U.S. patent number 3,763,901 [Application Number 05/109,226] was granted by the patent office on 1973-10-09 for method of preventing loss of hydrocarbons to atmosphere.
Invention is credited to Clare Kenneth Viland.
United States Patent |
3,763,901 |
Viland |
October 9, 1973 |
METHOD OF PREVENTING LOSS OF HYDROCARBONS TO ATMOSPHERE
Abstract
A self-contained vapor recovery system for gasoline service
stations and for similar applications. Displaced hydrocarbon gases
are collected at the point of entry when a vehicle's fuel tank is
being filled, or when the service station's main storage tanks are
receiving a fresh loading of gasoline. These vapors are collected
under controlled pressure conditions and passed through a
refrigerated condensation or absorption zone, and the liquid is
returned to the service station's storage tankage, preferably below
the liquid level there. The essentially hydrocarbon-free gas, now
mainly air, is discharged into the atmosphere. The invention not
only helps conserve a valuable natural resource, the petroleum from
which the gasoline is made, but also alleviates air pollution or
smog formation, since unburned hydrocarbons in the earth's
atmosphere react under the influence of sunlight with nitrogen
oxides and carbon monoxide from any source of combustion, to form a
typical smog blanket.
Inventors: |
Viland; Clare Kenneth (Bodega
Bay, CA) |
Family
ID: |
22326485 |
Appl.
No.: |
05/109,226 |
Filed: |
January 25, 1971 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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78843 |
Oct 7, 1970 |
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Current U.S.
Class: |
141/8; 62/47.1;
141/82; 62/46.1; 141/52; 95/175; 96/201; 95/24 |
Current CPC
Class: |
B67D
7/048 (20130101); B67D 7/049 (20130101) |
Current International
Class: |
B67D
5/01 (20060101); B67D 5/04 (20060101); B65b
003/04 () |
Field of
Search: |
;141/44,45,52,59,1,4,5,6,7,8,346-350,382-389,392,11,279,82,290,307-310
;62/50,52,54,55 ;220/85VR,85VS ;55/55,88 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Bell, Jr.; Houston S.
Parent Case Text
This application is a continuation-in-part of application, Ser. No.
78,843 filed Oct. 7, 1970.
Claims
I claim:
1. A method for preventing pollution of the atmosphere by
hydrocarbon vapors, comprising:
closing off a tank to be filled and a filling hose from access to
the atmosphere during the filling of the tank,
collecting the gasoline vapors and air displaced from said tank by
liquid gasoline and additional evaporated gasoline vapors during
said filling of the tank,
demoisturizing the collected vapors, then condensing the collected
vapors into liquid condition, thereby separating said air from said
vapors, and
venting said air to the atmosphere in substantially vapor free
condition.
2. A method for preventing escape of hydrocarbons to the atmosphere
when filling an automobile's gasoline tank at a filling station,
comprising:
sealing a connection between the gasoline filling hose and the
automobile's gasoline tank,
withdrawing from the point of connection the gasoline vapors
displaced by the liquid gasoline during the filling operation as
well as any other gasoline vapors from the tank or hose,
cooling the withdrawn vapors to condense the hydrocarbons to liquid
form, and
adding the liquid hydrocarbon to the liquid gasoline in the storage
tank of the filling station.
3. The method of claim 2 wherein between the withdrawing step and
the cooling step the hydrocarbon vapors are desiccated to remove
water vapor therefrom.
4. The method of claim 2 wherein said withdrawing step is performed
by exerting a below-ambient-atmospheric pressure.
5. The method of claim 2 wherein said cooling step includes
absorbing the vapors by cooled gasoline drawn from the storage tank
of the filling station.
6. A system for preventing loss of hydrocarbons to the atmosphere
when filling a depleted automobile gasoline tank at a filling
station having a fuel-dispensing tank and when filling the
fuel-dispensing tank of the filling station, which comprises
means for collecting hydrocarbon vapors and air from the tank being
filled under slight vacuum,
means for condensing said vapors to liquid form by a heat exchanger
immersed in a refrigerated coolant, leaving said air substantially
vapor free,
means for venting said vapor-free air to the atmosphere,
a collecting trap for the condensed liquid,
means for controlling the level in the collecting trap, and
means discharging the condensate back to the fuel dispensing
tank.
