U.S. patent number 3,777,444 [Application Number 05/216,385] was granted by the patent office on 1973-12-11 for sanding block and abrasive envelope therefor.
Invention is credited to Kirkley J. Dunn.
United States Patent |
3,777,444 |
Dunn |
December 11, 1973 |
SANDING BLOCK AND ABRASIVE ENVELOPE THEREFOR
Abstract
Presented are two embodiments of a sanding block adapted to be
inserted within an abrasive envelope configured to fit snugly
around the block. The block and envelope assembly are configured to
expose an optimum amount of abrasive surface to a surface to be
smoothed. The block of one embodiment is preferably fabricated from
a dense but flexible and resilient material which permits
conformation of the abrasive surface of the assembly to a surface
to be abraded, while the block of the second embodiment is
preferably wedged, fabricated from a sponge-like material such as
sponge rubber or polyurethane foam-type material, and beveled along
lateral edges to provide a dual wedged configuration.
Inventors: |
Dunn; Kirkley J. (San Jose,
CA) |
Family
ID: |
22806851 |
Appl.
No.: |
05/216,385 |
Filed: |
January 10, 1972 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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59377 |
Jul 30, 1970 |
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Current U.S.
Class: |
451/523; D8/90;
15/209.1 |
Current CPC
Class: |
B24D
15/04 (20130101) |
Current International
Class: |
B24D
15/00 (20060101); B24D 15/04 (20060101); B24d
015/04 () |
Field of
Search: |
;51/358,359,380,391,394 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Kelly; Donald G.
Parent Case Text
BACKGROUND OF INVENTION
This application is a continuation - in-part of co-pending
application Ser. No. 59,377, filed July 30, 1970 by the inventor
herein.
Claims
I claim:
1. In combination:
a a unitary wedge shaped support block having relatively flat sides
converging from a relatively thick edge to a relatively thin
edge;
b a self-supporting envelope structure having an interior
configured to receive the wedge shaped support block therewithin,
said envelope being open at its end corresponding to the thick edge
of said block and being closed at its end corresponding to the thin
edge of said support block; and
c abrasive material disposed on selected exterior surfaces of said
envelope structure.
2. The combination according to claim 1, in which said support
block is fabricated from a flexible and resiliently compressible
material.
3. The combination according to claim 1, in which said envelope
structure is fabricated from paper stock and includes end edges
formed by overlapped triangular tabs to provide a double thickness
of said paper stock.
4. The combination according to claim 1, in which said wedge shaped
support block is provided with end edges tapering from said flat
converging sides to a relatively thin knife edge.
5. The combination according to claim 1, in which said wedge shaped
support block is provided with lateral end edges beveled to provide
divergent surfaces intercepting and angularly disposed to said
relatively flat sides of the support block.
6. The combination according to claim 1, in which said envelope
structure is formed from a single rectangular strip of material
having an abrasive coating on one surface thereof, and a layer of
adhesive along opposite longitudinal marginal edge portions of said
strip whereby said adhesive coated portions overlap and abut in
sealing relation when said strip is folded transversely midway
between its ends to form a closed pocket to receive said support
block.
Description
It is generally known that painters and other workmen employed to
refinish or repaint surfaces carry with them pieces of
abrasive-coated cloth or paper which they can grasp with the
fingers and rub over a surface required to be smoothed. Because
such abrasive coated material is relatively flexible and flimsy,
the only surface thereof that normally abrades the surface being
smoothed is the rather minimal surfaces disposed beneath the
fingertips. This concentration of pressure on a relatively small
area of the abrasive material causes appreciable wear at these
points, resulting in the abrasive material being torn and therefore
unsuitable for further use in a much shorter time than is
necessary. It is one of the objects of the invention in one of its
aspects to provide an easily portable combination sanding block and
abrasive envelope assembly which utilizes the inherent flexibility
and resilience of a deformable sanding block fitted within a
flexible envelope of abrasive material to expose an optimum amount
of abrasive surface to a surface being smoothed.
