U.S. patent number 3,778,948 [Application Number 05/077,682] was granted by the patent office on 1973-12-18 for installation for controlling the condition of water in concrete structures.
Invention is credited to Rene Marie Berthier.
United States Patent |
3,778,948 |
Berthier |
December 18, 1973 |
INSTALLATION FOR CONTROLLING THE CONDITION OF WATER IN CONCRETE
STRUCTURES
Abstract
Disclosed herein is a reinforced concrete structure for
surrounding a nuclear reactor vessel containing a high-temperature,
highly pressurized fluid. The concrete structure has a
concentrically configured drainage network therein for evacuating
water and vapor from the concrete structure, to prevent destruction
thereof due to excessive vapor pressure caused by heat absorbed
from the reactor. The drainage network is arranged so that the
direction of vapor flow is opposite to the thermal flux within the
structure, and comprises perforated pipes or prefabricated blocks
assembled within the structure, adjacent the vessel, and connected
to drain conduits for allowing the water and vapor to be removed
from the concrete structure.
Inventors: |
Berthier; Rene Marie (Grenoble,
FR) |
Family
ID: |
8699683 |
Appl.
No.: |
05/077,682 |
Filed: |
October 2, 1970 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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647940 |
Jun 22, 1967 |
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Foreign Application Priority Data
Current U.S.
Class: |
52/302.1;
376/310; 976/DIG.186; 52/310; 376/295; 976/DIG.183; 52/220.8 |
Current CPC
Class: |
G21C
13/093 (20130101); G21C 13/10 (20130101); Y02E
30/30 (20130101); Y02E 30/40 (20130101) |
Current International
Class: |
G21C
13/00 (20060101); G21C 13/08 (20060101); G21C
13/093 (20060101); G21C 13/10 (20060101); E04b
001/16 () |
Field of
Search: |
;264/354 ;249/141
;52/302,249,310 ;176/59,61 ;110/1A |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Murtagh; John E.
Parent Case Text
This is a continuation-in-part application of Ser. No. 647,940,
filed June 22, 1967, now abandoned, which claims priority of my
earlier French application No. PV 4964, filed on June 23, 1966.
Claims
What I claim:
1. In a concrete support structure surrounding an imperforate
vessel containing a high-temperature pressurized fluid, the
improvement comprising drainage network means comprising a network
of perforated tubing disposed within an inner portion of said
concrete structure and adjacent said vessel, and discharge conduit
means connected to said drainage network means for carrying excess
water out of said support structure, whereby the flow of vapor,
generated within said concrete by the heat of said vessel, is in
the direction opposite to the direction of heat flow within said
concrete support structure.
2. An improved apparatus for removing water from concrete
comprising a vessel for containing a high temperature pressurized
fluid; a mass of poured concrete surrounding said vessel, drainage
network means comprising a network of perforated tubing disposed at
the junction of said vessel and said concrete, and discharge
conduit means connected to said drainage network means for carrying
excess water out of said concrete mass, whereby the flow of vapor,
generated within said concrete by the heat of said vessel, is in
the direction opposite to the direction of heat flow within said
concrete.
3. A process for controlling vapor pressure and the presence of
water in a solid mass of concrete which contains an inner
imperforate steel vessel adapted to contain a fluid at high
temperature and pressure, comprising the steps of laying drain
conduit around said vessel prior to pouring said concrete, said
drain conduit being placed adjacent said vessel, pouring the
concrete around the vessel and establishing a temperature gradient
therein decreasing in a direction from a point adjacent said vessel
to a point on the external perciphery of said concrete to effect
flow of excess vapor and water from said concrete and through said
drain conduits in the direction opposite to the direction of heat
flux emanating from inside said vessel.
