U.S. patent number 3,766,507 [Application Number 05/195,403] was granted by the patent office on 1973-10-16 for low-voltage fuse having molded case.
This patent grant is currently assigned to The Chase-Shawmut Company. Invention is credited to Philip C. Jacobs, Jr..
United States Patent |
3,766,507 |
Jacobs, Jr. |
October 16, 1973 |
LOW-VOLTAGE FUSE HAVING MOLDED CASE
Abstract
An electric fuse has a substantially prismatic housing or casing
formed by a pair of complementary hood-shaped half-shells. A
terminal bar is affixed to each of the half-shells. Each terminal
bar includes an external portion and an internal portion. The
internal portions of the terminal bars include two sections, a
first section and a second section. The first sections of the
terminal bars extend in opposite directions each into one of said
pair of half-shells. The second sections project substantially at
right angles from the first sections and are conductively
interconnected by fusible elements projecting from one of the pair
of half-shells into the other of the pair of half-shells.
Inventors: |
Jacobs, Jr.; Philip C.
(Newtonville, MA) |
Assignee: |
The Chase-Shawmut Company
(Newburyport, MA)
|
Family
ID: |
22721290 |
Appl.
No.: |
05/195,403 |
Filed: |
November 3, 1971 |
Current U.S.
Class: |
337/161; 337/246;
337/231; 337/252 |
Current CPC
Class: |
H01H
85/303 (20130101); H01H 85/044 (20130101); H01H
2085/0233 (20130101) |
Current International
Class: |
H01H
85/044 (20060101); H01H 85/00 (20060101); H01h
085/12 () |
Field of
Search: |
;337/158,159,161,228,229,231,232,233,234,235,236,237,244,246,251,252,293,250 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Gilheany; Bernard A.
Assistant Examiner: Bell; F. E.
Claims
I claim as my invention:
1. An electric fuse including
a. a housing formed by a pair of complementary half-shells of
electric insulating material having juxtaposed engaging edges and
jointly defining a pair of complementary cavities;
b. a pair of terminal bars each including an external portion
projecting away from said housing and each including an internal
portion affixed to one of said pair of half-shells, said internal
portion of each of said pair of terminal bars including a first
section immediately adjacent said first portion thereof, said first
section of said internal portion of each of said pair of terminal
bars projecting in opposite directions into one of said pair of
complementary cavities, and said internal portion of each of said
pair of terminal bars further including a second section projecting
substantially at right angles from said first section thereof;
c. fusible means conductively interconnecting said second section
of said internal portion of each of said pair of terminal bars,
said fusible means including ribbon fuse link means having one end
connected to a point of said second section of one of said pair of
terminal bars relatively close to said first section thereof and
having another end connected to a point of said second section of
the other of said pair of terminal bars relatively remote from said
first section thereof, and said fusible means further including
ribbon fuse link means having one end connected to a point of said
second section of said one of said pair of terminal bars relatively
remote from said first section thereof and having another end
connected to a point of said second section of said other of said
pair of terminal bars relatively close to said first section
thereof; and
d. a pulverulent arc-quenching filler inside each of said pair of
complementary cavities embedding said fusible means.
2. An electric fuse as specified in claim 1 wherein said
complementary half-shells are substantially congruent.
3. An electric fuse as specified in claim 1 wherein said pair of
half-shells is the only means positioning and spacing said pair of
terminal bars, said pair of complementary cavities being
unencumbered by spacing posts of insulating material extending
between said internal portion of each of said pair of terminal
bars.
4. An electric fuse as specified in claim 1 wherein said external
portion of each of said pair of terminal bars is arranged
substantially in a plane defined by said juxtaposed engaging edges
of said pair of half-shells and wherein said fusible means project
substantially at right angles through said plane.
