U.S. patent number 3,766,577 [Application Number 05/253,101] was granted by the patent office on 1973-10-23 for convertible sofa-bed without integral support structure.
Invention is credited to Joseph B. Stewart.
United States Patent |
3,766,577 |
Stewart |
October 23, 1973 |
CONVERTIBLE SOFA-BED WITHOUT INTEGRAL SUPPORT STRUCTURE
Abstract
A convertible sofa-type bed without an integral support
structure which is formed of a cushion structure adapted to be
selectively folded against a corner of a floor and a wall, or the
like. The cushion structure includes a central core of firm, but
yieldable material, an outer layer of resilient, fluffy material
such as foam chips, shredded foam, or the like, and an outer fabric
covering over the outer layer of resilient fluffy material.
Interposed between the core and the outer covering is at least one
flexible dividing elements to divide the fluffy material into a
plurality of isolated cells.
Inventors: |
Stewart; Joseph B. (New York,
NY) |
Family
ID: |
22958857 |
Appl.
No.: |
05/253,101 |
Filed: |
May 15, 1972 |
Current U.S.
Class: |
5/12.1; 5/740;
297/DIG.1 |
Current CPC
Class: |
A47C
27/20 (20130101); A47C 27/15 (20130101); A47C
17/16 (20130101); Y10S 297/01 (20130101) |
Current International
Class: |
A47C
27/14 (20060101); A47C 17/16 (20060101); A47C
17/00 (20060101); A47c 007/02 (); A47c
017/14 () |
Field of
Search: |
;5/12,352,345,355,357,361R,349,350 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Nunberg; Casmir A.
Claims
I claim:
1. A convertible sofa-bed without an integral support structure,
comprising a cushion structure adapted to be selectively folded
against a corner of a floor wall, or the like, with a first portion
of said cushion in a substantially vertical orientation, and a
second portion of said cushion in a substantially horizontal
orientation, said cushion structure including:
a central core formed of a firm, but yieldable and foldable
material and having opposing major, generally flat surfaces;
an outer layer of resilient, fluffy material surrounding said
central core;
an outer flexible sheet material covering surrounding said outer
layer of resilient material; and
at least one elongated flexible dividing element connected between
said central core and said outer sheet material covering and
passing through said resilient material in the direction of the
thickness of said cushion structure to divide said resilient
material into a plurality of separated cells.
2. A structure according to claim 1 wherein said at least one
flexible divider is connected to said central core and said outer
covering with a slack therein to allow free flexure of said cushion
structure.
3. A structure according to claim 1 wherein said at least one
flexible divider is of yieldable material.
4. A structure according to claim 3 wherein said at least one
flexible divider is of elastic material.
5. A structure according to claim 1 including at least two flexible
divider elements connected respectively to each major flat surface
of said central core for dividing said resilient material into at
least two separated cells.
6. A structure according to claim 5 including a further flexible
divider element interconnecting said at least two flexible divider
elements at the ends thereof, and further connected to said outer
flexible sheet material covering.
7. A structure according to claim 6 wherein said flexible divider
section elements are comprised of a single integral flexible
divider.
8. A structure according to claim 1 including a flexible sheet
material covering directly covering said central core.
9. A structure according to claim 8 wherein at least one said
flexible dividing element is stitched to at least one of said
central core covering and said outer sheet material covering.
10. A structure according to claim 8 wherein said central core
covering has dimensions larger than said central core.
11. A structure according to claim 1 wherein said at least one
flexible dividing element is bonded to at least one of said central
core and said outer sheet material covering.
12. A structure according to claim 1 wherein said central core is a
solid foam material.
13. A structure according to claim 1 wherein said resilient, fluffy
material comprises at least one of foam chips, shredded foam, or
the like.
14. A structure according to claim 1 wherein said at least one
flexible dividing element is substantially perpendicular to the
major surface of said core.