7. The system of claim 6 additionally incorporating desiccating
means for drying the hydrocarbon vapor before it enters the
condenser.
8. The system of claim 6 wherein said means for collecting
comprises a cup secured to the gasoline station's filling hose
adjacent the nozzle thereof and capable of sealing against the body
of the automobile adjacent the filling spout of the automobile's
gasoline tank when the nozzle is inserted in said tank, and a
conduit secured to said cup.
9. The system of claim 8 wherein the conduit is secured to said
hose.
10. The system of claim 8 wherein said conduit is inside said
hose.
11. The system of claim 8 wherein said conduit is transparent.
12. The system of claim 8 wherein said cup has a transparent main
body.
13. The system of claim 6 wherein said means for collecting
comprises a member secured to the gasoline station's hose
surrounding its nozzle for attachment to the filling spout of said
automobile's filling tank in the same manner as the normal closing
cap thereof, and means for opening said member to the collecting
system by attachment of said member to said filling spout, and for
closing it off to the atmosphere when the nozzle is detached from
the filling spout.
14. The system of claim 6 wherein said means for collecting
comprises a member secured to the filling pipe of the service
station's main storage tank in the same manner as the normal
closing cap thereof.
15. A method for preventing loss of hydrocarbons to the atompshere
when filling a depleted automobile gasoline tank at a filling
station having a fuel-dispensing tank and when filling the
fuel-dispensing tank of the filling station which comprises
collecting displaced hydrocarbon vapors and displaced air from the
tank being filled,
simultaneously cooling, condensing, and absorbing said vapors into
liquid form by direct contact and dispersion into a portion of the
gasoline withdrawn from the fuel-dispensing tank, thereby
refrigerating said portion to a suitably low temperature, and
leaving said displaced air substantially vapor free,
venting said vapor-free air to the atmosphere,
introducing fuel-dispensing tank liquid into the refrigerated
direct-contact zone,
maintaining a desired liquid level in the refrigerated
direct-contact zone, and
adding the condensed-vapor-enriched liquid to the liquid gasoline
in the storage tank.
16. The method of claim 15 wherein between said collecting step and
the direct-contact-cooling step the vapors are desiccated to remove
water vapors therefrom.
17. The method of claim 15 wherein said step is exerted at
above-ambient-atmospheric pressure.
Description
BACKGROUND OF THE INVENTION
This invention relates to the field of prevention of air pollution.
Specifically, it relates to a method of and apparatus for
preventing loss of gasoline fractions when filling automobile fuel
tanks and when refilling service station storage tanks.
When a motorist stops to refuel, he may take, typically, about 71/2
U.S. gallons, which means that 71/2 gallons of gasoline vapor are
displaced during the refueling. Additionally, there is at least an
equal evaporation loss due to agitation of the fuel, which may be
warmer than the ambient temperature. This means that 15 gallons of
vapor or 2 cubic feet of vaporized gasoline are lost to the air,
and this is equivalent to around two-thirds pint of liquid gasoline
or more than 350 grams of hydrocarbons per filling.
It is well known that "smog," now a major problem in most
metropolitan areas, is presently attributable about 60 percent or
more to the automobile population. Excluding CO.sub.2, automobile
exhausts and evaporation losses contribute about 68,000,000 tons
daily to the 142,000,000 tons of pollutants entering the nation's
atmosphere daily. Automobiles powered by internal combustion
engines emit into the atmosphere unburned hydrocarbons, nitrogen
oxides, and carbon monoxide, which in various combinations react in
the atmosphere under the influence of sunlight, causing a typical
smog blanket.
The device of this invention, if installed at all service stations
where auto gasoline tanks are filled and used according to the
method of this invention, should substantially help in lowering the
total quantity of hydrocarbons in the air.
