U.S. patent number 3,761,663 [Application Number 05/206,046] was granted by the patent office on 1973-09-25 for trigger switch with selective two-position trigger-depression limiting means.
Invention is credited to Harry W. Brown.
United States Patent |
3,761,663 |
Brown |
September 25, 1973 |
TRIGGER SWITCH WITH SELECTIVE TWO-POSITION TRIGGER-DEPRESSION
LIMITING MEANS
Abstract
A trigger switch for portable tool such as an electric drill,
sabre saw or the like having a selector built into the trigger for
selecting either of two stop positions to which the trigger can be
depressed to obtain different motor speeds. The trigger consists of
a slide portion entering within the switch frame and an external
finger engaging portion partly offset either below (contour
trigger) or above (bathtub trigger) the slide portion. The selector
consists of a rotary knob recessed in the finger engaging portion
and having an eccentric pin on the end of its shaft that extends
into a stop block within the slide portion. In one rotary position,
this pin holds the slidable stop block up partly out of the slide
portion to abut the switch frame for a first stop position and when
rotated to another rotary position the pin retracts this stop block
down within the slide portion to clear the switch frame to allow a
full depression of the trigger for a second stop position. Placing
the trigger return spring between a bore in the offset part of the
finger engaging portion and the switch base or frame reduces the
overall length. Two spaced catches on the stop block engagable by a
conventional lock pin correspond to the two stop positions.
Inventors: |
Brown; Harry W. (Big Bend,
WI) |
Family
ID: |
22764752 |
Appl.
No.: |
05/206,046 |
Filed: |
December 8, 1971 |
Current U.S.
Class: |
200/327 |
Current CPC
Class: |
H01H
9/061 (20130101) |
Current International
Class: |
H01H
9/02 (20060101); H01H 9/06 (20060101); H01h
013/08 () |
Field of
Search: |
;200/157 ;74/531
;310/68R,150 ;318/330 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Schaefer; Robert K.
Assistant Examiner: Vanderhye; Robert A.
Claims
I claim:
1. A selective plural-position trigger switch comprising:
a trigger having a linearly slidable portion and a finger engaging
portion partly offset to one side of said linearly slidable
portion;
a switch housing including an insulating base and a frame secured
to said base and including means restricting said linearly slidable
portion of said trigger therebetween for limited movement between
off and full-on positions;
a recess in said finger-engaging offset portion of said trigger and
trigger-return spring between said recess and said housing normally
biasing said trigger away from the latter and allowing depression
of said trigger against said return spring to actuate the
switch;
and a plural-position selector means for selecting a different
depth of trigger depression in each position thereof for performing
a plurality of switching operations comprising;
a cavity substantially entirely in said linearly slidable portion
of said trigger opening to one side thereof;
a stop block in said cavity and means guiding said stop block for
movement from within said cavity to a position partly out of said
cavity;
and a selector member having a shaft extending through said finger
engaging portion into said cavity and having a coupling portion
extending to said stop block whereby actuation of said selector
member moves said stop block partly out of said cavity to abut said
switch housing and to limit depression of said trigger to a first
stop position, and actuation of said selector member reversely
moves said stop block into said cavity to clear said switch housing
and to allow full depression of said trigger.
2. The invention defined in claim 1, wherein said selector member
comprises:
a knob on said shaft and said shaft having an eccentric pin on the
end of said shaft extending into said stop block whereby manual
rotation of said knob causes said eccentric pin to move said stop
block.
3. The invention defined in claim 2, wherein:
said stop block comprises a laterally oblong hole into which said
eccentric pin extends whereby rotation of said shaft causes said
eccentric pin to raise or lower said stop block,
4. The invention defined in claim 2, wherein said plural-position
selector means also comprises:
detent means for resiliently holding said knob in its selective
positions comprising:
pairs of grooves in said shaft with the grooves of each pair being
on opposite sides of said shaft;
and a generally U-shaped leaf spring confined in said cavity and
having a hump formed on each of the two arms thereof engaging the
grooves of a pair thereof in each position of said knob.
5. The invention defined in claim 1, wherein:
said trigger is a "contour" trigger having its offset
finger-engaging portion extending down from said linearly slidable
portion in spaced parallel relation to the front wall of said
base;
said recess is in said downwardly extending portion so that said
trigger-return spring is between said recess and said base;
and said stop block when moved partly out of said cavity abuts the
front edge of said frame.
