U.S. patent number 3,773,976 [Application Number 05/259,516] was granted by the patent office on 1973-11-20 for electrostatic loudspeaker and amplifier.
Invention is credited to Harold N. Beveridge.
United States Patent |
3,773,976 |
Beveridge |
November 20, 1973 |
**Please see images for:
( Certificate of Correction ) ** |
ELECTROSTATIC LOUDSPEAKER AND AMPLIFIER
Abstract
An electrostatic loud speaker system is shown which combines a
balanced transducer, an amplifier and an enclosure each of unique
construction which together permit the reproduction of frequencies
over the full audio range. The electrostatic transducer is shown
surrounded by an enclosure that has an outlet passage preferably
significantly smaller than the transducer and an acoustic lens
preferably guides the sound through the narrow outlet into a wave
form of circular cross-section. By these provisions a low resonant
frequency for the speaker and wide dispersal of the directional
high frequencies are achieved in an enclosure of limited size. The
fixed electrodes of the transducer are of substantial thickness and
are formed of high dielectric constant material, achieved
preferably by molding a lower K matrix with additives raising K and
lowering volumetric resistivity. The amplifier is formed of
series-connected active devices, one controlled by the other. A
third active device amplifies the audio signal. Its output is
connected to control the first of the series-connected devices and
the output terminal of the amplifier is connected through a
resistive feedback path to the output of the third device. A
further feedback system employs a carrier wave applied to the
diaphragm of the transducer. The resulting signal on the electrodes
is differentiated and negatively fed back to damp speaker response
at low frequency resonance.
Inventors: |
Beveridge; Harold N. (Santa
Barbara, CA) |
Family
ID: |
26947359 |
Appl.
No.: |
05/259,516 |
Filed: |
June 5, 1972 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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833952 |
Jun 17, 1969 |
3668335 |
|
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|
Current U.S.
Class: |
381/332; 381/116;
381/335; 381/336; 381/96 |
Current CPC
Class: |
H03F
1/36 (20130101); H04R 19/02 (20130101); H04R
3/002 (20130101); H03F 3/183 (20130101) |
Current International
Class: |
H03F
3/183 (20060101); H03F 3/181 (20060101); H03F
1/36 (20060101); H04R 19/00 (20060101); H04R
3/00 (20060101); H03F 1/34 (20060101); H04R
19/02 (20060101); H03f 001/00 () |
Field of
Search: |
;179/1F,1FS,1A,111
;330/29,3D |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Claffy; Kathleen H.
Assistant Examiner: Leaheey; Jon Bradford
Parent Case Text
This is a division of application Ser. No. 833,952 filed June 17,
1969 now, U.S. Pat. No. 3,668,335.
Claims
What is claimed is:
1. An electrostatic loudspeaker comprising the combination of a
balanced transducer, an amplifier and an enclosure, said transducer
comprising a pair of electrodes between which is mounted a
diaphragm, said electrodes being apertured members having a
thickness greater than about three times the air gap between the
electrode and the diaphragm in mid-position and a dielectric
constant greater than about thirty said amplifier connected to
drive said transducer and comprising a pair of active devices
connected in series, the first controlling the second, an output
terminal connected between said active and a third active device
comprising a constant current source connected to receive and
amplify the audio signal, the output of said third active device
connected to control the first said series-connected active
devices, and the output terminal of said amplifier connected
through a resistive feedback path to the output of said third
active device, and said enclosure surrounding said transducer and
adapted to contain the backward-moving sound emitted from one side
of said transducer and an air-column-defining outlet passage for
foward-moving sound emitted from the other side of said transducer,
said outlet passage comprising a series of side by side channels
curving together from said transducer to a throat region and then
curving apart to disperse the sound.
2. The electrostatic transducer of claim 1 wherein said electrode
comprising an apertured plate cast of a matrix material and a
dispersion of an additive having a dielectric constant
substantially greater than that of said matrix material.
3. The electrostatic transducer of claim 1 including means
producing a feedback signal to said amplifier for combating a low
frequency response peak comprising a single carrier wave generator
connected to said diaphragm, a pair of pick-up circuits connected
respectively to said electrodes, a displacement detector circuit
responsive to said pick-up circuits and means to produce the
differential of the displacement signal and apply it to the input
of said amplifier.
4. The electrostatic transducer of claim 1 wherein said output
channels have inlets disposed immediately adjacent said electrode
and said channels collectively define a throat having an effective
cross-section area less than one half the sound emitting area of
said electrode.
5. The transducer of claim 4 where said channels are defined by a
set of walls which converge toward each other to said throat and
then diverge from each other to outlets which collectively
distribute the sound over a semicircular arc.
6. In an electrostatic loudspeaker system comprising an
electrostatic transducer, a power source for applying to said
transducer a polarizing voltage, and an audio amplifier for
applying to said transducer an audio signal, the improvement
wherein said audio amplifier comprises the combination of a pair of
active devices connected in series, the first controlling the
second, an output terminal of said amplifier connected between said
active devices, and a third active device comprising substantially
a constant current generator connected to receive and amplify the
audio signal, the output of said third active device connected to
control the first of said series connected active devices, and the
output terminal of said amplifier connected through a resistive
feedback path to the output of said third active device.
