U.S. patent number 3,768,855 [Application Number 05/284,149] was granted by the patent office on 1973-10-30 for collapsible and expandable enclosure.
Invention is credited to Jay H. Laue.
United States Patent |
3,768,855 |
Laue |
October 30, 1973 |
**Please see images for:
( Certificate of Correction ) ** |
COLLAPSIBLE AND EXPANDABLE ENCLOSURE
Abstract
A collapsible and expandable enclosure is made of rigid panels.
Two rectangular panels form the top and bottom. Other panels form
side and end walls of sectional construction. The end walls are in
two upper and lower rectangular sections which are hinged to each
other on a horizontal axis and also to the end edges of the top and
bottom. The side walls are in six sections, three upper and three
lower. The center side wall sections are trapezoidal in shape and
are hinged to the side edges of the top and bottom. The end side
wall sections are in the shape of isosceles triangles and are
hinged to adjacent end wall sections and also to adjacent center
side wall sections. In the collapsed condition of the enclosure all
the end and side wall sections are folded inwardly between the top
and bottom. In the expanded condition the wall sections unfold
outwardly, with the side wall sections being pulled outwardly
automatically by their hinged connection with the end wall sections
until the three upper and three lower side wall sections abut along
a horizontal parting line.
Inventors: |
Laue; Jay H. (Huntsville,
AL) |
Family
ID: |
23089041 |
Appl.
No.: |
05/284,149 |
Filed: |
August 28, 1972 |
Current U.S.
Class: |
296/26.02;
296/173; 52/66 |
Current CPC
Class: |
B60P
3/34 (20130101); E04B 1/3442 (20130101) |
Current International
Class: |
E04B
1/344 (20060101); B60P 3/34 (20060101); B60P
3/32 (20060101); B60p 003/34 () |
Field of
Search: |
;296/23R,23F,23G,27
;52/66 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Goodman; Philip
Claims
What is claimed is:
1. A collapsible and expandable enclosure comprising:
generally rectangular, generally coextensive, and generally
parallel top and bottom members movable vertically apart from a
closely-adjacent collapsed position to a spaced-apart expanded
position, each of said members having associated therewith:
a pair of generally rectangular end wall sections;
a pair of generally trapezoidal side wall main sections; and
two pairs of generally triangular side wall end sections one for
each end of each of said side wall main sections,
the planar dimensions of the wall sections associated with one of
the members being substantially the same as those of the
corresponding wall sections associated with the other of said
members,
all of said sections being movable from collapsed positions between
and generally parallel to said members,
said end wall sections being hinged to the ends of their associated
member for pivotal movement about parallel axis from said collapsed
positions to expanded positions at an angle of at least 90.degree.
to said member,
the end wall sections associated with one of said members being
hinged to the corresponding end wall sections associated with the
other of said members for relative pivotal movement about axes
parallel to said first-mentioned axes,
said side wall main sections being hinged to the sides of their
associated member for pivotal movement about parallel axes from
said collapsed positions to expanded positions at an angle of
substantially 90.degree. to said member,
said side wall end sections each being generally in the shape of an
isosceles triangle having its base hinged to the side of the
adjacent end wall section and having one of its sides hinged to the
end of the adjacent side wall main section for movement with said
sections to which hinged from said collapsed position to an
expanded position generally coplanar with said adjacent side wall
main section.
2. The structure defined in claim 1 including stop means operative
when the end wall sections are in their expanded positions to
maintain their said expanded angle of at least 90.degree. with
their associated member.
3. The structure defined in claim 2 in which the stop means
comprises abutting edges of a side wall section associated with one
of said members and of the corresponding side wall section
associated with the other of said members.
4. The structure defined in claim 3 in which the end wall sections
in their expanded positions are at an angle greater than 90.degree.
to their associated members.
5. The structure defined in claim 1 in which the end wall sections
in their expanded positions are at an angle greater than 90.degree.
to their corresponding members.
6. The structure defined in claim 1 including actuator means
connected to each two corresponding hingedly connected end wall
sections for adjusting the angle there between to expand or
collapse the enclosure.
7. The structure defined in claim 6 including means for
synchronizing the operation of both of the actuator means.
8. The structure defined in claim 1 including spring means
connected to each two hingedly connected end wall sections for
yieldingly resisting relative angular movement therebetween from a
neutral relative angular position between collapsed and expanded
positions of said end wall sections.
9. The structure defined in claim 1 in which the enclosure is a
mobile wheeled shelter adapted to travel in an endwise
direction.
10. The structure defined in claim 1 in which the bottom member
includes a peripheral upstanding fixed wall to which are hinged the
end wall sections and side wall main sections associated with the
bottom member to provide a stowage compartment beneath said
sections when the enclosure is collapsed.
