U.S. patent number 3,771,466 [Application Number 05/212,551] was granted by the patent office on 1973-11-13 for pole shelving.
This patent grant is currently assigned to The Hirsh Company. Invention is credited to Irwin J. Ferdinand, Irwin R. Kulbersh.
United States Patent |
3,771,466 |
Ferdinand , et al. |
November 13, 1973 |
POLE SHELVING
Abstract
Pole supports for shelving are disclosed formed of
interchangeable easily fabricated and assembled parts including a
tubular guide for spring-biased rod-supported ceiling and floor
shoe members, a pair of channeled support members having recessed
concealed web walls with spaced slots to engage cantilever shelf
brackets and having opposed offset wall portions for receiption of
the lugs and cleats of top and bottom trim cap members that hold
the assembly together. An easily inserted cleat interlocks the web
walls of the support members and provides a seat for the
spring-biased ceiling shoe. The cap members have a fulcrum recess
to receive a latch member that frictionally engages the rod of the
ceiling shoe member to lock same. Shelf brackets of two types are
used which engage the slots of the web wall in cantilever
relationship and are adapted to support either steel reinforced
wooden shelves or steel shelves having either down-turned end
flanges and rolled box-shaped side flanges, or are adapted for use
with a snap-on molded end flange. Other embodiments are
disclosed.
Inventors: |
Ferdinand; Irwin J. (Glencoe,
IL), Kulbersh; Irwin R. (Morton Grove, IL) |
Assignee: |
The Hirsh Company (Skokie,
IL)
|
Family
ID: |
22791496 |
Appl.
No.: |
05/212,551 |
Filed: |
December 27, 1971 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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72050 |
Sep 14, 1970 |
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Current U.S.
Class: |
108/109; 108/152;
211/153; 248/200.1; 248/243; 108/180 |
Current CPC
Class: |
A47B
57/42 (20130101); A47B 96/1425 (20130101) |
Current International
Class: |
A47B
57/42 (20060101); A47B 96/00 (20060101); A47B
96/14 (20060101); A47B 57/00 (20060101); A47b
057/06 () |
Field of
Search: |
;108/111,152,114,107,108,109,110 ;248/243,356,355,410
;211/86,153 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Zugel; Francis K.
Parent Case Text
This application is a continuation-in-part of application Ser. No.
72050 entitled POLE SHELVING filed by the instant inventors on
Sept. 14, 1970 now abandoned.
Claims
What is claimed is:
1. Floor to ceiling pole supports for shelving comprising:
a pair of elongated support means having a channel with a web wall,
said web wall having a series of spaced slots therealong;
elongated trim means co-extensive with said support means having a
tubular portion and outer trim walls defining side channels;
said support means being adapted to nest longitudinally within the
side channels of said trim means with said web wall spaced from
said tubular portions;
a diametric support member carried by said tubular portion;
cap means adapted to engage within and close the contiguous ends of
said nested pair of support means and having spaced depending
cleats engageable against said web wall and within opposed pairs of
said slots, said cap means having bore holes axially aligned with
said tubular portion;
shank members carried by said bore holes in said cap members;
a compression member within said tubular portion and retained by
support member; and
a resilient pad on the extended end of each of said shank
members;
one of said shank members being resiliently supported by said
compression member whereby said assembly is adapted to be retained
between a floor and ceiling by said resilient pads and the bias of
said compression member and with the intermediate slots of said web
wall accessible for the placement of oppositely disposed shelf
supporting brackets therealong.
2. Floor to ceiling pole supports in accordance with claim 1 in
which:
said channels of said support means have offset wall portions
spaced from said web wall; and
said cleats have bosses therein adapted to pressfit against said
offset wall portions thereby biasing said support means toward each
other and within the side channels of said trim means.
3. Floor to ceiling pole supports in accordance with claim 1 in
combination with:
cantilever shelf brackets adapted to engage within said slots of
said web wall and having elongated arms extending from opposite
sides of said pole supports.
4. The combination defined by claim 3 in which:
the arms of said shelf brackets are offset toward one side of said
pole supports and are provided with arm portions adapted to engage
under and behind the flanges of shelves supported thereby.
5. The combination defined by claim 3 in which:
the arms of said shelf brackets are substantially straight and
adapted to engage within coplanar slots in the ends of shelves
supported thereby.
6. Pole supports for shelving adapted for attachment between the
floor and ceiling of a room for the support of a plurality of
horizontal shelves therebetween comprising:
a pair of elongated support members having spaced substantially
parallel side walls joined to each other by an integral edge wall
having an inwardly formed outwardly open walled channel therealong
terminating in a relatively narrow internal web wall;
the walls of said channel each having an offset therealong spaced
from said web walls, said offsets including substantially coplanar
transverse sections and defining therebetween an enlargement of
said channel;
a series of spaced slots along said web wall;
an elongated guide and trim member co-extensive with said support
members having a tubular central portion connected by a transverse
wall to diametrically opposed substantially parallel trim walls
having inturned trim flanges along their outer edges;
a cross bore in said tubular section;
said support members being adapted to nest longitudinally within
and on each side of said guide and trim member with their side
walls between the trim flanges and with said web wall spaced from
the tubular section;
hook means engageable transversely through said cross bore and a
pair of opposing slots in said web wall thereby forming a diametric
support thereacross;
cap members adapted to engage within and close the contiguous ends
of said nested pair of support members and said guide and trim
member;
said cap members having depending cleats adapted to fit within said
channels of said support members and engage an opposed pair of top
and bottom slots of said web walls and having opposes bosses
engageable with said offsets whereby said support members are
retained within said guide and trim member;
bore holes in said cap members axially aligned with said tubular
central portion of said guide and trim member;
elongated shank members receivable within said bore holes each
having resilient pads therein to engage the floor and ceiling of a
room; and
a compressible member between one of said shank members and said
diametric support.
