U.S. patent number 3,775,130 [Application Number 05/211,743] was granted by the patent office on 1973-11-27 for photosensitive material comprising benzopyrylium dye sensitizer.
This patent grant is currently assigned to Ricoh, Co., Ltd.. Invention is credited to Takamiti Enomoto, Yujiro Hirosawa, Toshiyuki Kawanishi, Tomio Kubota, Tsuyoshi Shiga, Akiyoshi Yasumori.
United States Patent |
3,775,130 |
Enomoto , et al. |
November 27, 1973 |
**Please see images for:
( Certificate of Correction ) ** |
PHOTOSENSITIVE MATERIAL COMPRISING BENZOPYRYLIUM DYE SENSITIZER
Abstract
A photosensitive material for producing a photographic recording
material, comprising a resinous binder solution containing
dispersed therein a photo-polymerizable N-vinyl monomer, a
photo-active agent and a dye sensitizer, said dye sensitizer
consisting essentially of a salt selected from the group consisting
of (1) a benzopyrylium salt and (2) a double complex salt
consisting essentially of said benzopyrylium salt and a decolorized
derivative of said benzopyrylium salt.
Inventors: |
Enomoto; Takamiti (Tokyo,
JA), Kawanishi; Toshiyuki (Tokyo, JA),
Yasumori; Akiyoshi (Tokyo, JA), Shiga; Tsuyoshi
(Tokyo, JA), Hirosawa; Yujiro (Tokyo, JA),
Kubota; Tomio (Tokyo, JA) |
Assignee: |
Ricoh, Co., Ltd. (Tokyo,
JA)
|
Family
ID: |
14923910 |
Appl.
No.: |
05/211,743 |
Filed: |
December 23, 1971 |
Foreign Application Priority Data
|
|
|
|
|
Dec 28, 1970 [JA] |
|
|
45/125987 |
|
Current U.S.
Class: |
430/282.1;
430/915; 430/926; 522/26; 522/63; 522/67; 522/167 |
Current CPC
Class: |
G03C
1/675 (20130101); G03F 7/031 (20130101); Y10S
430/127 (20130101); Y10S 430/116 (20130101) |
Current International
Class: |
G03C
1/675 (20060101); G03F 7/031 (20060101); G03c
001/70 () |
Field of
Search: |
;96/115P,9R
;204/159.23 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Smith; Ronald H.
Claims
We claim:
1. A photosensitive material for producing a photographic recording
material, comprising a resinous binder solution containing
dispersed therein a photo-polymerizable N-vinyl monomer, a
photo-active halide which produces free halogen radicals when
exposed to light and a dye sensitizer, said dye sensitizer
consisting essentially of a salt selected from the group consisting
of (1) benzopyrylium salts having a chemical structure expressed by
the formula-(I) ##SPC33##
wherein
X is a radical selected from the group consisting of hydrogen,
halogen, nitro radical and nitrile radical;
Y is a radical selected from the group consisting of hydrogen,
halogen, nitro radical, nitrile radical and carboxyl radical;
R.sub.1 is a radical selected from the group consisting of hydrogen
and alkyl radicals having 1 to 4 carbon atoms;
R.sub.2 is a radical selected from the group consisting of hydrogen
and phenyl radical;
R.sub.3 and R.sub.4 each is a radical selected from the group
consisting of hydrogen, alkyl radicals having 1 to 2 carbon atoms
and alkoxyl radicals having 1 to 2 carbon atoms; n and n' each is
an integer of 1 to 2; and Z.sup.- is an anionic functional group;
and
(2) double complex salts consisting essentially of said
benzopyrylium salt and a decolorized derivative having a chemical
structure expressed by the formula-(II) ##SPC34##
wherein X, Y, R.sub.1, R.sub.2, R.sub.3, R.sub.4, n and n' are as
defined above.
2. A photosensitive material according to claim 1, in which said
photo-polymerizable N-vinyl monomer is a member selected from the
group consisting of N-vinylindole, N-vinylcarbazole,
N-vinyl-phenyl-.alpha.-naphthylamine, N-vinylpyrrole,
N-vinylpyrrolidone, N-vinyldiphenylamine, N-vinylsuccinimide,
N-vinylphthaliumide, N-vinyl-N-phenylacetamide,
N-vinyl-N-methylacetamide, N-vinyldigly-collylimide and
3,6-dibromo-N-vinylcarbazole.