15. A convertible sofa-bed without an integral support structure,
comprising a cushion structure adapted to be selectively folded
against horizontal and vertical fixed members, with a first portion
of said cushion in substantially vertical orientation against said
vertical member, and a second portion of said cushion in a
substantially horizontal orientation against said horizontal
member, said cushion structure including:
a layer of resilient, fluffy material;
an outer flexible sheet material covering surrounding said
resilient, fluffy material and retaining said resilient, fluffy
material in a generally slab-shaped configuration, said outer
flexible sheet material covering having continuous upper and lower
major surfaces; and
at least one elongated flexible dividing element connected between
opposing major surfaces of said outer flexible sheet material and
passing through said resilient fluffy material generally in the
direction of the thickness of the slab-shaped configuration to
divide said resilient, fluffy material into a plurality of
separated cells.
16. A structure according to claim 15 wherein said at least one
elongated flexible dividing element is substantially perpendicular
to said major surfaces of said outer flexible sheet material
covering.
17. A structure according to claim 15 wherein said at least one
elongated flexible dividing element is of a substantially inelastic
material.
Description
The present invention relates to convertible sofa-type beds, and
more particularly, to an improved sofa-bed which does not include
or require an integral support structure therefor.
Generally, the sofa-beds known in the art are rather complex and
include a support structure, such as a frame which folds down. In
most sofa-beds, the bed is incorporated into a sofa having a
folding mechanism for withdrawing the mattress into a hidden
position. All of these sofa-beds are relatively complex in
structure, sometimes difficult to operate, and are relatively
expensive.
The main object of the present invention is to provide a new and
improved sofa-bed which does not utilize an integral support and
folding mechanism, which is simple to operate, attractive in use,
simple in construction and which is relatively inexpensive to
fabricate.
SUMMARY OF THE INVENTION
In accordance with the present invention, a sofa-bed comprises a
cushion structure which is adapted to be folded against a corner of
a floor and wall, or the like, with a first portion of the cushion
in a substantially vertical position, and a second portion of the
cushion in a substantially horizontal position. The cushion
structure includes a central core formed of a firm, but yieldable
material, such as latex or polyurethene foam, and an outer layer of
resilient, but fluffy material such as foam chips, shredded foam,
or the like, which is interposed between an outer fabric covering
and the core of the cushion structure. Further included are
flexible dividing elements which divide the fluffy material, such
as the foam chips, into a plurality of cells between the core and
outer covering. The flexible dividers not only retain the fluffy
material in position during prolonged use of the sofa-bed of the
present invention, but they also aid in maintaining the structural
integrity of the cushion over long periods of use, and aid in
maintaining the cushion in proper shape in its folded position
against, for example, the juncture of the floor and the wall. The
flexible dividing elements can also define folding points of the
cushion to aid in converting the cushion from a bed to a sofa, or
lounge. In a further embodiment, the core is eliminated and an
elongated flexible dividing element is connected between opposing
major surfaces of the outer flexible sheet material and passing
through the resilient material in the direction of the thickness of
the material to divide the resilient, fluffy material into a
plurality of separated cells.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a view, partially in section, of an embodiment of the
present invention, shown in the "bed" position;
FIG. 2 is an illustration of the embodiment of FIG. 1 in the "sofa"
position;
FIG. 3 is an enlarged cross-sectional view of the embodiment of
FIGS. 1 and 2, taken along line III--III in FIG. 1;
FIG. 4 is a top view, partially broken, of the embodiments of FIGS.
1 and 2; and
FIG. 5 is a cross-sectional view of another embodiment of the
present invention.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
FIG. 1 illustrates the sofa-bed according to the present invention
in the "bed" position, and FIG. 2 illustrates the sofa-bed in the
"sofa" position. In FIG. 1 the cushion structure 1 is lying flat on
the floor and in FIG. 2 the cushion structure 1 is supported at the
juncture between the floor 2 and an adjacent wall 3. It should be
clear that the cushion structure 1 can be fabricated in any
suitable size, depending upon the intended use.