7. The loudspeaker system of claim 6 wherein the input of said
second of said series connected active devices is directly
connected across the resistive load of the first active device.
8. The electrostatic loudspeaker of claim 6 having two electrodes,
one on each side of the diaphragm, including a second amplifier
constructed according to the aforementioned amplifier, wherein the
output terminal of one of said amplifiers is connected to said
diaphragm, the output terminal of the second of said amplifiers is
connected to both electrodes, and phase inverter means is provided
to invert the audio input of one of said amplifiers with respect to
the other.
9. The electrostatic loudspeaker system of claim 6 wherein each of
said active devices comprises elements performing the functions
respectively of cathode, grid and plate, the plate element of the
first active device connected through a resistor to the amplifier
output terminal and the cathode element of the second active
device, the cathod element of the first active device and the plate
element of the second active device connected across a DC potential
in excess of one thousand volts, the plate element of the second
device being positive, the plate element of the first active device
being connected to the grid element of the second active device,
and the grid element of the first active device connected to the
plate of said third active device and to feedback from said output
terminal.
10. The electrostatic loudspeaker system of claim 9 wherein an
element performing the function of a zener diode is also connected
between the output terminal and the plate element of said first
active device, across said resistor, thereby preventing said
resistor from limiting the amount of current which said first
active device can supply to said output terminal.
11. The electrostatic loudspeaker system of claim 9 wherein said
first and second active devices comprise pentodes.
12. The electrostatic loudspeaker system of claim 11 wherein said
transducer has a capacitance on the order of 3,000 pf requiring
peak current in excess of 100 ma. with a polarizing voltage on the
order of 4,000 volts, said pentodes having a transconductance (Gm)
on the order of 1,000 ohms and the resistance of said feedback path
is on the order of 2 megohms.
13. The electrostatic loudspeaker system of claim 6 having two
electrodes, one on each side of the diaphragm, wherein said power
source is connected to apply said polarizing voltage across said
electrodes and said output terminal is connected to said diaphragm.
Description
This invention relates to electrostatic loudspeakers.
A principal object of the invention is to provide an electrostatic
speaker system and components which solve or avoid in a practical
way the various problems which exist for such speakers.
Another object is to provide an electrostatic loudspeaker capable
of accurately reproducing sounds down to 40 to 50 Hz with ample
volume and which is sufficiently compact as to be acceptable for
use in homes.
Another object is to provide an electrostatic loudspeaker capable
of accurately reproducing high frequency sound, frequencies from
1,000 to above 10,000 Hz and dispersing it over a wide solid angle
(e.g., angles up to 180.degree.).
Another object is to provide a full range electrostatic loudspeaker
capable of accurate reproduction of both low and high
frequencies.
Another object is to provide an electrostatic loudspeaker having an
electrode construction and power source capable of achieving each
and all of the foregoing objects as well as providing better
performance generally for electrostatic speakers.
The invention features the combination of an electrostatic
transducer with particular components to achieve the above objects.
Featured is an electrostatic transducer surrounded by a rigid
enclosure and having a constricted outlet throat smaller than the
transducer, using the principle of the Helmholtz resonator,
enabling the achievement of an acceptable low figure (e.g., below
50 Hz) for the natural frequency of resonance of the mechancal
system in an enclosure which is sufficiently small to enable use in
the home. Preferably, the volume of the enclosure exposed to the
back side of the diaphragm is at least four times greater than the
volume exposed to the front.
The invention further features an electrostatic transducer with
means establishing equal length paths from various diaphragm
portions terminating on the arc of a circle having a center on the
sound path some distance from the diaphragm portions, the speaker
thus being capable of dispersing high frequencies in a wide solid
angle. A further feature of the invention is the combination in
which the constricted throat of the enclosure outlet, which
contributes to lowering the natural frequency of resonance of the
system, also forms part of the geometry of the dispersing system.
The invention also features a plurality of side-by-side narrow
channels leading from corresponding portions of the transducer, and
bending to disperse the entire range of audio frequencies. The
inlet width of those channels which bend is generally less than the
length of the shortest wave length sound to be dispersed, generally
less than 1 1/2 and on the order of two-thirds inch for speakers
having high frequency capability.
The invention further features a high voltage power system, with
peak voltages exceeding 3,000 volts, employing thick electrodes of
high dielectric constant (e.g., 30 < K < 60) and a relatively
low volume resistivity (e.g., R.sub.v within therange of 10.sup.8
and 10.sup.11, preferably on the order of 10.sup.10 ohm
centimeters.
Thick electrodes according to the invention may be considered to be
those whose dielectric portions are more than about three times
that of the air gap involved. While large air gaps, electrode
thicknesses on the order of one-fourth inch, and peak voltages in
the range of 6,000 volts are employed for the preferred full range
speaker, in its broader aspect this thick electrode feature of the
invention applies to constructions in which both the air gap and
the dielectric dimensions are scaled to smaller values. Such thick
electrode systems avoid power arcs while achieving a relatively
high energy output per unit diaphragm area, judged against other
electrostatic speakers. The electrodes concentrate the
electrostatic field in the air gap between the electrodes, protect
the conductive diaphragm from arcing and enable voltage differences
across the thickness of the elctrodes to be rapidly eliminated,
should such voltage differences occur. The transducer can present a
capacitance on the order of 750 to 1,000 pf per square foot of
diapragm area and total capacitance ranging up to 2,000 pf and
above, with virtually no resistive impedance in the operative
frequency range, thus providing ample capability for the full range
speaker of the invention.
