U.S. patent number 3,777,099 [Application Number 05/293,006] was granted by the patent office on 1973-12-04 for methods of heating an article in a microwave oven.
Invention is credited to Melvin L. Levinson.
United States Patent |
3,777,099 |
Levinson |
December 4, 1973 |
METHODS OF HEATING AN ARTICLE IN A MICROWAVE OVEN
Abstract
Methods of heating an article using microwave absorptive
material, microwave absorptive combustible material, microwave
nonabsorptive material, heat insulating material and/or heat
conducting material are described. A process and an implement for
converting microwave energy into heat energy which includes a body
having a plurality of resistive particles therein. Upon subjecting
the particles to microwave irradiation, a plurality of electric
arcs are generated throughout the particles, thereby resulting in
the microwave energy being converted into heat energy, and the
electric arcs serving as a load for the microwave irradiation
source. The implement is particularly useful with microwave
ovens.
Inventors: |
Levinson; Melvin L. (Avenel,
NJ) |
Family
ID: |
26967689 |
Appl.
No.: |
05/293,006 |
Filed: |
September 28, 1972 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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704389 |
Feb 9, 1968 |
3701872 |
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470809 |
Jul 9, 1965 |
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483144 |
Aug 27, 1965 |
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Current U.S.
Class: |
219/730; 426/243;
219/759; 219/763 |
Current CPC
Class: |
H05B
6/6494 (20130101); H05B 6/6402 (20130101) |
Current International
Class: |
H05B
6/80 (20060101); H05b 009/06 () |
Field of
Search: |
;219/10.41,10.51,10.55,10.65 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Truhe; J. V.
Assistant Examiner: Jaeger; Hugh D.
Parent Case Text
CROSS-REFERENCES TO RELATED APPLICATIONS
This application is a division of application Ser. No. 704,389
filed Feb. 9, 1968, now Pat. No. 3,701,872 which in turn is a
continuation-in-part of Ser. No. 470,809, filed July 9, 1965 now
abandoned and a continuation-in-part of Ser. No. 483,144 filed Aug.
27, 1965, now abandoned.
Claims
I claim:
1. A method of heating an article in an oven chamber receptive to
microwave energy comprising:
locating within said chamber a microwave absorptive member,
locating a heat conducting member in (a preselected relationship)
contact with said absorptive member and between said microwave
absorptive member and said article, and
exposing said microwave absorptive member to microwave energy until
it absorbs and so converts said microwave energy (into) to heat
energy and said heat conducting member conducts said generated heat
energy to said article.
2. A method of barbecuing a foodstuff in an oven chamber receptive
to microwave energy which comprises:
locating a microwave absorptive member within said oven
chamber,
locating said foodstuff where said microwave absorptive member,
when heated, will be in position to heat said foodstuff and where
at least a portion of any conbustible heat rendered by-products of
said foodstuff will contact said mocrowave absorptive member,
exposing said microwave absorptive member to microwave energy until
it absorbs and so converts said microwave energy to heat energy to
a temperature at least high enough to heat render combustible
by-products from said article and high enough to kindle said
combustible heat rendered by-products, and
additionally heating said foodstuff by the heat of rapid combustion
of said kindled combustible heat rendered by-products.
3. A method of heating an article in an oven chamber receptive to
microwave energy which comprises:
locating a microwave absorptive, combustible material in said oven
chamber,
exposing said microwave absorptive, combustible material to
microwave energy until it absorbs and so converts said microwave
energy to heat energy and heats to its ignition temperature and is
set on fire, and
locating said article in a predetermine position where said article
will be heated by the dual heating of both the heat of combustion
of said burning microwave absorptive, combustible material and, as
it is released from said material, heat converted from said
microwave exposure of said microwave absorptive, combustible
material by said exposure of said material to microwave energy.
4. In a method, according to claim 3, the added step of:
locating a heat conductive member in contact with said article and
between said article and said burning microwave absorptive,
combustible material whereat to collect and conduct to said article
heat energy released by said burning microwave absorptive,
combustible material on said exposure to microwave energy.