5. An electric fuse as specified in claim 1 wherein juxtaposed
walls of each of said pair of half-shells are provided with one of
a pair of perforations, said external portion of each of said pair
of terminal bars projecting through one of said pair of
perforations from the inside of said housing to the outside
thereof, and wherein the plane generally defined by said juxtaposed
edges of said pair of half-shells is positioned substantially at
right angles to the plane defined by said external portion of each
of said pair of terminal bars.
6. An electric low voltage fuse including
a. a pair of complementary substantially hood-shaped half-shells of
electric insulating material arranged to abut with juxtaposed edges
thereof and jointly defining a cavity having a predetermined length
substantially exceeding the other dimensions of said cavity;
b. a pulverulent arc-quenching filler inside said cavity;
c. a pair of substantially Z-shaped terminal bars each affixed to
one of said pair of half-shells and each having an external portion
projecting away from said pair of half-shells and each having a
pair of internal sections enclosing substantially right angles, one
of said internal sections of each of said pair of terminal bars
being substantially parallel to the external section thereof;
and
d. fusible means submersed in said pulverulent arc-quenching filler
extending in a direction substantially longitudinally of said
cavity and conductively interconnecting said one of said internal
sections of said pair of terminal bars, said fusible means
including ribbon fuse link means having one end connected to a
point of said one of said internal sections of one of said pair of
terminal bars relatively close to the other of said internal
sections thereof and having another end connected to a point of
said one of said internal sections of the other of said pair of
terminal bars relatively remote from the other of the internal
sections thereof, and said fusible means further including ribbon
fuse link means having one end connected to a point of said one of
said internal sections of said one of said pair of terminal bars
relatively remote from the other of said internal sections thereof
and another end connected to a point of said one of said internal
sections of said other of said pair of terminal bars relatively
close to the other of said internal sections thereof.
Description
BACKGROUND OF THE INVENTION
U.S. Pat. No. 2,837,614 to A.J.Fister, June 3,1958 for PROTECTORS
FOR ELECTRIC CIRCUITS and U.S. Pat. No. 3,593,251 to James
C.Wilson, July 13,1971 for FUSE DEVICE disclose so-called polyphase
fuses which require special insulating spacers between the terminal
bars thereof. The presence of such spacers increases the cost of
production and reduces the space available for fusible conductor
means and for pulverulent arc-quenching filler.
The patent applications of Frederick J.Kozacka, filed Dec.8,1970,
Ser. No. 96,110 for COMPACT POLYPHASE FUSE, now U.S. Pat. No.
3,671,110; issued June 20,1971 of Kenneth W.Swain et al., filed
Oct. 28,1971; Ser. No. 193,596 for POLYPHASE FUSE WITH BLOWN FUSE
INDICATOR and of Richard Belcher et al., filed Aug. 24,1971; Ser.
No. 174,455 for ELECTRIC LOW-VOLTAGE FUSE disclose polyphase fuses
which have no and do not require any special insulating spacers
between the terminal bars thereof. The present invention relates to
a fuse structure different from those disclosed in the above
referred-to copending patent applications and not requiring special
insulating spacers between the terminal bars thereof.
The novel structure according to the present invention is more
desirable in certain instances than the structures disclosed in the
aforementioned copending patent applications. One particularly
important feature of the novel structure according to the present
invention consists in that it allows to use fusible elements of
relatively great length, applicable in instances of relatively high
circuit voltages.
