U.S. patent number 3,780,705 [Application Number 05/291,934] was granted by the patent office on 1973-12-25 for method of controlling the feed of forced circulation steam generators.
This patent grant is currently assigned to Sulzer Brothers Ltd.. Invention is credited to Dominique Le Febve de Vivy.
United States Patent |
3,780,705 |
Le Febve de Vivy |
December 25, 1973 |
METHOD OF CONTROLLING THE FEED OF FORCED CIRCULATION STEAM
GENERATORS
Abstract
The rate of feedwater flow is controlled in a first load range
by the level of water in the separator while in a higher load range
the rate is controlled by the steam temperature. Signals are
produced which are compared with preset values and are integrated
so as to produce a negative control signal in one case and a
positive control signal in the other case. Only one of these
control signals is superimposed on a base signal only when the
generator is in a respective load range so as to produce a command
signal for adjusting the feed controller of the feed valve.
Inventors: |
Le Febve de Vivy; Dominique
(Winterthur, CH) |
Assignee: |
Sulzer Brothers Ltd.
(Winterthur, CH)
|
Family
ID: |
4396839 |
Appl.
No.: |
05/291,934 |
Filed: |
September 25, 1972 |
Foreign Application Priority Data
|
|
|
|
|
Sep 24, 1971 [CH] |
|
|
13968/71 |
|
Current U.S.
Class: |
122/451R |
Current CPC
Class: |
F22B
35/14 (20130101); F22B 35/101 (20130101) |
Current International
Class: |
F22B
35/14 (20060101); F22B 35/10 (20060101); F22B
35/00 (20060101); F22d 005/26 () |
Field of
Search: |
;122/46R,448R,448S,451R,451S |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Sprague; Kenneth W.
Claims
What is claimed is:
1. A method of controlling a rate of feed of water in a forced
circulation steam generator comprising the steps of
feeding a flow of feedwater to the steam generator;
producing a first control signal in response to a first controlled
condition acting predominantly on the flow of feedwater in a first
load range;
producing a second control signal in response to a second
controlled condition acting predominantly on the flow of feedwater
in a second load range;
producing a predetermined base signal; and
generating a command signal to control the flow of feedwater in
said first load range from a superposition of said base signal with
only said first control signal and only when said first control
signal is of a sense to reduce said base signal and in said second
load range from a superposition of said base signal with only said
second control signal and only when said second control signal is
of a sense to increase said base signal.
2. A method as set forth in claim 1 wherein said first controlled
condition is the water level in a water-steam separator in the
steam generator in the flow path of the feedwater and said second
controlled condition is the steam temperature of the steam
generated from the feedwater downstream of a superheater in the
steam generator.
3. A method as set forth in claim 1 wherein said base signal
corresponds to a feedwater flow rate prevailing in a transition
zone between the predominance of said first controlled condition
and the predominance of the second controlled condition.
4. A method as set forth in claim 1 wherein said first control
signal is formed by a separate controller having integral action
from a signal responsive to said first controlled condition and
which further comprises the step of blocking integration by the
controller as soon as said first control signal becomes
negative.
5. A method as set forth in claim 1 wherein said second control
signal is formed by a separate controller having integral action
from a signal responsive to said second controlled condition and
which further comprises the step of blocking integration by the
controller as soon as said second control signal becomes
negative.
6. A method as set forth in claim 5 wherein said first control
signal is formed by a second separate controller having integral
action from a signal responsive to said first controlled condition
and which further comprises the steps of blocking integration by
the second controller as soon as said first control signal becomes
negative, of blocking integration by one of the controllers when
the signals supplied to the controllers are both positive and of
blocking integration by the other of the controllers when the
signals supplied to the controllers are both negative.
7. A method as set forth in claim 3 wherein the steam generator is
a forced through-flow steam generator with forced circulation in a
limited load range and having an evaporator, and wherein said base
signal has a value sufficiently high to produce a feedwater rate
sufficient to cool the evaporator at the top of said limited load
range.
