expel the obstruction lodged against
the flow passage.
The fixed orifice with flexible reed gate type of variable flow
passage is illustrated in FIG. 8 in which a transverse disc 111 of
rigid material is interposed in a channel 112 traversing the
emitter body 113. Covering the fixed orifice 114 is a flexible
transverse reed 115 yieldable, as shown in broken line, to expel a
debris particle 116.
It can therefore be seen that we have provided an emitter which is
not only economical, efficient and self-cleaning but which is also
flexible in that it can be constructed and operated so as to meet a
wide variety of fluid flow requirements and environmental
conditions.
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