In the prior art, it is common to find various types of devices
upon which a piece of abrasive paper or cloth may be mounted. Most
such devices are bulky and cumbersome to use and store and do not
permit exposure of all of the abrasive surface, thus contributing
to waste. Accordingly, it is another object of the invention to
provide a sanding block and abrasive envelope therefor in which all
surfaces of the abrasive envelope may be utilized to perform a
smoothing function.
Conventionally, painters or other workers required to use an
abrasive material such as "sandpaper" buy full sheets, which are
generally larger than can conveniently be used. It is customary to
cut such sheets into smaller portions for attachment to a holding
frame. The necessity of folding and carefully cutting such sheets
prior to use is time consuming and costly and it is, accordingly,
another object of one aspect of the invention to provide as an
article of manufacture a flexible envelope having abrasive surfaces
and adapted to receive a flexible and resilient sanding block
configured to compliment the interior of the abrasive envelope.
A still further object of the invention is the provision, as an
article of manufacture, of an abrasive envelope configured to nest
with other similar abrasive envelopes to facilitate packing and
shipping.
A still further object of the invention is to provide as an article
of manufacture a flexible envelope having abrasive surfaces and
lateral edges secured together along marginal portions to form a
pocket in which to receive a dualwedged sanding block formed from a
resiliently deformable and compressible material such as sponge
rubber or polyurethane foam.
BRIEF SUMMARY OF INVENTION
In terms of broad inclusion, in the aspects chosen for
illustration, the invention comprises a flexible and resilient
single or dual wedge-shaped block having flat sides tapering to a
relatively sharp edge along one long side and conveniently
fabricated from a dense sponge-like synthetic resinous or natural
material such as rubber. In one embodiment the lateral edges of the
block defining the limits of the flat sides are beveled to provide
a sharp lateral edge. The flexible and resilient single
wedge-shaped block is adapted to fit into the hollow interior of an
envelope having a configuration complimentary to the single
wedge-shaped block, while the dual wedge-shaped block is adapted to
slip into an envelope formed merely by doubling a strip of abrasive
paper longitudionally and cementing the lateral edges. The outside
surfaces of both types of envelope are coated to provide abrasive
surfaces similar to the abrasive surface of emery cloth or abrasive
paper. In one aspect of the invention, and as an article of
manufacture and sale, a number of envelopes, say a half dozen,
together with one of the flexible and resilient single wedge-shaped
blocks, are packaged for sale. Thereafter, it is necessary for a
user merely to buy additional abrasive envelopes in whatever
quantity it is convenient for the particular user.
DESCRIPTION OF DRAWINGS
FIG. 1 is a perspective view illustrating one embodiment of the
block and abrasive envelope assembly in an attitude of use.
FIG. 2 is a perspective view illustrating the abrasive envelope
with the flexible and resilient supporting block partially
extracted to show the relationship between these two parts.
FIG. 3 is a vertical sectional view through the assembly.
FIG. 4 is a vertical sectional view through an assembly of a
plurality of abrasive envelopes in an attitude in which they would
be nested for shipment or sale.
FIG. 5 is a plan view of the envelope in its flat developed form
illustrating the configuration of the blank from which the envelope
is formed and the areas thereof on which adhesive is disposed.
FIG. 6 is a perspective view illustrating substantially full size
another embodiment of the block and abrasive envelope assembly in
an attitude of use.
FIG. 7 is a plan view in reduced scale of a strip of abrasive paper
before it is folded along the dash line to form a pocket. A layer
of an appropriate adhesive is shown by stippling along lateral
edges of the strip.
FIG. 8 is a side elevational view of the pocket formed by folding
the strip of FIG. 7 upon itself.
FIG. 9 is a vertical sectional view taken in the plane indicated by
the line 9 -- 9 in FIG. 8.
