U.S. patent number 3,778,535 [Application Number 05/252,791] was granted by the patent office on 1973-12-11 for coaxial connector.
This patent grant is currently assigned to AMP Incorporated. Invention is credited to Edgar Wilmot Forney, Jr..
United States Patent |
3,778,535 |
Forney, Jr. |
December 11, 1973 |
COAXIAL CONNECTOR
Abstract
A coaxial cable connector featuring inner and outer ferrules
between which the outer conductor of a semi-rigid cable is
squeezed. The assembly of the connector onto the cable is
accomplished with ordinary standard hand wrenches operating on an
outer coupling containing the outer ferrule nut threadedly engaging
a connector body containing the inner ferrule. The structure of the
connector preserves the critical diameters of the coaxial cable
thereby reducing or eliminating reflective loss of radio frequency
energy.
Inventors: |
Forney, Jr.; Edgar Wilmot
(Harrisburg, PA) |
Assignee: |
AMP Incorporated (Harrisburg,
PA)
|
Family
ID: |
22957563 |
Appl.
No.: |
05/252,791 |
Filed: |
May 12, 1972 |
Current U.S.
Class: |
174/88C; 174/89;
439/320 |
Current CPC
Class: |
H01P
1/045 (20130101); H01R 9/05 (20130101) |
Current International
Class: |
H01R
9/05 (20060101); H01P 1/04 (20060101); H02g
015/08 () |
Field of
Search: |
;174/88C,75C,89
;339/177R,177E,89C |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Gilheany; Bernard A.
Assistant Examiner: Grimley; A. T.
Claims
What is claimed is:
1. A connector for terminating a semi-rigid coaxial cable of the
type having a center conductor surrounded by a dielectric medium
and an outer conductor having a given inner diameter, which
comprises:
a. a insert assembly comprising
1. a coupling nut having external threads on one end and a
longitudinal bore therethrough,
2. an outer ferrule adapted to receive said cable, said ferrule
having a sleeve and on one end of said sleeve a radially extending
rim, said rim having a inwardly facing recess, said sleeve adapted
to be positioned in said bore in said coupling nut,
3. a retaining ring having teeth on the inner edge, said ring
positioned in said recess in said rim and adapted to fit onto said
cable whereby said teeth grip said cable; and
b. an adapter assembly comprising
1. an inner ferrule adapted to be inserted into said cable, said
inner ferrule having an inner diameter substantially equal to the
inner diameter of said outer conductor;
2. a connector body having a passageway therethrough with a portion
therein adapted to receive said inner ferrule and internal threads
at one end adapted to threadedly receive said insert assembly
whereby as said coupling nut threadedly engages said connector
body, said inner ferrule is driven into said cable positioned
within said outer ferrule thereby expanding said outer conductor
against said outer ferrule.
2. A connector to connect an end of a semi-rigid cable to a cable
television directional tap or the like, said connector
comprising:
a. an inner ferrule having a beveled end, said ferrule adapted to
be inserted into the end of said cable,
b. a first housing adapted to hold said inner ferrule,
c. an outer ferrule adapted to receive said cable inserted
therethrough,
d. a ring having serrations on its inner edge and adapted to slide
over the end of said cable protruding through said outer ferrule,
said serrations adapted to engage said cable,
e. a second housing adapted to receive said outer ferrule and ring
and further adapted to mate with said first housing whereby said
inner ferrule is driven into said end of said cable.
3. A connector for terminating a semi-rigid coaxial cable for the
propogation of high frequency signals, said coaxial cable having a
metallic tubular outer conductor, which comprises:
a. an outer ferrule adapted to receive an end of said coaxial cable
inserted therein;
b. an inner ferrule adapted to be driven into an end of said
coaxial cable whereby said outer conductor is pressed radially
against said outer ferrule; and
c. housing means to contain said outer and inner ferrules.
4. The connector of claim 3 wherein the inner diameter of said
inner ferrule substantially equals the inner diameter of said
metallic tubular outer conductor.