SUMMARY OF THE INVENTION
Fuses according to the present invention include a housing formed
by a pair of complementary half-shells of electric insulating
material having juxtaposed edges and jointly defining a pair of
complementary cavities. Such fuses further include a pair of
terminal bars each having an external portion projecting away from
said housing and each having an internal portion. Said internal
portion of each of said pair of terminal bars includes two
sections, i.e., a first section and a second section. The first
sections of the pair of terminal bars project in opposite
directions into one of said pair of complementary cavities and each
of said first sections is affixed to one of said pair of
half-shells. The second sections of the pair of terminal bars
project substantially at right angles from the first sections
thereof and are conductively interconnected by fusible means which
extend from one of said pair of complementary cavities into the
other of said pair of complementary cavities. There is a
pulverulent arc-quenching filler inside of each of said pair of
complementary cavities embedding the fusible means which are
arranged therein. The aforementioned fusible means include ribbon
fuse link means having one end connected to a point of said second
section of one of said pair of terminal bars relatively close to
said first section thereof and having another end connected to said
second section of said pair of terminal bars relatively remote from
said first section thereof. The aforementioned fusible means
further include ribbon fuse link means having one end connected to
a point of said second section of said one of said pair of terminal
bars relatively remote from said first section thereof and having
another end connected to a point of said second section of the
other of said pair of terminal bars relatively close to said first
section thereof.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an isometric view of a fuse embodying the present
invention;
FIG. 2 is a vertical section of the structure of FIG. 1, taken in
substance along 2--2 of FIG. 1;
FIG. 3 is an isometric view of another fuse embodying the present
invention;
FIG. 4 is a vertical section of the structure of FIG. 3 taken in
substance along 4--4 of FIG. 3; and
FIG. 5 is a top-plan view of a polyphase version of the structure
shown in FIGS. 1 and 2.
DESCRIPTION OF PREFERRED EMBODIMENTS
Referring to FIGS. 1 and 2, housing 1a,1b is formed by a pair of
complementary half-shells 1a and 1b of electric insulating material
having juxtaposed edges 2a and 2b and jointly defining a pair of
complementary cavities 3a and 3b. Reference characters 4a and 5a
have been applied to indicate the external portions of a pair of
terminal bars. Each terminal bar includes in addition to an
external portion 4a and 5a, respectively, projecting away from
housing 1a, 1b an internal portion 4b,4c and 5b,5c. Internal
portion 4b,4c comprises a first section 4b affixed to half-shell 1a
and a second section 4c projecting at right angles from section 4b.
In the same fashion internal portion 5b,5c comprises a first
section 5b affixed to half-shell 1b and a second section 5c
projecting at right angles from section 5b. Sections 4b,5b project
in opposite directions into half-shells 1a,1b and are arranged
inside of grooves 18a,18b and may be cemented to half-shells 1a,1b
by an epoxy cement. Sections 4c,5c are provided with grooves
19a,19b extending in a direction longitudinally thereof. Ribbon
fuse link means 6 whose ends are inserted into grooves 19a,19b
conductively interconnect sections 4c,5c of the internal portions
of the pair of terminal bars 4a,4b,4c and 5a,5b,5c and extend from
one of the pair of complementary cavities 3a into the other of said
pair of complementary cavities 3b. This imparts a relatively great
length to fuse link means 6 tending to yield a relatively high
arc-voltage incident to blowing of the fuse by major fault
currents. Cavities 3a,3b are filled with a pulverulent
arc-quenching filler 7 (only indicated in part) embedding fuse link
means 6.
In the structure of FIGS. 1 and 2 the half-shells 1a,1b have a
different geometry, one of them being provided with a hollow
projection 8 for receiving a spring-biased blown fuse indicator 9
and the other being provided with a filling aperture 10 for
arc-quenching filler 7 which aperture is closed by a plug 11 upon
completion of the assembly process of the fuse structure. The blown
fuse indicator 9 is normally held in position by a V-shaped
restraining wire 12 whose ends are affixed by means of screws 13 to
the external portions 4a,5a of terminal bars 4a,4b,4c and 5a,5b,5c.
Section 5c of terminal bar 5a,5b,5c is provided with a bore 20 for
the passage of restraining wire 12 which is lined with an electric
insulating material to insulate the converging portion of wire 12
from part 5c.
In the structure of FIGS. 3 and 4, both half-shells 1a', 1b' are
congruent and engage along edges 2a'; 2b' .
In all embodiments of the invention shown half-shells 1a,1b and
1a',1b', respectively, are joined together by studs 17, 17' and
17", respectively.