6. The invention defined in claim 1, wherein: said trigger is a
"bathtub" trigger having its offset finger-engaging portion
extending up from said linearly slidable portion above the upper
surface of the switch frame;
said recess is in said upwardly extending portion so that said
trigger-return spring is between said recess and an upstanding tab
on said frame;
and said stop block when moved partly out of said cavity abuts the
front of said frame at said tab.
Description
BACKGROUND OF THE INVENTION
Selective two-position trigger switches have been known
heretofore.
In one form, a rotary knob is mounted in an intermediate part of
the finger engaging portion of the trigger and has a shaft
extending rearwardly therethrough. The end of this shaft has a
semicylindrical extension offset from the center of the shaft so
that in one rotary position it will abut the switch base for
limited depression to the trigger, and in another rotary position
it will clear the switch base to allow further depression of the
trigger.
In other forms, various pivotal or rotary stops have been mounted
on the trigger or switch base to limit the trigger depression in
one position and to be movable to another position to allow further
depression of the trigger.
This invention relates to improvements thereover.
SUMMARY OF THE INVENTION
This invention relates to a spring biased trigger switch having a
two-position selector.
An object of the invention is to provide an improved selective
two-position trigger switch.
A more specific object of the invention is to provide a linearly
slidable trigger with an improved settable stop structure affording
selection of either of two stop positions for depression of the
trigger, the trigger depression being stopped against the switch
frame.
Another specific object of the invention is to provide a trigger
switch with an improved two-position trigger stop means allowing
placing of the trigger return spring between a recess in the
trigger and the switch base to afford a shorter overall length.
Another specific object of the invention is to provide an improved
two-position trigger stop having substantial strength to resist
excessive force that may be applied to the trigger.
Other objects and advantages of the invention will hereinafter
appear.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an enlarged isometric view of a selective two-position
trigger switch having the selective stop block mounted in a
"contour" trigger:
FIG. 2 is a top view of the trigger switch of FIG. 1;
FIG. 3 is a cross-sectional view taken along line 3--3 of FIG. 2
showing the stop block in its upper position;
FIG. 4 is a left side view of the trigger switch of FIGS. 1-3
partly in section to show the stop block in the lower position;
FIG. 5 is an exploded isometric view of the trigger and selector
mechanism thereof; and
FIG. 6 is a schematic circuit diagram showing use of the trigger
switch of FIGS. 1-5 for universal motor speed control.
FIG. 7 is a cross-sectional view of a selective two-position
trigger switch having the selective stop block mounted in a
"bathtub" trigger; and
FIG. 8 is an exploded isometric view of the trigger and selector
mechanism thereof.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to FIG. 1, there is shown a selective two-position
trigger switch construction in accordance with the invention. As
shown therein, the switch is provided with an insulating base 2
having electrical conductors 4 and 6 extending out through holes in
the bottom thereof for connection to an external circuit and power
supply as shown in FIG. 6. This insulating base houses the switch
contacts and speed control elements and the like constituting the
functional system that is controlled by the trigger. This trigger
switch also comprises a trigger 8 that may be depressed by the
finger of the user when it is in use. A frame 10 restricts the
trigger to the top of the base for linear sliding movement thereon.
A helical compression spring 12 biases the trigger forwardly and
returns it to its off position when released after having been
depressed. As shown in FIG. 3, the forward end of this return
spring is set within a round bore in the trigger and the rear end
thereof is retained in a shallow annular groove in the front wall
of the base. When the operator pulls on the trigger, this return
spring can be compressed almost entirely within the bore in the
trigger, thus affording a trigger switch of minimum length.
The trigger is provided with a pair of short projections 14 that
extend up through respective elongated apertures 16 in the upper
part of the frame to provide limits for opposite directions of the
trigger movement.
The frame 10 is provided with a bushing 18 retaining a spring
biased lock pin 20 for locking the trigger in either of its two
depressed positions as hereinafter more fully described. While the
frame is preferably made of metal such as sheet steel, it
alternatively could be made of plastic material such as nylon or
the like with a snap fit onto the base.