5. The connector of claim 3 wherein said outer ferrule has a
deformable inelastic sleeve portion whereby as said inner ferrule
presses said outer conductor outwardly and radially, said outer
conductor and said sleeve portion surrounding said conductor are
deformed outwardly and radially.
6. The outer ferrule of claim 5 wherein a rim is positioned at one
end of said sleeve portion and as said inner ferrule presses said
outer conductor thereagainst, said outer conductor extrudes
longitudinally.
7. The connector of claim 3 wherein said means to contain said
outer and inner ferrules includes:
a. a coupling nut adapted to contain said outer ferrule therein;
and
b. a connector body adapted to contain said inner ferrule and
further adapted to receive said coupling nut.
8. The coupling nut of claim 7 wherein said outer ferrule is
rotatably mounted therein.
Description
BACKGROUND OF THE INVENTION
Semi-rigid coaxial cables have been developed for handling radio
and ultra high frequency energy. Such cables typically have a
center copper conductor and aluminum outer shield with air a large
part of the dielectric medium thereinbetween. These conductors or
cables are light weight and are especially suitable for use in
cable television systems. However, considerable difficulty has been
experienced in developing a suitable connector for terminating the
coaxial cable. More particularly, difficulty is experienced in
securing the connector shell to the cable shield with sufficient
strength so that the two will not separate under physical loads or
fail under thermal cycling which are normal in actual field
operations.
In general, workers in the field have developed several approaches
in terminating coaxial cable. One approach has been to provide a
clamp or collet having interior teeth which are driven into the
outer conductor so as to provide the mechanical gripping
action.
The approach noted above and other similar approaches well known to
those skilled in the art possess some drawbacks. The first is that
the outer cable conductor is unsupported by the relatively weak
cable dielectric at the clamping point so that it begins to
collapse under load, i.e., it reduces radially so that the
electrical and mechanical connection to the connector body
deteriorates.
In order to counter the collapse of the outer conductor under
clamping pressure a practice was developed to insert a sleeve or
ferrule within and next to the outer cable conductor to provide
support. This helped the collapsing problem considerably but
introduced another problem; the characteristic impedance of a
coaxial cable is a function of the inner dimensions; thus, by
inserting the ferrule into the cable, the impedance at this point
is changed and there is a reflective loss in the frequency energy
being transmitted.
Accordingly, the present invention provides a device for
terminating or connecting semi-rigid coaxial cable of the type
having a center conductor surrounded by a dielectric medium and an
outer conductor having a given inner diameter held to a given close
tolerance for efficient signal transfer, which comprises a threaded
insert assembly which includes a coupling nut having external
threads on one end and two longitudinal concentric bores therein,
one of the bores being larger than the second, a outer ferrule
having a sleeve portion and radially extending rim portion, the
sleeve portion adapted to slide into the coupling nut, and a
retaining ring having teeth on the inner edges, the ring adapted to
fit onto the cable, and an adapter assembly which includes a
connector body having internal threads adapted to receive the
external threads on the coupling nut, and also having three,
longitudinal, concentric bores of differing diameters, and a inner
ferrule having a beveled end, the ferrule adapted to be housed in
one of the bores in the connector body and further adapted to be
inserted into a end of the cable when the coupling nut and
connector body are threadedly joined.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 illustrates a CATV directional tap to which semi-rigid
coaxial cable is connected utilizing the present invention;
FIG. 1A shows details of the coaxial cable of FIG. 1;
FIG. 2 is a perspective, exploded and partially sectioned view of
one half of the connector construction in accordance with the
present invention;
FIG. 3 is a perspective exploded and partially sectioned view of
another half of the connector constructed in accordance with the
present invention; and
FIGS. 4 and 5 illustrate the assembly of the connector shown in
FIGS. 2 and 3 to a coaxial cable.