It would also help conserve a valuable natural resource -- the
petroleum from which gasoline is made. Additionally, over a period
of time, savings at the service stations due to reduced losses of
gasoline should pay for the necessary equipment.
The 350 grams of hydrocarbons lost into the atmosphere for each
typical filling is a serious loss, for automobile emissions
allowable by State and Federal laws are becoming stricter in
efforts to combat smog, as indicated by the following
tabulations:
TABLE I
PAST, PRESENT AND PROPOSED AUTO EMISSION STANDARDS--GRAMS PER
MILE
Partic- % of Year Hydrocarbons CO NO.sub.X ulates Total pre 1963
Pre-1963 11.0 80.0 4.0 0.3 95.3 100 Calif.-1966 3.4 34.4 U U 41.7
44 Federal-1968 3.4 34.0 U U 41.7 44 Calif.-1969 2.2 23.0 U U 29.5
31 Federal-1970 2.2 23.0 U U 29.5 31 Calif.-1971 2.2 23.0 4.0 U
29.5 31 Calif.-1972 2.2 23.0 3.0 U 28.5 30 Calif.-1974 1.5 23.0 1.3
U 26.1 28 Calif.-1975 0.5 12.0 1.0 U 13.8 14 Federal-1975 0.5 11.0
0.9 0.1 12.5 13 U -- Uncontrolled CO -- Carbon monoxide NO.sub.x --
Nitrogen oxides
From Table I, the 1970 allowable emissions of hydrocarbons from a
new automobile are 2.2 grams per mile. The filling loss incurred at
a filling station for a typical filling, as noted in the example
given above, is about 350 grams. This is equivalent to the maximum
amount of hydrocarbons emitted to the air in about 160 miles of
driving such vehicle. This may be more than that emitted in
consuming 71/2 gallons, depending on the gasoline mileage of the
vehicle concerned.
SUMMARY OF THE INVENTION
Briefly, a preferred form of my invention comprises a combination
of the following elements:
1. a transparent flexible cup or a bubble in a transparent flexible
tube to surround the discharge end of the gasoline dispensing hose
to be held firmly against the body of the automobile around the
gasoline tank filler spout;
2. means for maintaining a slight vacuum (about one-half of mercury
or less below atmospheric pressure) within the cup or within the
bubble and tube;
3. a tube attached to the cup or to the bubble and tube and
operated under controlled light vacuum, such as one-half inch
mercury below ambient atmospheric pressure, by means of a pressure
control valve, and equipped with a mechanical device to supply the
vacuum. Such a mechanical device may be similar to a commercial
electric vacuum cleaner;
4. a device generally similar to Items 1, 2 and 3, placed on the
unloading hose for the tank, truck or other vehicle delivering
gasoline into the service station's storage tank or tanks;
5. a low temperature zone such as an insulated tank containing a
cooling transfer medium. This may be a 50 percent mixture of
ethylene glycol base anti-freeze in a water solution; the low
temperature zone or bath is maintained well below the boiling point
of the most volatile commonly-used hydrocarbon in gasoline, normal
butane, which boils at 31.degree. F;
6. a condenser and trap (or condenser-absorber and trap) immersed
in the low temperature zone or bath, with an inlet connected to
receive vapors from the gasoline tank filling operation through the
tube, and a vapor outlet from the trap (or from the
condenser-absorber) connected to the vacuum source. The trap is
equipped with a liquid level control device actuating a valve on
the liquid outlet from the bottom of the trap;
7. an electric switch attached to the trigger actuating the
gasoline delivery hose outlet valve for filling the automobile fuel
tank. The switch is wired to actuate the pressure control device,
in which the valve is normally in closed position, and to turn on
the vacuum device while gasoline is flowing, and to turn off the
vacuum device when the gasoline flow is stopped by release of the
trigger, unless another dispensing pump is then operating; and
8. a pipe leading from the condensate trap valve into the main
underground gasoline tank with a discharge near its lower end. Flow
will normally be controlled by an electric pump actuated by the
liquid level control device of Item 6 or may be by force of
gravity, if the gradient permits.