3. A photosensitive material according to claim 1, in which said
photo-active halide is selected from the group consisting of
chloroform, carbon tetrachloride, carbon tetrabromide, iodoform,
hexachloroethane, hexachlorobenzene, tetrabromobutane,
tetrachlorotetrahydronaphthalene and polychlorobiphenyl, and the
amount of said photo-active halide contained in said resinous
binder solution is in the range of from 5 to 100 parts by weight
per 100 parts by weight of said N-vinyl monomer contained in said
resinous binder solution.
4. A photosensitive material according to claim 1, in which a
resinous binder dissolved in said resinous binder solutions is a
member selected from the group consisting of cellulose acetate,
cellulose acetate propionate, ethylcellulose, cellulose nitrate,
polyvinylchloride, polyvinylidene chloride, polyvinylacetate,
polyvinyl acetal, polyvinyl alcohol, polymethyl methacrylate,
polystyrene, rubber hydrochloride, gelatine, casein,, carboxymethyl
cellulose and gum arabi, and a mixing ratio of said resinous binder
against said N-vinyl monomer contained in said resinous binder
solution is in the range of from 50 to 500 parts by weight per 100
parts by weight of said N-vinyl monomer.
5. A photosensitive material according to claim 1, in which the
amount of said salt dye sensitizer container in said resinous
binder solution is in the range of from 0.001 to 1.0 part by weight
per 100 parts by weight of said N-vinyl monomer contained in said
resinous binder solution.
6. A photosensitive material according to claim 1, in which a
solvent used in said resinous binder solution is a member selected
from the group consisting of water, methylethylketone,
ethylacetate, acetone, toluene, trichloroethylene and
methyl-alcohol.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a photosensitive material for
producing a photographic recording material useful in the
reproduction of an original image thereon by
photopolymerization.
2. Description of the Prior Art
It is widely known to form photographic images by reactions caused
by the effect of a light. Particularly a research on photo
polymerization has of late been conducted wherein free radicals are
produced by means of irradiation by the light and these free
radicals cause the polymerization of certain kinds of monomers.
Based upon such research, applications in the field of image
forming have been developed, for instance, an application in the
preparation of a relief image. In these applications a number of
photographic recording materials are known. Such photographic
recording materials are obtained by forming a photosensitive layer
on one of the surfaces of a support. The photosensitive layer is
prepared by dispersing a photo-active agent, which produces free
radicals by means of an action of a light, a photo-polymerizable
monomer, which is polymerized in the presence of aforementioned
free radicals, and a dye sensitizer, which promotes the
photopolymerization, in a proper resinous binder solution. Either a
positive or negative image can be formed on thus prepared
photographic recording material by exposure to a mercury lamp as a
light after having been fixed with a desired proper original image
laid thereon, and then by being subjected to the heat treatment.
According to the U.S. Pat. No. 3,503,745 specification and the
Japanese Patent Publication No. 45-13258, for instance,
photographic recording materials are specified, wherein, as for the
monomer used in the preparation of photosensitive layer, a vinyl
monomer (for instance, vinyl-carbazole and vinylindole) comprising
a heterocyclic ring which has at least one nitrogen atom in its
composing molecules is used; as for the photo-active agent, an
aliphatic hydrocarbon halide (for instance, carbon tetrabromide,
ethane hexabromide, bromoform, iodoform, etc.) is used; and as for
the binder, such natural water soluble high polymeric substances as
gelatin, casein, gum arabic, etc., such synthetic water soluble
high polymeric substances as polyvinyl alochol, polyacrylic acid,
polyamide, etc., and copolymer of styrene-acrylic nitrile. The dye
sensitizers which have hitherto been sugested to be used in the
photosensitive layer of such photographic recording materials as
mentioned above are generally obtainable on the market and include
the following dyes: triphenylmethyl dyes (such as Malachite Green,
Crystal Violet, etc), Rhodamine B, Eosine B, Cyanin dyes (such as
pinacyanol, Ethyl Red, Quinaldine Red, etc.), Styryl dyes
[4-(p-dimethylaminostyryl)quinoline, etc.], Acridine dyes, Thiazine
dyes, etc. Rhodamine B and Styryl dyes are said to be most
satisfactory. However, the performance of the aforementioned dye
sensitizers are not completely satisfactory in meeting the
requirements of photographic recording materials.
SUMMARY OF THE INVENTION
The present invention provides photosensitive materials for
producing photographic recording materials having improved
properties due to the use of novel dye sensitizers.