11. The structure defined in claim 1 in which at least one of the
members is provided with fixed sidewall portions along its opposite
side extending between the associated end wall sections when the
latter are in their collapsed positions to at least partially close
peripheral gaps between the members when the enclosure is
collapsed.
12. The structure defined in claim 1 in which at least one of the
end wall sections hinged to the lower member is contoured
intermediate its sides to define in its expanded position an
exterior bulge and an interior recess having intersecting generally
horizontal and generally upright portions and the end wall section
hinged to said one end wall section is complementarily contoured to
conformingly interfit with said one end wall section when said
sections are in their collapsed condition.
13. The structure defined in claim 1 in which the members and
sections are formed of rigid material.
14. The structure defined in claim 1 in which the top member
includes a peripheral depending fixed wall to which are hinged the
end wall sections and side wall main sections associated with said
top member to provide a stowage compartment above said sections
when the enclosure is collapsed.
15. The structure defined in claim 1 including actuator means
connected to at least one of the members and to the pair of end
wall sections associated therewith for synchronously adjusting the
angle between said one member and each of said end wall sections to
expand or collapse the enclosures.
16. The structure defined in claim 15 in which the actuator means
includes a crank arm on each of the sections, and cable means
connected to both of said arms, and drum means for moving said
cable means.
17. The structure defined in claim 1 including spring means
connected to the pair of end wall sections associated with one of
the members for yieldingly resisting relative angular movement
between said sections and said one member from a neutral relative
angular position between collapsed and expanded positions of said
sections.
18. The structure defined in claim 17 including a crank arm on each
of the sections and cable means connected to said arms and to both
of said arms and to the spring means.
Description
BACKGROUND OF THE INVENTION
1. Field Of The Invention
This invention relates to expandable and collapsible enclosures
and, more particularly, to an improved enclosure especially useful
as a shelter which combines hard wall construction with a low
profile in the collapsed state. Although the invention will be
disclosed with relation to mobile trailers of the so-called
"camper" type, it will be realized that the invention is applicable
to many other types of enclosures, especially other types of
shelters.
2. Description Of The Prior Art
Collapsible and expandable shelters have been known to mankind
since ancient times. Most often such shelters had a roof and walls
of a flexible material such as cloth or animal hides. The problems
generated by soft wall construction, such as high heat loss from
the shelter's interior, limited privacy and protection against
intruders, poor noise insulation characteristics, poor adaptability
to glass window installations and poor adaptability to roof or wall
mounted interior accouterments have caused the almost universal
abandonment of soft wall shelters in favor of hard wall shelters
for permanent residences.
Now a great number of people are attempting to escape to the
blandishments of the countryside and forest without completely
abandoning the comfort of the city. Some of these people find the
soft wall tent which has been the mainstay of the camper to be
inferior to hard wall constructions for the reasons set forth
above. Yet, at least in the travel-trailer or camper class of
recreational vehicles, the tent camper has traditionally offered
advantages over hard wall constructions which usually had no
collapsed state. For example, the tent camper in its collapsed
state has a low center of gravity and a low profile for less
resistance to both head and cross winds for improved towing
stability and visibility, and for greater ease of road handling and
parking due to compact dimensions. In order to combine the
advantages of the tent camper with those of a hard wall
construction, a certain type of camper has been developed having a
hard roof and base sections but soft wall sections. In this camper,
of course, the walls retain the disadvantages listed above for soft
wall construction.
Other collapsible camper type structures have been devised in an
effort to combine the advantages of hard wall construction and
collapsibility. Prior structures of this nature, however, have
certain disadvantages concerning deployment or conversion of the
structure from its collapsed to its expanded state. In a first type
of such a structure, the deployment operation requires basically as
much manual work and operations as the soft-walled camper.
Specifically, hard slide-out end wings are used in this type of
construction to constitute horizontal flat bunk surfaces. In order
to assure sufficient structural rigidity for these horizontal end
wings, external braces are affixed as part of the development
process. In conjunction with the end wings a number of side, roof
and end panels are subsequently moved into position to effect the
resultant fully-enclosed hard wall expanded configuration. The time
required to perform the foregoing manual deployment operations is
approximately the same as that required for the more conventional
soft-walled tent camper. In addition, the slide-out end wings
involve relatively complicated and expensive channels, tracks
and/or guides to effect the slide-out operation. Finally, there are
a number of mating edges or surfaces between the various side, roof
and end panels. Butt-type, or overlapping panel-to-panel interfaces
between the various surfaces are thus required and, as such,
present certain design and mechanical complexities attendant with
sealing and/or "weatherproofing" these joints or interfaces.
