U.S. patent number 3,770,067 [Application Number 05/192,153] was granted by the patent office on 1973-11-06 for reaction counterbalanced earth boring.
This patent grant is currently assigned to Tone Boring Company Limited. Invention is credited to Nobuhisa Ikeda.
United States Patent |
3,770,067 |
Ikeda |
November 6, 1973 |
REACTION COUNTERBALANCED EARTH BORING
Abstract
Earth boring using a machine having a plurality of cutters which
are disposed at mechanically balanced positions on a casing
co-axial with and rotatable about the center axis of the machine,
the output of a motor being divided into two, one output being used
to rotate the cutters about their own axes in one direction, the
other being used to rotate the casing in the opposite direction,
the total torque for rotating the cutters being substantially equal
to the torque for rotating the casing whereby the reaction moment
required for supporting the machine is negligible.
Inventors: |
Ikeda; Nobuhisa (Kanagawa,
JA) |
Assignee: |
Tone Boring Company Limited
(Tokyo, JA)
|
Family
ID: |
12347020 |
Appl.
No.: |
05/192,153 |
Filed: |
October 26, 1971 |
Foreign Application Priority Data
|
|
|
|
|
May 13, 1971 [JA] |
|
|
46/32015 |
|
Current U.S.
Class: |
175/95; 175/96;
175/101 |
Current CPC
Class: |
E21B
10/04 (20130101); E21B 4/16 (20130101); E21B
10/24 (20130101); E21B 21/00 (20130101) |
Current International
Class: |
E21B
21/00 (20060101); E21B 10/04 (20060101); E21B
4/16 (20060101); E21B 4/00 (20060101); E21B
10/00 (20060101); E21B 10/08 (20060101); E21B
10/24 (20060101); E21b 003/08 (); E21b
009/28 () |
Field of
Search: |
;175/53,27,57,60,92,107,95-97,103,104,106,215,227,228,371,333 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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|
|
|
|
|
|
712,913 |
|
Aug 1954 |
|
GB |
|
881,484 |
|
Jun 1953 |
|
DT |
|
Primary Examiner: Brown; David H.
Claims
What is claimed is:
1. An earth boring machine comprising a power source secured to a
central member, a speed change gear means having a first casing
rotatable coaxially with the output shaft of said gear means, two
tubular shafts disposed rotatably about and coaxially with said
central member, a second revolution casing rotatable about said
central member and connected to one of said tubular shafts, a drill
bit rotatably supported on said revolution casing about its own
axis and connected with the other one of said tubular shafts,
wherein the directions of the rotation torques of said tubular
shafts are opposite to each other and the intensities of the
rotation torques thereof are substantially the same.
2. An earth boring machine according to claim 1 in which a core
braker is disposed on said revolution casing at lower end
thereof.
3. An earth boring machine according to claim 1 in which said
central member is a double pipe structure comprising inner and
outer pipes to form a cylindrical gap between them extending to the
lower end portion thereof, through which gap water is fed to nozzle
means disposed at the lower end portion of said revolution casing
to supply water into the bottom of a bored hole and through which
inner pipe slime is exhausted.
4. An earth boring machine according to claim 1 in which said
revolution casing is a sealed casing filled with lubricant oil and
provided with liquid pressure balancing means.
5. An earth boring machine according to claim 1 further comprising
a thrust adjusting float.
Description
The present invention relates to an earth boring method and
machine, and more particularly to such a method and machine in
which reaction torque can be substantially counterbalanced.
In a conventional earth boring apparatus in which a drill bit is
rotated through drilling pipe while being fed downwardly, it has
been necessary to provide sufficient rigidity to the drilling pipe,
that is, the main power transmitting member, and also to provide
complicated large mechanisms on the ground for supporting and
driving the drilling pipe. Further, it has also been necessary to
add another pipe in every few meters of boring operation.
In order to overcome the above disadvantages of a conventional
boring operation, the inventor proposed a novel method and machine
for boring earth in a co-pending application Serial No. 192,217,
filed Oct. 26, 1971 and entitled "Reaction Minimized Earth
Boring."