The above combination thus (1) prevents the gasoline vapor
displaced by the liquid gasoline during filling from escaping into
the atmosphere, (2) prevents gasoline vapor from evaporating into
the atmosphere during filling, (3) collects all the displaced and
evaporated gasoline vapor and condenses it to liquid form, and (4)
recovers the liquid. The invention thus prevents both pollution of
the atmosphere and waste of valuable gasoline.
Other objects and advantages of the invention will appear from the
following description of some preferred embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings:
FIG. 1 is a diagrammatic view in elevation and partly in section of
a gasoline vapor recovery system embodying the principles of the
invention.
FIG. 2 is a similar view of a modified form of system employing a
refrigerated absorber-condenser in place of the simple condenser of
FIG. 1.
FIG. 3 is a diagrammatic view in elevation and partly in section of
a modified form of gasoline vapor recovery system also embodying
the principles of the invention.
FIG. 4 is another diagrammatic view of a further modified system
embodying the principles of the invention.
FIG. 5 is a view in elevation and in section of another modified
system embodying the principles of the invention.
FIG. 6 is another diagrammatic view of yet another modified system
of this invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIG. 1 shows a system which a filling station may use to practice
the invention. An automobile 10 is being filled in the station. The
automobile's fuel tank 11 has some liquid gasoline 12 in the bottom
and gasoline vapor 13 above that. A filler tube 14 extends up from
the tank 11 to a filler spout 15 adjacent an opening 16 in the body
17 of the automobile 10.
A filler hose 20 leads from the filling station's pump (not shown
in FIG. 1) and its outlet end 22 is placed in the filler spout 15
after the closure cap (not shown) is removed. In the present
invention, a transparent flexible cup 23 surrounds the outlet end
22 and is held firmly against the automobile's body 17 that is
adjacent to the filler spout 15. The term "cup," as used herein to
refer to the cup 23, includes a bubble in a transparent flexible
tube, where the bottom portion of the tube fits around the filler
spout and is firmly held against the body 17 of the automobile
10.
The cup 23 is fabricated of a hydrocarbon-resistant plastic,
preferably semi-rigid and clear or transparent. Suitable materials
are polyvinyl chloride and nylon, for example. The edges 24 of the
cup 23 that contact the auto or other receptacle being filled are
flexible and may be neoprene rubber or similar material. The
contact sealing edge 24 need not be perfect, since only a
controlled low sub-atmospheric pressure is desired. However, for
safety reasons, it should be good enough to prevent inflammable or
explosive gas mixtures -- i.e., avoidance of about one to seven
percent hydrocarbons by volume admixed with air. The cup 23 is
connected to a gas return tubing 25.
As a preferred means of preventing inflammable mixtures, should
excessive air leakage occur, an instrument 50 may be incorporated
to detect inflammability of the mixture in the return gas tubing
25, FIG. 1. This instrument 50 actuates a control valve 51 on a
line 52 that is connected to a nitrogen storage tank 53, so as to
dilute the mixture to below the limits of flammability. Such an
instrument 50 is preferably based on the principle used in the Mine
Safety or similar combustible gas detectors. In such an instrument
50, a metal filament enclosed in safety screen is connected as one
arm of a Wheatstone bridge circuit, and any combustile gas in the
surrounding atmosphere burns on its surface, raising its
temperature and changing its resistance. This may read on an
indicator scale, and by means of an electrical circuit and switch
operate the nitrogen tank control valve 51.
By using a clear plastic cup 23 chances of an overfill by the
operator are minimized. Ordinarily, a shut-off device stops the
flow when the tank is full, but manual control often used to
override the automatic shut-off device, can result in an
undesirable overfill. For the same reason the return gas tubing 25,
connected to the cup 23, should be flexible, clear, oil-resistant
plastic, such as polyvinyl chloride, nylon, Tygon and similar
materials. For sake of convenience, this tubing or vacuum hose 25
may be attached to and parallel with the gasoline delivery hose 20
for at least part of its length. The purpose of the transparent
vapor line 25 and cup 23 is to reassure gasoline customers that the
return line 25 is for vapor only. It thus acts as an impediment to
pilfering by the station operator.