Other attempts to provide collapsible hard wall camper
constructions involve "telescoping" and "in-folding wall"
arrangements. These also generally require channels, guides,
tracks, and/or the mechanical equivalent for the erection or
deployment operation. In addition, these constructions also
generally involve a number of edges which must be mated or sealed
against one another to effect the closed, fully-expanded
configuration. Such constructions do not, however, offer a very
large ratio of fully-expanded volume to stowed volume as compared
with the slide-out end wing type. For this latter type, such ratio
can easily exceed two because of the extra volume realized by the
deployable "wing" sections of the unit. The "telescoping" and
"in-folding wall" units have a deployed volume of, at best, only
twice that of the stowed volume.
SUMMARY OF THE INVENTION
The applicant's invention combines hard wall construction, high
ratio expanded to collapsed volume, and ease of deployment in a
single enclosure. This combination provides advantages heretofore
not singularly available in the prior art.
Over known prior art arrangements which offer both hard-walled
construction and low profile stowability, such as those described
above, it is an object of the applicant's invention to offer
greater ease of deployment due to the absence of slide-out
mechanisms, telescoping members, and externally mounted end wing
supports or braces.
Another object is to provide more simplicity of construction by the
extensive use of an ultra-simple self-sealing hinge device in lieu
of more complex sliding guides and telescoping members. This makes
for less complicated panel-to-panel sealing or weatherproofing
requirements and less complicated panel-to-panel mechanical
interfaces.
Another object is to provide a unique over-the center arrangement
of articulated hard wall panels to form an expandable and
collapsible enclosure which is gravity retained or locked in
expanded as well as in collapsed condition.
In summary, it is the object of the applicant's invention to permit
incorporation of virtually all of the advantages of the prior art
into one structural embodiment.
The applicant's invention accomplishes the above stated objects by
a unique articulated arrangement of hard wall panels which can be
transformed rapidly and easily from a collapsed (stowed)
configuration into a fully-expanded (deployed) configuration.
The entire articulation arrangement requires no sliding or
telescoping elements -- only a single folding of hinges between
adjacent panels. The individual panels, being rigid elements,
comprise the basic mechanical "links" of the articulation
mechanism. The primary links in the mechanism are a base, two base
end wall sections, a roof or top, and two roof end wall sections.
The base and the two base end wall sections constitute an open
three-bar linkage mechanism which is, in effect, a kinematic
"mirror image" of the roof and its two roof end wall sections. Two
hinge joints interconnect the respective base and roof end wall
section to form a six-bar linkage. Side wall panels constitute
secondary elements which are articulated in slave-fashion by motion
of the respective end wall sections. The motion of these side wall
panels has the reciprocal effect of restraining the opposing end
wall sections to articulate in a "synchronous" or complementary
type motion, as will be discussed in greater detail
subsequently.
The six-bar linkage mechanism desirably is arranged to have an
over-the-center position in expanded condition to provide a gravity
lock to retain the enclosure in this condition.
The deployment of the panels may be manually accomplished if the
size of the enclosure and the weight of the materials of
construction so allow. Alternatively, the deployment may be
accomplished by well known force-multiplying or power-actuated
mechanisms.
BRIEF DESCRIPTION OF THE DRAWINGS
A preferred embodiment of the applicant's invention will now be
described with reference to the drawings wherein:
FIG. 1 is a perspective view of a camper-trailer unit embodying
this invention with the unit being shown in a fully-collapsed
condition.
FIG. 2 is a view corresponding to FIG. 1 but showing the unit in a
fully-expanded condition.
FIGS. 3 through 7 are side views of the unit shown in FIGS. 1 and 2
showing successive stages in a deployment sequence.
FIGS. 8 through 10 are fragmentary side views of enclosures
embodying this invention showing various end configurations in the
expanded condition.
FIG. 11 is a fragmentary perspective view of an end portion of an
enclosure embodying this invention in its expanded condition and
showing a torsion spring arrangement for facilitating movement
between collapsed and expanded conditions.
FIG. 12 is a view corresponding to FIG. 11 but showing a tension
coil spring arrangement.
FIG. 13 is a view corresponding to FIG. 11 but showing a
power-operated linear actuator arrangement for moving the enclosure
between collapsed and expanded conditions.
FIG. 14 is a fragmentary side view of an end portion of an
enclosure embodying this invention in its expanded condition
showing a modified configuration of the end wall sections.
FIG. 15 is a fragmentary plan view of the enclosure shown in FIG.
14.
FIG. 16 is a fragmentary vertical sectional view of the enclosure
shown in FIG. 14.
FIG. 17 is a view corresponding to FIG. 16 but showing the
enclosure in its collapsed condition.
FIG. 18 is an enlarged fragmentary sectional view taken
substantially on line 18--18 of FIG. 14 to illustrate details of
construction.
FIG. 19 is a somewhat diagrammatic elevational side view of an
enclosure embodying this invention showing another spring
arrangement for facilitating movement between collapsed and
expanded conditions and another actuator arrangement for effecting
such movement.
FIG. 20 is an enlarged fragmentary view of a portion of FIG.