The earth boring method of the above application is characterized
by the fact that the output torque of a high speed motor is
transmitted with a high reduction ratio to a plurality of cutters
disposed at mechanically balanced positions so that each of the
cutters is rotated about its own axis while revolving about the
cutter axis of the machine so as to reduce the reaction torque on
the motor supporting mechanism. According to this method, it is not
necessary to have drilling pipe of a high torsional rigidity, but
it is simply required to support and suspend the boring machine
with a thin-walled pipe, a strong hose or a chain. Further, it is
possible to substantially simplify ground equipment.
The present invention has an object the further improvement of the
machine as disclosed in the copending application Another object is
to provide a novel and excellent boring method which can reduce the
reaction torque on a main body of an earth boring machine on which
a motor is mounted.
The above and other objects of the present invention can be
achieved by means for dividing an output of a motor means mounted
on a body into two opposed torques through transmission means, and
transmitting one of the torques to a plurality of cutters which are
disposed at mechanically balanced positions, the other being
transmitted to a casing which is rotatable with respect to the body
and supports said cutters, the total torque for rotating said
cutters being substantially equal to the torque for rotating said
casing whereby the reaction moment required for supporting said
body is negligible.
The aforementioned method of the present invention can be put into
practice by an earth boring machine comprising motor means mounted
on a body of the machine, transmission means such as a speed change
gear means connected with said motor means to divide the output
torque thereof, a casing mounted on said body and rotatable with
respect thereto, a plurality of cutters disposed on said casing at
mechanically balanced positions, said cutters being driven to
rotate about their own axes through the transmission means and a
motion transmitting member which is rotatable co-axially with
respect to the casing, said transmission means being further
connected with said casing so that the latter is rotated by
reaction in the direction opposite to the rotation of each cutter,
the torque transmitted through the motion transmitting member being
substantially equal to the brake torque of said casing.
According to further aspect of the present invention, the
revolvable casing may be provided with a core breaker at the center
of the end surface thereof so as to break a central core that
remains at the bottom of a hole being bored.
Further, in the above machine, the motors mounted on the body may
be submersible motors, and a double pipe may be disposed at the
center of the machine so as to feed boring water into and out of
the hole being bored for applying the machine in a water boring
method. This arrangement is effective to perform a forced
circulation of boring water.
The above earth boring machine may be provided with water discharge
nozzle means on the casing so as to jet discharge water toward the
cutters, preferably the leading sides thereof. With this
arrangement, it is possible to keep each cutting edge always clean
and prevent mud from adhering thereto. Thus, the cutting edges can
be maintained sharp and the removal of slime can be
facilitated.
Further, in the earth boring machine of the present invention, each
of the cutters may be supported with its drive shaft forwardly
inclined in the sense of the rotation of the casing. With this
arrangement, cutting edges on each cutter are kept apart from the
bore bottom when they are at the trailing side as seen in the
rotation of the casing. Thus, cutting performance can further be
improved.
When the machine of the present invention is intended to be used in
a boring water method, the revolvable casing may be a sealed casing
filled with lubricating oil. In such an arrangement, the machine
may be provided with a liquid pressure balancing means so as to
balance the pressure of the lubricating oil with the pressure of
water in the bored hole to positively maintain a seal even in a
deep hole.
When the machine is used in a boring water method, it may be
provided at the upper portion thereof with a thrust adjusting float
which is so constructed that the amount of air therein can be
readily adjusted. This arrangement is advantageous in that it is
possible to maintain the optimum thrust value by varying the
floating force.
According to the present invention, it is also possible to attain
the advantages of the machine as disclosed in a co-pending
application entitled Ser. No. 192,282, filed Oct. 26, 1971 and "An
Earth Boring Apparatus" since each cutting edge on each cutter is
also moved along a trochoidal path.