7. Floor to ceiling pole supports for shelving comprising:
a pair of elongated support means having side walls defining a
channel with an interior web wall, said web wall having a series of
spaced slots therealong;
elongated trim means co-extensive with said support means having a
central tubular portion and outer trim walls defining open side
channels;
said support means being adapted to nest longitudinally within the
side channels of said trim means with said side walls biased
against said trim walls and with said web wall radially spaced from
said tubular portion;
a diametric support member carried transversely by said tubular
portion and engaging within an intermediate pair of said slots of
opposite portions of said web wall;
cap means adapted to engage within and close the contiguous ends of
said nested pair of support means and having spaced depending
cleats engageable against said web wall and within opposed pairs of
said slots, said cap means having bore holes axially aligned with
said tubular portion;
said cap members having a recess on the side opposite said
depending cleats and a fulcrum member in said recess and radially
spaced on one side of the bore hole therein;
elongated shank members carried axially by the end portions of said
tubular portion and said bore holes in said cap members and
extending respectively beyond the co-planar ends of said nested
support means and trim means;
a locking cleat in the recess of the topmost of said cap members
and having one end pivotally engaged under said fulcrum member with
an intermediate portion having an off-set wall with a locking bore
therein encompassing said respective shank member obliquely;
and
a resilient pad on the extended ends of each of said shank members
whereby said assembly is adapted to be retained between floor and
ceiling surfaces by said resilient pads and the bias-lock of said
locking clear and with the intermediate slots of said web wall
accessible for the placement of oppositely disposed shelf
supporting brackets therealong.
8. Floor to ceiling pole supports in accordance with claim 7 in
which:
said cap means are interchangeably end for end in the assembly and
are provided with a circumferential recessed seat around said bore
hole within the recessed side thereof;
a threaded nut member in the recess of the respective lower cap
member; and
a threaded portion is provided on the lower shank member to
adjustably engage within said threaded nut member.
9. A shelf assembly adapted to be detachably retained between the
floor and ceiling of a room including a pair of pole supports each
comprising:
a pair of elongated support means having an open side channel
defined by side walls with an internal web wall, said web wall
having a series of spaced slots therealong;
elongated trim means co-extensive with said support means having a
tubular portion and outer trim walls defining side channels;
said support means being adapted to nest longitudinally within the
side channels of said trim means with the side walls thereof
compressed between said trim walls and with said web wall spaced
from said tubular portion;
a diametric support member carried transversely by said tubular
portion and engaging within an intermediate pair of said slots of
opposite portions of said web wall;
cap means adapted to engage within and close the contiguous ends of
said nested pair of support means and having spaced depending
cleats engageable against said web wall and within opposed pairs of
said slots, said cap means having bore holes axially aligned with
said tubular portion of said trim means;
shank members carried by said bore holes in said cap members and
extending axially within said tubular portions of the trim
means;
a compression member within said tubular portion and retained by
said diametric support member; and
a resilient pad on the extended end of each of said ahank
members;
one of said shank members being resiliently supported by said
compression shank
a pair of shelf brackets having hook ends adapted to extend into
and engage in cantilever relationship through remaining opposed
pairs of slots in the respective web walls of said support members
and provided with elongated laterally extending co-planar bracket
portions; and
a shelf member supportable by said pairs of shelf brackets between
said upright pole supports.
10. A shelf assembly in accordance with claim 9 in which:
said shelf member is provided with a notched opening in each end to
receive a side of its respective pole support;
a pair of transverse slots extend from said notched opening toward
the sides of said shelf members; and
said laterally extending portions of said shelf brackets engage
within said slots with the notched openings of said shelf members
abutting upon the inside of said pole supports.
11. A shelf assembly in accordance with claim 10 in which:
said hook ends of said shelf brackets yieldably receive said
opposed pair of slots in said support members with said elongated
portions canted upwardly on opposite sides of the pole supports;
and
said shelf member is engaged thereupon by snap-fitting the
respective transverse slots thereof downwardly upon said elongated
portions of both ends of said shelf brackets to pivot said shelf
brackets to their horizontal cantilever relationship.
12. A shelf assembly in accordance with claim 9 in which:
said shelf member aformed metal shelf provided with depending end
and side flanges with cut-out corners;
said laterally extending portions of said shelf brackets are
off-set inwardly toward the respective ends of said shelves and
provided with a notched top edge to engage the undersides of said
end flanges of said shelf and have an inwardly directed tab end to
engage behind said side flange.
13. A shelf assembly in accordance with claim 12 including:
corner inserts adapted to snap-fit into and behind said tab end of
the brackets and enclose said cut-out corners of said shelf.
14. A shelf assembly in accordance with claim 9 in which:
the side walls of said elongated support means are flared outwardly
from each other a distance greater than the transverse distance
between the internal edges of the outer trim walls of said trim
means and the diameter of said tubular portion of said trim means
is less than said transverse distance by an amount substantially
equal to the thickness of said side walls whereby said side walls
are compression biased along and within the side channels defined
by the outer trim walls.
15. A shelf assembly to be detachably retained between the floor
and ceiling of a room comprising:
a pair of elongated pole supports adapted to extend between the
floor and ceiling in spaced apart upright coplanar
relationship;
a pair of bracket supports extending from opposite sides of each of
said pole supports normal to their common plane;
a shelf extending between said supports having a flat object
supporting surface end edges and rigidifying coextensive side
flanges;
cross bracing adapter means at each end of said shelf;
said adapter means having an elongated conforming recess on one
side to receive the end edges and said side flanges of said shelf
in nested relationship and a recess on the other side to conform
with the abutting contour of the inside of said support means;
and
open bottomed slot means on each side of said conforming recess to
receive said bracket supports.