19.
FIG. 21 is a fragmentary sectional view taken substantially on line
20--20 of FIG. 19.
FIG. 22 is a fragmentary view corresponding to a portion of FIG. 19
showing another spring arrangement.
DETAILED DESCRIPTION OF THE INVENTION
Referring now to FIGS. 1 to 7 of the drawings there is shown a
camper-trailer unit embodying this invention. The unit includes the
usual base 20 having ground-engaging wheels 22 and a towbar 24
adapted to be attached to a towing vehicle (not shown). The base 20
is generally rectangular in plan view, has a floor (not shown), and
preferably is provided with upstanding fixed end and side wall
portions 26 and 28, respectively, so that it generally has a
tray-like configuration. The unit has the usual roof or top 30 that
is coextensive with the base 20, normally arranged parallel
thereto, and is separable vertically upwardly from the base from
the collapsed position, shown in FIG. 1, to the fully-deployed or
expanded condition shown in FIG. 2. Both the base 20 and top 30 are
of rigid or hard wall construction.
The unit also includes a pair of generally rectangular panel-like
end wall sections 32 for the base 20, and generally rectangular
panel-like end wall sections 34 for the top or roof 30. All of
these wall sections 32 and 34 are of generally the same planar
dimensions and are of rigid or hard wall construction. The base end
wall sections 32 are hinged along generally parallel horizontal
axes 36 to the upstanding fixed end wall portions 26 of the base
20, while the roof end wall sections 34 are similarly hinged about
parallel horizontal axes 38 to the opposite ends of the roof 30.
The two end wall sections 32 and 34 at each end of the unit are
also hinged to each other along parallel horizontal axes 40. Thus,
the base 20, top 30, and four end wall sections 32 and 34 form a
six-bar linkage arrangement.
The arrangement is such that in the stowed or fully-collapsed
condition of the unit, the end wall sections 32 and 34 are folded
inwardly and are disposed between the base 20 and the top 30 and
generally parallel thereto, as shown in FIG. 1. In this condition
the fixed wall portions 26 and 28 of the base 20, together with its
floor, provide a storage compartment in the base beneath the
infolded wall sections 32 and 34. In the expanded condition of the
unit, the end wall sections 32 and 34 associated with the base 20
and with the top 30 are extended at an angle of at least 90.degree.
with respect thereto, as shown in FIG. 2. In this latter figure the
base and top end wall sections 32 and 34 extend respectively at
equal obtuse angles with respect to the base 20 and with respect to
the top 30, but as will be described hereinafter, this angle may be
of the order of 90.degree. or more. In the arrangement shown in
FIGS. 2 to 7, the end wall sections 32 and 34 which are hinged
together are at an angle of the order of 90.degree., when the unit
is fully expanded but, again, this angle may vary from an acute
angle to one which is of the order of 180.degree..
Associated with the base 20 are a pair of panel-like side wall main
sections 42, one on each side of the unit. These sections 42 are
hinged to the upper edges of the corresponding upstanding fixed
side wall portions 28 for pivotal movement about longitudinal
horizontal parallel axes 44. The top 30 is similarly provided with
panel-like side wall main sections 46 which are hinged to the
longitudinal side edges of the top for pivotal movement about
longitudinal horizontal parallel axes 48. All the side wall main
sections 42 and 46 are of hard wall construction, of essentially
the same planar dimensions and are arranged for pivotal movement
from a stowed or collapsed position wherein they are folded
inwardly into a position generally parallel to and between the base
20 and top 30 of the unit to an expanded position at an angle of
substantially 90.degree. to the base and top, as shown in FIG. 2.
In this position the two side wall main sections 42 and 46 on each
side of the unit are coplanar and have opposed edges 50 and 52,
respectively, which are substantially abutting.
As will be seen from the showings of FIGS. 2 and 7, the side wall
main sections 42 and 46 are generally trapezoidal in shape having
longitudinal short and long parallel edges, with the long edge
being hinged to the associated base 20 or top 30.
Associated with each side wall main section 42 and 46 are a pair of
panel-like side wall end sections 54 of hard wall construction, all
triangular in configuration and of the same planar dimensions. Each
side wall end section 54 is in the shape of an isosceles triangle,
as shown best in FIG. 7, having its base 56 hinged to the
corresponding end edge of the associated side wall main section 42
or 46 for folding movement relative thereto. One of the other edges
of the triangle, i.e., edge 58, is similarly hinged to the
associated end wall section 32 or 34 for inward and outward folding
movement relative thereto. The other edge 60 of the triangle
defined by each side wall end section 54 is arranged to be
substantially horizontal and in opposed relation to the
corresponding edge of the adjacent side wall end section when the
enclosure is in the expanded condition shown in FIG. 2.