8. In combination with a steam generator having a feed controller
for controlling the rate of feedwater flow to an evaporator, a
water separator downstream of said evaporator and at least one
superheater downstream of said water separator; means for
controlling said feed controller to control the rate of flow of the
feedwater, said means including a water-level measuring means
connected to said separator to produce a first control signal in
response to the level of water in said separator, a steam
temperature measuring means downstream of said superheater to
produce a second control signal in response to the temperature of
the steam thereat, a base signal transmitter for emitting a
predetermined base signal, and means for super-imposing said base
signal with only said first control signal in a first load range
when said first control signal is negative relative to said base
signal and with only said second control signal in a second load
range when said second control signal is positive relative to said
base signal for producing a command signal, said latter means being
connected to said feed controller to deliver said command signal
thereto for adjustment of the rate of feedwater flow in response
thereto.
Description
This invention relates to a method of controlling the feed of
forced circulation steam generators.
Briefly, the invention provides a method of controlling the rate of
feed of a forced circulation steam generator wherein a frist
controlled condition acts predominantly on a feedwater flow in a
first load range and a second controlled condition acts
predominantly on the feedwater flow in a second load range. The
feedwater flow is controlled by a command signal produced by a
predetermined or preset base signal having superimposed thereon in
the first load range only the first control signal and only when
the first control signal is of the sense to reduce the command
signal and having superimposed thereon in the second load range
only the second control signal and only when the second control
signal is of the sense to increase the command signal.
The method includes the steps of feeding a flow of feedwater to the
steam generator, producing a first control signal in response to
the first controlled condition, producing a second control signal
in response to the second controlled condition, producing the base
signal and of generating the command signal in the first load range
by superimposing only the first control signal on the base signal
and only when the first control signal is of a sense to reduce the
base signal and in the second load range by superimposing only the
second control signal on the base signal and only when the second
control signal is of a sense to increase the base signal.
In one application of the present invention, the steam generator is
of the kind operated with sliding pressure and the frist controlled
condition is used in the load range in which steam delivery
pressure is subcritical and the second controlled condition is used
when the steam delivery pressure is supercritical.
The invention provides a method in which the change-over between
control by the first controlled condition and control by the second
controlled condition occurs smoothly and without the two controlled
conditions acting simultaneously and in conflict with one another
(one demanding more and the other demanding less feed water) and
without sudden changes in the control signal which might lead to
severe damage due to thermal shock, for example by sudden
displacement of the location of the end of the zone in which
evaporation takes place or by the ejection of water from the
separator into the super-heater.
The invention allows construction of a control system by which a
steam generator can be controlled which is simple and which uses
comparatively inexpensive control equipment.
The invention is particularly suitable for application to forced
through-flow steam generators with forced circulation in a limited
load range. In this case, the base signal preferably has a value
which is sufficiently high to produce a feed water supply which is
sufficient to cool the evaporator of the steam generator at the top
of the limited load range. When the method is applied to a forced
through-flow steam generator with superimposed forced circulation,
a surge-free change-over is permitted from operation with forced
circulation to operation without forced circulation when the
separator has run dry even under conditions in which there is no
return of water from the separator to the inlet of the feed pump or
in which steam is returned from the separator to the circulating
pump.
These and other objects and advantages of the invention will become
more apparent from the following detailed description and appended
claims taken in conjunction with the accompanying drawings in
which:
FIG. 1 diagrammatically illustrates a forced through-flow steam
generator with superimposed circulation controlled in accordance
with the invention;
FIG. 2 graphically illustrates the change in the amount of working
medium as a function of the load for the steam generator shown in
FIG. 1; and
FIG. 3 illustrates a modification of the control system of the
steam generator shown in FIG. 1 which is suitable for handling
particularly rapid and large disturbances.