The dye sensitizers utilized in the photosensitive products of the
present invention are salts selected from the group consisting
benzopyrylium salts having a chemical structure expressed by
formula-(I) and double complex salts formed as reaction products of
said benzopyrylium salts and decolorized derivatives thereof having
a chemical structure expressed by the formula-(II).
Formula-(I) ##SPC1##
wherein
X is a radical selected from the group consisting of hydrogen,
halogen, nitro radical and nitrile radical;
Y is a radical selected from the group consisting of hydrogen,
halogen, nitro radical, nitrile radical and carboxyl radical;
R.sub.1 is a radical selected from the group consisting of hydrogen
and alkyl radicals having 1 to 4 carbon atoms;
R.sub.2 is a radical selected from the group consisting of hydrogen
and phenyl radical;
R.sub.3 and R.sub.4 each is a radical selected from the group
consisting of hydrogen, alkyl radicals having 1 to 2 carbon atoms
and alkoxyl radicals having 1 to 2 carbon atoms;
n and n' each is an integer of 1 to 2; and Z.sup.- is an anionic
functional group.
Formula-(II) ##SPC2##
wherein X, Y, R.sub.1, R.sub.2, R.sub.3, R.sub.4, n and n' each is
identical with that of the aforesaid formula-(I).
These dye sensitizers comprising a benzopyrylium salt or a double
complex salt consisting essentially of said benzopyrylium salt and
its decolorized derivative have properties which remarkably
contribute to the improvement of photo sensitivity of the
photosensitive layer extending over a very wide region of wave
length ranging approximately from 400 m.mu. to 800 m.mu.. They are
crystalline substances which are violet -- bluish violet -- blue in
color when dissolved in an organic solvent.
A benzopyrylium salt having a chemical structure expressed by the
formula-(I), which can be used as a dye sensitizer by itself and a
partner component of a complex dye sensitizer as well, is
synthetically prepared as described below:
The benzopyrylium salt having the formula-(I) is prepared by
reacting a substituted 2-hydroxybenzaldehyde having the
formula-(II'): ##SPC3##
where R.sub.3, X and n are as defined above with an acetone
derivative having the formula-(III)
R.sub.1 CH.sub.2 COCH.sub.2 R.sub.2
where R.sub.1 and R.sub.2 are the same radicals as R.sub.1 and
R.sub.2 in the formula-(I), in an acid reaction solvent at
-10.degree. - 30.degree.C, preferably at 0.degree. - 20.degree.C,
and thereafter reacting the reaction product in the same reaction
system with an aldehyde having the formula . . . (IV) ##SPC4##
where R.sub.4, Y and n' are as defined above and then by adding an
acid having the desired anion functional group to the same reaction
system. Of the aforementioned series of reactions, the reaction
which takes place between the compounds having respectively the
formula-(II') and (III) forms an aldehyde acetone derivative having
the formula resonance structure with the formula-(V) ##SPC5##
where R.sub.1, R.sub.2, R.sub.3, X and n are as defined above. By
adding aldehyde having the formula-(IV) to the previous product, a
condensation cyclic reaction takes place. As for the mineral acid,
hydrochloric acid is used; and for the solvent, such organic acids
as formic acid, acetic acid, etc., are used. The quantity of the
mineral acid added in this reaction is from 2 to 6 moles per mole
of substituted 2-hydroxybenzaldehyde.
The anionic functional group which corresponds to Z.sup.- in the
formula-(I) can be obtained either by selecting the acid which is
introduced at the time of the condensation cyclic reaction or by
reacting an acid or a salt having the desired functional group with
the product mentioned above. Typical acids or salts for this
reaction include perchloric acid, periodic acid, phosphoric acid,
hydrochloric acid, sulfuric acid, oxalic acid, sodium borofluoride,
potassium iodide, sodium iodide, potassium bromide, sodium bromide,
dimethylphosphate, diphenylphosphate, etc.
Compounds within the scope of formulas (II), (III) and (IV) are
obtained by known methods and are also available commercially. For
instance, the substituted 2-hydroxybenzaldehyde having the
formula-(II') can be readily prepared, either by chlorinating or
brominating the corresponding aldehyde or by formylating phenols.
The substituted 2-hydroxybenzaldehyde thus prepared may be reacted
with the acetone derivative having the formula-(III) in a mixed
acid consisting of acetic acid and formic acid, or with the
addition of any of the aforementioned acids, in the presence of a
mineral acid or acids. The over-all reaction required for the
preparation of the benzopyrylium salts can be conducted in
succession in one reactor at room temperature.