As stated above, when the unit is in its collapsed condition, all
of the aforedescribed hinged wall sections, i.e., end wall sections
32 and 34, side wall main sections 42 and 46, and side wall end
sections 54, are arranged to be folded inwardly into a position
generally parallel to and arranged between the base 20 and top 30
of the unit, as shown in FIGS. 1 and 3. In order to enable the
folding of the hinged wall sections to such collapsed condition,
the underside of the top 30 and the upper side of the base 20 are
recessed (the base by its upstanding fixed wall portions 26 and 28)
to accommodate the thickness of their associated side wall main
sections 46 and 42. Similarly, the inner sides of the end wall
sections 32 and 34 are recessed to accommodate the thickness of
their associated side wall end sections 54.
In the collapsed condition the base 20 and top 30 are separated by
the folded thickness of the two end wall sections 32 and 34 at each
end. This would leave a gap between the base 20 and top 30 along
each side between the folded end wall sections 32 and 34. To close
this gap the top 30 and base 20 are provided along their sides with
depending and upstanding vertical extensions 62 and 64,
respectively, which exteriorly overlap their associated side wall
main sections 46 and 42 in the expanded condition of the unit.
These extensions 62 and 64 have opposed horizontal edges 66 and 68
that substantially abut, and end edges 70 complementary to and
which substantially abut the exposed edges of the folded end wall
sections 32 and 34, in the collapsed condition of the unit, as
shown in FIGS. 1 and 3.
In moving from collapsed to expanded position, the top 30 of the
unit normally is translated upwardly to an initial position, shown
in FIG. 4, by outward pivotal movement of the end wall sections 32
and 34 about their respective hinges 36 and 38. During this
movement it will be seen that the side wall main sections 42 and 46
also commence to pivot outwardly about their longitudinal
horizontal hinge axes 44 and 48 while at the same time the side
wall end sections 54 tend to pivot outwardly about their hinged
connections with their corresponding end wall sections. The
movement continues until the roof 30 and the end wall sections 32
and 34 reach the positions shown in FIG. 5 wherein the roof is at a
position of maximum separation from the base 20. In this position
the hinge axes 36, 38, and 40 at each end of the unit are coplanar,
while the end wall sections 32 and 34 which are hinged together
attain a nearly coplanar position at an angle of 180.degree. with
each other. Desirably, however, the hinged wall sections are
proportioned so that outward movement of all of the wall sections
continues to the "over-the-center" position shown in FIG. 6 wherein
the roof 30 commences to move back downwardly toward the base 20.
In this position it will be seen that the side wall end sections 54
are at an angle less than 180.degree. to their associated side wall
main sections 42 and 46, and the latter are at an angle less than
90.degree. to their associated base 20 and top 30. Outward movement
of the hinged wall sections continues, however, to an
over-the-center expanded condition shown in FIG. 7 wherein the end
wall sections 32 and 34 of each hingedly connected pair are at an
angle less than 180.degree. to each other, all of the side wall
main sections 42 and 46 are at an angle of the order of 90.degree.
to the base 20 and top 30, and wherein the side wall end sections
54 are coplanar with their associated side wall main sections.
In this fully-expanded position it will be seen that the side wall
sections 46 and 54 associated with the roof 30 have edges 52 and
60, respectively, which are in abutting relation with corresponding
edges 50 and 60, respectively, of the side wall sections 42 and 54
associated with the base 20. This abutting relationship constitutes
stop means which prevents further downward movement of the top 30
relative to the base 20 and constitutes means for retaining, under
the weight of the roof 30 and the wall sections 32, 46, and 54
associated therewith, the unit in its fully-expanded condition
without any further means which requires adjustment. Preferably,
all the free edges of the side wall sections associated with the
roof 30 are in abutting relationship with all the free edges of the
corresponding side wall sections associated with the base 20 but it
will be seen that an abutting relation between the free edges of
any pair of upper and lower corresponding side wall sections will
perform the aforedescribed stop function. This stop function can
also be attained by providing end wall sections 32 and 34 with
bevelled edges adjacent their hinge axes 36, 38, and 40 which come
into abutting relation with the base 20 and top 30 and with each
other adjacent the hinge axes 44 and prevent further outward
movement of the end wall sections once the latter have reached the
expanded condition shown in FIG. 7.
With the proportion of the various wall sections shown in FIGS.
1-7, when the unit is in its fully expanded condition, the end wall
sections 32 and 34 of each hingedly connected pair are of the order
of an angle of 90.degree. with each other. By suitably
proportioning the wall sections, however, this angle can be varied.