16. A shelf assembly in accordance with claim 15 in which:
said edges of said shelf include a cut-out portion conforming to
the abutting contour of said pole supports; and
said elongated recess includes an offset portion conforming to said
cut-out portion.
17. A shelf assembly in accordance with claim 15 in which:
an aperture is provided in the supporting surface of said shelf and
spaced from the end edges thereof; and
said elongated recess includes a tab member projecting from a wall
thereof and adapted to register with said aperture and retain said
nested relationship.
18. In a shelving assembly the combination of:
a supporting pole of predetermined cross-sectional configuration
adapted to be affixed in a rigid upright position;
a pair of bracket arms extending from said supporting pole on
opposite sides thereof;
a sheet metal shelf member having a flat generally rectangular
planar portion with a straight end edge and front and rear flanges
normal to said end edge and terminating in substantially coplanar
relationship with said straight end edge;
a notch in the central portion of said edge of said flat planar
portion of said shelf, said notch defining a contoured edge
conforming generally with the cross-sectional configuration of the
abutting side of said supporting pole;
an adapter for the end of said shelf;
said adapter having an elongated wall portion with a pair of open
ended receptacle members to receive said flanges of said shelf
member in nested relationship;
a contoured slot along the top side of said adapter and
communicating with the inside of said receptacle members to receive
said end edges and contoured edges in nested relationship; and
open-bottomed slot means along said elongated wall portion to
receive said bracket arms and support said shelf thereon with said
adapter in rigid abutting relationship between said supporting pole
and said end of said shelf.
19. A shelving assembly in accordance with claim 18 in which:
said ends of said shelf include an aperture spaced from the edge
thereof; and
said contoured slot includes a tab member projecting from a wall
thereof and adapted to register with said aperture and retain said
nested relationship.
20. A shelf assembly comprising:
a pair of elongated support means each having a predetermined
cross-sectional contour and having an axially extendable
resiliently mounted end for compression attachment between spaced
opposed horizontal surfaces;
a pair of bracket supports extending in substantially coplanar
relationship from opposite sides of each of said support means;
said bracket supports being of lesser width than the width of the
sides of said support means from which they extend;
a sheet metal shelf having a planar essentially rectangular portion
bordered on the front and rear sides with box flanges;
the ends of said sheet metal shelf presenting a generally square
cut edge between said box flanges;
a cut-out contour in said square cut edges at aid end of said
planar portion of said shelf;
an adapter abutting between the square cut edges of said shelf ends
and an adjacent inner side of each of said support means;
said adpaters having inwardly facing recesses on one side to
receive the generally square cut edge, said box flanges and said
cut-out contour on the planar portion of said shelf in nested
relationship;
a contour on the other side of said adapters to fit against and
conform with the adjacent inner sides of said support means;
and
elongated open-bottomed slot means on each side of said contour to
receive said bracket supports.
21. A shelf assembly in accordance with claim 20 in which:
said planar portion of said shelf includes an aperture spaced from
the cut edges thereof; and
said recesses of each of said adapters receiving said cut edges
each include a tab member adapted to seat within the respective
recesses in the nested position of said adapters at each end of the
shelf.
22. A shelf assembly in accordance with claim 20 in which:
said adapters include box-like receptacle members at each of their
ends;
such receptacle members each having an open end and being connected
through their inside walls by a pair of spaced depending flanges
extending to said contour and by a horizontally disposed flange
defining the bottom wall of said inwardly facins recesses;
a slot in the inside walls of said receptacle members above said
horizontally disposed flanges to receive the juncture of said
planar portion and the inside wall of said box flanges of said
shelf member;
the top wall of said recess being defined by a second horizontal
flange extending from the outermost of said pair of spaced
depending flanges; and
said open-bottomed slot means being defined by the space between
said pair of depending flanges.
23. An adapter for the ends of sheet metal shelving, said shelving
having front and rear box flanges and a planar surface joined
therebetween with squared cut-off end edges including cut-out
central portions for the purpose of conforming the ends of said
sheet metal shelf to and partially around the outer contour of
upright support members abutting the ends of said shelf and
providing means to rigidify and support said shelf from opposite
side projecting brackets on said support members comprising:
a molded plastic member including an elongated wall member having a
central section offset in a contour to encompass the outer contour
of a support member and front and rear portions on each side
thereof defining bottom opening slots communicating at their inner
ends with said off-set section to receive said bracket members;
a pair of flanges integral with said wall member extending in
vertically spaced substantially parallel relationship from and
along the top of said central section and each of said front and
rear portions thereof, defining therebetween an elongated
side-opening slot of sufficient width to receive said squared
cut-off end edge of said sheet metal including the edge of said
cut-out central portion; and
box-like open-ended receptacles integral with the ends of the front
and rear portions of said elongated wall member to receive the
front and rear box flanges of said shelf and including an internal
slotted wall to receive the juncture of said box flanges with the
planar surface of said shelf.
Description
BACKGROUND OF THE INVENTION
Modular steel shelving for home or office which is conventionally
assembled with the aid of bolts or screws and various securing
devices is known. Some units employ a vertical support at the four
notched corners of the shelves which receive two sides of each of
the corner supports and are rigidly fastened flush thereto by means
of detachable securing devices. It is a disadvantage in shelving of
the knockdown variety if the assembly is difficult and requires
skilled labor for the initial installation and adjustment of the
parts. Steel shelving or shelf supporting frames held by means of a
pair of poles at each end that extend from floor to ceiling are
also known. These units are affixed to each other by conventional
screw attachments and are held in position by means of
spring-loaded shoes at the top ends of the poles to engage between
the floor and ceiling. Such units are used where light weight
objects are stored on the shelves. Stability for the shelf
supporting frame is generally obtained by circular brackets which
encompass the poles and are tightened thereabout by a screw or
holt. The brackets and screws are visible and the assemblies have
the undesired appearance of being a knockdown arrangement. The
problems of ease of assembly, strength and rigidity, combined with
good appearance are not altogether satisfactorily solved by the
prior art, especially in pole-supported shelving where above
average weight-bearing ability along with good appearance and easy
assembly are desired.