To provide the high K electrodes the invention features an
electrode molded of a dielectric matrix material in which is
dispersed a substance of relatively much higher dielectric
constant, e.g. K<500, to achieve an electrode K advantageously
greater than 30. A further additive is useful to lower the volume
resistivity of the electrode to preferably on the order of
10.sup.10 ohm centimeters to achieve appropriate time
constants.
Also featured is an amplifier capable of powering this system, the
amplifier having active devices series-connected across a large DC
voltage, with the output terminal for the electrostatic transducer
located between the active devices. A third active device having
high impedance (constant current generator) characteristics is
controlled by the audio signal source and its output is connected
to control one of the active devices, while it is also connected
through a resistive feedback path to the output terminal. This
achieves a high-voltage, low-impedance amplifier directly coupled
to the electrostatic transducer.
Further featured is an electronic feedback loop which dampens the
response of the speaker in the low frequency range. This feedback
loop employs a carrier signal applied to the moving diaphragm, and
detector circuits for both electrodes of a balanced speaker, the
dielectric portion of the electrodes having a high K, e.g., K<
15, at the carrier frequency. Demodulation recovers a signal that
varies with displacement of the diaphragm and differentiation of
the signal provides an effective feedback signal proportional to
diaphragm velocity and of proper phase.
These features, in combination, complement each other in a very
interrelated way to achieve full audio range capability in a
practical form. It is believed that certain versions of the system
are capable of better sound reproduction in the home than any full
range speaker system heretofore proposed; and that other versions
permit a good level of quality to be achieved inexpensively.
While these features and others which will appear herein lead to a
full frequency range electrostatic loudspeaker, they have use
individually and in various subcombinations, as will be apparent to
those skilled in the art.
In the drawings:
FIG. 1 is a horizontal cross-sectional view of a full audio range
electrostatic speaker according to the invention, including
schematically an amplifier system;
FIG. 1a shows in greater detail the configuration of the lens walls
for the loudspeaker of FIG. 1;
FIG. 2 is a perspective view of the loudspeaker of FIG. 1;
FIG. 3 is a partial vertical cross-sectional view of the speaker of
FIGS. 1 and 2 taken on line 3--3 thereof;
FIG. 4 is a perspective view of the front portion of the lens
system of FIGS. 1 and 1a, showing the outlet;
FIG. 5 is a perspective view similar to FIG. 4 viewed from the back
to reveal the inlet of the lens system;
FIG. 6 is a cross-sectional view of an alternate form of lens
construction;
FIG. 6a is a horizontal-sectional view of a transducer for use in
the embodiment of FIG. 6;
FIG. 7 is a partially broken away perspective view of a preferred
electrode plate;
FIGS. 7a and 7b are plots of electrical characteristics of
electrode material according of the invention;
FIG. 8 is a cross-sectional view showing an edge member being
formed on the electrode plate of FIG. 7;
FIG. 9 is a cross-sectional view of a balanced electrostatic
transducer being formed from two electrodes in accordance with FIG.
8;
FIG. 10 is a schematic utilized to illustrate the difficulty of
using conventional amplifier circuitry to drive a capacitive
load;
FIG. 11 is a simplified schematic of an amplifier of the type
provided by the present invention;
FIG. 12 is a block diagram of an entire loudspeaker system
according to the invention; and
FIG. 13 is a detailed schematic of the electronic components of one
practical embodiment of the invention;
FIGS. 14 and 15 are plots of characteristics of a preferred
embodiment of the invention;
FIGS. 16, 17 and 18 together comprise a detailed schematic of
another circuit according to the invention.
Referring to FIGS. 1-3 there is shown an embodiment of a full range
electrostatic loudspeaker in accordance with the invention. The
basic components comprise an electrostatic transducer 10 (including
a large flexible diaphragm 12, e.g. of metal coated mylar, and a
pair of rigid planar high K electrodes 14, 16), a rigid-walled
enclosure 18 surrounding the transducer 10, an outlet passage, here
in the form of a lens 20 and an amplifier 22 including a
diaphragm-tracking feedback circuit 23.
The electrostatic transducer 10 extends across one third of the
full width W of the enclosure 18, having a width W.sub.d of 13
inches. The electrode assembly of the transducer has a height of 23
inches. A number of these can be mounted above each other if
desired.
The electrostatic transducer of this embodiment is of the balanced
type in which the flexible diaphragm 12 is held in taut condition
between two apertured electrodes 14, 16. The sound absorbent
material 19 (effective down to about 300 H.sub.z) and the rigid
walled enclosure 18 prevent backward moving radiation emitted by
diaphragm 12 back through electrode 14 from escaping and causing
cancellation of the forward radiation.
The forward electrode 16 is disposed immediately adjacent the inlet
20.sub.i of the lens structure 20 (see FIG. 5). The lens is
composed of a series of walls 20.sub.1, 20.sub.2, . . . 20.sub.19
(see FIG. 1a ) which are straight in the vertical direction (see
FIGS. 4 and 5) but are spaced apart and curved in accordance with a
special pattern in the horizontal direction to define a series of
channels (see FIGS. 1 and 1a ). Thus outer wall 20.sub.1 and the
next adjacent wall 20.sub.2 define a channel (channel I) having an
inlet of width W.sub.1 exposed to a corresponding outer portion of
diaphragm 12 (through the apertures 16a of the outer electrode 16).