DESCRIPTION OF THE PREFERRED EMBODIMENT
A CATV directional tap, designated at 10 in FIG. 1, is used, either
on over-head lines or underground, to provide television signals,
entering therein from distribution coaxial cable 12 attached
thereto via coaxial connector 14, to the homes located along the TV
cable. Tap 10 is a conventional directional coupler and splitter
such as manufactured by Jerrold Electronics, Inc. In the model
shown in FIG. 1, tap 10 contains a circuitry (not shown) which
sends the TV signals into four different homes via house taps 15
(of which only two are seen).
Cable 12 is one type of semi-rigid coaxial cable whose structure
can be seen in FIG. 1A. The cable includes an outer conductor 16
and a center conductor 18. The dielectric material separating the
two conductors is air filled chamber, designated at 20,
thereinbetween. Disks 22 of dielectric material such as
polyethylene are positioned at spaced intervals along the inside of
cable 12 to support and centralize center conductor 18.
As is well known, one of the critical dimensions in coaxial cable
such as cable 12 is the diameter of the inner surface of outer
conductor 16 shown as D in FIG. 1A. It is very important to avoid
or at least minimize any change in this dimension. Where a change
results in a mismatch of cable impedance and from that a reflective
loss of radio frequency (R.F.) energy.
In accordance with the inventive concept a termination of coaxial
cable 12 shown in FIG. 1A is provided through coaxial connector 14
which eliminates damaging deformation to cable 12 and which
provides a means for attaching cable 12 to tap 10 without the use
of special tools. Coaxial connector 14 is shown in detail in FIGS.
2 and 3 to which reference is now made.
FIG. 2 shows threaded insert assembly 24 of coaxial connector 14.
The assembly includes a housing or coupling nut 26, outer ferrule
28 and cable retaining ring 30. FIG. 2 also shows guage 32 which is
provided to insure proper installation of connector 14 onto cable
12 as will be described in detail below.
Coupling nut 26 contains external threads 34 on end 35, and a
hexagonal surface 36 on end 37. Internally, coupling nut 26 defines
two concentric bores of differing diameters. The smallest diameter
bore 38, beginning at end 37, meets the largest diameter bore 40
which begins at end 35. The diameter of smallest bore 38 is
slightly greater than the outer diameter of outer ferrule 28.
Outer ferrule 28 consists of a sleeve 44 and a rim 46. Sleeve 44 is
thin walled and is slightly longer than coupling nut 26. Rim 46
extends outwardly for a distance slightly less than the root
diameter of external threads 34 on coupling nut 26. Internally,
outer ferrule 28 defines a bore 48, and within rim 46 a internal,
annular recess 50 having a step 51. The diameter of bore 48 is
slightly greater than the outer diameter of coaxial cable 12 and
the diameter of recess 50 within step 51 is sized to receive
therein cable retaining ring 30.
Cable retaining ring 30 is characterized by having serrations or
spring fingers 52 on its inner edge 54. The inner diameter of ring
30 with the inner spring fingers 52 in a nondeformed position is
slightly less than the outer diameter of coaxial cable 12. The
outer diameter of ring 30 is slightly smaller than the diameter of
groove 50 located in outer ferrule 28.
Guage 32 is a thin-walled plastic or heavy paper collar whose inner
diameter is only large enough to allow the collar to be slipped
over threads 34 on coupling nut 26.
FIG. 3 shows feed-through adapter assembly 58 of coaxial connector
14. The assembly includes an inner ferrule 60 and connector body
62.
Inner ferrule 60 is a thin-walled cylinder whose forward or leading
end 64 (toward the left of the drawing) is beveled inwardly. The
outer diameter of inner ferrule 60 other than beveled end 64 is
slightly greater than inner diameter D of coaxial cable 12.
Connector body 62 contains external threads 66 on one end which are
sized to be received by internal threads (not shown) in tap 10.
Further, connector body 62 has a hexagonal surface 68 to facilitate
assembly via a standard wrench. A recess 70, located between
threads 66 and surface 68, is provided to receive O-ring 72.
Internally, connector body 62 defines three concentric bores of
differing diameters. The largest diameter bore is 74 and it
contains internal threads 76 which mate with external threads 34 on
coupling nut 26. A recess 78, located immediately adjacent to
threads 76, receives O-ring 80. The next larger diameter bore is 82
and where it meets bore 74 a shoulder 84 is formed. The corner
between bore 82 and shoulder 84 has been beveled as shown at 86.