The cup 23 is connected by the tubing 25 to a suction device 26,
such as a commercial vacuum cleaner system, so that at the cup 23
and in the tubing 25, the pressure is lower than the ambient
atmospheric pressure, preferably about one-half inch of mercury
lower, though the pressure difference may be greater (but less
economical if it is) or lower (but less efficient than). A pressure
controller 27 controls a suitable pressure control valve 28, and
following that, there may be a desiccant 29. The desiccant 29 is
used because the invention will not operate satisfactorily without
it under atmospheric conditions where appreciable water is present.
The desiccant device is located in the vapor line 25 ahead of the
condenser, and preferably it should be in a replaceable cartridge.
The desiccant may be any suitable low cost material such as silica
gel, activated alumina pellets or the like.
The vacuum device 26 should have the capacity to handle at least
two cubic feet per minute of vapors per pump expected to be
operating at any given time, (including the storage tank 45 when it
is being filled). For convenience a manifold may be arranged to
handle several pumps operating at the same time, but connected to
the same condenser, trap and vacuum system. Where more than one
grade of motor fuel is sold it may be desirable to have separate
systems discharging condensate liquid into separate main storage
tanks.
The tubing 25 leads to a low temperature zone 30 comprising a tank
31 with insulated walls 32 containing a cooling transfer medium 33,
such as a 50 percent aqueous solution of ethylene glycol or alcohol
or other liquid that does not freeze at the lowest temperature of
use, which may be about 10.degree. F. The tubing 25 is connected by
a heat-exchange coil 34 to a trap 35. The liquid 33 may be cooled
by a refrigerant coil 36 connected to a suitable refrigeration
system outside the tank 30. A thermostat 37 may govern the
temperature of the liquid 33. If desired, the coolant liquid 33 may
be agitated (as in FIG. 2) by any suitable means, such as a pump or
propeller, to improve the heat transfer. As an alternative, the
refrigerant coil 36 may cool the tube 34 directly if the flow is
restricted to a suitable small cross-sectional area to provide
adequate heat transfer. From the trap 35 a tube 38 may conduct air
and other gas that does not condense at about 10.degree. to
30.degree. F (and therefore is presumably free from the
hydrocarbons present in gasoline) to the vacuum power device 26 and
from there is safely exhausted to the atmosphere by the vent
39.
The trap 35 is provided with a liquid level controller 40 that
electrically actuates a valve 41 enabling the condensed hydrocarbon
liquid to flow through an outlet 43 from the trap 35 into a liquid
return line 44 of oil-resistant material that leads to the storage
tank 45, preferably the service station's main storage tank for
gasoline, so that the condensate can be reused directly. In any
event, the liquid return line 44 from the trap 35 to the storage
tank 45 should normally discharge below the liquid level of the
receiving tank 45, but as an alternate to gravity flow, a pump 46
may be used, located below the trap 35 to insure a head, and the
pump 46 should be actuated by an electrical switch attached to the
liquid level control device 40 for the trap 35.
An electrical switch 47 may be connected to the trigger 48 for the
gasoline delivery hose and connected by a lead 49 to the vacuum
device 26, to turn on the vacuum device 26 whenever gasoline is
being delivered through the hose 20. A branch lead 49a goes from
the lead 49 to the pressure control device 27, so that the pressure
controller 27 is turned on when the gasoline is flowing and is
turned off when the gasoline flow is stopped, except when there is
gasoline flow from a different pump that is controlled by the same
conduit 49 or a branch thereof.
