U.S. patent number 3,765,595 [Application Number 05/162,035] was granted by the patent office on 1973-10-16 for heat sealed food container.
Invention is credited to Daniel Bernhardt.
United States Patent |
3,765,595 |
Bernhardt |
October 16, 1973 |
HEAT SEALED FOOD CONTAINER
Abstract
A heat sealable food container comprising a generally rigid
plastic tray of substantial depth surrounded by a peripheral
framing flange, all portions of said flange being disposed in a
common plane. A flap member is integrally formed with one said
portion of said flange, the flap being connected to said flange by
a weakened hinge-tear line optionally defined by a series of
partial or complete perforations or a thinned fold portion. A heat
sealable transparent sheet is adhesively or heat sealingly
connected to the upper surface of said flap, the sheet being of a
size adapted to register with and form a cover for said flange.
Inventors: |
Bernhardt; Daniel (Saddle
Brook, NJ) |
Family
ID: |
22583885 |
Appl.
No.: |
05/162,035 |
Filed: |
July 13, 1971 |
Current U.S.
Class: |
229/125.08;
D9/425; 206/518; 229/125.35; 229/927; 206/515; 229/123.1;
229/123.2; 426/123; 229/245 |
Current CPC
Class: |
B65D
77/2056 (20130101); Y10S 229/927 (20130101) |
Current International
Class: |
B65D
77/10 (20060101); B65D 77/20 (20060101); B65d
005/64 () |
Field of
Search: |
;206/46F,47R,56AA,56AB,65K ;229/43,44R,51R,51TS
;99/171CT,171TC,171C,171S ;220/97C |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Lowrance; George E.
Assistant Examiner: Marcus; Stephen
Claims
Having thus described the invention and illustrated its use, what
is claimed as new and is desired to be secured by Letters Patent
is:
1. A food package comprising a tray member of rigid, heat sealable
plastic, said tray including side walls, each of said walls having
a narrow surrounding flange portion, the upper surfaces of said
flange portions being disposed in co-planar alignment, said flanges
defining a continuous frame, a flap member integrally formed with
one of said flanges between the ends thereof, the length of said
flap being less than the length of said one of said flanges, said
flap and flange being separated by a line of perforations defining
a hinge, the side marginal edges of said flap, when the latter is
bent 180.degree. with respect to said one flange, being in
overlapping relation to the side flanges adjacent said one flange,
a transparent heat sealable cover sheet of a size adapted to
register with said frame secured to the surface of said flap which
is uppermost in the unhinged position along a continuous connection
line interposed between said hinge line and the free end of said
flap, said flap being bent 180.degree. into registry with said one
flange, and a continuous U-shaped, co-planar heat seal connection
line formed between said cover sheet and said flange portions, said
connection beginning adjacent one said side marginal edge of said
flap and terminating adjacent the other said side marginal
edge.
2. As a new article of manufacture, a package adapted to be filled
with food and thereafter sealed by a continuous U-shaped heat seal
formed in a single plane, said article comprising a tray member of
rigid heat sealable plastic, said tray member including a
rectangular mouth portion surrounded by two side flanges and two
end flanges, said flanges together defining a continuous, outwardly
extending rectangular frame, the uppermost surface of said frame
being disposed in a common plane, an integral flap member extending
outwardly from one of said end flanges, said flap member being
hingedly connected to said end flange along a weakened fold line of
connection located substantially in alignment with the outermost
marginal edge of said end flange, said flap member being of lesser
longitudinal extent than said end flange, the side marginal edges
of said flap being aligned with a central portion of the side
flanges surrounding said end flange, a transparent cover sheet of a
size adapted to register with said frame, said cover sheet being
adhesively secured to the upper surface of said flap along a narrow
attachment line extending the length of said flap and interposed
between said line of connection and the longitudinal free marginal
edge of said flap, whereby when said flap is folded over into
registry with said end flange, said container may be sealed by a
continuous, planar, U-shaped heat seal connection between said
cover sheet and said flanges, said seal beginning adjacent the side
marginal edges of said flap and extending the length of said side
and other end flanges.
3. A nested stack of packages in accordance with claim 2 wherein
said flaps in said stack are disposed in registering relation with
each other.