The above and other objects and features of the present invention
will become clear from the following description of preferred
embodiments taking reference to the accompanying drawings, in
which;
FIG. 1 is a diagrammatic elevational view, partly in vertical
section, showing the general arrangement of a boring plant
employing an earth boring machine according to the present
invention;
FIG. 2 is an elevational view, in vertical section, showing in
detail the earth boring machine shown in FIG. 1;
FIG. 3 is a sectional plan view taken along the line A--A in FIG.
2, showing the arrangement of cutters;
FIGS. 4 through 6 show sectional views similar to FIG. 3 but
showing other arrangements of cutters;
FIG. 7 is a diagrammatical side elevation of another embodiment of
the present invention in which each cutter is mounted on a
forwardly inclined shaft, a part of the machine being shown in
section to show the interior thereof;
FIG. 8 is a sectional view taken along the line VIII--VIII of FIG.
7;
FIG. 9 is a fragmentary sectional view showing a diaphragm type
liquid pressure balancing means;
FIG. 10 is a fragmentary sectional view showing a piston type
liquid pressure balancing means; and,
FIG. 11 is a diagrammatical view with parts broken away of a thrust
adjusting float in accordance with the present invention.
Referring to the drawings, particularly to FIG. 1, there is
diagrammatically shown the general arrangement of an earth boring
plant by which the present invention is applied in a water reverse
circulation method.
In FIG. 1, the reference numeral (1) generally shows an earth
boring machine embodying the present invention. The machine
includes motors, however, as will be explained later in more detail
by a torque analysis, the body of the machine is substantially free
from a twisting torque load so that it is not required to use a
drilling pipe of a high rigidity as has been required in a
conventional earth boring apparatus. Thus, it is possible to
suspend the machine (1) by means of a thin-walled pipe or a chain
(2) shown in FIG. 1.
When an earth hole (H) is formed by a water boring method,
submersible electric or hydraulic motors may be used as driving
power sources. In the illustrated embodiment, electric motors are
employed and supplied with electric power through cables (3). The
cables (3) are continuously fed from a cable reel (9) as the depth
of the hole (H) increases.
When hydraulic motors are used, oil hoses and hydraulic pump means
are used in the place of the cables (3).
Water is supplied under pressure through a hose (4) and discharged
at the bottom end of the boring machine to clean cutting edges on
cutters and prevent slime from adhering thereto. The slime and
gravel are exhausted through an exhaust hose (5). For this purpose,
it may be possible to use a centrifugal pump, however, it is a
usual practice to feed air bubbles from an air supply hose (6) into
the exhaust conduit so as to effect an air lifting. The reference
numeral (13) designates an air compressor used for this
purpose.
The slime-containing-water is circulated through a mud screen (11)
and a cyclone (12) into a water supply pump (10).
The ground equipment may include a derrick (7) which may be of a
simple and light duty construction as compared with that in a
conventional apparatus. According to the present invention, as will
be explained later in detail, it is not necessary to provide on the
ground a prime mover and a transmission for applying rotation to a
drilling pipe. Therefore, it is possible to suspend the machine (1)
by a suitable lifting means such as the chain (2) shown in the
drawing. In such an arrangement, the derrick (7) is only required
to support an electrically operated chain block (8) or a head
pulley for a hoist. Further, according to the present invention,
water can be circulated through hoses (4) and (5) so that it is not
necessary to provide swivel joint means for water passages.
If desired, a guide (14) may be provided around the machine (1) for
securing straight boring.
The detail of the machine (1) shown in FIG. 1 will now be described
with reference to FIG. 2.
In FIG. 2, there is shown an earth boring machine (1) embodying the
present invention and intended to be used under water. Thus, the
machine (1) has a self-contained driving means in the form of a
submersible electric motor.