FIG. 10 is a perspective view approximately one-half actual size
illustrating the dual-wedged sanding block of the invention.
FIG. 11 is an edge view of the dual-wedged sanding block
illustrated in FIG. 10.
DESCRIPTION OF PREFERRED EMBODIMENT
In terms of greater detail, as illustrated in FIGS. 1 and 2, the
block and abrasive envelope assembly of one embodiment is
designated generally by the numeral 2, the assembly preferably
including flexible and resilient block 3 having a relatively thick
edge portion 4, preferably rectangular as shown, from the long
edges of which extend substantially flat surfaces 6, defined by
parallel end edges 7 tapering to a relatively thin knife edge 8.
The block is preferably fabricated from a flexible and resilient
material such as one of the sponge-like synthetic resinous or
natural materials like sponge rubber having sufficient density to
provide strength and "body" to the block, while having sufficient
resilience, flexibility and deformability to permit comfortable use
as indicated in FIG. 1. It should be understood, however, that the
block may be formed from a hard and inflexible material having the
configuration illustrated and described, or it may use a
combination of hard and soft materials to provide both rigidity and
resilient deformability.
The abrasive envelope of the assembly illustrated in FIGS. 1 - 5 is
conveniently fabricated from a flat blank designated generally by
the numeral 12 in FIG. 5, the blank having opposite side edges 13
and 14 which cooperate with adjacent fold or score lines 16 and 17,
respectively, to define triangular tabs 18 and 19 which, when
folded along the score lines at right angles to the broad surfaces
21 and 22, as illustrated in FIG. 2, may be securely fastened to
each other by an appropriate adhesive 23 so as to form an abrasive
envelope or pocket, the interior surfaces of which have a
configuration that is complimentary to the exterior surfaces of the
support block 3.
The envelope blank is preferably provided with a transversely
extending fold line 25, which may be in the nature of a score line,
to guide folding of the blank so that the opposite end edges 24 and
26 of the blank lie opposite each other when the envelope is
formed. The exterior surfaces of the portion 21 and 22 are coated
with an abrasive material as indicated in FIGS. 1 and 2, which
tightly adheres to the surface of the envelope and which may be
used to abrade a surface requiring smoothing. Obviously, the entire
sheet may be coated with an abrasive, either prior to blanking or
subsequent thereto, so that even the tapered end edges are
coated.
The envelope in its completed form is referred to generally by the
numeral 27, and as indicated in FIG. 4, a multiplicity of the
envelopes may be nested one within the other for packing, shipping
and sale.
Referring to the embodiment illustrated in FIGS. 6 - 11, the
envelope 27' is formed from a flat strip 28 of paper or cloth
having abrasive material 29 on one surface thereof as shown. The
opposite surface 31 of the strip may be provided with a
transversely extending score line 32 midway between the ends of the
strip and along which the strip may be folded to provide the folded
or closed end 33 of the envelope or pocket.
Lateral edge portions of the strip are provided with a layer 34 of
an appropriate adhesive so that when the strip is folded along the
score line 32, the adhesive coated lateral edge portions on
opposite sides of the score line will coincide in overlapping
abutting relationship, thus cementing or otherwise securing the
edge portions to form a pocket to receive the dual-wedged sanding
block 36 of FIG. 10.
As there shown the dual-wedged sanding block 36 is formed
preferably from a sponge-like material to provide flat tapering
sides 37 and 38, tapering wedge-like from a relatively thick base
end 39 to a sharp chisel-point 41. The lateral end edges 42 and 43
of the block are beveled to provide divergent surfaces 44 and 46
intercepting and angularly disposed, respectively, to wedge
surfaces 37 and 38. Thus, a dual-wedged block is formed having a
configuration and proportions such that when it is inserted into
the envelope, the envelope is caused to generally conform to the
configuration of the block as shown in FIG. 6.
* * * * *