As shown in FIG. 2 and 3, the trigger is of the "contour" type,
meaning the upper surface of its finger engaging portion 8a is
substantially coextensive with the upper surface of its slide
portion 8b and that its finger-engaging portion is offset down
parallel to the front wall of the base substantially to the bottom
plane of the base.
The trigger is provided with a notch 22 at its upper forward
portion for receiving a knob 24. A round hole 26 extends rearwardly
from this notch for journaling the shaft 27 that is integral with
the knob. This hole 26 is provided a resilient plastic constriction
lip 28 that snaps into an annular groove 29 in the shaft to hold
the shaft in place but allows free rotation thereof. This round
hole extends into an open top cavity 30 in the slide portion 8b of
the trigger. The cavity is provided with configuration at its
forward end that is suitable for retaining a generally U-shaped
detent spring 32 shown in FIG. 5. This spring is a leaf spring
having a constriction about half-way up provided by inward bends 34
on its upstanding sides. These bends enter grooves 36 in shaft 27
to resiliently hold the knob in one or the other of its angular
positions in which it is set. Four grooves 36 are provided in the
shaft spaced 90.degree. apart so that opposite notches of each pair
are effective in each position of the knob.
Shaft 27 is provided at its end with an eccentric pin 38 integrally
formed therewith that extends into a laterally oblong hole 40 in
stop block 42. Rotation of the knob 90.degree. causes this pin to
move up from 9 o'clock or 3 o'clock position to the 12 o'clock
position to lift the stop block from its lower, high-speed position
H shown in FIG. 4 to its upper, low-speed position L shown in FIGS.
1-3 and vice versa.
In its upper position shown in FIG. 3, rear shoulder 44 of the stop
block will abut forward edge 46 of the switch frame to prevent
further depression of the trigger. In its lower position shown in
FIG. 4, this rear shoulder of the stop block passes under the
forward edge of the switch frame to allow full depression of the
trigger until projections 14 stop against the rear end of apertures
16.
Stop block 42 is provided with two catches spaced from one another
on the left side thereof including a low-speed catch LS and a high
speed catch HS as shown in FIG. 5. It will be apparent that when
the trigger in FIG. 3 is depressed, lock pin 20 may be depressed
into low-speed catch LS to lock the trigger at low-speed. When the
trigger in FIG. 4 is depressed, lock pin 20 may be depressed into
high-speed catch HS to lock the trigger at high speed. In each
case, the lock pin is held in momentarily while the trigger is
released to cause locking to take place. These catches are undercut
at a small angle as shown in FIG. 2 for trapping the flanged end of
the lock pin therein. To release the lock, the trigger is depressed
slightly to allow the return spring within bushing 18 to retract
the lock pin clear of the catch. Release of the trigger then allows
spring 12 to return to its off position.
While various switching arrangements are possible, a preferred
two-speed portable electric tool motor control system is shown in
FIG. 6. Power lines L1 and L2 are connected to an A.C. source. Line
L1 is connected through conductor 4 (also shown in FIG. 1) to a
stationary contact strip 48. Stationary contacts 50 and 52 are
successively spaced from the right-hand end of contact strip 48. A
bridging contact 54 is retained in a recess in the trigger and
biased by a helical compression spring 56 against the stationary
contact strip as also shown in FIG. 3. Power line L2 is connected
through the field winding F and armature winding A of a universal
motor, and conductor 6 to stationary contact 52. The latter is
connected through a half-wave rectifying diode D to stationary
contact 50.
As will be apparent in FIG. 6, depression of the trigger to its
first stopping position wherein stop block 42 abuts the switch
frame causes contact 54 to bridge contacts 48 and 50. As a result,
the motor is energized with half-wave rectified current through
diode D for low-speed operation. Depression of the trigger all the
way wherein stop block 42 passes under the switch frame causes
contact 54 to bridge contacts 48 and 52 to energize the motor with
full-wave current directly across the supply lines for high-speed
operation.
As shown in FIG. 3, stop block 42 is held in cavity 30 in the slide
portion 8b of the trigger by pin 38 of the selector knob passing
therethrough. The stop block is also provided with a narrow lower
runner 58 that is guided in an elongated slot 60 in the bottom of
cavity 30.