Referring to FIG. 1, a steam generator 6 has a feed pump 1 which
supplies working medium through a feed line 2, a feed valve 3 and a
flow-rate metering position 4 to an economiser 5. The water which
is preheated in the economiser 5 flows from the economiser 5
through a connecting line 7 and a circulating pump 8 into an
evaporator 9 and then enters a water separator 10 as a vapor after
being completely evaporated or as a vapor-water mixture which is
separated in the separator. The separated steam then flows through
three superheaters 11, 12 and 13 and a live steam valve 14 to the
load (not shown) while the water is returned to the connecting line
7 through a line 20 having a valve 21 therein which is controlled
by the water level in the water separator 10 in a manner which is
not shown.
The separator 10 is provided with a level-measuring apparatus 25 of
suitable construction. The water level measured by the apparatus 25
represents a first controlled condition. A temperature measuring
means 26 of suitable construction is provided on the connecting
line between the first superheater 1 and the second superheater 2.
The temperature measured at this position represents a second
controlled condition.
The output of the level-measuring apparatus 25 is connected to a
comparator 27 to deliver a signal thereto representative of the
water level in the separator 10. The comparator 27 is supplied
through a line 28 with a water level set value which is preferably
constant. An output line from the comparator 27 branches at 29 so
that an output signal representative of the difference between the
actual water level signal and the set value signal is supplied to a
function generator 30 having integral action (hereafter referred to
as an I-element) and to a function generator 31 having proportional
action (hereafter referred to as a P-element). The outputs of the
two elements 30 and 31 are combined at position 32 to form a first
control signal which is supplied to a limiter 33 which limits the
control signal to positive values.
An analogous procedure takes place on the output of the
temperature-measuring means 26. The temperature actual value signal
from the means 26 is compared at a comparator 37 with temperature
set value which is supplied through a line 38 and whose magnitude
is dependent upon the load or steam delivery pressure. A signal
representative of the deviation of the actual value signal from the
set value signal is supplied via an output line to a branch point
39 and is supplied to an I-element 40 and to a function generator
41 having proportional-plus-derivative action (hereafter referred
to as a PD-element). The outputs of the two elements 40 and 41 are
added at position 42 and are supplied to a limiter 43.
At a point 45, the inverse of the output of the limiter 33, the
uninverted output of the limiter 43 and the output of a base signal
transmitter 46 are added together and the sum thus formed is
supplied in the form of a command signal along a line 47 to a feed
controller 48 which actuates the feed valve 3. A working medium
flow rate signal formed by a flow-rate-measuring device 49
connected to the position 4 is supplied as a measured value to the
feed controller 48.
The base signal transmitter 46 delivers an output signal which is
constant in the lower and middle load ranges and which increases
approximately linearly relative to the firing rate in the upper
load range in which the temperature effect predominates. In an
alternative arrangement, the base signal is constant in the upper
load range also.
The first control signal formed at position 32 and the second
control signal formed at position 42 are supplied through lines 50
and 51 to analog-digital converters 52 and 53, respectively. These
converters 52, 53, respectively. These converters 52, 53 energize
separate relays 54, 55, respectively, if the respective control
signals become negative so that the connections between the
branching points 29, 39 and the I-elements 30, 40, respectivley,
are interrupted. This avoids a run-away increase in the output
signal from either of the I-elements when it is not in control.
To explain the operation of the system it will be assumed that
initially the boiler is operating in the lower load range, the
upper limit of which is at a load of 55 percent of full load. The
base signal transmitter 46 provides a working medium flow rate set
value of 60 percent of the amount required at full load. If the
steam generator is operated at, for example, a load of 40 percent,
excess water will collect in the separator 10 until the first
control signal formed at position 32 is sufficiently large to
reduce the command signal in line 47 to 40 percent. The second
control signal derived from the temperature is negative in the
aforementioned load range and thus is ineffective. If the load is
gradually increased, the level in the separator 10 will drop and as
a result the magnitude of the first control signal, fed in
negatively, gradually diminishes while the command signal in line
47 increases. This continues until the first control signal
supplied through point 32 becomes negative and the command signal
in line 47 becomes equal to the base signal. The first control
signal will then no longer be conducted to the addition point 45.