The decolorized derivatives which form the double complex salts of
the present invention are prepared by refluxing a benzopyrylium
salt of formula-(I), in an alkaline solvent, for instance, a mixed
solvent of methanol-benzene containing sodium bicarbonate. The
solution is then concentrated and the reaction product is poured
into a mixture of crashed ice and water to precipitate the
crystals. The amount of alkali such as sodium bicarbonate and
sodium carbonate employed is from 60 to 80 wt. percent based on the
weight of the reactants.
Since more than 1 liter of methanol is required to dissolve about
10 g of the benzopyrylium salt having the formula-(I), the
subsequent reactions are necessarily conducted in a large reactor
and the method presents many difficulties in separating the
reaction product from the solvent. However, with the use of the
aforementioned mixed solvent, the reaction of form the decolorized
derivative can be readily conducted in a small quantity of reaction
solvent thus avoiding many of the difficulties.
The double complex salt consisting essentially of the benzopyrylium
salt and its decolorized derivative is prepared by means of a
chemical reaction wherein the decolorized derivative obtained
according to the aforementioned method and indicated by the
formula-(II) is admixed with the benzopyrylium salt having the
formula-(I) and reacted in a suitable solvent. The resultant double
complex salt demonstrates excellent sensitivity when used in the
photosensitive materials. Reaction solvents utilized in combining a
decolorized derivative having the formula-(II) with a benzopyrylium
salt having the formula-(I), may be selected from the group
consisting of dichloroethane, toluene, xylene and tetrahydrofuran.
The reaction takes place under reflux conditions at a temperature
from 50.degree. to 150.degree.C, preferably at 50.degree. -
60.degree.C. After completion of the reaction, the solvent is
removed by distillation under reduced pressure and the reaction
product is added to ether to precipitate the desired crystalline
product.
The following detailed explanation illustrates the synthesis of
benzopyrylium salts and their decolorized derivatives.
EXAMPLES OF SYNTHESIZING THE BENZOPYRYLIUM SALTS
A. Synthesis of 2-p-methoxystyryl-3-phenyl-6-chlorobenzopyrylium
perchlorate having the formula: ##SPC6##
12 g of 2-hydroxy-5-chlorobenzaldehyde ##SPC7##
was added to 11 g of phenylacetone ##SPC8##
and was dissolved with the use of 45 ml of formic acid. 30 ml of 35
percent hydrochloric acid was added to this solution with swirling
at a room temperature over a period of 20 - 30 minutes. After the
completion of the addition, the stirring was continued for another
two hours and then 12 g of p-anisaldehyde ##SPC9##
and 50 ml of formic acid were added. 10 ml of 35 percent
hydrochloric acid was added dropwise over a period of about 20
minutes. The mixture was stirred for an hour and was left standing
overnight. The reaction mixture thus prepared was added dropwise to
180 ml of 15 percent HClO.sub.4 which had been cooled to
10.degree.C or below with stirring during a period of about 2
hours. The resultant precipitate was filtered by suction and was
washed with 300 - 400 ml of ethyl ether. Recrystalization was
effected with acetic acid to obtain 15 g of desired crystalline
product. The melting point of this product ranged between
214.degree. and 216.degree.C.
The absorption maximum wave length (.lambda. max) measured with the
product in dichloroethane solution was 577 m.mu..
B. Synthesis of 2-p-chlorostyryl-3-phenyl benzopyrylium perchlorate
having the formula: ##SPC10##
A mixture of 10 g of 2-hydroxybenzaldehyde ##SPC11##
and 11 g of phenylacetone ##SPC12##
was dissolved in 45 ml of formic acid, into which solution 30 ml of
35 percent hydrochloric acid was added with stirring at room
temperature over a period of 20 - 30 minutes. After the addition
was completed, the stirring was continued for another two hours.
11.5 g of p-chlorobenzaldehyde ##SPC13##
and 50 ml of formic acid were added to the preceding solution, and
10 ml of 35 percent hydrochloric acid was added at room temperature
over a period of about 20 minutes. The stirring was then continued
for one hour and the solution was left standing overnight. The
reaction mixture was added to 180 ml of 15 percent HClO.sub.4 which
had been cooled to 10.degree.C or below with stirring over a period
of approximately two hours. The precipitate was filtered with
suction and washed with 300 - 400 ml of ethyl ether. The desired
crystalline product weighing 6 g in weight was obtained. The
melting point of this product was 211.degree.C and the measurement
of its maximum wave length (.lambda. max) in dichloroethane
solution showed the value of 510 m.mu..