In the structure of FIGS. 1 and 2 the external portions 4a,5a of
terminal bars 4a,4b,4c and 5a,5b,5c are arranged substantially in
the plane defined by the juxtaposed edges 2a,2b of half-shells
1a,1b.
In FIGS. 3 and 4 the same reference characters have been applied as
in FIGS. 1 and 2 to indicate like parts, except that a prime has
been added to all reference characters appearing in FIGS. 3 and
4.
According to FIGS. 3 and 4 each of juxtaposed walls 14a', 14b' of
half-shells 1a',1b' is provided with one of a pair of perforations
15a',15b'. The external portions 4a',5a' of each pair of terminal
bars 4a',4b',4c' and 5a',5b',5c' project through perforations
15a',15b' from the inside of the housing formed by half-shells
1a',1b' to the outside thereof. The plane generally defined by the
juxtaposed edges 2a',2b' of half-shells 1a',1b' is positioned
substantially at right angles to the plane defined by external
portions 4a',5a' of terminal bars 4a',4b',4c' and 5a',5b',5c'. Each
half-shell 1a',1b' has a semi-cylindrical aperture 10a' and 10b',
respectively, jointly defining a cylindrical passageway closed by a
plug 11'. The complementary cavities 3a',3b' formed by half-shells
1a',1b' are filled with pulverulent arc-quenching filler 7'. The
sections 4c',5c' of terminal bars 4a',4b',4c' and 5a',5b',5c' are
conductively interconnected by ribbon fuse links 6' of silver
submersed in arc-quenching filler 7' and extending from cavity 3a'
into cavity 3b' across the plane defined by shell edges 2a',2b'.
Each hood-shaped half-shell 1a',1b' is provided with a hollow
projection 8' in the form of one-half of a solid of revolution.
Projections 8' are complementary and form a housing for blown fuse
indicator 9'. The axially inner end of blown fuse indicator housing
8' has a perforation for the passage of restraining wire 12' whose
ends are affixed by means of screws 13' to the external portions
4a',5a' of terminal bars 4a',4b'4c' and 5a', 5b',5c' .
The structure shown in FIG. 5 is substantially the same as that
shown in FIGS. 1 and 2 but involves three integral phase units
rather than one single such unit. FIG. 5 shows below three external
portions 4a" of terminal bars and above three external portions 5a"
of three terminal bars. The upper half-shell 1a" abuts against a
lower half-shell both being tied together by studs 17". Both
half-shells form jointly three separate compartments of which each
has a filling hole 10" closed by a plug 11". Reference character
13" has been applied to indicate screws for affixing the ends of
restraining wires of blown fuse indicators (not shown in FIG. 5) to
parts 4a" and 5a", respectively.
It is necessary or desirable to seal half-shells 1a,1b and 1a',1b'
along the edges 2a,2b and 2a',2b', respectively. It is further
necessary or desirable to seal the points where terminal bars
4a,4b,4c and 5a,5b,5c and 4a',4b',4c' and 5a',5b',5c' project from
the inside to the outside of the casing 1a,1b and 1a',1b',
respectively. This can best be achieved without use of gaskets by
the application of self-curing silicone rubber in paste-form.
It will be noted that half-shells 1a,1b and 1a',1b' are the only
means for positioning and spacing terminal bars 4a,4b,4c;5a,5b,5c
and 4a',4b',4c' and 5a',5b',5c'. The complementary cavities 3a,3b;
3a',3b' are unencumbered by spacing posts of insulating material
extending between the sections 4c,5c; 4c',5c' of terminal bars
4a,4b,4c; 5a,5b,5c;4a',4b',4c'; 5a',5b',5c' .