5. A method of heating an implement and storing said heat within
said implement while in an oven chamber receptive to microwave
energy for subsequent use of said heated implement at a location
external said oven chamber which comprises:
locating said implement, said implement comprising a microwave
absorptive member located within a microwave non-absorptive, heat
insulating member, within said oven chamber,
exposing said implement to microwave energy for a predetermined
time while said microwave energy absorptive material absorbs and so
converts said microwave energy to heat energy, and
transferring said heated implement to a location exterior said oven
chamber, and exposing, at said exterior location, an article to
said stored heat as it is released from said heated microwave
absorptive member by said heat insulating member.
6. A method of heating an article in an oven chamber receptive to
microwave energy which includes the steps of:
exposing to microwave energy an implement, where said implement
comprises a body which is at least partially microwave permeable
and microwave non-absorptive enclosing a pocket of microwave energy
absorptive material, within said oven chamber for a predetermined
time while said pocket of microwave energy absorptive material
absorbs and so converts said microwave energy to heat energy, and
subsequently
locating said article to be heated on said heated body thereby
heating said article from said heat energy as it is released from
said microwave absorptive material.
7. In a method of heating an article, according to claim 6, the
added step of:
exposing said implement with said article thereupon for an
additional predetermined time to microwave energy to heat the
interior of said article by said direct exposure to microwave
energy and heating the surface of said article in contact with said
implement by the dual heating of both heat newly converted from
said exposure to microwave energy within said article's surface and
from heat newly converted and released from said pocket of
microwave energy absorptive material.
8. In a method of heating an article, according to claim 6, the
added step of:
locating a microwave non-absorptive heat insulating material in a
predetermined position with respect to said pocket of microwave
absorptive material to contain, build up and direct said heat
energy, which otherwise would not reach said article, onto said
article.
9. A method of heating an article in an oven chamber receptive to
microwave energy which includes the steps of:
locating a heating implement, within said chamber, said implement
comprising:
a microwave-absorptive material,
a microwave-nonabsorptive, heating utensil, located in contact with
an obverse surface of said microwave-absorptive material, heated by
heat released by said microwave-absorptive material, and
a heat insulator located on the reverse side of said
microwave-absorptive material to contain and direct heat released
by said microwave-absorptive material which heat would otherwise
not reach said heating utensil, onto said heating utensil;
exposing said heating implement to microwave energy for a
predetermined time while said microwave-absorptive material absorbs
and so converts said microwave energy to heat energy; and
subsequently
locating said article on said heating utensil thereby heating said
article from said heat energy as it is, in turn, released by said
heating utensil.
10. A method of heating an article, according to claim 9, where
said heating utensil is a glass-ceramic cooking utensil and said
article is a foodstuff.
11. A method of heating an article in a microwave oven which
comprises:
exposing a body which has a plurality of spark gap electrodes
therein to microwave energy thereby causing an electric discharge
between adjacent electrodes and resulting in said microwave energy
converting to heat energy, and
locating said article in predetermined relationship with said
discharge path to subject said article to said heat energy and to
heat said article thereby.
12. In a method of heating an article, according to claim 11, where
said body comprises heat insulating material which contains and
directs heat which otherwise would not reach said article onto said
article.
13. In a method of heating an article, according to claim 12, which
further includes:
locating a heat conductive element in contact with said article and
between said article and said electric discharge whereupon said
heat energy is more equally transferred from around said electric
discharge to said article.
Description
BACKGROUND OF THE INVENTION
This invention relates to an implement which in response to
microwave irradiation is capable of processing and/or cooking a
load. More particularly, this invention relates to an implement
capable of converting microwave energy into heat energy which may
thence be directed to an object to be processed.
Microwave ovens are extremely useful as cooking ovens; however,
with conventional type microwave ovens, the searing, browning and
crusting of foods constitutes a problem and requires either
additional gas or electric heating elements in the microwave oven
or the use of an externally located heating apparatus not related
to the microwave oven. It is apparent that the heretofore methods
employed for searing, browning and crusting are cumbersome, costly,
time-consuming and generally unappealing to the users thereof.
Accordingly, one of the objects of this invention is a process for
converting microwave energy into heat energy.
Another object of this invention is to provide an implement
directly associated with microwave ovens so as to lend versatility
to the cooking of foodstuffs. Advantageously, foodstuffs can be
fried, roasted, grilled and baked with the desired crusting surface
thereon.
Another object of this invention is to provide a microwave oven
capable of cooking a foodstuff with a desired crusting surface
thereon.
Still another object of this invention is to provide an implement
for a microwave oven which, per se, is capable of acting as a dummy
load for a microwave emitting source.