4. A process for controlling vapor pressure and the presence of
water in a solid mass of concrete which contains an inner
imperforate steel vessel adapted to contain a fluid at high
temperature and pressure, comprising steps of laying a concrete
block assembly having drainage openings therein around said vessel
to provide drain conduits in said assembly, pouring concrete around
the concrete blocks, and establishing a temperature gradient
therein decreasing in a direction from a point adjacent said vessel
to a point on the external perciphery of said concrete to effect
flow of excess vapor and water from said concrete and through said
drain conduits in the direction opposite to the direction of heat
flux emanating from inside said vessel.
5. In a concrete support structure surrounding an imperforate
vessel containing high-temperature pressurized fluid, the
improvement comprising drainage network means comprising an
assembly of concrete blocks abutting said vessel and surrounded by
solid concrete, said assembly of concrete blocks having means
defining drainage openings therein, and discharge conduit means
connected to said drainage network means for carrying excess water
out of said support structure, whereby the flow of vapor, generated
within said concrete by the heat of said vessel, is in the
direction opposite to the direction of heat flow within said
concrete support structure.
6. An improved apparatus for removing water from concrete
comprising: a vessel for containing a high temperature pressurized
fluid; drainage network means comprising an assembly of concrete
blocks having means defining drainage openings therein and abutting
said vessel; a mass of poured concrete surrounding said discharge
network means; and discharge conduit means connected to said
drainage network means for carrying excess water out of said
concrete mass, whereby the flow of vapor, generated within said
concrete by the heat of said vessel, is in the direction opposite
to the direction of heat flow within said concrete.
Description
BACKGROUND OF THE INVENTION
Certain reinforced concrete structures are intended to support a
vessel containing a high-temperature pressurized fluid. These
structures generally comprise a body of reinforced concrete which
surrounds an inner caisson or vessel for receiving the fluid, and
binding or hooping cables which subject the concrete to a
compressive stress sufficient to balance the inner pressure exerted
by the vessel. The zone closest to the caisson is subjected to the
highest temperature, and the outer zone is the coolest. Such zones
are concentrically disposed within the concrete body, and are
defined by geometric surfaces equidistant from the outer surface of
the caisson.
The progressive heating of the concrete body, once placed into
operation, due to the heating of the caisson by the fluids that it
contains, is accompanied by an elevation in pressure and
temperature of the water disposed in the concrete, and a
progressive migration of this water. Since good concrete is only
slightly permeable, this migration is slow and difficult, and
enormous over-pressures can exist due on the one hand to the
dilation of the liquid water and on the other hand to pressurized
vapor. The zones near the caisson, which are the hottest zones, are
those where the pressure is highest, and where the water will have
the most difficulty in being discharged in liquid or gaseous
form.
An object of the present invention is to overcome these
difficulties.
An essential principle of the invention is to evacuate the water
and vapor trapped in the concrete by making them travel in the
direction opposite to the heat flux. The necessity for this
evacuation can be visualized by imagining that wet sand, well
stacked to a substantial thickness, is deposited in a flat bottom
cauldron which is placed on a flame in order to dry the sand. It is
probable that this experiment will terminate in an explosion due to
the intense vaporizing of the water imprisoned in the bottom of the
cauldron. However, if heat were applied above the sand by means of
a radiator or a hot gas, the material will dry progressively and
the vapor will rise progressively from bottom to top through the
sand, and accordingly in the direction opposite to that of the
applied heat flux.
In particular, the invention relates mainly to a supporting
structure for a nuclear reactor having an inner steel caisson which
may be, for example, 35 feet in diameter, 50 feet in height, and
may have a wall thickness of about 1 inch. The supporting structure
may comprise a concrete wall enveloping the caisson, and having a
thickness of some 15 or 20 feet. In such cases, the caisson is
brazed in situ and the concrete is poured around the caisson
wherein at least the outer portion of the concrete is reinforced by
pre-stressed steel. The concrete hardens quickly, but the real
curing takes several years. However, due to the vapor pressures in
the concrete, generated by the heat and pressure of the caisson, it
would be impossible to use the structure until a sufficient amount
of water has "cured" out of the concrete, or until some other
precautionary steps were taken.