SUMMARY OF THE INVENTION
The present invention relates to the provision of pole supports for
shelving and the like wherein a combination of easily assembled
support and trim parts go together to form a unitized pole which is
devoid of external and exposed fastening devices and wherein
certain shapes and structures of the parts are used interchangeably
in snap-fit relationships to hold the parts together and also
provide means for attaching brackets upon which the shelves engage
in a cantilever supporting relationship.
The support columns of the poles comprise a central teim member
that provides outer trim flanges connected by a transverse web wall
to a tubular center member which lends to the rigidity of the trim
member and provides a recess for the housing of a spring-biased
ceiling shoe and an adjustable floor shoe along with a seat for a
dual function cross cleat member. The trim member is
interchangeable end for end so that no mistakes can be made in the
assembly. Also, the trim member is fabricated of lightweight, high
strength, durable plastic and presents in-turned flanges bordering
opposed outwardly opening side channels abutting at the transverse
wall. Formed metal support members are shaped like a W in cross
section, and have an inturned center channel defining a strong,
narrow web wall at the apex with spaced slots therealong. A pair of
the formed metal support members and a trim member snap together,
with the support members within the side channels of a trim member,
are used to form the main part of the column or pole. Here again,
the support members are interchangeable end-for-end and each
support member can be used on either side of the trim member. The
trim member and support members are the same length or
substantially so constructed.
In one embodiment of support members fit within the side opening
channels of the trim member with their inturned center channels
opening outwardly. The slotted web apex walls are hidden and their
slots register in opposed pairs along the tubular portion of the
trim member. A cross bore in the central tubular section of the
trim member, there being one near each end for interchangeability,
registers with an opposed pair of slots in the web wall of the
support members to receive a hook cleat transversely therethrough.
The cleat has hook ends which drop over the bottom edge of each
slot and bite into the web wall within the apex. The opposite side
of the cleat forms a stop or retainer for an optional coil spring
within the top end of the tubular section that resiliently supports
the rod of a ceiling shoe. Plastic cap members with an outer trim
flange are provided with lugs and bosses on their base portions.
The cap members snap-fit into the top and bottom ends of the
assembled trim and support members as the primary fastening means
and are provided with a central bore to receive the shafts or rods
of the floor and ceiling shoes. The cleats of the cap members
extend within the end openings of the internal channels of the
opposing support member and are provided with inturned shoulder
edges that snap into the top-most pair of opposed slots in the web
walls of the support members. The web walls of the support members
extend from a pair of internal opposed reinforcing shoulders and
the base of the cleats of the cap members have bosses which fit
behind the shoulders on each side within the center channel to lock
the caps in place and at the same time fasten the pole elements
together. Each cap member has a recessed top and an internal braced
tab on the inside of the recess. A spring locking cleat with a bore
to receive the shaft or rod section of the ceiling shoe is provided
for use in place of the coil spring. This lock fits in nested
hidden relationship in the top-most cap member to cooperate with
the braced tab therein in hinged relationship. The cap members are
interchangeable in this function and cooperation with the locking
cleat. Shelf support brackets are provided for attachment in
cantilever relationship into the slots at the apex of the web walls
and extend outwardly on opposite sides of the support members. The
brackets are of two types, one adapted to fit steel reinforced
wooden shelving and the other to fit steel shelving having
down-turned end flanges and box side flanges, or for use with a
molded adapter which replaces the end flanges of a metal shelf.
Accordingly, an assembled pole may comprise:
A center trim member.
A pair of equal length metal support members co-extensive with the
trim member.
A pair of cap members.
An adjustable bottom floor shoe.
A hook cleat.
A resilient coil spring, or a spring locking cleat.
A ceiling shoe and support rod; and
An assembled shelving unit includes:
A pair of pole assemblies.
A pair of shelf support brackets on each pole at the desired
elevation; and
A shelf interlocked at its ends upon each pair of support
brackets.