The walls 20.sub.1 and 20.sub.2 converge together in the direction
outwardly and simultaneously curve toward the centerline of the
lens, to the lens throat region 20.sub.t.
Near this region the channels begin a re-entrant curve so that at
the throat 20.sub.t the channel is again substantially
perpendicular to the diaphragm, although displaced significantly
toward the centerline. Beyond this region the walls 20.sub.1 and
20.sub.2 curve outwardly from the centerline and diverge from each
other, terminating in ends 20e which, in this example, are disposed
outside of the front wall 18a of enclosure 18. The axis A.sub.1 of
the outlet of channel 1 is thus directed outwardly at a substantial
angle from its direction of the channel axis at the inlet. In like
manner the other side of wall 20.sub.2 and wall 20.sub.3 define
channel II. It is disposed to receive the sonic output of the next
adjacent portion of the diaphragm. It curves and converges and
diverges similarly to channel I while its output axis A.sub.2
.sub.is disposed at a lesser angle to the normal to the diaphragm.
Channel II provides the next adjacent segment of the solid angle
.alpha. achieved by the lens. Channel III is likewise defined by
the walls 20.sub.3 and rule, for , and so on to Channel IX, along
which extends the centerline. The lens structure is symmetrical
about the centerline, and thus the right hand outer channel XVIII
curves in like manner, but in opposite direction, to Channel I.
The outer portion of the walls 20.sub.1 - 20.sub.19 are shaped to
establish the series of outlet axes A.sub.1 - A.sub.18, such that
projections of these axes intersct at a common inward point C
spaced substantially (e.g., 1 foot) from the diaphragm. Since a
dispersed angle .alpha. of about one half a circle is desired for
this embodiment center C lies on the plane projected through the
front surface 18a of the enclosure. Preferably, as shown, the
curvatures of the walls are arranged so that the sound path P along
each of the channels and outwardly to a circle projected from the
common center C of the outlets is the same length for all
channels.
Thus
P.sub.1 = P.sub.2 = P.sub.3 = . . . P.sub.17 = P.sub.18.
The effect of these features is to emit a circular wave front even
though the sound emitting diaphragm is both planar and extremely
directional for the high frequencies. With a suitable shaping of
the walls, the wave form can be spherical, however in the preferred
embodiment shown, the speaker retains the same circular horizontal
cross-section throughout its height, hence the output sound wave is
of cylindrical form, which can spread to fill a room with high
frequency sound. The walls may be made of various conventional
speaker materials, e.g., paper stock of appropriate grade. The
outer channels may be of lesser width than the inner channels
(e.g., W.sub.1 <W.sub.9) taking advantage of the fact that the
smaller the filament of sound, the more it can be bent without
distortion. For outer channels especially, the channel width should
be based upon the shortest audio wave length of interest and in
general should be less than 1 1/2 inches. Practical limits exist
however because to narrow a channel introduces too much resistance
to the travel of the sound. Thus it is found that channel width on
the order of two-thirds of an inch for the channels is suitable. A
practical rule. For channels which turn significantly, is that the
inlet width of the channel should approximate the wave length of
the highest frequency of interest.
The potential mid frequency mismatch resulting from reflected waves
of the channels is believed to be overcome by varying from channel
to channel the distance from the diaphragm to the point (20.sub.t)
at which the constricted throat occurs. Referring still to FIGS. 1
and 1a it will be observed that although the throat 20.sub.t for
the various channels occurs at the same plane parallel to the
diaphragm, this represents different path lengths to the diaphragm.
Thus the path length of channel I from its portion of the diaphragm
to the throat 20.sub.t is longer than the corresponding path of the
next adjacent channel II.
The throat 20.sub.t is sized, in relation to the given enclosure,
to provide a sufficiently low natural frequency of resonance (e.g.,
below the frequencies of bass organ and bass drum) in accordance
with the laws relating to Helmholtz resonators, and in general will
be less than half as wide as the transducer for enclosures of
suitably limited size.
Also the volume of the enclosure exposed to the back side of the
transducer (Volume I, FiG. 1) should be a plurality of times
greater than the volume of the enclosure exposed to the front side
of the transducer, as measured from the diaphragm 12 to the outlet
(Volume II, FIG. 1). Advantageously the ratio of Volume I to Volume
II should be greater than 4.
In this embodiment the restricted throat is three inches wide
contrasted to the one foot width of the sound-emitting diaphragm
which is surrounded by this enclosure, and the lens outlet has a
width of about 7 inches. The enclosure width W is 36 inches, depth
d is 18 inches and height h is 72 inches, the front edges of the
enclosure being chamfered as shown. Volume I bears the ratio to
Volume II of about 10 to 1.