In the prior art, a layer of concrete was disposed within the
caisson against the inner wall as a heat barrier to avoid too rapid
evaporation of the humidity of the concrete surrounding the outer
wall of the caisson. However, this method often causes destruction
of the inner concrete wall.
An object of this invention is to avoid the necessity of the inner
concrete wall without entailing explosion of the outer concrete due
to the extremely high vapor pressures in the concrete close to the
caisson.
SUMMARY OF THE INVENTION
According to the main aspect of the present invention, there is
provided an installation for controlling the vapor pressure and the
state of water present in a mass of concrete consisting of a
reinforced concrete structure adapted to support an inner steel
vessel containing a high-temperature pressurized fluid, wherein a
plurality of drains are provided in the concrete, concentrically
about the vessel. The drains are placed in the concrete adjacent
the outer surface of the vessel, so that the flux of vapor
circulating in the concrete is in the direction opposite to that of
the heat flux emanating from the inside of the vessel, whereby
excess water from the concrete is drained and stabilization of the
water content of the concrete is achieved. Thus the vapor produced
under pressure in a hot zone of the concrete will have to filter
through the concrete going towards the draining network from the
outside to the inside of the zone, and consequently in the
direction opposite that of the heat flux which is directed from the
inside to the outside.
Thus, according to the invention, perforated drain tubes such as
may be fabricated of steel or ceramics, are disposed around the
vessel, close to its outer wall (or directly surrounding the
vessel), before the concrete is poured into a form surrounding the
vessel. The diameters of the closely spaced perforations in the
tubes are so small that the concrete can be molded around the
vessel and around the drain tubes without penetrating into the
tubes. After molding, the concrete hardens quickly and becomes
solid after, for instance, a few hours, but the curing goes on for
years. Thus, if, for example, the fluid containing vessel is a
nuclear reactor, it is not necessary to await the end of the curing
period before operating the reactor. The drain tubes remain in the
concrete and have no draining function upon completion of curing of
the concrete, after, say 5 years. However, upon such complete
curing, it may be desireable to prevent complete dehydration of the
concrete, whereupon the drainage network may be charged with
moisture to maintain the concrete in a stabilized condition.
Therefore, it can be seen that this invention permits the reactor
to be operated immediately, whereby the already solid concrete
cures progressively, heated by the vessel. However, the less cured
outer layers of the concrete are not porous and do not allow the
evacuation of the high pressure, high temperature vapors coming
from the inner layers, but as the concrete in the inner layers
cures and dries, it becomes more porous so that the water and
vapors can flow in the centripetal direction rather than in the
centrifugal direction where the concrete is less cured and less
porous. Finally, the water and the vapors reach the drain tubes,
penetrate through the perforations, and escape to atmosphere. As
the case may be, it is possible to apply a counterpressure to the
drain tubes to slow down the exhausting of water, but these
counterpressures must be always less than the vapor pressure inside
the concrete so that the vapor flows always to the tubes and never
in the opposite direction which is the direction of the thermal
flux.
The drainage network must be quite extensive in order to ensure the
evacuation of the vaporized water, the physical parameters of the
network can be predetermined by calculus and by
experimentation.
In a modification of the above-described drainage network, the
perforated tubes are replaced by an assembly of concrete blocks
built in place about the surface of the vessel and then enclosed by
poured concrete. In this case, the vapor flow can take place
through openings in the blocks, or through the spaces between the
blocks if they are not joined together by mortar.
In a further modification of the invention, wherein tension cables
surround the concrete structure to offset the internally exerted
pressure of the vessel, non-perforated conduits are provided within
the outer portions of the concrete structure, and cooling fluid is
pumped through these outer conduits to maintain the concrete at a
temperature below 100.degree.C, adjacent the cables.