The machine (1) has a body (100) including a central member (110),
a transmission gear box (130) secured to the central member (110)
and submersible electric motors (120) mounted on the gear box
(130). In the illustrated arrangement, the central member (110) is
a double pipe construction including an inner pipe (111) and an
outer pipe (112) which are respectively connected with the
aforementioned water exhaust hose (5) and the water supply hose
(4). The water supplied under pressure through the water supply
hose (4) is passed between the inner pipe (111) and the outer pipe
(112) and discharged from nozzles (141). The inner pipe (111) is
connected at an intermediate portion thereof to the aforementioned
air supply hose (6) to be supplied with compressed air for
exhausting slime through the water exhaust hose (5).
With the above arrangement in which the central member (110) is in
the form of a double pipe having the aforementioned inner and outer
pipes (111) and (112), the pressurized water from the ground is
directly discharged to the bottom of the hole which is being bored
by cutters. The water then carries the slime produced during the
boring operation through the inner pipe (111) for discharging it
from the hole. Thus, the machine of the present invention is
effective to maintain a water reverse circulation.
The submersible motors (120) are secured to the double pipe or
central member (110). In the illustrated embodiment, two motors
(120) are used, however, it should be understood that the present
invention is not intended to limit the number of such motors. As
mentioned above and illustrated in the drawings, a double tubular
shaft means (150, 151) is disposed about and coaxially with the
central member (110). In one embodiment shown by the drawings, one
tubular shaft (151) is arranged to rotate the revolution casing
(140), while another tubular shaft (150) is used as a transmission
member of power for the drill bit (160).
Each of the motors (120) has an output shaft secured to a sun gear
(I-1) of a first stage planetary gear means. A plurality of
planetary gears (I-2) are in meshing engagement with the sun gear
(I-1). The first stage planetary gear means is constituted by the
sun gear (I-1) and the planetary gears (I-2).
Each of the planetary gears (I-2) is connected with a planetary
gear (II-1). A sun gear (II-2) is disposed co-axially with the sun
gear (I-1) and meshes with the planetary gears (II-1) The planetary
gears (II-1) and the sun gear (II-2) constitute a second stage
planetary gear means.
A planetary carrier (131) for supporting the planetary gears (I-2)
and (II-1) is rotatable with respect to the gear box (130). The
planetary carrier (131) has a co-axial gear (III-1) secured
thereto. The gear (III-1) engages with a gear (III-2) secured to a
revolvable casing (140) which is rotatable with respect to the
body. The gears (III-1) and (III-2) constitute a third stage speed
reduction gear means.
A plurality of cutters (160) are rotatably mounted on the casing
(140) at mechanically balanced positions.
A gear (IV-1) is secured to the sun gear (II-2) of the second stage
planetary gear means. The gear (IV-1) serves to drive a gear (IV-2)
which is secured to a transmission member (150). The gears (IV-1)
and (IV-2) constitute a fourth speed reduction gear means. The
transmission member (150) is rotatable with respect to the casing
(140).
A gear (V-1) is provided beneath the transmission member (150) for
driving a gear (V-2) secured to the support shaft of each cutter
(160). The gears (V-1) and (V-2) constitute a fifth stage gear
means. In the illustrated embodiment, the double pipe (110) is of a
relatively large diameter with respect to the diameter of the hole
(H) to be bored. Thus, the gear (V-1) has a substantial diameter
and the fifth stage gear means is designed as a speed increasing
stage.
A core breaker (142) may be provided at the center of the end of
the casing (140) for cutting the soil portion which is left
unbroken by the peripherally disposed cutters (160). Water
discharge nozzles (141) are mounted on the casing (140) in
proximity to its end. Suitable seal means may be provided between
the body (100) and the casing (140).
The operation of the earth boring machine constructed as explained
above will now be described.
When each of the motors (120) is rotated clockwise in plan view as
shown by the arrow (C), the rotation is transmitted through the
gears (I-1), (I-2), (II-1) and (II-2) to the gear (IV-1) to cause
it to rotate in the same direction. Thus, the gear (IV-2) which
engages with the gear (IV-1) is then rotated to cause the
transmission member (150) to rotate in the counterclockwise
direction. Thus, the rotation is transmitted through the first,
second and fourth stage speed reduction gear means.