IN THE DRAWINGS
Illustrative embodiments of the invention are shown in the drawings
in which:
FIG. 1 is a fragmentary perspective view of one form of shelving
unit of this invention shown affixed between the floor and ceiling
against the wall of a room;
FIG. 2 is a fragmentary perspective view of an assembled pole with
one form of the shelf support bracket affixed thereto and with the
shelves removed;
FIG. 3 is a fragmentary perspective view of an assembled pole with
another form of shelf bracket affixed thereto and with the shelves
removed;
FIG. 4 is a top plan view of the shelf pole of FIG. 3 with the top
bracket partially shown;
FIG. 5 is a top plan view of the shelf pole of FIG. 2 with the top
bracket partially shown;
FIG. 6 is a fragmentary view, partially in cross-section of one end
of a steel reinforced shelf used with the pole of FIG. 2 to show
the transverse end slots;
FIG. 6A is a fragmentary end view of a shelf pole showing one shelf
about to snap-fit upon a pair of support brackets and another shelf
in place;
FIG. 7 is a fragmentary view of an end of a known type of steel
shelf to show the rolled flanges and box side flanges;
FIG. 8 is a fragmentary partial cross-sectional view of one of the
support members, a pair of which is used in an assembled pole;
FIG. 9 is a plan view of the side edge of the support post
component shown in FIG. 8 to show the apex web wall thereof;
FIG. 10 is a fragmentary perspective view of the guide and trim
member used as a component of the assembled support pole;
FIG. 11 is a perspective view of the bottom of a plastic cap member
used at the top and bottom of an assembled pole;
FIG. 12 is a perspective view of a hook cleat used in the
assembly;
FIG. 13 is a perspective view of the releasable spring locking
means used in the top of the assembly in place of the coil
spring;
FIG. 14 is a fragmentary partial cross-sectional view of the pole
assembly of FIG. 2 as affixed between the floor and ceiling of a
room and with an auxillary ceiling plate for use with sound
insulated drop ceilings;
FIG. 14A is a view similar to FIG. 14 showing the coil spring in
place of the spring lock;
FIG. 15 is a cross-sectional view taken along the lines 15--15 of
FIG. 14;
FIG. 16 is a fragmentary cross-sectional view taken along the lines
16--16 of FIG. 14;
FIG. 17 is a fragmentary partial sectional view to more clearly
show the top assembly of a pole and the attachment of an
illustrative steel flanged shelf to the pole;
FIG. 18 is an enlarged fragmentary exploded view to show the corner
insert used with flanged steel shelving;
FIG. 19 is a view like FIG. 1 showing a perspective view of a
modified form of sheet metal shelf the end flanges of which are
replaced by a snap-on end adapter for engagement with the pole and
bracket combination shown in FIG. 2;
FIG. 20 is a fragmentary perspective end view of a modified sheet
metal shelf and the end adapter in a position to snap fit
thereon;
FIG. 21 is a fragmentary perspective end view of the modified sheet
metal shalf of FIG. 20 with the end adapter in position over the
end;
FIG. 22 is a plan view of the inner side of the end adapter taken
along the lines 22--22 of FIG. 20;
FIG. 23 is a bottom plan veiw of the end adapter; and
FIG. 24 is a cross-sectional view taken along the lines 24--24 of
FIG. 21 with the assembly resting on a bracket.
THE PREFERRED EMBODIMENTS
The invention is illustrated by the several views of the drawings
to comprise several cooperating parts to form the shelf poles and
different types of brackets that attach to the poles to support
different types of shelves, in particular shelves which are notched
at their ends and shelves which are notched at their corners. In
describing the invention the general assembly and component parts
making up the assembly will be covered first, followed by a
description of their assembled relationship.
FIG. 1 is a view showing a pair of identical shelf poles 10 mounted
between the floor 12 and ceiling 14 of a room and supporting the
shelves 16 in spaced horizontal relationship adjacent the wall 18.
Each pole has a resilient ceiling shoe assembly 20, an adjustable
floor shoe assembly 22 and adjustable brackets (not shown here) to
receive and support the shelves 16 (of the type shown in FIG. 6) in
rigid snap-fit relationship at a multiplicity of desired levels
therealong.
FIG. 2 is an elevational view of a pole 10 with the brackets 24
designed to fit the end-notched shelf shown in FIG. 6. In FIG. 3
this same pole 10 carries the modified brackets 26 designed to fit
the steel flanged and corner-notched shelf shown in FIG. 7.
Referring to FIG. 6, the shelf comprises a wooden core 27 encased
within a metal cover 28 forming together a flat surface upon which
items can be placed. The wooden core is preferably made of hardwood
or the equivalent and has the generally rectangular notch 28 cut
into each end at a midpoint between the side edges of the shelf.
The inner wall of the notch has the conforming off-set 29 to fit
the contour of the pole. A pair of elongated substantially
rectangular grooves or slots, indicated at 30, are cut into the
wooden core 27, each communicating at the inner end with the notch
28 and extending in straight line relationship to a point spaced
from the side edges of the shelf. The grooves are uniform in
cross-section and are open on their bottoms. The shelf 16 is merely
illustrative of a shelf having a central end notch and transverse
end grooves to fit upon a pole such as shoen in FIG. 2.
In FIG. 7, a typical sheet metal shelf 32 of known construction, is
shown having an upper flat surface 34 with the down-turned end
flange 36 having the in-turned reverse edge flange 38. The side
flanges 40 are formed with an up-turned edge 42, the planar top 44,
the outer wall 46 and the inturned bottom wall 48 with the inner
wall 50 terminating in the rolled edge 52 that nests within the
edge 42 and the top 44. Each of the four corners of the shelf is
notched, as indicated at the edges 54-56 to receive the usual
upright supports for which this shelf is fabricated. In accordance
with one embodiment of this invention this type of shelf is adapted
to mounting on a pole by means of a special bracket, to be
described, wherein the corner notches 54-56 and the box flanges 40
are utilized in a different manner.
Referring to FIGS. 8 and 9, the first component of the pole 10 is
shown, comprising an elongated rolled steel support member 60
having equal width side walls 62 with in-turned trim edges 64 and
reverse walls 66 that are spaced from each other to form the
channel 68 and having the flared shoulders 69 and converging side
walls 70 that are rolled together to form the relatively narrow
edge or web wall 72. This web wall 72 has a series of equally
spaced elongated slots 74 therealong. The top and bottom edges 76
of the support member 60 are cut off square. Each support 60 is 7
to 7 1/2 feet long so as to extend the greater part of the distance
between the floor 12 to the ceiling 14 of an average room. A pair
of such support members is used in the assembly of a pole as will
be described.
FIG. 10 shows another component of a pole comprising an elongated
molded plastic guide and trim member 80 having the spaced side
walls 82 with four in-turned opposing trim edges 84 at the corners,
the opposing transverse connecting web walls 86 and the central
tubular member 88 having the internal bore 90. The tube 88 is
uniform throughout its length, has a cross bore hole 92 at each end
and spaced from square cut edge 94 a distance such as to register
with the topmost or second slot 74 of the support members 80 in a
manner to be described. The members 80 can be used interchangeably,
end for end.