C. Synthesis of 2-p-nitrostyryl-3-phenyl benzopyrylium perchlorate
having the formula: ##SPC14##
A mixture of 10 g of 2-hydroxy-benzaldehyde ##SPC15##
and 11 g of phenyl acetone was dissolved in 45 ml of formic acid,
into which solution 30 ml of 35 percent hydrochloric acid was added
with stirring at room temperature over a period of 20 - 30 minutes.
When the addition was complete, stirring was continued for an
additional two hours. 12.4 g of p-nitrobenzaldehyde ##SPC16##
and 50 ml of formic acid were added, followed by the addition of,
10 ml of 35 percent hydrochloric acid at room temperature over 20
minutes. The stirring was continued for one hour and the mixture
was left standing overnight. The reaction mixture thus obtained was
added to 180 ml of 15 percent HClO.sub.4 which had been cooled to
10.degree.C or below with stirring during a period of approximately
for two hours. The precipitate was filtered with suction and was
washed with 300 - 400 ml of ethyl ether. 11 g of the desired
crystalline product having the melting point of 159.degree. -
160.degree.C was obtained. 0.453 mg of the product thus prepared
was dissolved in 100 ml of dichloroethane and a maximum wave length
(.lambda. max) of 480 m.mu. was observed.
D. Synthesis of 2-p-bromostyryl-3-phenyl-6-chlorobenzopyrylium
perchlorate having the formula: ##SPC17##
A mixture of 12 g of 2-hydroxy-5-chlorobenzaldehyde ##SPC18##
and 11 g of phenylacetone ##SPC19##
was dissolved in 45 ml of formic acid, and 30 ml of 35 percent
hydrochloric acid was added at room temperature over a period of 20
- 30 minutes. After the addition was completed, stirring was
continued for an additional two hours. Then 16 g of
p-bromobenzaldehyde ##SPC20##
and 50 ml of formic acid were added, and 10 ml of 35 percent
hydrochloric acid was dropped into the mixture at room temperature
over a period of approximately for 20 minutes. Another one-hour
stirring followed and the mixture was left standing for one night.
The reaction mixture thus prepared was added to 180 ml of 15
percent HClO.sub.4 which had been cooled to 10.degree.C or below
with stirring for nearly two hours. The precipitate formed in the
mixture and was recovered by suction. It was washed with 300 - 400
ml of ethyl ether. 4 g of the desired crystalline product having a
melting point of 228.degree. - 230.degree.C was obtained.
Its absorption maximum wave length (.lambda. max) was 525
m.mu..
E. Synthesis of 2-p-cyanostyryl-3-phenyl-6-chlorobenzopyrylium
perchlorate having the formula: ##SPC21##
A mixture of 12 g of 2-phdroxy-5-chlorobenzaldehyde ##SPC22##
and 11 g of phenylacetone ##SPC23##
was dissolved in 45 ml of formic acid, to which solution 30 ml of
35 percent hydrochloric acid was added at room temperature with
stirring over a period of 20 - 30 minutes. After the addition was
complete, the stirring was continued for another two hours and 11.5
g of p-cyanobenzaldehyde ##SPC24##
and 100 ml of formic acid were added. 10 ml of 35 percent
hydrochloric acid was added dropwise at room temperature. This was
followed by the one-hour stirring and the mixture was left standing
overnight. The reaction mixture thus prepared was added to 180 ml
of 15% HClO.sub.4 which had been cooled to 10.degree.C or below,
with stirring over a period of about two hours. The precipitate
thus formed was recovered by suction and 3.5 g of the desired
crystalline product with a melting point of 212.degree. -
214.degree.C was obtained. The product was dissolved in
dichloroethane to measure its absorption maximum wave length
(.lambda. max) which was 532 m.mu..