Referring particularly to FIG. 1, the cushion structure 1 of the
present invention includes a central core 4 formed of a firm, but
yieldable material, such as latex or polyurethane foam. The core 4
in one embodiment is contained within a loosely fitting outer
fabric covering 5, the characteristics of which will be discussed
in more detail below with respect to FIGS. 3 and 4. The cushion
structure 1 is covered with an outer covering 6, with a layer of
resilient, but fluffy material 7 such as foam chips, shredded foam,
or the like, interposed between the core 4 and the outer covering
6. Flexible dividing elements 8, 9 and 10 are provided in order to
divide the portion of the cushion structure between the inner core
and the outer covering into a plurality of cells 11 and 12, for
example.
In the embodiment shown in FIG. 1, and which will be described in
more detail below with respect to FIGS. 3 and 4, the upper flexible
divider 8 is seamed to the outer covering 6 at seam 13 and is
seamed to the fabric covering 5 for the core 4 at seam 14.
Likewise, flexible divider 9 is seamed to the outer covering and to
the fabric covering 5, as is end flexible dividing element 10.
Dividing element 10 is also seamed to elements 8 an 9 as shown in
FIG. 1. Instead of providing the dividing elements 8, 9 and 10 as
separate elements which are seamed together, it is possible to form
the dividing elements into a single continuous flexible element
which is then merely seamed to the outer fabric covering 5 for the
core 4, and to the outer covering 6 for the cushion structure. This
will provide a simpler and easier to fabricate structure. The
dividing elements are preferably of elastic material.
As generally represented in FIG. 1, the distance between the
flexible dividing element 8 and its nearest end wall of the cushion
is approximately one third of the overall width of the cushion
structure. Thus, the dimension a is approximately one half the
value of the dimension b as shown in FIG. 1. The flexible dividing
element 9 is likewise located on the reverse side of the cushion
structure with the shorter one-third dimension being measured from
the end wall 15 of the cushion structure. This provides a
symmetrical arrangement and enables the cushion structure of the
present invention to be reversible, thus equalizing wear on the
outer covering and making same more suitable for use in widely
diverse applications.
As shown in FIG. 2, when the cushion structure is adapted for use
as a sofa, the cushion structure is folded over on itself in
approximately the vicinity of one of the seams, such as seam 13,
and is supported by adjacent wall 3 and floor 2. If desired, the
user can tuck the seam into the fold to obscure same and to provide
a more plush, luxurious appearance.
Since the dividing elements 8, 9 and 10 are flexible, this will
minimize "pulling in" of a seam when the cushion structure is
folded as shown in FIG. 2. Preferably, the dividing elements 8, 9
and 10 are yieldable elastic materials so that even when the
cushion is folded in substantially any position, the dividing
elements do not exert a substantial pulling-in action and
therefore, the resulting structure exhibits a smooth outer
appearance. As shown in FIG. 3, the dividing elements 8 and 9 are
preferably formed with slack to accomodate for relative movement
between the inner fabric covering 5 and the outer fabric covering
6.
As shown more clearly in FIGS. 3 and 4, the fabric covering 5 for
the central core 4 is larger than the core 4 by an amount which
allows sufficient movement of the core 4 within the fabric covering
5 during folding and unfolding of the sofa-bed to prevent binding
up and thereby ensuring a smoother appearance. This also
facilitates folding of the cushion structure 1 between a wall and
floor as shown in FIG. 2 since the various constituent elements of
the cushion structure will not bind up during the folding
operation.
FIG. 5 illustrates a further embodiment of the present invention.