FIG. 12 shows the hooked cleat 96 that is used in the assembly of
the pole 10. The cleat has a straight shank 98 with flat top and
bottom edges 100 and 102, and a hook member 104 at each end with
the in-turned points 105. The hook cleats 96 are constructed from
metal bar stock or may be constructed of high strength plastic
since they are primarily a fastening means and their secondary
function is as a support for the coil spring 154 (to be described).
The hook members 104 are uniform in configuration and the total
width of the hook members is less than the diameter of the cross
bore 92 in the members 80 so that they are easily inserted
therein.
Each pole utilizes a pair of end cap member 106, shown in FIG. 11,
also formed of molded plastic. These members comprise a rectangular
cup-shaped body having flat side walls 108, end walls 109 and a
flat bottom, indicated at 110, from which extend a pair of
co-planar longitudinally spaced cleats 112 and 114 each having an
inner beveled outer corner 116 with a sharp shoulder 118 at the
inner edge. At the base of and on each side of the cleats and
spaced therefrom there is provided a pair of bosses 120. The bottom
110 is slotted at 121 from the center bore 122 to the base of the
cleats 112 and 114. On the underneath side of the bottom wall 110
there are provided the four corner members 123 that are adapted to
receive a threaded nut 123A which is firmly seated thereon (FIG.
14). As shown in FIGS. 4,5 and 15, the walls of the body 106 define
a recess 124 and one of the end walls 109 is formed with the pair
of inwardly directed bosses 128 which are spaced as at 130 from the
bottom 110. The bosses 128 provide a fulcrum pivot for one end of
the locking member 156 (FIG. 13).
The floor shoe 132 (FIG. 14) comprises the molded rubber or
resilient plastic cup 134 fastened to the threaded shank 136 and
having the integral metal flange 138 to provide a weight bearing
surface. A portion of the shank extends into the base of the cup
134 and is attached thereto by any suitable means.
The ceiling shoe 140 (FIG. 14) comprises the molded collar member
142 having an internal recess to receive the top end of the
elongated support tube or shank member 144, which can be formed of
metal tubing, be rod-like or formed of a plastic rod. The ceiling
shoe has the molded plastic cup member 146 with a hemispherical
base 148 that is held to the base member 142 by means of the double
flared rivet 150 that engages the inturned radial flange at the end
of the tube 144 and also engages the opening in the cup 146 by
means of the flared end 151. This mounting provides a slight swivel
action so that the cup member 146 can seat upon irregularities in
the surface of the ceiling. Where the ceiling 14 is false and
composed of soundproof panels, a hardwood ceiling plate 152 can be
used between the cup member and the ceiling as shown in FIG.
14.
The remaining components of the pole assembly comprise the coil
spring 154 (FIG. 14A) of known design, and the locking cleat 156
(FIG. 13). The latter member comprises a flat piece of spring steel
having the upturned finger tab 158, the L-shaped body portion 160
with the center bore 162 and the hinge tab 164. The bore 162 is
slightly larger in diameter than the outside diameter of the
support tube 144 and being off-set in a plane that is not
perpendicular to the axis of the tube, presents its edges at an
angle to opposite portions of the exterior surface of the tube so
that once extended and under compression the tube is fixed on its
longitudinal axis in relation to the post assembly.
A pole 10 may be assembled by placing a pair of support members 60
within each side opening (between the flange 84) of the guide
member so that the walls 62 thereof extend on each side of the
tubular portion 88 and rest against the web walls 86. The trim
flanges 84 press against the outer surfaces of the walls 62 and
temporarily hold the support members 60 therein. These support
members being the same length as the guide member, the opposite
ends of the pair of supports 60 and the ends of the guide member 80
are substantially co-planar. The cross bore 92 is thereby aligned
with the opposed slots 74' (FIG. 14) which are second from the end
of the support members. The hooked cleat 96 is placed through the
channel 68 (from either side), into the cross bore 92 and pressed
downwardly so that its points 104 bite into the web wall 72.
Next a cap member 106 may be inserted into each end of the pole 10.
The cap members are the same except the bottom cap member is fitted
with a nut 123A. The nut is encompassed by the four corner members
123 and held from rotating. The bottom between the corner members
can be thickened, if desired, and meets the upper face of the nut.
The top cap member and bottom cap member engage the assembly in the
same manner. Thus, the cleats 112 and the cap members are so spaced
as to fit within the opposite channels 68 of the opposed support
members 60 in the manner shown in FIGS. 14 and 14A. The cleats of
the top and bottom cap members extend, respectively downwardly and
upwardly therein so that their inner hooks 118 catch within top and
bottom-most slots 74 in the web walls 72. At the same time the
bosses 120 on each side of the cleats seat opposite the offset
shoulders 69 of the inner channel formed by the walls 66. It is
seen that as the cleats 112 are pushed inwardly, the hooks 118 ride
upon the outside of the web walls 72 and as the bosses 120 come
into place, the hooks 118 snap into the slots 74. A firm fastening
is formed at each end of the assembly. In order to remove the cap
members 106, the cleats 112 must be spread by insertion of a blunt
instrument, such as a screwdriver, under the bottom edge of each
side. The bottom shoe 132 may now be screwed into the threaded
opening of the nut 123A of the bottom cap member.
Two types of pole assemblies are shown. The one in FIG. 14 uses the
locking cleat 156 to affect longitudinal adjustment and may be used
without the spring 154, while the assembly in FIG. 14A uses the
spring 154 alone. Both the spring and locking cleat can be used
together in still a third embodiment of the pole assembly.