EXAMPLES OF SYNTHESIZING THE DECOLORIZED DERIVATIVES FROM THE
BENZOPYRYLIUM SALTS
A. Synthesis of
2-p-methoxystyryl-3-phenyl-4-methoxy-6-chloro-1.4-benzopyran having
the formula: ##SPC25##
10.8 g of 2-p-methoxystyryl- 3-phenyl-6-chlorobenzopyrylium
perchlorate having the formula ##SPC26##
and 15 g of sodium hydrogencarbonate were mixed with 50 ml of
methanol and 100 ml of benzene and the mixture was heated for about
one hour, during which time the color of the reaction mixture
turned from purple to yellow. After the reaction matter was cooled,
it was subjected to the filtration by means of suction. The mother
liquor was concentrated under reduced pressure. The residue was
dissolved and extracted with methanol and was then poured into the
mixture of crashed ice and water to separate the desired product as
light yellow crystals which were recovered by suction and dried
under reduced pressure after washing with water. The crystals thus
obtained melted at 74.degree. - 76.degree.C. The results of its
elemental analysis were as follows:
theoretical values: H 5,19%, C 74.41%, Cl 8.78%
experimental values: H 5.32%, C 74.56%, Cl 8.50%
It absorption maximum wave length (.lambda. max) in dichloroethane
solution was 420 m.mu. and the molar extinction coefficient was
found to be 3.47 .times. 10.sup.4. The desired product was obtained
almost quantitatively.
B. Synthesis of 2-p-chlorostyryl-3-phenyl-4-methoxy-1.4-benzopyran
having the formula: ##SPC27##
10 g of 2-p-chlorostyryl-3-phenylbenzopyrylium perchlorate,
##SPC28##
and 15 g of sodium
carbonate was added to 50 ml of methanol and 100 ml of benzene and
the mixture was heated for about one hour. The reaction mixture was
cooled and filtered by suction. The filtrate was concentrated under
decreased pressure. The residue was dissolved and extracted with
methanol and was poured into a mixture of crashed ice and water, to
separate the product as light yellow crystals. It was recovered by
suction, washed thoroughly, and dried under decreased pressure to
obtain 7.5 g of the desired product. The melting point of the
crystals thus obtained was 70.5.degree.C. The results of elemental
analysis were as follows:
theoretical values: H 5.07%, C 76.90%, Cl 9.48%
experimental values: H 5.21%, C 76.83%, Cl 9.67%
The absorption maximum wave length (.lambda. max) measured in
dichloroethane solution was 310 m.mu. and the molar extinction
coefficient was 1.02 .times. 10.sup.4.
C. Synthesis of
2-p-bromstyryl-3-phenyl-4-methoxy-6-chloro-1.4-benzopyran having
the formula: ##SPC29##
10 g. of 2-p-bromstyryl-3-phenyl-6-chlorobenzopyrylium perchlorate
##SPC30##
and 15 g of sodium bicarbonate were added to 50 ml of methanol and
100 ml of benzene and the mixture was heated for one hour. The
reaction mixture was cooled, filtrated by suction, and the filtered
was concentrated under reduced pressure. The residue was dissolved
in methanol and poured into a mixture of crashed ice and water to
separate light yellow crystals. The mixture containing the crystals
was filtered with suction. The precipitate was thoroughly washed,
and dried under reduced pressure to obtain the desired crystalline
product quantitatively, with a melting point of 80.degree. -
82.degree.C. As the result of elemental analysis, the following
values were obtained:
theoretical values: H 3.97%, C 63.51%, Br 17.86%, Cl 7.82%
experimental value: H 3.75%, C 63.32%, Br 17.60%, Cl 8.06%
The measurement made with the product dissolved in dichloroethane
showed that the absorption maximum wave length (.lambda. max) was
324 m.mu. and the molar extinction coefficient 1.57 .times.
10.sup.4.
EXAMPLES OF SYNTHESIZING THE DOUBLE COMPLEX SALTS
A decolorized derivative was prepared from 10.8 g of
2-p-methoxystyryl-3-phenyl-6-chlorobenzopyrylium-perchlorate
according to the method explained in the foregoing examples. To the
yellow viscous liquid obtained by concentration under reduced
pressure was added 4.2 g of 2-p-methoxystyryl-3-phenyl-
6-methoxybenzopyrylium perchlorate and 150 ml of dichloroethane.
The mixture was refluxed at 50.degree. to 60.degree.C for the
period of five hours. About 100 ml of dichloroethane was then
removed by reduced pressure distillation and the residual liquid
(about 50 ml) was cooled to room temperature. It was then mixed in
small portions with approximately 300 ml of ether to separate
crystals of the desired complex dye. The mixture was left standing
for about 30 minutes and was filtered with suction. The crystals
were then dried under reduced pressure.