The feed rate therefore remains constant although the firing rate
has been further increased. Accordingly, the temperature measured
by the measuring means 26 increases beyond the set value 38 which
is set at a higher value than the temperature which occurs at that
position in wet operation and as a consequence the second control
signal will come into action at point 45 in the additive sense.
Thus, the command signal in the linr 47 and, therefore, the amount
of working medium fed into the steam generator 6 are both
increased.
The water content of the separator 10 is subsequently gradually
lost, partly through the circulating pump 8 and partly by
evaporation after the valve 21 is closed.
If the load is reduced, the cycle will be performed in the opposite
sense. The command signal in line 47 diminishes with a diminishing
second control signal until the latter becomes zero. The command
signal then stops at the residual value of the base signal while
the separator 10 is full, and thereafter diminishes due to the
action of the first control signal.
Referring to FIG. 2, the kinked line f shows the characteristic of
the feed rate and the curve v indicates the rate of flow of working
medium through the evaporator as a function of the load. The broken
line g relates to the change of base signal while the dash-dot
straight line d represents the amount of generated steam. The
difference in the vertical direction between d and f corresponds to
the amount of water which is injected through a duct 15 (FIG. 1) to
the working medium between the superheaters 12 and 13 and which is
adjusted in dependence upon the steam delivery temperature while
the difference R between v and f relates to the circulated amount
of water.
At the height of the line g, the line f has a distinct stopping
point extending over the load interval L.sub.1 to L.sub.2. In the
load range below L.sub.1 the command signal is formed by
subtraction from the base signal (g) of the first control signal
corresponding to the difference (g-f) while in the load range above
L.sub.2 the command variable is performed by addition to the base
signal (g) of the second control signal which corresponds to the
difference (f-g).
While the system shown in FIG. 1 has an excellent control
characteristic at medium rates of load change and in conditions of
normal disturbances, it is possible for the dynamic characteristics
of the system to be improved by refining the control method for
conditions of high rates of load change and severe disturbances.
Such a refinement is obtained if integration by the I-element 30
associated with the first controlled condition is interrupted when
both deviations, i.e. the results of the comparisons made by the
comparators 27, 37, are negative and if integration by the
I-element 40 associated with the second controlled condition is
interrupted when both deviations are positive. The width of the
interval L.sub.1 to L.sub.2, which may be adjusted by variation of
the set value 38, may thus be reduced.
FIG. 3 shows a part of the control system shown in FIG. 1 with
elaborations by means of which the refined method may be performed.
As shown, analog-digital converters 60 and 61 are connected to the
output lines from the comparators to form separate digital signals
from the deviations formed by the comparators 27 and 37, each
digital signal changing from 0 to 1 if the respective deviation
changes its sign from negative to positive and vice versa. The
outputs of the two converters act on an OR element 64 and on an AND
element 65, respectively. The inverted output of the OR element 64
acts on a relay 66, the contact set of which is connected in series
with the contact set of the relay 54 in the feed of the I-element
30. The output of the AND element 65 acts uninverted on a relay 67,
the contact set of which is connected in series with the contact
set of the relay 55 in the feed of the I-element 40.
In either of the arrangements described, the circulating pump 8 may
be arranged to operate only when the load is below a predetermined
proportion of full load. In this case, the base signal delivered by
the transmitter 46 should be sufficiently high to insure that
immediately after the pump 8 shuts off should the load increase
above this proportion, the flow of feed-water through the valve 3
will be high enough to adequately cool the evaporator 9.
It is a remarkable property of the method of control described that
the provision of two control means 30, 31 and 40, 41 enables the
setting values thereof to be matched to the characteristics of the
associated control circuits which may vary widely from each other.
A very high degree of control quality may be achieved by such
optimizing.
Another favorable property of the method described is due to the
fact that the range in which circulation occurs may be varied by a
simple increase or reduction of the base signal (46). This
particularly useful when the firing system of the steam generator
is changed from oil to gas and vice versa.
* * * * *