In the embodiment of FIG. 14, the locking cleat 156 is next placed
in the recess 124 of the top cap member with its hinge tab 164
under the pair of bosses 128. Then the tube 144 is inserted while
the locking cleat 156 is raised so that its bore 162 is aligned
with the bore 122 of the top cap member. The ceiling shoe
sub-assembly 140 is already attached on the one end of tube
144.
To attach the assembled pole of FIG. 14 between the floor and
ceiling it is merely necessary to place the ceiling shoe at the
desired location on the floor, raise the tube 144 until the shoe
assembly 140 engages the ceiling (the cleat pivots on the tab 164
to allow this action), then the finger tab 158 is pushed down and
the cleat cants slightly with the tube held in this extended
position by the binding and biting action of the canted bore 162
about the tube. The tube 144 cants slightly from the vertical axis
as it is caught by the cleat 156 depending on the radial clearance
of the tube in the bore 90.
If the spring 154 alone is used it seats upon the diametric cleat
96 and the top shoe 140 is placed at the desired position against
the ceiling. The assembly is then pushed upwardly against the bias
of the spring so that the bottom shoe 132 can be vertically aligned
therewith. Both of these assemblies can be mounted upwirhg between
floor 12 and the ceiling 14 with or without the plate 152. A second
pole assembly can then be placed in a spaced relationship from the
first pole using a shelf to adjust the horizontal spacing at the
top and bottom. The poles are placed with their opposite channels
68 in spaced parallel planes vertical to the longitudinal axes of
the shelves.
Next, in one embodiment, a series of brackets 24 is inserted into
the channels 68 of the support members to form the completed pole
shown in FIG. 2 and the poles are finally adjusted and vertically
spaced from each other to receive the shelves therein and form the
assembly shown in FIG. 1. The shelves 16 are snap-fitted into the
respective elevations of the brackets as shown in FIG. 6A. This is
done by placing a pair of brackets 24 at an angle in the slots 74
through the aid of the rounded bottom portion of the hooks. The
second pole assembly can be fitted with a pair of brackets
similarly canted at the same elevation. A shelf 16 is then placed
with its ends above the brackets and pushed down abruptly upon
them, assuming the locked position shown at the bottom of FIG.
6A.
Referring to FIG. 14, the manner in which the brackets 24 attach to
the pole 10 is shown. The brackets 24 are heavy sheet metal
stampings formed in the elongated shape shown in which the
supported end or neck portion 170 that engages the support member,
comprises the upwardly extending ear 172 and the downwardly
extending bracing ear 174. The inner surface of the top ear 172 and
the bottom bracing ear 174 are planar and spaced from each other
about the thickness of the web wall 72. With the bracket in an
inclined position, the bracket end 176 is then lowered until the
bottom bracing ear 174 engages the outer surface of the web wall 72
under a compression force. By placing a shelf 16 upon a pair of
brackets in their inclined positions (see top of FIG. 6A), and then
pushing the shelf downwardly to snap-fit into place, as shown in
the bottom of FIG. 6A assembly is facilitated. For this purpose the
slots 72 are opposed in pairs along the assembled pole and a
bracket 74 is mounted on opposite sides of the pole from each said
pair of slots at desired elevations co-ordinated with the
elevations chosen for the other pole so that the shelves 16 are
level. Sufficient vertical distance between the shelves to
facilitate assembly and disassembly as well as use of the shelves
for storage, etc., is of course provided. Assembly can also be
accomplished with the brackets in their normal horizontal
positions.
Referring to FIG. 6, it is seen that as the shelf 16 is brought
with its end above a pair of brackets 74, the notched end 20
encompasses the pole 10, the inner notch 29' fits around the inside
wall 82 and the slots 30 are immediately above and aligned with the
brackets 24. The shelf is then pressed downwardly upon the bracket
so that the arms 24 are engaged in the slots 30. The ends 176 of
the brackets may press against or be spaced from the ends of the
slots as desired. Preferably the brackets are formed of metal stock
which has a thickness about that of the width of the side channels
68 of the support members 60 so that the walls 66 are against or
close to the sides of the brackets. This provides lateral stability
for the brackets.
Referring to FIGS. 3, 4, 17 and 18, it is seen that the brackets 26
are differently shaped so as to cooperate with a rolled metal shelf
32 as illustrated in FIG. 7. The brackets 26 are formed in one
piece of heavy sheet metal and comprise a hook end 180 (like the
ear 172 of the bracket 24) adapted to engage within a slot 74 of
the web wall 72 against the top edge thereof, and have a supported
end 182 with a bottom bracing ear 183 (like the ear 174), and an
in-turned flat portion 184 that is notched at the top as indicated
at 186. The bracket is formed with an upstanding flat flange
portion 188, the top edge 190 of which is flat and straight. This
flange 188 is off-set at 192 a distance along the longitudinal axis
of the shelf less than that of the notched opening 186 and is
reverse formed into the inwardly extending corner member 194 having
the ear 196 which extends along the axis of the shelf a distance
equal to the width of the edge 54 of the cut-out corner 54-56.
To assemble a bracket 24, the hook end 180 is inserted into a slot
174 and the bracket lowered until the bottom bracing ear 183 seats
against the outside of the web wall 72. Alternatively the in-turned
portion 184 may be so dimensioned as to strike the outer walls 64
of the support member 60 for additional rigidity. With a pair of
brackets 24 in place as shown in FIG. 17, a shelf 32 is fitted
thereon by merely dropping the end flange 36 into the slots 186 and
against the inner wall 82 of the trim member 80 whereupon the
corner 194 and the tab 196 fit within and complete the cut-out
corner 54-56.