SUMMARY OF THE INVENTION
According to the objects of this invention, an implement,
preferably taking the form of a cooling utensil or mocrowave oven
shelf, is provided with a plurality of relatively small particles
of resistive material therein. In response to receipt of microwave
irradiation from a microwave source, a multitude of electric arcs
are generated throughout the particles, thus resulting in the
emitted microwave energy being converted into heat, and the
electric arcs serving as a load for the microwave source.
BRIEF DESCRIPTION OF THE DRAWINGS
Other objects and a fuller understanding of the invention may be
had by referring to the drawings wherein:
FIG. 1 is a cross-sectional view of the implement taking the form
of a cooking utensil;
FIG. 2 is a cross-sectional view of another embodiment of the
implement taking the form of a "hot cube" ;
FIG. 3 is a cross-sectional side view of a microwave oven having
incorporated therein another embodiment of the implement in the
form of a shelf;
FIG. 4 is a view taken along line 4 -- 4 of FIG. 3;
FIG. 5 is a cross-sectional side view of a microwave oven having
incorporated therein another embodiment of the implement in the
form of a shelf;
FIG. 6 is a cross-sectional front view of a microwave oven having
incorporated therein another embodiment of the implement in the
form of two shelves;
FIG. 7 is a cross-sectional side view of a microwave oven having
incorporated therein another embodiment of the implement in the
form of an electrical charcoal grill; and
FIG. 8 is a partial cross-sectional, plan view of another
embodiment of the implement in the form of a grill-shelf.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
With reference to the drawings, it will be apparent that the
inventive implement may be constructed and utilized in various
embodiments. According to one embodiment, as seen in FIG. 1, an
implement I.sub.1 is in the form of a cooking utensil and includes
a body 10 which is permeable to microwave irradiation and
preferable made of glass-ceramic type material, such as Pyroceram
(manufactured by Corning Glass Works) or Cer-Vit (manufactured by
Owens-Illinois). Located within body 10 is a bed or layer of
particles 11 of a resistive material supported on an insulating
medium 12 which may be of a material such as GR25 (manufactured by
General Refractories Company). A good heat conducting element 13,
in the form of a plate, copper strips, rods, etc., is preferably
located in contact with the particle bed 11. The heat conducting
element 13, as illustrated in FIG. 1, preferably is a flat copper
plate provided with openings 15-15 therethrough to permit the free
random passage of microwave waves to and through the particles. In
the event it is desired to utilize implement I.sub.1 as a dummy
load, per se, for a microwave emitting source, the heat conducting
element 13 may be provided with a plurality of fins 16-16, as seen
in phantom, which extend from the implement structure to cause a
free release of heat therefrom. A top processing surface 17, made
of a material similar to body 10, is in contact with heat
conducting element 13, and is attached to the body at 18 by a
suitable adhesive.
It has been found that the resistive particles 11 are, in
actuality, a plurality of electrodes which support a plurality of
spark gaps to discharge microwave energy therebetween. There are
innumerable solid metals which will support an electric gap or arc.
For example, the particles may be of a ferrite material having a
high resistance to produce a relatively cool spark, when it is
desired to use the implement as a household cooking utensil. On the
other hand, a carbon material which possesses low resistance and
produces a relatively hot spark may be utilized, when the implement
is desired to be used in a refractory process for vapourizing
metals. With the latter, ultra high heat temperatures may be
obtained when considering carbon's melting point (approximately
6,500.degree. F).
With respect to the heat insulation 12, it is of a material, such
as described above, which is permeable to microwave energy and not
lossy or self-heating when exposed to microwave energy. The heat
insulation has a dual purpose; firstly, to direct the heat to the
workload and, secondly, when the implement is used as a cooking
utensil, to protect the cook and confine the heat generated by the
arcing from a table subsequently receiving the implement.
Regarding the body or casing 10, it should be of a material, such
as stated above, which is permeable to microwaves and not lossy or
self-heating when exposed to microwave energy. The body is used to
protectively contain the fragile heat insulating material and the
loose plie or layer of resistive particles. Generally, the body or
casing is constructed by sealing two portions together, one portion
holding the particles and the other enclosing the particles and
serving as a cooking surface.