Then, the gear (V-1) secured to the lower portion of the
transmission member (150) is rotated and drives the gear (V-2)
secured to the support shaft of the cutters (160). This fifth stage
gear means serves to rotate the cutters (160) in the clockwise
direction as shown by the arrow (P) in FIG. 3 at a slightly
increased speed.
Since the planetary carrier (131) supporting the planetary gears at
the first and second gear means is connected through the third
stage gear means to the revolvable casing (140), the casing is
rotated counterclockwise as shown by (Q) due to the reaction
produced by the rotation of the cutters (160) (refer to FIG. 3). As
the casing (140) is rotated counterclockwise (Q), the planetary
carrier (131) is caused to rotate clockwise through the third stage
gear means. Thus, the torque for supporting the body (100) can be
counterbalanced as will be explained later in detail.
In this manner, as the output shaft of each motor (120) is rotated
clockwise as shown by the arrow (C), each of the cutters (160) is
rotated about its own axis as shown by the arrow (P) in FIG. 3,
while revolving about the axis of the machine or the hole in the
counterclockwise direction as shown by the arrow (Q).
The following is an analysis of torques acting in the earth boring
machine (1) in accordance with the present invention.
When the output torque of the motor is designated by (T.sub.M), and
the speed reduction ratios at the first and second stage planetary
gear means by (R.sub.I) and (R.sub.II) respectively, the torque
(T.sub.II transmitted to the gear (II-2) can be represented by the
following equation.
T.sub.II = R.sub.I .sup.. R.sub.II .sup.. T.sub.M (1)
on the other hand, the torque (T.sub.C) appearing at the planetary
carrier (131) is represented by the following equation.
T.sub.C = (1 - R.sub.I .sup.. R.sub.II) T.sub.M (2)
since the gear (III-1) secured to the planetary carrier (131) is
engaging with the gear (III-2) secured to the revolvable casing
(140), the reaction torque (T.sub.III) acting on the gear (III-2)
can be represented by the following equation,
T.sub.III = - R.sub.III.sup.. T.sub.C = - (1 - R.sub.I.sup..
R.sub.II)R.sub.III.sup.. T.sub.M (3)
where:
R.sub.iii designates the speed reduction ratio at the third stage
gear means.
The torque (T.sub.IV) transmitted from the gear (II-2) through the
gear (IV-1) to the gear (IV-2) can be represented by the following
equation,
T.sub.IV = - R.sub.IV.sup.. T.sub.II = - R.sub.I.sup..
R.sub.II.sup.. R.sub.IV.sup.. T.sub.M (4)
where:
R.sub.iv is the speed reduction ratio of the fourth stage gear
means.
The torque (T.sub.IV) is transmitted through the transmission
member (150) to the gear (V-1) secured thereto.
Further, the torque (T.sub.V) transmitted to each cutter (160)
which is driven by the gear (V-2) meshing with the gear (V-1) can
be represented by the following equation,
T.sub.V = - T.sub.IV.sup.. (r.sub.2 /r.sub. . L R.sub.) = +
R.sub.I.sup.. R.sub.II.sup.. R.sub.IV.sup.. T.sub.M.sup.. (r.sub.2
/r.sub. 1) (5)
where:
r.sub.1 is the radius of the pitch circle of the gear (V-1) and
r.sub.2 is the radius of the pitch circle of the gear (V-2).
Thus, the force (F) acting on the gear (V-2) can be represented by
the following equation.
F = T.sub.V /r.sub. 2 = R.sub.I.sup.. R.sub.II.sup.. R.sub.IV.sup..
T.sub.M.sup.. (1/r.sub.1) (6)
Therefore, the revolving torque (T.sub.V ') about the center axis
of the machine produced by the force (F) acting on the cutter (160)
can be represented by the following equation.
T.sub.V ' = -F(r.sub.1 + r.sub.2) = - R.sub.I.sup.. R.sub.II.sup..