BRIEF DESCRIPTION OF THE DRAWING
The accompanying drawing illustrates a preferred embodiment of the
invention. In such drawing:
FIG. 1 is a diagramatic plan view of a reinforced concrete
structure embodying the invention;
FIG. 2 is a cross-sectional view taken along the line II -- II of
FIG. 1; and
FIG. 3 is a partial plan view of a modification of the structure
shown in FIGS. 1 and 2.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
In accordance with the invention, as illustrated in the drawing, a
vessel 10 of welded steel, containing a high-temperature
pressurized fluid, is surrounded by a concrete supporting structure
12 for maintaining the pressurized vessel intact. In a particular
example, the vessel 10 may comprise a large nuclear reactor, and
may have a diameter on the order of about 30 feet, a height of
about 50 feet, and a wall thickness of about 1 inch. Under these
conditions, the concrete supporting structure surrounding the
reactor would have a thickness of about 15 feet, and would be
provided with reinforcing cables 14 connected under tension about
the outer periphery of the concrete structure to provide a
counterforce for balancing the internally exerted pressure of the
vessel 10.
Because the mass of concrete is so large, a great deal of time is
required for the complete curing of the concrete although the mass
of concrete hardens into a usuable structure within a short period.
Thus, but for the high vapor pressure generated within the concrete
due to the pressure and temperature exerted thereon by the contents
of the vessel 10, the reactor could be put into immediate use.
According to the improvement of this invention, drain conduits 16
are placed about the vessel 10 prior to the pouring of the concrete
12, said conduit being disposed in a zone 18 which is directly
adjacent the vessel 10, the zone which will be subjected to the
greatest vapor pressures. Such drain conduit 16 may comprise
perforated tubes disposed in a network throughout the zone 18 and
interconnected with a discharge conduit 20, through which the vapor
and water, flowing through the drain conduit 16, may be discharged
to the atmosphere. Thus, as indicated by the arrows in FIG. 2, the
direction of flow of vapor and water within the concrete mass 12 is
toward the center of the mass, and thus, in opposition to the
direction of thermal flux which is caused by the source of heat
within the vessel 10. Therefore, the water is withdrawn from the
concrete directly adjacent the source of heat, so that the concrete
becomes more permeable at that point, and allows the flow of vapor
through such permeable portions, into the drain conduit 16, and out
of the concrete mass through the discharge conduit 20.
In the operation of the reactor, the critical temperature
therewithin is about 355.degree.C, while the pressure is about 200
atmospheres. However, the concrete would have to withstand much
higher temperatures and pressures than this if the drain conduit of
this invention were not included in that concrete structure, since
the water in the concrete would be trapped, and its migration
impeded to an extent wherein the vapor pressure would cause an
explosion. On the other hand, in the structure disclosed herein,
the working temperature of the reactor is reached after about 1
week of use, so that the concrete has time to solidify to a
sufficient extent to permit immediate use of the structure.
On the other hand, after about 5 years use, it may be desireable to
control the dehydration of the concrete, whereupon the drainage
conduits can be charged with water through the discharge conduit
20, so that the now porous concrete will absorb this water, and the
pressures can be stabilized at a desireable level.
In a modification of the previously described embodiment, an
assembly of concrete blocks 22 can be disposed about the periphery
of the vessel 10 prior to the pouring of the concrete mass 12, and
the faces within or between the concrete blocks 22 can provide the
necessary drainage conduits for allowing the removal of moisture
from the concrete. In combination with such concrete block
assembly, the outer periphery of vessel 10 can be provided with an
irregular shape as indicated by reference numeral 24, so that
channels are provided directly adjacent the surface of the vessel
for draining the concrete mass into the discharge conduit 20. Also,
the perforated tubes 16 or concrete blocks 22 can be covered with
screening or other suitable means for preventing the entry of
concrete into the drainage conduits during the pouring of the
concrete mass 12.
In a further modification of the above-described structure, the
outer portions of the concrete mass, at a zone 26, are provided
with non-perforated tubes 28 for carrying a cooling fluid to
maintain those outer portions of the concrete at at temperature
below 100.degree.C, thereby preventing harmful effects upon the
usefullness of the reinforcing cable 14.
* * * * *