With respect to heat conducting element 13, it is of a material,
such as stated above, which is capable of equalizing the heat
generated. The heat conducting material may be of the same material
as the resistive particles or of a material complementary thereto,
such as copper having a low resistance and ferrite having a high
resistance. It is apparent, however, that materials having a low
melting point, such as aluminum, may not be used with materials
having a high melting point, such as carbon, when temperatures in
excess of the low melting point material are required.
In operation, the implement is located in a suitable microwave
cavity (not shown) and exposed to microwave irradiation, the
microwaves contacting the particles 11. In response thereto, a
plurality of electric arcs are generated throughout and between the
particles 11 and the heat conducting element 13. Within a
relatively short time, the particle bed appears as a glowing bed of
coal emitting a high degree of heat in excess of 1,000.degree. F.
The amount of heat generated is dependent upon the amount and size
of the resistive particles, the quantity of the released microwave
energy and the time. The microwave arcing tends to terminate the
released microwave power and, as a result, precludes a sufficient
degree of reflection of microwave power back to the source, thereby
preventing any damage thereto. It is apparent that the higher the
output power of the microwave generator, the more resistive
particles required to properly terminate it.
FIG. 2 is illustrative of another embodiment of the implement,
referred to as I.sub.2, which takes the form of a "hot cube" .
Implement I.sub.2 includes an outer coating 10b of a suitable
microwave permeable material, such as glass-ceramic, epoxy and, in
this instance, preferably cardboard. A simple heat insulating
material 12b, such as sand concrete or castable refractory
material, is located within the outer coating 10b and completely
envelops a bed of resistive particles 11b of a material such as a
relatively inexpensive high-grade iron ore.
After exposure to microwave irradiation, the heat stored within the
hot cube releases and can be used advantageously as a warmer for
articles or animals. For example, the hot cube may be easily
inserted into insulating containers (not shown) whereupon the
stored heat releases from the hot cube to heat or cook a foodstuff
in proximity thereto. Similarly, the hot cube may serve as a body
warmer for people. The duration of the released heat is
commensurate with the size and type of insulation coupled with the
quantity of microwave irradiation of the particle bed.
Significantly, in view of this low cost of fabricating a "hot
cube", such may be marketed as a disposable item.
While the implement has heretofore been discussed with respect to
its use as a portable type article; namely a cooking utensil, hot
cube, body warmer and the like, the implement also may take the
form of a shelf or shelves in a imcrowave oven. As seen in FIG. 3
and 4, there is illustrated a microwave oven 25 which is provided
with a conventional microwave source 26, such as a generator or
magnetron, for supplying microwave energy into cavity 27 through
waveguide 28. An implement, generally referred to as I.sub.3, takes
the form of a shelf and includes a supporting element 30 for
holding a ceramic type body 10c. Located within the body 10c is an
insulating medium 12c having positioned thereon a plurality of
resitive particles 11c. A heat conducting element 13c, having an
opening 15c extending therethrough, is disposed in contact with the
particles and the top portion 17c of body 10c, the top portion 17c
being capable of receiving a foodstuff "F" thereon through closure
31.
The supporting element 30 is pivotally adjustable at pivot 32
located near the rearmost portion of the oven and is provided with
cooperating adjustable pins 33 near the foremost portion of the
oven for insertion into various openings 34-34 for locking the
implement-shelf I.sub.3 in a desired angular position. As a result
of the angular position of the implement-shelf I.sub.3, any
by-products of cooking, such as rendered fat, which results from
the operation of the microwaves and implement as previously
described, will pass by gravity through opening 35 of a downwardly
converging bottom 36 into a portable container 37 for subsequent
use or disposal.
As seen in FIG. 5, there is illustrated another embodiment of the
invention wherein the implement, referred to as I.sub.5, takes the
form of an upper shelf in an oven 25d. The oven is similar to the
oven in FIGS. 3 and 4 with the exception that the implement-shelf
I.sub.5 is in an inverted position. As seen in FIG. 5, the
implement-shelf I.sub.5 rests on supporting elements 33d-33d and
includes a bottom ceramic or quartz radiant panel 10d. An
insulating medium 12d is provided on the top side of the shelf and
houses a bed of resistive particles 11d therein. The insulating
medium 12d herein takes on the added function of dividing the oven
cavity so as to create a hot lower cavity and a relatively cooler
upper cavity. A conventional bottom shelf 35, premeable to
microwave energy, is provided on supporting elements 36-36 for
holding a utensil 37 with a foodstuff, f, thereon.