A molded plastic insert 208 is provided to insert into this corner
and cover the opening that is formed. The corner insert 200
comprises a flat square top 202 having a wall 204 to fit against
the end of the flange 36 at the cut-out edge 54 and the wall 206
with the notch 208 to fit against the end of the box flange 40 and
engage over the top edge of the tab 196. The insert 200 has the
depending tab 210 extending from the underside of the top wall 202
and spaced from the side walls 212 and 214 so that it fits within
the opening 216 and against the inside corner 218 of the bracket 26
in snug fitting relationship. In place, the top 202 of the insert
200 is substantially co-planar with the top 44 of the box flange
40.
The general organization of the parts shown in FIGS. 19-24
comprises a modification wherein the end flanges 36 of the sheet
metal shelves are eliminated and a rigidifying adapter is placed
over the ends of each shelf to provide a conforming finish piece
that fits the end of the shelf to each of the poles 10 and provides
on its underneath side, a slot to receive the straight support
brackets 24 that are suitably located in pairs at a desired level
along the poles.
Referring to FIG. 19, the shelf poles 10 are shown supporting such
a modified sheet metal shelf 16' by means of the end adapters 220
engaging the brackets 24 (see also FIG. 2). The bottom support of
floor for the poles is not shown in FIG. 19. Several shelves 16'
can be carried by the poles 10.
In FIG. 20, it is seen that the end flange of the shelf 16' has
been removed along the cut-off edge 222 of the top flat surface 28
of the shelf. This cut conforms with the edges 56 at each cut-out
corner (see FIG. 7) so that the end surfaces of the box flanges 40
are substantially coplanar therewith. The edge 222 is notched
intermediate its ends by the square cut edges 224, the connecting
inner edges 226, which are interrupted by the smaller square cut
edges 228, joined by the connecting inner central edge 230. The
flat surface 28 is provided with a pair of holes 232 located
opposite and spaced from the edges 226 and also about opposite the
edges 228, longitudinally and transversely of the shelf,
respectively. The other end of the shelf 16' is modified in an
identical manner.
The end adapters 220 (a pair being used for each shelf) are formed
of any suitable plastic to include an outer flange wall 234 and an
inner flange wall 236 (FIG. 22) spaced therefrom, joined to and
made integral with the longitudinal support or rigidifying wall 238
meeting at right angles therewith and having the flange covers or
flange box-like flange receptacles 240 at each end.
The wall 234 is interrupted at an intermediate portion by the
spaced square cut walls 242, the interconnecting substantially
coplanar walls 244 and the central off-set wall 246 joined by the
square connecting walls 250. Accordingly, a recess is formed in the
front side of the adapter 222 to encompass one side of a pole 10
and accommodate the trim pieces 80. A corresponding protuberance is
thus provided on the back side of the adapter 220 which conforms
with the cut-out edges 224,226, 228 and 230 of the sheet metal
shelf 16'.
The flange covers 240 each have a shallow inside top wall 252 which
is spaced at the elongated slot 254 from the rigidifying flange 238
at each end and include the top walls 256, outside walls 258, the
bottom wall 260 and the inside wall 262 defining an opening 264
shaped to conform with the outer configuration of the box flanges
40 and receive same in nested relationship. A narrow trim wall or
flange 266 extends inwardly from the top edges of the walls
234,242,244 and 246 in spaced relationship from the rigidifying
flange 238 to provide an elongated recess 268 therealong to receive
the cut edge 222-224-226 and 230 of the shelf top 28 therebetween.
The notch 254 allows the cut out edge of the shelf to seat therein
as the box flanges are received by the flange covers 240. The
elongated space 268 between the narrow top trim flange 266 and the
wider rigidifying flange 238 opens through the slots 254 to the
spaces 264.
The outer and inner flange walls 234 and 236 are spaced from each
other to define an elongated slot 270 closed at the outer ends by
the inside wall 262 of each flange cover 240. The slots 270 are
open at the bottom and communicate at their inner ends through the
walls 242 (FIG. 21) on each side of the center post recess.
A plurality of spaced vertical connecting walls 272 are provided in
the slot 270 connecting between the walls 234 and 236. The walls
272 are the same height and are coplanar along their top edges with
the top edge 274 (FIG. 20) of the opening 270 so as to receive and
contact the top edge of the brackets 24. The holes 276 are formed
by the mold pins so that the mold will release easily in forming
these parts from plastic. These holes extend through rigidifying
flange 238 just under the edge of the trim flange 264 at that part
of the structure.
The openings 278 are provided on each side of the central wall 246
in the rigidifying flange 238 in a position to register with the
openings 230 in the shelf surface 28. A pair of tabs 280 are molded
integral with the underside of the flange 264, which projects over
each of the openings 232. These tabs are opposite the openings 278,
and extend sufficiently into the space or groove 268 to allow the
edges 226 of the shelf to pass thereunder as the tabs yield and
then snap into the holes or slots 230 of the shelf. By these means
the adapters 220 are locked upon each end of the shelf 16'. The
manner in which the tabs 280 lock in the holes 230 of the shelf top
28 is shown in FIG. 24. The edge 222 is received in the opening
280, with the flange 238 extending in rigidifying relationship
along the width of the end of the shelf. The brackets 24 are
received in the slots 270 with their top edges registering against
the spaced vertical walls 272.
By these means a sheet metal shelf has been modified to a form like
the wooden shelf of FIG. 6 and snap fits onto the brackets 24 in
the manner shown in FIG. 6A. With poles having differently
contoured trim pieces 80, the recess on the adapter 220 would be
altered to a conforming contour. The holes 232 and the
corresponding tabs 280 can be located at any desired positions
along the ends of the shelf and length of the adapters 220.
* * * * *