Description
The device is used by filling the same with food, folding the flap
180.degree. so that the cover overlies the flange, and forming a
continuous heat seal connection between the sheet and the flange or
frame in the area exterior of the side marginal edges of the
flap.
The device may be opened conveniently by tearing the weakened hinge
line. Access to the tear line may preferably be had by reaching
beneath the flap, which is preferably unconnected to the cover
sheet except at a narrow line between the longitudinal edge of the
flap and the hinge line, and forcing the hand rearwardly to rupture
the connection between the hinge flap and the frame, thus to
provide access beneath the cover sheet in the area previously
covered by the flap.
Where it is desired to form two or more separate compartments,
separator ridges terminating in upwardly directed lands in coplanar
alignment with the frame may be formed in the trays, the cover
sheets being heat sealingly connected to the lands.
A multiplicity of the food packages may be shipped and stored in
stacked condition, with the cover sheets folded back in position to
receive food portions.
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention is in the field of heat sealable packages, and more
particularly food packages.
2. The Prior Art
In the past, efforts have been made to provide food packages which
will be inexpensive to manufacture, easy to fill, and which are
susceptible of facile sealing. The packages when sealed should
protect the contents thereof but nonetheless be susceptible of
opening without the use of knives or like implements which may not
be readily available.
Heretofore packages intended for this purpose have been deficient
in one or more of the aspects noted above, i.e. sealing has been
inefficient; application of covers time-consuming; and reopening of
the covers has required undue effort or the use of implements on
the part of the user.
SUMMARY OF THE INVENTION
The invention may be summarized as directed to a food tray which is
formed of a heat sealable plastic material, preferably polystyrene
foam, but alternatively of polyvinyl chloride, oriented polystyrene
or equivalent heat sealable plastic materials, or cardboard
materials which have been coated to render the same heat
sealable.
The units, which are of substantial depth, are shaped to be
mutually nestable and incorporate a peripheral, coplanar flange
portion surrounding the mouth of the tray. A flap is integrally
formed with one of the flange portions, the flanges preferably
together defining a rectangular configuration.
The flap is separated from the flange by a weakened fold or
perforation line which also forms a convenient hinge. The uppermost
surface of the flap is connected to a transparent cover sheet of a
size to overlie the flange, the cover sheet being connected to the
flap by a line of heat seal or adhesive paralleling the perforation
line and extending the entire length of the flap, the adhesive
being separated both from the hinge line and the parallel
longitudinal edge of the flap. The length of the flap is preferably
such that the side marginal edges thereof, when the flap is folded
180.degree., overlap the flange portions of the side adjacent the
flap containing flange.
In practice, a continuous heat seal is effected between the
transparent cover sheet and the flanges in the area extending from
one side marginal edge of the flap, around the entirety of the
frame, and to the other side marginal edge of the flap, thus
forming a completely sealed connection, to eliminate or at least to
minimize the ingress of air to the interior of the sealed
package.
It will be observed that the seal will be defined by a direct
connection between the flange and sheet in the areas outside the
flap, and between the flap and sheet in the areas in registry with
the flap. The heat sealing connection will hold the sheet
sandwiched between the flap and flange in the area in registry with
the flap.
Opening of the flap is facilitated by reaching underneath the flap,
breaking the readily ruptured connection between the flap and the
sheet, tearing the weakened line between the flap and the flange,
reaching under the sheet in the area under the flap and pulling the
sheet upwardly, thus to expose the contents of the tray.
Optionally, where separate tray compartments are desired, a
transverse wall may be formed within the tray, the wall terminating
in an upwardly facing land disposed in a plane common with the
plane of the flange. In this construction, a heat seal between the
cover sheet and the land may be effected, thereby dividing the tray
into two or more mutually npn-communicating compartments. It will
be evident that the tray may be serially opened, first to expose
one compartment while leaving the other intact.
It is accordingly an object of the invention to provide an improved
food package device whcih may be shipped in nested bulk
arrangement, filled, and readily, rapidly and effectively closed by
a heat sealing step.
It is a further object of the invention to provide a device of the
class described wherein separate compartments may be defined in a
single heat sealing step.
It is a still further object of the invention to provide a device
of the class described wherein the package may be readily opened
without the use of tools in the nature of knives, etc.