Using the apparatus of FIG. 1, when the service station attendant
starts to fill a vehicle's fuel tank he depresses the trigger 48 at
the filling nozzle 21 to start the flow of gasoline. This actuates
the switch 47 which turns on the vacuum device 26. As gasoline
starts to flow, the displaced gas 13 and other gas from evaporation
of gasoline 12 is collected by the cup 23 attached to the hose
nozzle 20. Vacuum from the device 26 causes these vapors 13 to flow
through the hose 25, the pressure control valve 27 and the
desiccator 29, and to enter the condenser unit 30. The condenser
coil 34 is surrounded by the coolant liquid 33 in the insulated
tank 31, where the temperature is controlled at a convenient
temperature such as 10.degree. F by the refrigerant flowing through
the coil 36 and maintained at desired temperature by the thermostat
37. As liquid hydrocarbon condenses in the coil 34 it drips into
the trap 35 where the level is maintained by the liquid level
controller 40, which, in turn, actuates its outlet control valve
41, so that recovered liquid hydrocarbon gravitates or is otherwise
transferred into the service station storage tank 45. Air and
uncondensed gas from the trap 35 flow by the conduit 38 through the
vacuum device 26, and are discharged into the atmosphere by the
vent 39.
In areas where humidity is a problem, and also in most cases to
take care of humidity due to rain, etc., the dryer tube 29 removes
moisture, for moisture entering the trap 35 might form ice or solid
hydrocarbon hydrates which might interfere with the operation of
the valve 41.
Besides recovering vapor when filling auto gasoline tanks, the
invention has other applications, such as larger portable "package"
units to recover vapor when filling barges, vessels, tanks, tank
trucks or cars; or even filling station tanks in case the service
station system is not capable of handling both dispensing pumps and
delivery trucks.
FIG. 2 shows essential parts of a refrigerated absorber-condenser
column which may in some cases be more advantageous than the simple
refrigerated condenser in FIG. 1. The collected vapors from the
tubing 25, the pressure controller 27, the valve 28 and the
desiccator 29 enter a low temperature zone 60 through a line 61 and
are introduced into the bottom of an absorber 62. The
absorber-condenser 62 may be a pipe fabricated of aluminum or other
material with good heat transfer properties and filled with small
(about one-half inch) Raschig rings, preferably of like material.
Into the top of the absorber 62 a small stream of cooled absorption
gasoline is pumped from a heat-exchange coil 63 immersed in the
coolant 33. This gasoline is pumped from near the bottom of the
main storage tank 45 by means of a submersible pump 64, which is
actuated by the electrical switch 47 on the trigger 48 through a
tube 65. The cooled absorption gasoline from the coil 63 enters the
top section of the packed absorber 62 and is distributed over the
Raschig ring packing by means of a circular perforated pipe 66. The
diameter of the absorber 62 is such that adequate liquid-vapor
contact occurs, but also such that liquid "flooding" does not occur
at maximum expected vapor velocity. The absorption-cooling gasoline
requirements are small-about 1 gallon per 100 cubic feet of vapor
handled. The height of the absorber-condenser 62 need not be great
-- about 6 feet should provide efficient recovery for this
counter-flow, packed, refrigerated absorber-condenser. If desired,
using insulation on the exposed section, the absorber 62 could
extend above the insulated tank 67 of the low temperature zone 60.
The gasoline liquid introduced at the top and the absorbed and
condensed hydrocarbons from the vapors together gravitate to the
bottom of absorber vessel 62 and drop into the liquid
level-controlled trap 35, from where they are introduced into near
the bottom of the main storage tank 45 through the line 44. Vent
gas, essentially hydrocarbon-free, leaves the absorber 62 by the
conduit 38, and the vacuum device 26 discharges it into the
atmosphere through the vent 39.
In this modification, the coolant 33 is continuously stirred by a
mechanical device, - e.g., a motor 68 and propeller 69 - in order
to improve heat transfer.
It can readily be seen that the coolant volume contained in the
tank 67 and the gasoline exchanger 63 may advantageously be
over-sized to provide a "heat sink" for sudden heavy loads; i.e.,
when filling the storage tank 45 with about 9,000 gallons of
gasoline during a 15 minute period. The vapor volume displaced and
evaporated during this time may be about 2,400 cubic feet.