Referring to FIG. 2, it will be apparent that sections 4c,5c of
terminal bars 4a,4b,4c and 5a,5b,5c are conductively interconnected
by four ribbon fuse links 6. Considering the ends of ribbon fuse
link 6 to the left of FIG. 2 it is apparent that the upper end
thereof is connected to a point of section 4c relatively close to
section 4b while the lower end thereof is connected to a point of
section 5c relatively remote from section 5b. Considering the ends
of ribbon fuse link 6 to the right of FIG. 2 it is apparent that
the upper end thereof is connected to a point of section 4c
relatively remote from section 4b while the lower end thereof is
connected to a point of section 5c relatively remote from section
5b. As a result of this geometry, the current path from section 4a
to section 5a is of equal length through either of the two fuse
links at the extreme left and the extreme right which have been
considered above, and the same is also true in regard to the two
intermediate ribbon fuse links 6. Equality of the length of the
current paths of all ribbon fuse links 6 results in equality of the
ohmic resistance thereof. It will also be apparent from FIG. 2 that
all ribbon fuse links 6 are arranged at right angles to the plane
defined by juxtaposed engaging edges 2a,2b of half-shells
1a,1b.
The assembly of the structure of FIGS. 1 and 2 can be effected as
follows: The lower ends of ribbon fuse links 6 are inserted into
grooves 19b provided in the section 5c of terminal bar 5a,5b,5c and
connected with section 5c by solder joints. Thereupon terminal bar
5a,5b,5c with the fuse links 6 affixed to it may be inserted into
and secured to half-shell 1b. Now the upper ends of fuse links 6
are inserted into the grooves 19a in section 4c of terminal bar
4a,4b,4c and connected to it by solder joints. Then terminal bar
4a,4b,4c is inserted into, and affixed to, upper half-shell 1a
which is positioned to engage with its edge 2a the edge 2b of lower
half-shell 1b. Inserting terminal bar 4a,4b,4c into half-shell 1a
and affixing the former to the latter is a single step operation if
the terminal bar 4a,4b,4c is cemented to half-shell 1a. The step of
cementing terminal bars 4a,4b,4c; 5a,5b,5c to half-shells 1a,1b is
greatly facilitated if half-shells 1a,1b are provided with the
aforementioned grooves 18a,18b into which the internal sections
4b,5b of the terminal bars can be fitted readily.
The structure of FIGS. 3 and 4 can be assembled in substantially
the same way as that of FIGS. 1 and 2.
The fuses disclosed above are intended to back-up other switching
equipment such as, for instance, molded case circuit breakers or
motor starters. Major fault currents result in fusion of fusible
elements 6 or 6' in periods of time less than a quarter cycle of a
current wave. Thus an arc-voltage is formed between the sections
4c,5c or 4c',5c' of the terminal bars. This causes fusion of
restraining wires 7 or 7', respectively, and activation of blown
fuse indicators 9 or 9', respectively.
It will be apparent from the above that terminal bars
4a,4b,4c;5a,5b,5c; 4a',4b',4c';5a',5b',5c' are substantially
Z-shaped and that the internal sections 4c,5c,4c',5c' are
substantially parallel to the external portions 4a,5a,4a',5a' .
The distance between the surface of the casing 1a,1b or 1a',1b'
where the blown fuse indicator 9 or 9' is located and the surface
of the casing 1a,1b or 1a',1b' where plug 11,11' is located may be
referred to, and is generally referred to, as the length of the
casing. The length of a casing is generally its largest dimension.
The length of fuse links may be maximized if they extend parallel
to the length of the casing or in a direction longitudinally
thereof. Thus the geometry shown in FIGS. 2 and 4 allows to
maximize the length of fuse links 6,6'. This can readily be
achieved by increasing the length of section 4b,4b' of terminal bar
4a,4b,4c; 4a',4b',4c', thus locating section 4c,4c' closer to plug
11,11' than shown in FIGS. 2 and 4. This, in turn, tends to greatly
increase the potential interrupting capacity of fuses according to
this invention over and above comparable prior art fuses.
* * * * *