The crystals thus obtained had a melting point of 208.degree. -
210.degree.C and its dichloroethane solution was blue. When the
spectral absorption spectrum was measured in dichloroethane
solution of 1 .times. 10.sup..sup.-8 mol/ml concentration, the
absorption maximum wave length (.lambda. max) was in the range
between 581 m.mu. and 657 m.mu..
A number of the benzopyrylium salts having the formula-(I) as
indicated in Table-1 and a number of the decolorized derivatives
having the formula-(II) as indicated in Table-1were prepared
according to the aforesaid procedures. Additionally, a number of
the double complex salts as indicated with No. 1 to No. 16 in
Table-1 were prepared by the following procedure.
To the benzopyrylium salts were added each of the concentrates
(yellow viscous liquid substances) obtained in the syntheses of the
decolorized derivatives in the ratio of from 1.7 to 2.5 parts by
weight per one part by weight of said benzopyrylium salt. The
resultant mixtures were each added to 150 ml of dichloroethane and
then refluxed at the temperature between 50.degree. and 60.degree.C
for 5 hours. About 100 ml of dichloroethane contained in the
respective reaction products were removed with reduced pressure
distillation and the residual liquids (about 50 ml) were each
cooled to room temperature and then mixed in small portions with
approximately 300 ml of ether to separate crystals of the desired
double complex salts. The mixtures were left standing for about 30
minutes and then filtered with suction. The crystals were then
dried under reduced pressure.
The double complex salts thus obtained and their properties are
summarized in Table-1. The colors indicated in Table-1 are colors
of the dichloroethane solutions containing the aforesaid double
complex salts. ##SPC31##
The present invention provides photosensitive materials comprising
a resinous binder solution for producing a photographic recording
material wherein a dye sensitizer comprising either a benzopyrylium
salt which is obtained according to the aforementioned synthetic
method or its double complex salt dye sensitizer is utilized in the
place of previously known dye sensitizers such as Rhodamine B or
Styryl dye which have been used in conventional photographic
recording materials. The supports, photo-active agents, vinyl
monomers, and other materials such as solvents utilized in this
invention are which have been conventionally employed. Binders
utilized in this invention are not necessarily limited to water
soluble resins, but include various kinds of resins and natural
high polymeric substances. Typical examples include, cellulose
acetate, cellulose acetate propionate, ethylcellulose, cellulose
nitrate, polyvinylchloride, polyvinylidene chloride,
polyvinylacetate, polyvinyl acetal, polyvinyl alcohol, polymethyl
methacrylate, polystyrene, rubber hydrochloride, gelatin, casein,
carboxymethyl cellulose gun arabic, etc. Useful photo-active agents
(radical generators) include, in addition to the conventional
aliphatic halides, such alicyclic compounds as benzene
hexachloride, etc., and an aromatic halides such as
polychlorobiphenyl, etc. Typical photo-active halides include those
selected from the group consisting of chloroform, carbon
tetrachloride, carbon tetrabromide, iodoform, hexachloroethane,
hexachlorobenzene, tetrabromobutane,
tetrachlorotetrahydronaphthalene and polychlorobiphenyl.
With respect to a photo-polymerizable N-vinyl monomer, any of
monomers such as N-vinylindole, N-vinylcarbazole,
N-vinyl-phenyl-.alpha.-naphthylamine, N-vinylpyrrole,
N-vinylpyrrolidone, N-vinyldiphenylamine, N-vinylsuccinimide,
N-vinylphthalimide, N-vinyl-N-phenylacetamide,
N-vinyl-N-methylacetamide, N-vinyl-diglycollylimide and
3,6-dibromo-N-vinylcarbazole, can be used in the present
invention.
Typical liquids which serve as solvents or dispersion media for use
in the invention include water, methylethylketone, ethylacetate,
acetone, toluene, trichloroethylene and methylalcohol.
According to the present invention, when a photosensitive material
comprising a resinous binder solution containing the aforementioned
resinous binder and photosensitive materials is applied to the
surface of a support, made of film or paper to form a
photosensitive layer, a transparent photosensitive film or
photosensitive recording paper of light yellow -- light bluish
violet color is obtained and its sensitivity is much better than
conventional ones as seen from the examples.