In this embodiment, the foam central core 4 is not provided with an
outer covering 5 as shown in FIGS. 1 - 4. The flexible dividing
elements 8 and 9 are bonded directly to the surface of the central
core as shown at 16 in FIG. 5. Depending upon the type of outer
covering 6 used, the dividing elements 8 and 9 may either be bonded
to the inner surface of the outer covering, or may be seamed
thereto by conventional processes. Of course, when using bonding of
the various elements, the materials used must be compatible for
such use. The advantage of the embodiment of FIG. 5 is that a less
expensive structure results in that it is no longer necessary to
provide the outer covering 5 for the central core. However, the
advantages of the loose fitting central core cover whereby the
adjacent elements of the cushion structure are prevented from
"binding up" are not incorporated in the embodiment of FIG. 5.
As used herein, the term "fabric" is intended to denote all types
of flexible sheet materials whether of conventional woven yarns or
the sheet plastic type. While the various materials mentioned
herein are preferred, it should be clear that various other
equivalent materials can be used in place thereof.
In the illustrated embodiments, the creation of two isolated cells
11 and 12 for the fluffy material 7 has been illustrated. However,
it should be clear that the number of cells could be varied by
inserting additional dividing elements, such as elements 8 and 9,
in the interior of the cushion structure, as required. Further, the
core 4 may be eliminated and cushion may be fabricated solely of
resilient, fluffy material with a flexible divider element
connected between opposing major surfaces of the outer flexible
sheet material and passing through the resilient material in the
direction of the thickness of the cushion structure. Thereby, the
resilient, fluffy material is separated into a plurality of cells
in accordance with the present inventive concept. Such
modifications clearly fall within the scope of the present
invention.
In a typical embodiment of the present invention, wherein the
sofa-bed is of the standard 54 inch bed size, the clearance between
the ends of the core 4 and the ends of the fabric covering 5 for
the core is approximately 21/2 inches on either end, as illustrated
by the dimension d in FIG. 3. As shown in FIG. 4, clearance is also
provided on the longer sides of the core as illustrated by the
dimension e in FIG. 4. In a typical embodiment, the dimension e is
approximately 1 - 2 inches on either side. In a typical bed 54
inches wide and about 75 inches long, the foam core 4 is
approximately 4 inches thick, and is preferably about 42 inches
wide by about 60 inches long. The overall cushion structure is
preferably about 13 inches deep, maximum, and about 9 inches deep
at its extreme edges. The above dimensions are given merely by way
of example and are in no way limiting upon the present inventive
concept.
The flexible dividing elements 8 and 9, in addition to dividing the
internal portions of the cushion structure into individual cells,
serve the important function of stabilizing the overall cushion
structure and retaining the foam slab 4 in place. This adds further
structural integrity to the cushion structure and insures that the
cushion structure will remain stable and properly formed during its
useful life.
In some embodiments, it may be desired to cover the complete
cushion structure illustrated in the drawings by a decorative outer
covering, such as, for example, fabric, plastic, or any other
decorative sheet material. In this event, the cover 6 is preferably
of a sturdy, non-decorative fabric which is permanently sewn
together. The outer decorative covering, which is practically shown
for example, by 17 in FIG. 3, is preferably of a slip cover
arrangement with zippers for easy removal for cleaning or for
replacement. In FIG. 3, the outer covering 17 is shown spaced from
the cushion for ease of illustration.
When using a removable slip cover 17 for the cushion structure,
snaps 18 are preferably provided for fastening the outer decorative
covering 17 to the covering 6 of the cushion structure preferably
in the vicinity of seams 13 and 14. FIG. 3 only shows the outer
covering 17 in the vicinity of seam 13. It should be clear that the
outer covering 17 completely surrounds the cushion structure and is
symmetrically shaped to the outer side of the cushion structure in
the vicinity of seams 13 and 14. This type of arrangement insures
that when the cushion is folded, for example as shown in FIG. 2,
the slip cover 17 is positively tucked into the fold by means of
being retained to the covering 6 by the snaps 18. In a preferred
embodiment, the snaps 18 spaced along the seams 13 and 14 at
sutible intervals.
While the invention has been described above with respect to
specific embodiments, various alterations and modifications can be
made thereto within the scope of the present invention as defined
in the appended claims.
* * * * *