In this embodiment the ends 20e of the walls defining the channels
protrude beyond front wall 18a and the axes A.sub.1 and A.sub.18 of
the outlets of channels I and XVIII on the extremities are
substantially parallel to front wall 18a, see FIG. 1a, in order to
achieve a solid angle of dispersion .alpha. approximately
180.degree.. The ends 20e are hidden from view in a simple manner
by grill cloth 17. In this case the cloth is anchored at points 21
and 22 at the beginning of the chamfer of the front edges of the
enclosure (the chamfers decrease the bulky appearance of the
enclosure). The grill cloth extends at a substantially similar
angle to the chamfers to stand-off projections 23 located at the
intersection of the chamfers and the front panel 18a, these
projections being acoustically transparent, The projections 23
extend as far from the front panel 18a as do the ends 20e of the
channel-forming walls, and the grill cloth stretched between these
projections covers these ends and gives the speaker a finished
appearance.
It may be noted that in the instance of using such a speaker as
this merely as a woofer, only the outside walls 20.sub.1 and
20.sub.19 of the lens, FIG. 1a, would be required, still keeping
the constricted throat. However, high and low frequency component
mismatch, cross-over network difficulties and other significant
problems are avoided and economies achieved by the full range
speaker of the present embodiment.
To illustrate that the concept for reducing the frequency of low
frequency resonance and dispersal of high frequencies by a
restricted aperture lens system may not be limited to the preferred
channeled lens construction, reference is made to FIGS. 6 and 6a.
There is shown an enclosure 30 surrounding an electrostatic driver
32. The principle of this speaker would be the same as that of the
preceding figures in this respect: a restricted aperture 31, or
throat which is substantially narrower than the surrounded driver
32 provides (by the principle of the Helmholtz resonator) a natural
frequency of resonance of the mechanical system below the lowest
frequencies (e.g., bass organ and bass drum) that are to be
reproduced, and the backward radiation of the transducer is
contained by the enclosure. At the same time the transducer is
arranged so that its sounds seem to emanate from a center C spaced
from the diaphragm and near the front wall 30a of the enclosure.
The paths P from adjacent portions of the diaphragm (32.sub.1,
32.sub.2...32.sub.5) radiate from this center so as to disperse the
high frequency sounds through a wide solid angle. The lengths of
the paths (e.g., p.sub.1, p.sub.2...p.sub.5) from the respective
portions of the diaphragm to a circle centered on C are
substantially of the same length.
Referring to the specific structure of FIGS. 6 and 6a, the form of
the transducer 32 approximates the arc of a circle and the concave
portion of the transducer is directed toward the aperture 31.
(Although a single circular line is shown in FIG. 6, it will be
understood that the transducer preferably comprises opposed
apertured electrodes with a flexible diaphragm disposed
therebetween in a balanced construction). The transducer is
arranged with the focal point (the point of intersection of the
normals to the diaphragm surface) at the position of the desired
center for radiation C, e.g., near the plane 30a of the front of
the enclosure. Thus the high frequency radiations, in following
paths normal to the diaphragm portions, pass through the center,
adjacent paths crossing each other. Since the normals of adjacent
surface portions lie at angles to each other, the net effect is a
circular wave form emanating from the aperture. FIG. 6 is a
horizontal cross-section of the speaker. The speaker can have
uniform cross-section throughout a substantial height, so it
generates a cylindrical wave form, to disperse high frequency
radiation in a wide solid angle .alpha..
As illustrated in FIG. 6a, it may be possible to approximate a
circular cross-section transducer by a number of planar units
32.sub.1, 32.sub.2...32.sub.5 disposed as chords of a circle, thus
to take advantage of the simplifications attendant with the use of
planar members. It also may be advantageous to employ rounded
transition surfaces 35 between the front wall 30a of the enclosure
and the guide walls 36 which extend from each outer diaphragm
portion to the aperture 31. This lens construction could be used in
tweeter and mid-range speakers as can the lens system of FIG. 1-3,
but one of its virtues, like that of the system of FIG. 1-3, would
be the possibility of use in lower range and full frequency range
speakers in which a lowered resonant frequency and avoidance of
cancellation and reinforcement due to the back wave would be
achieved.
Referring to FIG. 9, in the preferred embodiment of the invention a
conductive diaphragm 12 is employed. With such diaphragms the use
of a bare conductive fixed electrode would lead to power arcs that
can destroy the diaphragm. It is realized that coating of the
electrodes with high dielectric strength coatings would still leave
the problem of imperfection and pinholes permitting destructive
power arcs. This whole class of problem is avoided according to the
invention by using thick high dielectric constant electrodes, i.e.,
dielectric portions about three or more times greater in thickness
than the air gap on the respective side of the diaphragm, assuming
the diaphragm to be in mid-position.
The electrode featured by the invention for meeting these unusual
dielectric requirements is a molded member comprised of a
dielectric matrix in which a substance of relatively higher
dielectric constant (preferably K>500) has been dispersed. The
result is an electrode whose construction permits tailor-made
electrical properties with high K values. Such electrodes permit
sufficient force per unit of diaphragm area to be applied to power
the loudspeaker being described.
The matrix material may be selected from the various moldable
dielectric substances that are available, but particularly good
results are achieved using epoxy, which has dielectric constants
below 10, e.g., K = 4 to 6. To this material is added, previous to
molding, a dispersion of a substance selected for having a much
higher dielectric constant (such as barium titanate, K = 1,000 to
1,500). Advantageously, also a dispersion of semi-conductive
substance (such as carbon) is added, having a lower volume
resistivity than the matrix material to achieve a volume
resistivity in the range of 10.sup.8 to 10.sup.11 ohm centimeters,
the preferred value being about 10.sup.10 ohm centimeters.