To attain these objects and such further objects as may appear
herein or be hereinafter pointed out, reference is made to the
accompanying drawings, forming a part hereof, in which:
FIG. 1 is a perspective view of a group of nested food packages in
accordance with the invention;
FIG. 2 is a perspective view of a food package in the process of
being filled;
FIG. 3 is a filled, closed food package shown in conjunction with a
sealing mechanism, which latter is diagrammatically
represented;
FIG. 4 is a magnified section taken on the line 4--4 of FIG. 3;
FIG. 5 is a magnified section taken on the line 5--5 of FIG. 3;
FIGS. 6, 7 and 8 are perspective views illustrating the sequence of
operations involved in opening a package;
FIG. 9 is a vertical sectional view of an embodiment of the
invention.
In accordance with the invention there is disclosed a food package
10 consisting generally of two parts, namely, a food tray 11, and a
covering sheet 12 preferably formed of transparent plastic
material, such as cellophane, which material has been coated to
render the same susceptible of heat sealing.
The tray 11 is preferably formed of a foamed polystyrene which is
relatively rigid and at the same time capable of having a heat seal
connection effected thereto. Although polystyrene foam is a
preferred material by reason of its heat insulating properties,
alternate plastic materials having the desired properties of heat
sealability and relative rigidity, such as polyvinyl chloride and
oriented polystyrene, are readily adaptable for use as the tray
component.
While the shape of the tray in horizontal section may be varied in
accordance with the articles to be packaged, a rectangular shape is
preferable and has been illustrated.
The tray component 11 includes side walls 13, 14 and end walls 15,
16, the upper terminal edges of each of the walls being defined by
flange portions 13', 14', 15', 16'. The flange portions together
define a continuous rim or frame, the upper flange surfaces of the
portions being disposed in coplanar alignment. It will thus be seen
that a frame or mouth 17 of substantial transverse extent and of
continuous construction surrounds the entirety of the tray.
The end wall 16' incorporates a continuation or flap member 18,
which flap member is enabled to hinge without rupture by a weakened
line of partial or complete perforations 19. It will be appreciated
that the line 19 may be formed by a combination of perforations or
by a heat compression operation which thins the connection between
the flap 18 and the flange 16' so as to weaken but hingedly secure
the two components. It will therefore be understood that the term
"perforation" as used herein and in the claims is to be interpreted
as incorporating a weakening, with or without apertures, to permit
a hinging as well as a severing, for purposes to be hereinafter set
forth.
The flap 18 includes side marginal edges 20, 21 and longitudinal
edge 22. As best seen from an inspection of FIG. 3, for instance,
the side edges 20, 21 preferably extend sufficiently far in a
lateral direction so as slightly but not completely to overlap the
flange portions 13' and 14'.
The transparent top sheet member 12 is connected to the flap 18
preferably by a narrow heat seal band or line of adhesive 23, which
band or line is disposed between the longitudinal edge 22 of the
flap and the perforation, score or weakened line 19.
In use, a food article is deposited into the tray portion through
the mouth or frame 17, the flap 18 and its associated cover sheet
12 being folded back, as shown in FIGS. 1 and 2. The flap is
thereafter folded over 180.degree. so as to sandwich the adhesively
connected portion of the sheet 12 between the flap 18 and the
flange portion 16', the parts being then disposed substantially in
the position shown in FIG. 3. As previously noted, the side
marginal edges 21, 22 extend far enough outwardly partly but not
completely to overlap the side flanges 13', 14'.
In FIG. 3 there is diagrammatically shown a heat seal forming
element 24 of generally U-shaped conformation. It will be
understood that the under surface of the U-shaped seal is provided
with a heater apparatus for effecting a heating of the sheet along
a continuous seal line or area L. The seal line or area L extends
from a position just adjacent the side marginal edge 21 of the flap
18 and continuously and uninterruptedly around the frame 17
overlying the flanges 13', 15', 14', the line L terminating in
intimate adjacency to the other side marginal edge 22 of the flap.
It will be appreciated that during the actual formation of the heat
seal, the tray may be mounted within a jig or like apparatus which
supports the latter by the marginal frame, which jig or apparatus
may or may not actively contribute to the heating effects employed
to form the seal. Since apparatus to effect heat sealing is well
known and since the same, per se, forms no part of the present
invention, a detailed discussion thereof would be surplusage
It is important to note, as will be more clearly pointed out
hereinafter, the position of the seal which is formed since the
same materially aids in the defining of an impervious package.