For example, as shown in FIG. 8, this angle can be less than
90.degree., e.g., of the order of 70.degree. to provide for a
construction which has a rather extended overhang at each end in
the expanded condition of the unit. On the other hand, the angle
can be increased greater than 90.degree. so as to considerably
reduce the overhang, as shown in FIG. 9 wherein the angle between
the sections 32 and 34 of each hingedly connected pair is of the
order of 120.degree.. The angle can even be increased to the point
where it is of the order of 180.degree. and the end wall sections
32 and 34 of each hingedly connected pair are coplanar so that
there is no overhang at the ends in the expanded condition of the
unit as shown in FIG. 10. In this arrangement, however, it will be
seen that the linkage does not provide for an over-the-center
expanded condition so that the aforedescribed stop function,
achieved by the weight of the parts, is not fully realized.
Obviously depending upon the weight of the roof 30 and wall
sections, the unit can be deployed manually from a collapsed
condition. Such manual deployment can be facilitated, to some
extent, by the use of springs. For reasons later explained such
springs desirably are associated with the end wall sections 32 and
34 of each hingedly connected pair to maintain the angle
therebetween at that corresponding to some condition between
collapsed and expanded condition of the unit.
For example, referring to FIG. 11, there is shown a torsion bar
spring 74, one at each end of the unit, constituting the hinge axis
40 between a pair of hingedly connected end wall sections 32 and
34. Opposite ends of the spring 74 are provided with right angle
bends 76, one of which is secured to one end wall section, e.g.,
32, and the other to the other end wall section, e.g., 34. Other
structural arrangements for anchoring opposite ends of the spring
74 to the respective end wall sections 32 and 34 obviously can be
had. In the arrangement shown, it will be seen that the springs 74
at each end of the unit can be proportioned and arranged so that
they will retain the unit, when under no restraint, in a condition
somewhere intermediate collapsed and expanded conditions, for
example in the approximate condition shown in FIG. 5, i.e., wherein
the roof 30 is in its position of maximum separation from the base
20 and the end wall sections 32 and 34 at each end are nearly
coplanar. With such a spring arrangement, depending upon the size
and weight of the parts, not too much manual effort would be
required, after initially pushing the end wall sections 32 and 34
slightly inwardly, to force the roof 30 downwardly, against the
restraining force of the springs 74 to fully collapsed condition of
the unit and to retain the unit in collapsed position by some
appropriate restraining means, such as a latch (not shown). When
such restraining means is released, however, the unit will reassume
the position shown in FIG. 5, and in this position not too much
manual effort would be required, after initially pushing the end
wall sections 32 and 34 slightly outwardly, to move the roof 30
downwardly, against the restraining force of the springs 74, to the
expanded condition shown in FIG. 7 in which the unit would be
retained by some appropriate restraining means (not shown). If
necessary, appropriate manually operated force-multiplying means,
such as jack screws having hand cranks (not shown), appropriately
connected to the end wall sections 32 and 34 of each hingedly
connected pair, could be used to overcome the spring forces.
Referring now to FIG. 12, there is shown another type of spring
arrangement which can be used to retain the unit in a condition
somewhere between collapsed and expanded conditions. This
arrangement includes an elongated housing 78, rectangular in cross
section, having a longitudinal slot 80 along one side. The upper
end of the housing 78 is connected to a lateral edge of an upper
end wall section 34 for pivotal movement about a transverse
horizontal axis 82. Longitudinally slidable within the housing 78
is an element 84 connected, through the housing slot 80, to the
lateral edge of the lower end wall section 32 for pivotal movement
about a transverse horizontal axis 86. Connected between the
element 84 and the lower end of the housing 78 is a coil spring 88.
The spring 88 is proportioned and arranged so that when the unit is
in a predetermined condition intermediate collapsed and expanded
conditions, any relative angular movement between the two hingedly
connected end wall sections 32 and 34 is restrained by the spring
88. The spring force can be overcome, however, either manually or
by manually operated force-multiplying devices of the type
described heretofore.
Manual development of the unit can be completely dispensed with,
however, and replaced by appropriate power-operated means. Such may
constitute any appropriate type of power-operated linear actuator,
which can be either mechanical, hydraulic, pneumatic or electric.
Thus, for example, an appropriate power-operated actuator may
constitute a single acting reciprocating hydraulic motor of the
cylinder and piston type. Although such power actuators could be
directly connected between the base 20 and roof 30 to raise the
latter, it is preferable to connect them to vary the angle between
the two hingedly connected end wall sections 32 and 34 at each end
of the unit, as shown in FIG. 13. It has been found that
synchronous variation of this angle deploys the unit with the top
30 desirably maintained in parallel coextensive overlying relation
with the base 20. In this arrangement the cylinder 90 of the motor
may be pivotally connected to a lateral edge of the lower 32 of two
hingedly connected end wall sections, while the outer end of the
piston rod 92 is pivotally connected to the lateral edge of the
upper 34 of the two end wall sections. Hydraulic fluid can be
supplied under pressure to the cylinder 90 from any appropriate
source (not shown) under the control of appropriate valves (not
shown).