The properties of the resulting electrode are not linear. That is,
whereas a linear resistor has a slope of one in the IE plot, for
the actual material the slope is on the order of one-third. Also
the dielectric constant at high frequency drops to approximately
two-thirds of its low frequency value. Some idea of the operational
properties of the material may be seen by computing pseudo time
constant for mid-range values, with the assumption of linearity of
these properties. Referring to FIGS. 7a and 7b, curves of a typical
embodiment, the material is seen at mid-frequency range to have a
dielectric constant of about 40 and a volume resistivity of 2
.times. 10.sup.10 ohm centimeters. This corresponds to a pseudo
time constant of 0.2 seconds. In actuality the time constant at
this particular frequency will be somewhat longer due to the lesser
slope of the volume resistivity curve of the actual material.
It is found that time constants considerably greater than one
second make recovery of operation of the speaker in the event of
overload unduly long. On the other hand, if volume resistivity is
too low, in the case of the diaphragm touching the electrode, too
large a current flows which can impair the tension of the mylar
diaphragm.
With the dielectric constant K in the preferred range of 30 to 60
and with the volume resistivity lying within the range of about
10.sup.8 and 10.sup.11 ohm centimeters, satisfactory performance is
obtained.
The dielectric constant of the material according to this invention
remains substantially high into the range of several hundred
kilocycles permitting the use of a carrier frequency for measuring
diaphragm movement and velocity for negative feedback purposes,
discussed further below.
According to a suitable procedure for preparing the electrode
barium titanate and carbon powders are mixed together with a
suitably-proportioned mass of epoxy in the liquid state, prior to
reaction, The mixture is then cast into a mold in the desired form
and cured.
Referring to FIG. 7 a broken away portion of the preferred
electrode plate is shown, formed by the casting procedure. The
matrix material illustrated by the dashed cross-hatching is No.
2038 epoxy; and No. 3416 hardener, manufactured by Houghton
Laboratories of Olean, New York, in the ratio of one part by weight
hardener to ten parts 2038.
The triangles shown in the cross-section of FIG. 7 diagrammatically
suggest the uniform dispersion of fine barium titanate particles
and the circles shown in the cross-section similarly suggest the
uniform dispersion of carbon particles. Employing substantially
equal amounts of barium titanate and 2038, with carbon
approximately 5 percent of the weight of the epoxy produces a
suitable electrode construction with dielectric constant in the
range of K= 30 to 40 and volume resistivity in the region of
R.sub.v = 10.sup.10 ohm centimeters.
In one preferred embodiment the electrode plate consists of the
following percentages, of the various ingredients:
parts by weight epoxy 2038 100 barium titanate 100 epoxy hardener
3416 10 carbon 5.3 (being 4.8 per cent of the total epoxy)
Referring again to FIG. 7, the slots molded integrally into the
electrode plate 14 have length L on the order of 2 inches, inlet
width S.sub.1 of 1 1/16 inch, and the slot walls diverge to an
outlet width S.sub.2 of one-eighth inch. Each land between the
slots has a width on the inlet side of three-sixteenths inch and
converges to a width of one-eigth inch on the outlet side. The
electrode thickness t is on the order of one-quarter inch.
The inlet surface of the electrode is cast precisely planar and
smooth. The outlet surface is smooth and after formation is coated
with a conductive layer 14c, FIG. 9, e.g., an epoxy containing a
dispersion of fine silver-coated particles. Thereafter, the
electrode plate may be baked for curing, e.g., 140.degree. F. for a
few hours.
After formation the electrode plate 14a is appropriately jigged,
see FIg. 8, and an edge member 14b is molded integrally therewith.
A planar casting plate 38, e.g., of plate glass forms the inside
edge surface 14c of the edge member 14b. A removable spacer 40 of
uniform thickness approximating one-half the thickness of the
desired air gap rests upon the casting plate 38 and directly
supports the inlet surface of the electrode during this operation.
Jig members 42 and 44 form the outline of the edge member 14b. The
edge member may be formed of the same material as the matrix of the
electrode plate, however omitting the additives.
Referring to FIG. 9, two such electrode members 14 and 16 are
brought together, inner surfaces directed toward each other and
frame surfaces 14c aligned. A thin flexible conductive diaphragm 12
(e.g., a polyester film such as Dupont's Mylar, of between
one-quarter to one-half mil thickness, carrying on each side a
vacuum-deposited aluminum coating) is disposed between the
electrodes. Tension T (of several thousand p.s.i.) is applied to
the diaphragm beyond the electrode whereupon the electrodes are
permanently clamped to the diaphragms, e.g., by means of adhesive
applied to mating surfaces 14c or by bolting the two electrodes
together. The thus formed electrostatic driver is then ready for
mounting within the speaker enclosure, see FIGS. 1-3.
For full range electrostatic speakers the polarizing voltage across
the fixed electrodes may range between about 2 to 8 kilovolts. The
air gap between the diaphragm (in mid-position) and either fixed
electrode ranges between one-twentieth to one-tenth inch and it is
found that the thickness of the electrode preferably should be of
the order of one-quarter inch.