R.sub.IV.sup.. T.sub.M.sup.. (1+(r.sub.2 /r.sub. 1)) (7)
Thus, the total revolving torque (T) acting on the drill bit (160)
is represented by the following equation.
T = T.sub.III + T.sub.V ' = - (1 - R.sub.I.sup.. R.sub.II)
R.sub.III.sup.. T.sub.M
- R.sub.I.sup.. R.sub.II.sup.. R.sub.IV.sup.. T.sub.M (1 + (r.sub.2
/r.sub. 1)) (8)
The requirement for free supporting the cutter can be represented
as follows.
T = T.sub.V (9)
in order that the requirement is met, the following relation must
be present as is apparent from the equations (5) and (8).
(R.sub.I.sup.. R.sub.II - 1) R.sub.III = R.sub.I.sup..
R.sub.II.sup.. R.sub.IV (10)
this yields;
T.sub.IV = - T.sub.III (11)
therefore, if the gear train is designed so that the requirement of
the equation (10) is met, then the requirement of the equation (11)
can be met. In other words, when the gear train is so designed that
the requirement of the equation (11) is met, the rotating torque
(T.sub.V) acting on each cutter (160) becomes equal to the
revolving torque (T). Since the rotation of the cutter (160) is in
the opposite direction to the revolution thereof, the rotating
torque (T.sub.V) acting on the cutter can be completely
counterbalanced with the revolving torque (T).
The above is the torque analysis regarding only one of the cutters
(160), however, the same may be applied to the other cutters and
the condition of the equation can be achieved when the requirements
of the equations (10) and (11) are met.
Thus, according to the present invention, it is possible to make
the total rotating torque .SIGMA.T.sub.V acting on the cutters
(160) equal and opposite to the total torque .SIGMA.T for causing
the revolution of the cutters (160) so that they are
counterbalanced with each other. Further, it is clear from the
equation (11) that a desirable result can be obtained also by
connecting the gear (111-2) with the gear (V-1) for driving the
drill bit (160) through the transmission member of the double
tubular shaft means (150, 151) and by connecting directly the gear
(IV-2) with the revolution casing (140).
In the above analysis, the efficiency of the gear train, the
frictional resistance of the sealing means and other minor factors
have been neglected, however, by taking these factors into account,
a more exact design can be achieved.
Thus, according to the present invention, the reaction torque
acting on the body (100) of the earth boring machine (1) can be
completely counterbalanced or at least reduced to such an extent
that it does not have any effect on the means for suspending the
machine. Therefore, the body (100) of the machine can be suspended
by a chain (2), wire rope and the like without any risk that the
chain (2) or wire rope is twisted or entangled with the cable (3)
and the hoses (4), (5) and (6).
Further, according to the present invention, the following
advantages can also be obtained.
Generally, when one uses a bearing, it is essential to determine
the "DN" value which is the product of the diameter (mm) and the
rotational speed (r.p.m.) below an allowable limit. (In a usual
needle roller bearing, the allowable DN value is about
200,000.)
In a usual arrangement in which a sleeve member rotates at a
relatively high speed with respect to a central member as disclosed
in the above mentioned co-pending patent application entitled
"Reaction Minimized Earth Boring," a specially designed bearing
must be used in order to increase the diameter thereof. In contrast
to this, according to the arrangement of the present invention, the
central transmission member is directly connected with the
revolvable casing (140) so that it rotates at a slower speed.
Therefore, even a large diameter bearing can be made of a usual
bearing material. For this reason, it is possible to provide a
large diameter exhaust pipe such as the pipe (111) at the center of
the machine for performing a strong reverse circulation in order to
remove by suction even relatively large gravel. Further, since the
machine of the present invention includes the aforementioned unique
torque transmission arrangement, the amount of output torque does
not have any remarkable effect on the means for supporting the
machine, so that it is possible to use a low speed high torque
motor. For this reason, the power transmission means can be
simplified by eliminating a complicated speed reduction means. In
other words, since the apparatus does not include any high speed
rotating part, there can be attained remarkable structural
advantages.