The diameter of bore 82 is large enough to accommodate inner
ferrule 60 therein. The smallest diameter bore is 88 and where it
meets bore 82, shoulder 90 is formed. Shoulder 90 is of the same
thickness as inner ferrule 60 and the diameter of bore 88 equals
the inner diameter of inner ferrule 60.
ASSEMBLY OF THE PREFERRED EMBODIMENT
FIGS. 4 and 5 illustrate the assembly of coaxial connector 14 onto
coaxial cable 12.
Prior to assembly on cable, outer ferrule 28 is inserted into
coupling nut 26 to where rim 46 abuts against end 35 of the
coupling nut. The portion of sleeve 44 which extends beyond end 37
of coupling nut 26 is flared outwardly as shown in FIG. 4 so that
the outer ferrule cannot move longitudinally but can move
rotationally. Cable retaining washer 30 is inserted into recess 50
in rim 46, coining over step 51 to lock the ring in place. Guage 32
is slid over threads 34 on coupling nut 26.
Connector body 62, with inner ferrule 60 staked into an
interference fit in bore 82, is threaded onto coupling nut 26 as
far as guage 32 permits.
Coaxial cable 12 is then inserted into the partial assembly
described above until touching contact is made with inner ferrule
60. At that point the cable cannot be slid further in without
considerable force thus alerting the assembler that the cable has
been pushed through cable retaining washer 30 the optimum distance.
As the cable is pushed in, the inwardly extending spring fingers 52
tightly grasp washer 30 around the cable thereby locking it in
threaded insert assembly 24.
Connector body 62 is now backed off coupling nut 26. Feed through
adapter assembly 58 may now be attached to a cable television
directional tap 10 via external threads 66 and internal threads
(not shown) on the tap as seen in FIG. 1 on the right side of tap
10. O-ring 72 seals the attachment in a manner well known in the
art.
With reference to FIG. 5, final assembly of coaxial connector 14
takes place when threaded insert assembly 24, with coaxial cable 12
attached thereto via the manner disclosed above and with guage 32
removed, is threadedly attached to feed through adapter assembly
58. As coupling nut 26, which can rotate freely about outer ferrule
28 and cable 12 attached thereto, is threaded into connector body
62, inner ferrule 60 enters inside outer conductor 16 and begins to
spread it radially outwardly, beveled end 64 aiding in a manner
well known in the art. As the inner ferrule is advanced farther
into the cable, the outer conductor is squeezed against rim 46
where it becomes thinned; i.e., the outer conductor is
longitudinally extruded in either direction away from the rim. In
addition, both a portion of sleeve 44 and outer conductor 16 is
expanded radially outwardly into bore 40 in coupling nut 26 with
the net result that the inner diameter of the outer conductor is
maintained through coaxial connector 14 and coaxial cable 12 is
securely attached thereto without sever deformation as would occur
in a clamp or crimp type connection.
As coupling nut 26 bottoms out clamping rim 46 to connector body
62, O-ring 80 seals the connector against entry of water along the
threads as seen in FIG. 5. A metal-to-metal seal in the expanded
area of sleeve 44 and outer conductor 16 prevents water entry along
the outer cable conductor.
A novel feature of the present invention is that assembly of
connector 14 is accomplished entirely with only standard wrenches;
no special tools such as hand crimping devices are needed.
As is now apparent, the assembly is quick, sure and uncomplicated
so that only simple installation instructions are required.
Another novel feature of the present invention is that the coaxial
connector disclosed herein maintains the characteristic impedance
of the coaxial cable to which it is attached.
Though the invention has been described with respect to a specific
preferred embodiment thereof, many variations and modifications
thereof will immediately become apparent to those skilled in the
art. It is therefor the intention that the appended claims be
interpreted as broadly as possible in view of the prior art to
include all such variations and modifications.
* * * * *