FIG. 3 shows a modified form of system of the invention usable by
any service station selling gasoline. Here, a central refrigerated
vapor condensing unit 30 (or a unit 60) of sufficient size is
installed to discharge cooled liquid into the main storage tank 45
below the lowest level normally carried. In this form of the
invention each pump 55 dispensing fuel to vehicles is equipped with
a tube 25, and the main storage tank 45 has a refilling pipe 56
having a vapor line 57 returning vapor into the tube 25 and thence
discharging into the low-temperature zone 30 (or unit 60). In this
form of the invention, the controlled vacuum line leading from a
suitably sized cup 58, generally like the cup 23 but bigger since
the filler pipe 56 may be up to six inches in diameter, may
conveniently be controlled by a manually operated valve 59.
FIG. 4 shows a further variation of the above in which a tight seal
is made at the automobile gasoline tank filler pipe 70. A screw cap
71 the same size and similar in nature to the gasoline tank cap is
fitted with a gasket 72 and sealed by a partial turn, as when
putting the gasoline tank cap in place. Several standard adapters
may be needed to fit all cars. A delivery hoze nozzle 73 is
centered in this cap-sealing 71 device, and vents 74 release the
vent gases displaced into an annular space 75 outside the delivery
line 73 and enclosed by a closed vapor-tight cup or spherical unit
76, preferably made of semi-rigid transparent oil-resistant
plastic, from which a vent line 77 goes to the storage tank 45 via
the cooling device 30 (or 60). Similarly, the filler tube 56 for
the storage tank 45 has a cup 78 and is connected to a delivery
tank truck hose by a pipe union 79, when the cap 78 is removed.
Vapors flow to the low temperature zone 30 from the union 79 by the
tube 57 and tube 77. The cooling device 30 again may have the
liquid level controller 40 and the trap 41. A desiccant or dryer
tube 29 may again be provided where conditions are moist.
In the systems of FIGS. 4 and 5, since the vapors entering the main
storage tank enter under slight pressure and are discharged below
the liquid level, the gasoline stored (also usually at lower
temperatures) in the tank acts as an absorbent for the vapors and
lessens the load on the vapor recovery device.
It is also advisable to provide a vacuum-pressure relief safety
valve 80 for the storage tank 45 or tanks to prevent inadvertent
collapse or rupture of the vessel.
When vapors from the dispensing pumps or station storage tank or
tanks are served by a single refrigerated condensing system as
described, and actuated by a slight rise in pressure within such
tank or tanks, there may also be included an inflatable bag 81, as
shown in FIG. 5 made of gasoline-vapor resistant material (such as
neoprene rubber), directly attached to the top of the storage tank
45 to temporarily capture and hold any vapor volume beyond the
capacity of the condensing unit. Thus, this variation enables a
smaller condensing system working more hours per day to be capable
of handling sudden big overloads - such as would occur when a
delivery truck is dumping gasoline into one of the storage tanks.
These or any other excessive vapor overloads would go to the bag
automatically and be processed later when the overload situation
ceases.
In this variation, the neoprene or similar bag 81 could serve the
entire service station storage comprising usually three or more
underground tanks. A pipe manifold 82 leading directly from the top
of each tank 45 would be used to fill or discharge vapors from the
bag 81. The bag's capacity should be able to receive twice the
vapor volume of the average expected tank truck delivery - perhaps
as much as about nine thousand gallons, with a total displaced and
evaporated vapor volume of about 2,400 cubic feet.
FIG. 6 shows a further variation of the invention using tight seals
as in FIG. 4. In this form all vapors coming from filling the
automobile tank 11 or other tanks are vented into near the bottom
of the main storage tank 45 through the line 25 by a pipe 90.
Similarly, when filling the main storage tank 45 with gasoline,
discharge is into or near the bottom of the tank 45 by a pipe 91.