As is apparent from the above description, the machine of the
present invention is particularly suitable for boring a large
diameter hole in an earth formation containing gravel or boulders
by performing a strong reverse circulation through a large diameter
water discharge pipe provided at the center of the machine.
FIG. 3 shows an example of arrangement of the cutters (160) in the
machine shown in FIG. 2. As shown in the drawing, each of the
cutters (160) is rotated about its own axis while simultaneously
revolving in the opposite direction about the axis of the machine.
As a result, each cutting edge on each cutter (160) is moved along
a trochoidal path. Thus, the machine of the present invention also
has features as disclosed in the above-noted co-pending patent
application entitled "An Earth Boring Apparatus," so that it
provides excellent performance.
FIGS. 4 through 6 show alternative arrangements of a plurality of
cutters by plan views similar to FIG. 3.
In FIG. 4, three cutters (160) of the same diameter are arranged at
equi-distant positions on a circle co-axial with the machine. In
FIG. 5, two large diameter cutters (160) and two small diameter
cutters (161) are alternately arranged. By this arrangement, the
large diameter cutters (160) can be positioned relatively close
together, so that it is possible to prevent substantially core
formation at the center of the hole bottom. In FIG. 6, four cutters
(160) are positioned at mechanically balanced but not
circumferentially equi-distant positions.
In using the machine of the present invention in boring earth
through a boring water method, pressurized water is discharged
through the nozzles (141) toward each cutter (160), preferably the
leading side thereof. Since the relative position between each
water discharge nozzle (141) and each cutter (160) remains
unchanged, it is possible to continuously clean the leading side
cutting edges on each cutter (160) which are expected to perform a
substantial part of the effective work. Thus, it is possible to
maintain sharpness of the cutting edges.
According to the present invention, it is also possible to support
a cutter (160) having cutting edges on its outer periphery with the
axis inclined forwardly. By this arrangement, cutting performance
of the cutter can be further improved. An example of such an
arrangement will now be described with reference to FIGS. 7 and
8.
Referring to FIG. 7, the cutter (160) having cutting edges at the
outer periphery is supported on a drive shaft having a longitudinal
axis (S) inclined forwardly or in the direction of revolution by an
angle (.THETA.). With this arrangement, the cutting edges at the
leading side always contact the bottom of the hole (H), while those
at the trailing side are spaced therefrom as shown by the gap (G).
In other words, the cutting edges on the cutter (160)
intermittently come into engagement with the hole bottom.
As is apparent from the drawing it is at the leading side that the
cutting edges perform most of their work. Therefore, in a usual
arrangement in which the cutter is mounted on a vertical shaft so
that the cutting edges are located in a horizontal plane, the
cutting edges merely slide along the hole bottom at the trailing
side of the cutter. Thus, the power is wasted and the conventional
arrangement is not desirable from the viewpoint of wear of cutting
edges. According to the arrangement of the present invention, the
aforementioned disadvantage can be eliminated.
Actually, in a milling machine, it has been recognized that, by
providing a slight inclination to the tool axis, the cutting
performance can be significantly improved. However, in a milling
machine, such an inclination produces a concave surface, so that
the inclination is allowed only in a rough cutting stage. By
contrast, in an earth boring operation, a concave bottom surface is
acceptable and it is not necessary to take this into account as a
disadvantageous feature.
As is apparent from the above description, an advantageous result
can be obtained by supporting each cutter on a forwardly inclined
shaft, however, another technical problem is encountered in putting
this feature into practice. In fact, there is a problem of
transmitting a large torque between non-parallel shafts.
In order to transmit power between offset shafts, a screw gear has
commonly been used. However, since the screw gear performs its
function through a point contact, although it may be useful when it
is desired to transmit a motion, it cannot bear a heavy load.
Particularly, in an application of the machine in accordance with
the present invention where the machine is subjected to a heavy
load, it cannot be used since it is heavily worn.