The signal voltage is divided across the electrode thickness and
the air gap. To lose as little signal voltage across the electrode
and to concentrate the signal voltage to the air gap the electrode
of high dielectric constant (e.g., greater than 30) is employed. A
maximum limit on electrode thickness is found to exist because of
lowering of the slot resonant frequency with increasing thickness.
A minimum thickness limit is found to exist because of the need to
avoid power arcs. For higher K, lower conductance is needed, but
R.sub.v too low is found to give problems, for example greater
tendency for the diaphragm to stick to the electrode should contact
be made, and localized heating and resultant damage to the
diaphragm.
The desired level of leakiness (i.e., the volume resistivity) is
advantageously achieved by the addition of a dispersion of carbon,
as noted above.
In the example of the preferred embodiment, see FIG. 9, the
polarizing voltage together with the audio peak is established at
6,000 volts between diaphragm and electrode, the air gap A.sub.g is
0.070 inch, the effective dielectric constant of the electrode
material averages K = 40 (varying little with frequency), the
thickness t of the electrode is about one-quarter inch. The volume
resistivity of the electrode is adjusted by the amount of carbon
present in the electrode matrix, (between 10.sup.8 and 10.sup.9 ohm
centimeters) to establish a time constant of less than one second,
preferably less than 0.1 second. By this is meant that less than
one or 0.1 second is required for a voltage between the inner and
outer faces of the electrode to drop to one-third of its value.
The electrostatic speaker of the invention imposes severe operating
requirements upon the associated amplifier system. To obtain the
requisite levels of audio output without requiring an unduly large
diaphragm, the audio drive voltage must be quite high, a peak drive
potential of 4,000 volts being employed. The speaker impedance is
almost entirely capacitive (3,000 to 6,000 pf.) and peak currents
in excess of 300 ma. are sometimes required, implying a peak output
requirement of many hundreds of bolt amperes. The output
transformers generally used to drive conventional moving-coil
speakers (which have a relatively low and essentially resistive
impedance, e.g., 8 ohms) are peculiarly ill suited to the demands
of the electrostatic speaker. Transformers having the requisite
output are combersome, expensive, and present resonance problems
when used to drive a capacitive load.
A simple schematic is presented in FIG. 10 to illustrate the
difficulties of driving an electrostatic speaker directly from the
output of a conventional resistance-coupled amplifier. An audio
input signal 52 is applied to amplifying tube 54 and a plate supply
voltage of + 4,000 volts is applied to terminal 56. If capacitive
load 60 is 3,000 pf. its impedance at 10 KHz is about 5,500 ohms.
For the loss in response at that frequency to be limited to 3 db.
plate resistor 58 can be no larger than 5,500 ohms. The plate
supply would then have to furnish about 375 ma. or 1,500 watts to
terminal 56. This "brute force" method of driving a speaker is, of
course, highly inefficient and impractical.
The inventor has devised a low-impedance amplifier circuit that
produces the required output with efficiency, stability, linearity,
and a relatively low-level input. A simplified schematic of this
circuit is shown in FIG. 11. An audio input signal 52 of about
10-volt amplitude is applied to the grid of pentode T3. (Like
elements are designated with identical reference numerals
throughout all the figures). The terminal 56 plate supply of
pentode T2 is +4,000 volts. Capacitor 60, representing the load
presented by the electrostatic speaker, has a value of 3,000 pf. A
-100 volt potential is applied to 10 K cathode resistor 62 at
terminal 64. The output signal at point B ranges from a value close
to ground to almost + 4,000 volts, and may furnish a peak current
of over 300 mg. in either direction to load 60.
In the quiescent no-input state, pentode T3 develops a well-defined
plate current of slightly over 1 ma. through the 2M feedback
resistor 66. About 2,040 volts is developed over resistor 66 so
that point B settles at a quiescent voltage of about +2,000 volts,
while point A settles at about -40 volts. About 6 ma. flows from
terminal 56 through pentode T2, 7 K resistor 68 and pentode T1.
Point B is held stable at +2,000 volts by feedback resistor 66.
Should it tend to rise to a higher voltage, the voltage increase
would be applied through resistor 66 to the grid of pentode T1,
causing T1 to conduct more heavily and thus lowering the output
voltage at point B. Conversely, were the voltage at point B to tend
to fall to a lower value, the drop would also be fed back through
resistor 66, reducing the conduction through pentode T1 and
increasing the plate voltage of T1 and decreasing the voltage
between grid and cathode of pentode T2 (the grid of T2 is directly
coupled to the plate of T1). The resulting increase in conduction
through T2 causes the voltage at point B to rise restoring the
equilibrium output value of +2,000 volts.
The small-signal output impedance of the circuit is extremely low.
Assume, for example, that pentodes T1 and T2 each have a
transconductance of 1,000 microhms and that a 1 volt incremental
voltage is applied to point B. This incremental voltage is fed back
trough resistor 66 to the grid of T1, resulting in a 1 ma. increase
in the plate current of T1 and a 7 volt increase in the drop across
resistor 68. The resulting 7 volt increase in the grid bias of T2
reduces the cathode current of T2 by 7 ma. The total change in
current at point B (as seen by the load) is thus the increase in
the plate current of T1 plus the decrease in the cathode current of
T2 (1 ma. + 7 ma. = 8 ma.). The small-signal output impedance of
the amplifier is therefore only 1 volt/8 ma. = 125 ohms.