The color tone of the image developed on the photographic recording
material made of the photosensitive material of the present
invention wherein the photosensitive material prepared according to
the present invention varies depending upon the kind of the
resinous binder admixed with the aforementioned photosensitive
materials. For instance, in case where gelatin is used as a
resinous binder, the developed image takes on a color tone of deep
reddish purple; in case where polystyrene, ethyl cellulose,
cellulose nitrate, rubber hydrochloride, cellulose acetate,
polyvinylchloride, celluslose acetate propionate and polyvinylidene
chloride are used, the developed image devlops the color tone of
greenish brown or blackish green. When polyvinyl acetate is used,
the developed image presents the light brown color tone; and when
polymethylmethacrylate is used, the developed image shows the color
tone of light grey.
As for the composition of the photosensitive material according to
the present invention, it is preferable to employ the resinous
binder in the range between 50 and 100 parts by weight in a proper
solvent, a photo-active agent between 5 and 100 parts by weight,
and a dye sensitizer between 0.001 and 1.0 part by weight
respectively per 100 parts by weight of N-vinyl monomer contained
in said proper olvent.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
A number of Examples of the invention will now be described:
Example 1.
10 g of gelatin were dissolved uniformly in 50 ml of water at
approximately 50.degree.C, to which 5 g of N-vinylcarbazole monomer
(manufactured by Nippon Shokubai Kabushiki Kaisha or Japan Catalyst
Mfg. Co., Ltd.) and 0.1 g of complex dye sensitizer No. 1 in Table
1 were added little by little and the mixture was stirred. After
this solution was heated up to approximately 70.degree.C, 1 g of
carbon tetrabromide was added to the solution and then it was
stirred about two minutes. The suspension thus prepared was applied
to the surface of a polyester film to form a light-yellow
photosensitive layer of a thickness of 5 .mu. - 10 .mu., and dried
in the darkness to obtain a photographic recording material.
An original image was placed on this photographic recording
material, and was exposed to the high voltage mercury lamp of 300 W
for 30 seconds. It was then heated at a temperature between
60.degree. and 70.degree.C for one minute. A deep reddish-purple
image was formed thereon exactly opposite to those of the original
image.
For comparison, a control photosensitive recording material was
prepared according to the same method except for the use of
Rhodamine B in the place of the dye sensitizer No. 1. It required
about five minutes exposure to the light source to obtain the same
density of the reproduced image as was obtained with the
photosensitive recording material according to the present
invention.
When any of bromoform, chlorofrom and iodoform were utilized in the
place of carbon tetrabromide in the preparation of the
aforementioned photographic recording material according to this
invention, the said result was obtained. When a sheet of baryta
paper was used as a support instead of the polyester film, a
similar result was obtained. Example 2.
5 g of polyvinylidene chloride were dissolved in 20 ml of
methylethylketone, to which 5 g of N-vinyl carbazole monomer and 20
mg of the complex dye sensitizer No. 4 shown in Table-1. The same
procedures were used as in Example 1 to obtain a photographic
recording material. A greenish-brown image was produced in the
photosensitive layer of the resultant photographic recording
material when developed by the same method as that of Example
1.
Example 3.
1 g of N-vinylcarbazole, 0.2 g of iodoform and 5 mg of the complex
dye sensitizer No. 5 shown in Table-1 were added to 10 g of 10
percent ethyl acetate solution of cellulose acetate propionate. The
succeeding procedures were as described in Example 1 to obtain a
photographic recording material having a light yellowish green
photosensitive layer. Another photographic recording material was
also prepared by using the same quantity of bromoform instead of
the aforementioned iodoform. These photographic recording materials
respectively reproduced a blackish green image thereon whose
density was the same as the one reproduced on the conventional
photographic recording material in which Rhodamine B was used,
despite the fact that the exposure was reduced by 1/5 to 1/10.
Example 4.
The photographic recording materials were prepared by using the
respective benzopyrylium salts obtained according to the
aforementioned examples (A) through (E) for preparing the
benzopyrylium salts in the place of the respective complex dye
sensitizers which were used as a dye sensitizer in Examples 1 - 3
with similar conditions and procedures. The photographic recording
materials thus prepared showed substantially the same developed
image color tones and performances as those obtained in the Example
1 - 3 respectively.
Examples 5, 6 and 7
Examples of 3 kinds of photographic recording materials according
to the present invention are shown in the following Table-II.
The photosensitive materials having the compositions shown in
Table-II were prepared and then the respective materials were
processed to prepare the photographic recording materials with the
same process described in Example 1. Table-II shows the results of
the color-tone observations obtained from the respective
photographic recording materials operated for copying in the same
copying procedure used in Example, except that exposing times shown
in Table-II were employed. ##SPC32##
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