Unlike other forms of the invention, this system operates under a
slight pressure depending on hydraulic gradients and pipe friction
losses. This pressure, while advantageous, is kept low for safety
reasons, e.g., about 1 pound per square inch gauge, because of
limitations imposed by strength of materials in the automobile
gasoline tank 11 and by the design of the fuel system of the
automobile. Therefore, a pressure relief valve 92 is provided in
the pipe 25 for the auto gasoline tank vapors, preferably ahead of
the drier 29, which may be placed either in individual collector
lines or the manifold. Main storage tank vapors, now also including
those from refueling automobiles, are discharged from the top of
the tank 45 through a line 93 and thence through a perforated pipe
94 or any similar vapor distribution in the bottom of an insulated
tank 95. Tank liquid gasoline is pumped from the tank 45 by means
of the pump 64 through the line 65 into the insulated tank 95, in
which the liquid level is controlled at or immediately above the
outlet line 44 by a controller 96. Cooled and vapor-enriched
gasoline, now increased in volume by the absorbed condensed
hydrocarbons, is discharged from the insulated tank 95 by gravity
or by a pump 98 into or near the bottom of the main storage tank
45. The temperature of the gasoline is controlled at the desired
absorption-condensation temperature of about 10.degree. F by means
of the temperature controller 37, which regulates the flow of
refrigerant through the coil 36 and also turns on and off the
refrigeration system as needed to maintain the desired temperature.
Gasoline-free vapors are discharged from the vapor space in the
insulated tank 95 by means of the outlet pipe 39.
Where the gradient permits, the pressure controller 96 and pump 98
may be omitted, as this is primarily a pressurized variation of the
invention. In this system when using multiple pumps it may be
desirable to provide a check valve 97 in the lines 25 in order to
prevent backflow and loss of vapors through the pump dispensing
systems when not in use. However, it is preferable to make the
check valve 97 an integral part of the tightfitting screw cap shown
as elements 71, 74, 75 and 76 of FIG. 4. In such case, the vents 74
are closed by a valve such as a flat plate forced by spring
pressure in the direction of the member 71. When the screw cap is
turned down upon the gasket 72, the valve plate is raised by pins
which extend between the plate valve, and the flange of the filler
neck at element 72, and are slightly longer than the thickness of
the member 71 in the plane of the vents 74. The pipe 91 should be
capped tightly to allow vapors above or below the limits set for
the main storage tank to pass through a pressure-vacuum relief
valve 80. In most cases, the relief valve 80 will not be required
to function as sufficient venting will be accomplished through the
line 93 and the vent 39.
In this form of the invention it is desirable to have the pump 64
actuated by the switch 47 connected to the trigger 48 as in FIG. 2.
However, in a simplified system, this may be omitted and the
submersible pump 64 may be manually controlled, if desired, since
it normally will be pumping gasoline at a very low rate, such as 1
gallon per minute and may be operated continuously at low cost.
Thus, my invention comprises several embodiments providing:
A. A means of collecting vapors being generated by discharging
gasoline into a tank (auto, storage or transport);
B. A visible means for checking against possible accidental loss or
willful pilfering of any gasoline being delivered into a customer's
tank;
C. A system for condensing the vapors generated and for collecting
and returning the liquid so formed (by refrigeration and/or
absorption); and
D. Means for temporarily storing excess vapors from sudden
overloads, such as vapors to be handled when the condensing system
is working temporarily at capacity.
The invention can be embodied as a service station "package" vapor
recovery unit; for which the actual refrigerated condensing system
for the system of FIG. 5 is relatively small -- sized for the
average number of autos being refuled only -- yet capable of
handling a large delivery of perhaps 9,000 gallons of gasoline from
the refinery as a sudden 15 minute overload, the vapors from which
would be temporarily stored in the inflatable, impervious,
oil-resistant bag 81 for condensing at a later date. This bag 81
may be equipped and installed so that any natural condensation
occurring therein (due to temperature change) gravitates back to
the station's storage system.
To those skilled in the art to which this invention relates, many
changes in construction and widely differing embodiments and
applications of the invention will suggest themselves without
departing from the spirit and scope of the invention. The
disclosures and the description herein are purely illustrative and
are not intended to be in any sense limiting.
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