The various hinge connections of the articulated panels desirably
are effected by continuous water-tight hinges which require no
additional sealing arrangements at the hinge joints between the
parts. A desirable hinge for this purpose is of the type shown in
U. S. Pat. No. 3,320,225, to which reference is made for a detailed
description of such a hinge. A hinge of this type, however, is
shown in FIG. 18 which illustrates its use to connect a side wall
main section 46 to the roof 30.
The hinge is in the form of an elongated strip 94 of tough but
flexible plastic material having a central longitudinal portion 96,
which is thinned or of reduced thickness for enhanced flexibility,
substantially constituting a hinge axis while the longitudinal
portions 98 and 100 of greater thickness on opposite sides of the
thinned portion constitute flanges for securement of the strip to
the panels to be hinged. One of these flanges, e.g., 98, is
secured, as by appropriate screws 102, beneath and along the
undersurface of the roof 30 along its longitudinal edge. The outer
flange 100 is secured, as by screws 104, along the top edge of the
side wall main section 46 which is offset inwardly from the
longitudinal edge of the roof 30. As shown in FIG. 18, the
underside of the roof 30 is recessed as at 106 for reception of the
side wall main section 46 when the latter is folded inwardly and
upwardly, to the position shown in dotted lines, about the thinned
portion 96 which constitutes the hinge axis 48 for the wall section
46. From this construction it will be seen that the flexible
plastic strip 94 forms a continuous sealed hinge which eliminates
the necessity for other types of seals between hingedly connected
parts of the unit. Thus, substantially the only edges which need be
sealed are the abutting edges 50, 52 and 60 of the side wall
sections which meet at a substantially horizontal parting line when
the unit is in its expanded condition. These abutting edges can be
sealed by any simple conventional type of compression or
interfitting resilient weather-tight sealing means (not shown)
secured to one or both of the abutting edges.
At that longitudinal extent of each side wall main section 42 and
46 which is exteriorly overlapped by the vertical extensions 64 and
62 along the sides of the base 20 and roof 30, the outer flange 98
of the hinge strip 94 can be shaped for appropriate securement to
the interior side of such extensions.
The various end and side wall sections may be provided with
windows, e.g, 108, at any desired location. These windows 108 may
have glass panes because of the hard wall construction of these
sections rather than being formed of a flexible but less
transparent and less enduring material which usually is
necessitated for soft wall constructions. The enclosure also is
readily adaptable for the provision of a sectional side door 110
having two lower sections 112 and 114 which may be hingedly
connected together along an axis coaxial with the hinge axis 44 of
the corresponding lower side wall main section 42 so that the upper
112 of these door sections can be folded inwardly along with the
side wall section 42. The lower two door sections 114 and 112 may
be hinged along one side to the fixed side wall portion 28 of the
base 20 and to the lower side wall main section 42, respectively,
for outward swinging movement. The door 110 may be divided
horizontally at the parting line between the lower and upper side
wall main sections 42 and 46 to provide an upper door section 116
that is hinged to the upper side wall main section 46 to function
in the manner of a Dutch door.
Referring now to FIGS. 14 to 17 of the drawings there is shown a
non-planar configuration for the end wall sections 32 and 34 which
has the effect of increasing the usable space within the unit. In
this configuration the lower end wall section 32, when the unit is
in its expanded condition, is provided, intermediate its lateral
sides, with a transversely extending exterior bulge 118 having a
generally horizontal bottom portion 120 adjacent the lower hinge 36
axis which merges with a generally vertical wall portion 122. These
portions 120 and 122 are contoured so as to form a seat and to
accommodate removable bottom and back seat cushions 124, as shown
in FIG. 16. The upper end wall section 34 also is provided,
intermediate its lateral ends, with a transversely extending
exterior bulge 126 having a generally horizontal portion 128. The
contours of the upper and lower end wall sections 32 and 34 are
complementary so that they will closely interfit when the unit is
in its collapsed condition and the two end wall sections are folded
inwardly, as shown in FIG. 17.
While the top 30 of the unit has been described as having its
underside recessed only for accommodation of the side wall
sections, it will be seen that such recess can be made deep enough
to serve as a storage compartment above the folded side wall
sections when the unit is in its collapsed condition. The recess
106 shown in FIG. 18 is an example of such a construction.
Referring now to FIGS. 19-21 of the drawings, there is shown
therein another type of actuating mechanism for moving the
enclosure between collapsed and expanded conditions, along with
another type of spring mechanism for normally maintaining the
enclosure in a neutral position intermediate collapsed and expanded
conditions. In this arrangement the actuating mechanism is
connected to both of the end wall sections of the pair 32 or 34
associated with either the base 20 or the top 30 of the unit so as
to synchronously vary the angle between each such end wall section
and the base or the top, as the case may be.