It will be recognized that a complete seal between the cover sheet
12 and the flanges defining the mouth is effected in all areas
except in the area of the sheet which is engaged by the flap 18.
However, in this area the seal is defined by the adhesive strip,
line or band 23 which extends across the entire length of the flap.
Since the heat seal between the sheet and the flanges in the areas
immediately adjacent the marginal edges 20, 21 of the flap prevent
any compromise in this area, it will be observed that a total
sealing effect is obtained.
Reopening of the container, as illustrated in FIGS. 6, 7 and 8, is
facilitated by the ability of the user to reach beneath the
marginal edge 22 of the falp 18, sever the relatively light
adhesive connection between the sheet 12 and the flap 18, thereby
providing access for reaching beneath the cover sheet and the
flange 16', as shown in FIG. 8. Once access to this area is
obtained, the cover sheet may be torn away, exposing the
contents.
It is an important feature of the invention that the heat seal or
adhesive line or band 23, in the completed condition of the
package, provides only a limited strength connection between the
cover sheet 12 and the flap 18. It will be observed that after the
heat seal line L has been formed, any stressing of the connection
provided by the band 23 is impossible since the downwardly
constrained flap shields and holds the sheet portions in registry
with the flap in their desired position. Thus, by reason of the
described construction, it is possible for a relatively weak
adhesive line to be employed at 23, enabling the user readily to
compromise the seal in this area, and raise away the flap when it
is desired to open the package.
The facility with which the package of the present invention may be
opened should be contrasted with the difficulty encountered in
connection with packages heretofore known wherein opening was
required to be effected by puncturing the top sheet in an area in
registry with the contents, and then manually reaching through the
punctured portion and ripping away the sheet.
In an alternate construction heretofore known, a tab or extension
of the top sheet was permitted to extend beyond the side marginal
edges of the flanges, opening of the packet being effected by
pulling upwardly on the extended flap of the cover sheet. Such
devices, however, have been found unreliable since the success of
the operation requires the pulling forces exerted on the flap to be
sufficient to separate the main connection line between the flap
and the cover sheet. Since the heat seal connection is often very
strong and not readily ruptured, it is not common for the flap to
tear away from the main sheet, requiring the user to puncture the
cover sheet, as previously described, in order to gain access to
the contents of the package.
In FIG. 9 there is disclosed an embodiment of the invention wherein
the tray 11 is separated into discrete compartments 25, 26 by a
transversely extending projection 27, terminating in an uppermost
land portion 28. It will be appreciated in connection with this
embodiment that the frame or mouth 17 is uninterrupted and the
projection and land extends transversely interiorly of the side
walls of the package.
In this embodiment the heat sealing element is so constructed and
arranged as to effect a heat seal between the covering sheet 12 and
the land 28 at the same time as the seal line L is effected. It
will thus be observed that the compartment 26 is completely
isolated from compartment 25 until the cover sheet has been
removed.
Obviously, if additional compartments are desired, additional
projections such as the projection 27 may be molded into the tray
member, which projections may extend transversely or longitudinally
or both, depending upon the desired number and location of
compartments desired.
It will thus be observed that there is provided an improved heat
sealable enclosure, and particularly a food enclosure, wherein a
multiplicity of units may be nested for efficient shipping and
compact storage. The enclosures may be sealed, after being filled,
by very simple heat sealing apparatus or, for that matter, through
the use of a sealer in the nature of a heater pencil, making the
packages useful for small stores, delicatessen shops, or even for
home use, wherein complex heat sealing equipment is
impractical.
A particular feature of the invention is the ability to provide a
tight, non-compromised seal, which may be readily opened when
desired, by the expedient of securing the cover sheet to the
foldable flap with a readily compromised adhesive area, which area
is protected after heat sealing until it is desired to open the
package.
The package of the invention is to be contrasted with heat sealed
packages heretofore known wherein an exposed extension portion of
the cover sheet is provided, to be used in opening the unit. Often,
the seal in the prior art unit is prematurely compromised during
handling since the projecting extension is readily accessible.
In the device of the present invention the cover portion which will
be used to open the package is well protected, being accessible
only after portions of the protector flap are raised.
* * * * *