The operation is similar to that previously described with respect
to the oven in FIGS. 3 and 4. Typically, the microwave generator is
turned on and the implement shelf I.sub.5 is preheated until the
radiant panel 10d becomes hot, whereupon a foodstuff is placed
under the radiant shelf. The foodstuff is cooked from both the
microwave irradiation and the infra red radiation. Additionally, if
an extra heavy, relatively darker crust is desired on the
foodstuff, e.g. one which is cooked rare, the implement-shelf
I.sub.5 may be modified by conventional means to be movable, thus
enabling the implement-shelf to be positioned into intimate contact
with the foodstuff for a suitable period of time.
FIG. 6 discloses still another embodiment of the invention wherein
the implement, referred to as I.sub.6 -I.sub.6, takes the form of a
pair of implement-shelves which may either be fixed or mobable with
respect to each other. As seen therein, lower implement-shelf
I.sub.6 rests on adjustable supporting elements 33e and is provided
with a bottom portion 12e, a bed of particles 11e and a top
insulating portion 10e which cooperates with the bottom portion to
encase the particle bed. Similarly, upper implement-shelf I.sub.6
rests on adjustable supporting elements 33e and is provided with a
top portion 10e, a bed of resistive particles 11e, and a bottom
insulating portion 12e which encases the particle bed in
cooperation with the top portion. Optionally, a rotating spit 40
driven by a chain 41 connected to a motor (not shown) may be
employed.
The implement shelves I.sub.6 -I.sub.6 may be moved as desired,
i.e., towards each other, either separately or together or into
contacting or nearly contacting relationships with the foodstuff F
to obtain additional crusting on opposite sides thereof, in a
similar manner as discussed with respect to FIG. 5. It should be
noted that while manual means are illustated to show relative
movement of the shelves, suitable conventional mechanical or
electromechanical means may be employed without departing from the
invention. pg,9
FIG. 7 discloses still another embodiment of the invention and in
its simplest structure, wherein the implement, referred to as
I.sub.7, takes the form of a microwave charcoal grill. Implement
I.sub.7 is comprised of a body 10f having a plurality of resistive
particles 11f therein. Typically, a ceramic or metallic grill 43,
illustrated with a foodstuff F thereon, may either be placed on or
above the particle bed 11f.
A microwave irradiation source 26f is located in the bottom portion
of the oven 25f and, when energized, emits waves through waveguide
27f. The top portion of the oven is provided with a grid 45 having
relatively small openings 46-46. The openings 46-46 are
sufficiently small so as to confine microwave energy therein, yet
sufficiently large to permit the passage of air therethrough for
disposal of by-products of combustion. Upon energization of the
microwave source 26f, conversion of the microwave energy into heat
energy results in a similar manner as hereinbefore described. It
should be noted that if the resistive particles 11f are of a
material, such as carbon, which will ignite when heated in the
presence of air, the burning carbon, buring fat and the microwave
energy will swiftly barbeque the foodstuff F.
FIG. 8 discloses still another inventive implement wherein the
implement, referred to as I.sub.8, is capable of taking the form of
a grill-shelf which may be used as a substitute for implemnt shelf
I.sub.3, illustrated in FIG. 3. Here a ceramic frame 50 holds
hollow ceramic or quartz tubes 51 filled with a plurality of
resistive particles 52.
In operation, grill shelf I.sub.8 is positioned in a microwave oven
and preheated whereupon a foodstuff, such as a frozen steak, is
placed thereon. With the aid of the energy from the microwave
source, the steak is defrosted and cooked with a resultant grill
pattern thereon which is similar to that obtained in prior art
steak grilling, the gravy juice being collected in container 37.
Additionally, the ceramic frame implement I.sub.8 remains cool and
can be easily transported with the steak thereon to a receiving
table.
It is to be understood that the above described arrangements of the
various implements are illustrative of the application of the
principal of the invention, each implement employing, at least, a
plurality of resistive particles therein capable of receiving and
converting microwave energy into heat energy. Numerous other
arrangements may be devised by those skilled in the art without
departing from the spirit and scope of the invention. Accordingly,
it is to be understood that the present invention is to be limited
only by the spirit and scope of the appended claims.
* * * * *