In the system illustrated, the actuating mechanism is shown to be
connected to the two end wall sections 32 associated with the base
20. Each of these sections 32 is provided, preferably adjacent a
lateral edge, with a crank arm 130 which, in the collapsed position
of the unit, depends below the axis 36 of the hinge connecting the
corresponding section to the base 20. As shown best in FIGS. 19 and
20, these crank arms, when the unit is collapsed, preferably are
confined within the peripheral outline of the base 20 and extend
downwardly and outwardly toward the corresponding fixed end wall
sections 26 of the base. Connected to the ends of both crank arms
130 is an endless cable 132 trained over idler pulleys 134 and 136,
there being a pair for each arm, one adjacent each end of the arc
of operative swinging movement of the end of the arm when the
corresponding end wall section 32 moved between collapsed and
extended positions, as shown in solid and dotted lines respectively
in FIGS. 19 and 20. From these pulleys 134 and 136 the cable 132 is
trained over a pair of idler pulleys 138 and 140 at the one end and
within the lower portion of the base 20 and over another pulley 142
within the lower portion of the base adjacent its other end.
Adjacent the pulley 142 is a drum 144 around which the cable 132 is
wrapped so that rotation of the drum will mobe the cable
selectively in opposite directions. The cable is arranged to move
the crank arms 130 in opposite directions through the arcs
necessary to move the end wall sections 32 between their collapsed
and their expanded positions. The drum 144 is connected to an end
of a transverse shaft 146 (FIG. 20) which extends through a worm
and gear drive unit 148, that may be operated by a
manually-operable crank 150 or by any suitable power-operated
motor, e.g., electric, hydraulic, or the like (not shown).
The shaft 146 desirably extends transversely across the unit to the
other side and has a similar drum (not shown) connected to its
other end for operating a cable trained over pulleys and connected
to crank arms on the end wall sections 32 on the other side of the
unit to duplicate the actuating mechanism on that side.
Also shown in FIG. 19 is a spring-operated counter-balance
arrangement for yielding resisting movement of the unit from a
position somewhere between collapsed and expanded positions. In the
arrangement shown in the drawings in dot-dash lines this
intermediate position is one wherein the top or roof 30 of the unit
is in its position of maximum separation from the base 20, and
where the hinge axes 36, 40, and 38 of the end wall sections 32 and
34 at each end are coplanar, as also shown in FIG. 5.
This counter-balance system also includes crank arms 152 on and
adjacent the lateral edge of the end wall sections 34 associated
with the top 30. These crank arms 152 in the collapsed position of
the unit, extend above their respective axes 38 and outwardly at an
angle toward the respective ends of the unit. Preferably, the arms
152 are maintained, in all positions of the unit, within the
peripheral outline thereof. A cable 154 is connected, at each end
thereof, to the outer ends of both crank arms 152 and trained over
idler pulleys 156, one cloasely adjacent the end of each arm when
the unit is in its neutral position as shown in dot-dash line in
FIG. 19. The cable 154, intermediate its ends, is wrapped around a
drum 158 on one end of a transverse shaft 160 preferably having a
similar drum 162 (FIG. 21) on its other end around which is wrapped
the intermediate part of another cable 164 connected to crank arms
(not shown) on the other sides of the end wall sections, 34 in
order to duplicate the arm, pulley, cable and drum counter-balance
arrangement on each side of the unit. Wrapped around the shaft 160
in end-to-end relation are two coil torsional springs 166 and 168.
The adjacent ends of the springs 166 and 168 are secured to the
shaft 160 by any appropriate means, e.g., a rivet 170, while the
opposite ends of the springs, i.e., adjacent each end of the shaft,
are fixed to the top 30, as by being fastened by bolts 172 to a
transverse stiffening member 174. It will be seen that rotation of
the shaft 160 is yieldingly resisted by the springs 166 and 168.
These springs 166 and 168 are arranged so that they normally will
retain the parts of the unit in the position shown in dot-dash
lines in FIG. 19, i.e., intermediate collapsed and expanded
positions.
As shown in FIG. 21, the torsion spring arrangement can be replaced
by an appropriate coil tension spring 176, which may extend
longitudinally of the unit and have one end anchored to the tope
30, as by being secured to a transverse stiffening member 178 by a
bolt 180 having a hook on one end. The other end of the spring 176
is connected by two cables 182 and 184, one of which is trained
over an intermediate idler pulley 186 to the outer ends of the
crank arms 152 of the end wall sections 34 associated with the roof
30. Of course, the counter-balance spring arrangements could easily
be mounted within the base 20 and connected to the crank arms 130
of the end wall sections 32 associated with the base.
It thus will be seen that the objects of this invention have been
fully and effectively accomplished. It will be realized, however,
that the specific embodiment shown and described is susceptible to
modification without departure from the principles of the
invention. Hence, the invention encompasses all modifications
within the spirit and scope of the following claims.
* * * * *