Only a few tens of volts of drive are required from the plate of
pentode T3 which, in driving point A, closely approximates a very
linear constant current generator. The large unbypassed cathode
resistor 62 increases the effective output impedance of the T3
stage. (The effective resistance looking into the plate of T3 can
be as high as 1 M). Series-connected pentodes T1 and T2 function
essentially as class B amplifiers, but the linearity of their
operation is greatly increased by the 40 to 50 db. of negative
feedback provided by resistor 66. Further linearity improvement can
be achieved by customary feedback from point B to 52.
For large signal inputs, the amplifier can furnish very high peak
currents, both positive and negative, to load 60. When pentode T2
conducts, the output current is limited only by the current
capacity of T2 at low or zero bias, and peak currents of many
hundreds of ma. can be furnished to the load.
When pentode T1 conducts, the output current is, in first instance,
limited by the 7 K resistor 68. However, by shunting a 100 volt
Zener diode 70 across resistor 68, the voltage drop can be limited
to 100 volts and the current which T1 can supply to the load can
then, for all practical purposes, be limited only by the current
capacity of pentode T1 rather than by resistor 68.
A block diagram showing the entire electronic section of the system
is presented in FIG. 12. This block diagram incorporates amplifier
elements similar to those shown in FIG. 11 and in addition shows
the audio feedback system used to damp the low frequency resonance
of the system.
An audio input signal 52 is applied to input amplifier 72, a
high-impedance, constant current stage or set of stages (which may
even be solid state) serving the function of pentode T3 in FIG. 11,
and also serving to combine the audio input 52 with a feedback
signal on line 73. Active devices 74 and 76, which occupy roles
similar to those of pentodes T1 and T2 respectively, (but of course
need not necessarily be pentodes) are connected in series between a
high voltage source at terminal 56 and ground. Diaphragm 78 of
electrostatic transducer 80 is electrically connected to Point B,
the junction of active devices 74 and 76, as is feedback resistor
66.
It is realized that damping of the low frequency resonance peak is
desired. To a certain degree this is possible by viscous damping,
e.g., using glass wool designed immediately adjacent to the back of
the transducer as suggested in dotted lines at 19a in FIG. 1.
Electronically this same damping is well achieved by feedback
system 82. Carrier generator 84 applies at a 260 KC signal to
diaphragm 78. This signal induces corresponding signals at
electrodes 86 and 88 of electrostatic transducer 80. The amplitude
of each of these signals varies with the distance of the diaphragm
from the electrode; the closer the diaphragm, the stronger the
signal. The induced carrier signals on the two electrodes are
detected and summed at diaphragm displacement detector 87.
Successful operation is made possible by the fact that with the
dielectric electrode made as described above, a substantial K
(believed to be greater than about 15) exists at the frequency of
the carrier wave.
The resulting signal, centered around a zero voltage and ranging
positive or negative depending upon the direction of diaphragm
displacement from the center position, is proportional to diaphragm
displacement and is in quadrature with the transducer drive voltage
at the resonant frequency. Diaphragm excursion should be inversely
proportional to the frequency squared (i.e., displacement decreases
12 db. for each octave of frequency increase). The output of
diaphragm displacement detector 86 is applied to differentiator 88,
which generates a signal advanced in phase by 90.degree. (and thus
approximately in phase with the drive voltage). The amplitude of
this differentiated signal is inversely proportional to frequency
and so decreases 6 db. for each octave of frequency increase.
The differentiator output signal is applied to feedback amplifier
90 which introduces a further 180.degree. phase shift in the
signal. The output from the feedback amplifier is returned through
line 74 to constant current generator 72 and there summed with
audio input signal 52. (The feedback system 82 is designed so that
the line 74 feedback signal is significant only from about 20 Hz to
about 200 Hz; its phase at those frequencies is such as to oppose
the drive voltage.) To produce constant sound energy throughout the
frequency range of the system (with constant drive amplitude) the
system response curve should drop about 6 db per octave, ideally
approaching line 100 in FIG. 14. The characteristics of the
electrostatic speaker are such that there would, without feedback,
be about a 15 db resonant peak 102 in the response corresponding to
the acoustic resonance of the speaker. The use of the feedback
system 82 not only flattens out this peak as shown at 104, but also
renders the phase response of the system far more linear. The phase
response without feedback is shown in FIG. 15 at 106; phase
response with feedback is shown at 108.
A detailed schematic drawing is shown in FIG. 13 of those system
components represented in block form in FIG. 12. This practical
circuit illustrates one presently preferred implementation of the
electronic portions of the electrostatic speaker system.
A further schematic drawing is shown in FIG. 16 of a system
employing certain of the elements in solid state, and thus
constituting a reduction to practice using components that are
practical for production. In this embodiment two amplifiers of
identical construction are employed, one connected to the diaphragm
and the other to the fixed electrodes as shown, with a 180.degree.
phase shift between the two. This arrangement is generally
suggested in FIG. 1 as well. For a given amount of audio signal a
considerably more powerful output is obtained, relative to a
one-amplifier embodiment.
Numerous variations in the specific details are possible within the
spirit and scope of the invention.
* * * * *