This technical problem can be solved by the arrangement shown in
the drawing. Referring to FIGS. 7 and 8, the gear (V-2) engaging
with the gear (V-1) is formed with internal spline teeth (V-3) for
engagement with an external spline (V-4). According to the present
invention, apart from a usual spline connection, a gap is provided
between the splines (V-3) and (V-4) as shown in FIG. 8. The
provision of the gap enables arrangement of the drive shaft with
its axis (s) slightly inclined by an angle (.THETA.) with respect
to the vertical line. The inventor found through experiments that
the novel spline connection is practically useful. The angle
(.THETA.) of inclination may be less than 5.degree., and usually 2
to 3.degree..
In the earth boring machine in accordance with the present
invention, each of the sealed casings (130) and (140) may be filled
with lubricant oil in order to provide lubrication of the
transmission means and the bearings. When the lubricant filled
machine is used in a boring water method in which the boring
operation proceeds while filling the hole with the water or
bentonite solution, water head increases as the depth of the hole
increases and the water tends to leak into the casings (130) and
(140) through the seal means. In order to solve this problem, the
casing (130) may be provided with liquid pressure balancing means
at an appropriate position. In FIGS. 9 and 10, there is shown
examples of such liquid pressure balancing means (190) adapted to
be provided on the casing (130). FIG. 9 shows a liquid pressure
balancing means (190) including a diaphragm (191) for balancing the
oil pressure in the casing and the water pressure in the bored
hole. In FIG. 10, the liquid pressure balancing means (190)
comprises a piston (192) and a cylinder (193).
By providing a liquid pressure balancing means (190) at an
appropriate position in the casing (130), the difference between
the liquid pressure in and out of the casing can be reduced
irrespective of the depth of the hole. Therefore, the machine can
be used for drilling a deep hole maintaining a positive seal.
The earth boring machine (1) of the present invention may be
suspended by a chain (2) or the like as shown in FIG. 1. In such a
case, downward thrust is produced by the weight of the machine
itself. When the weight of the machine is estimated to be
insufficient in view of the nature of the earth formations to be
penetrated, a weight or a drill collar may suitably be added.
When the hole being bored is filled with water, a thrust adjusting
float may conveniently be used. An example of such an application
is shown in FIG. 11. In this example, a thrust adjusting float
(200) is disposed above the boring machine (1) and suspended by a
chain (2). When it is desired to decrease the thrust due to the
change of the nature of the earth formations, compressed air is
supplied through an air hose (202) into an air chamber (201) so as
to discharge the water through a water port (203). By decreasing
the water level in the chamber (201), the buoyancy of the chamber
(201) is increased with the result that the downward thrust acting
on the cutters (160) is correspondingly decreased. When the machine
encounters relatively hard formations, a part of the air in the
chamber (201) is removed through the air hose (202) so as to
increase the water level therein. Thus, the buoyancy of the chamber
(201) is decreased and the downward thrust acting on the cutters
(160) is correspondingly increased. As described above, in a boring
water method in which the boring operation is performed while
filling the bore with water, it is possible to perform the work
with the most suitable thrust force simply by adding the thrust
adjusting float (200).
From the above descriptions, it will be apparent that the method of
the present invention can positively provide the advantageous
features of the co-pending patent application entitled "Reaction
Minimized Earth Boring" in that it does not require any large
diameter stiff drilling pipe as in a conventional apparatus, and
that the ground equipment can be simplified so that the efficiency
of the boring operation can be improved.
Further, the machine of the present invention is particularly
effective to perform the above novel method, and is particularly
suitable for boring a large diameter hole with a water boring
method.
According to a further feature of the present invention, each
cutting edge on each cutter is moved along a trochoidal path, so
that the cutting performance can remarkably be improved as compared
with a conventional apparatus.
Particularly, according to the present invention, the earth boring
machine may be provided at the center part thereof with a large
diameter water exhaust pipe. Thus, it is possible to perform the
boring operation with a strong reverse circulation for removing
gravel, boulders and the like. This advantageous feature has been
recognized by experiments performed by the inventor.
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