When the trigger is depressed and rear shoulder 44 of the stop
block abuts forward edge 46 of the switch frame, runner 58 will
abut the forward end of slot 60 to keep the stop block from moving
and thereby to arrest trigger movement and provide a solid and
strong trigger stop. Any tendency of the stop block to tip over
will be prevented by the flat rear end of the stop block being
confined against front wall 30a (FIG. 5) of cavity 30 and pin 38
extending through the stop block.
While a two-position stop block has been shown, it will be apparent
that the invention could readily provide a three-position stop by
providing two spaced abutment shoulders on the stop block; one of
which be effective in the 12 o'clock position of eccentric pin 38
and the other of which would be effective in the 9 o'clock or 3
o'clock position thereof for intermediate and low-speed,
respectively, whereas full speed would be effective in the 6
o'clock position of such eccentric pin.
FIGS. 7 and 8 show application of the invention to a "bathtub"
trigger 62. As shown therein, this trigger has a similar slide
portion 64 with the finger-engaging portion 66 being offset partly
upwardly therefrom rather than downwardly as in the case of the
contour trigger hereinbefore described.
This trigger 62 is provided with a similar pair of short
projections 14 that extend up through respective elongated
apertures 16 in the upper part of frame 68 to provide limits for
opposite directions of trigger movement.
This trigger is provided with a notch 70 at its lower forward
portion for receiving a knob 72. A round hole 74 extends rearwardly
from this notch for journaling shaft 76 that is molded integral
with the knob. Hole 74 is provided at its rear end with a resilient
plastic constriction lip 78 that snaps into an annular groove 80 in
the shaft to retain the shaft rotatably in place. This hole for the
shaft extends into an open top cavity 82 in slide portion 64 of the
trigger. This cavity extends at its forward end into the offset
finger engaging portion of the trigger and is provided at its
bottom with a configuration that is suitable for confining a
generally U-shaped detent leaf spring 84. This spring has a
constriction about half-way up provided by inward bends forming
horizontal ribs 86 on its upstanding arms. These ribs enter grooves
88 in shaft 76 to resiliently hold the knob in one or the other of
its angular positions in which it is set. Four grooves 88 are
provided spaced 90.degree. apart so that opposite grooves of each
pair are effective in each position of the knob.
Shaft 76 is provided at its end with an eccentric pin 90, mostly
clearly shown in FIG. 8, integrally molded therewith that extends
through a laterally oblong hole 92 in a stop block 94. Rotation of
the knob through an angle of 90.degree. causes this pin to move up
from a 9 o'clock or 3 o'clock level to the 12 o'clock level to lift
the stop block from its lower, high-speed position H shown in FIG.
7 to its upper, low-speed position L and vice versa.
As shown in FIG. 7, the front wall of cavity 82 in the
finger-engaging offset portion of the trigger is provided with an
integrally molded short projection 96 for retaining the forward end
of the trigger return, helical spring 98 in place. The rear end of
this spring is held in place against an upstanding tab 100
integrally formed on the switch frame 68. This tab is formed with a
forward bead entering the rear end of spring 98 to keep it from
slipping off the tab. To provide clearance for spring 98, stop
block 94 is provided with a trough 102 along its upper surface.
In its upper position, rear shoulder 104 at the opposite sides of
trough 102 of the stop block will abut the forward edge 106 at the
bottom of the tab 100 of the switch frame to prevent further
depression of the trigger. In its lower position, this rear
shoulder of the stop block will pass under the forward edge of the
switch frame to allow full depression of the trigger until
projections 14 stop against the rear ends of apertures 16.
Stop block 94 is provided with two locking catches spaced from one
another on the left side thereof including a low-speed catch LS and
a high-speed catch HS as shown in FIG. 8 similar to and for the
same purpose as the like catches in FIG. 5.
As shown in FIGS. 7 and 8, stop block 94 is held in cavity 82 in
the slide portion 64 of the trigger by pin 90 of the selector knob
projecting thereinto. This stop block is also provided with a
narrow lower runner 108 that is guided in an elongated slot 110 in
the bottom of cavity 82.
When the trigger is depressed and rear shoulder 104 of the stop
block abuts forward edge 106 of the switch frame, runner 108 will
abut the forward end of slot 110 to keep the stop block from moving
thereby to arrest trigger movement and provide a solid strong
trigger stop. Any tendency of the stop block to tip over will be
prevented by the flat rear end of the stop block being confined
against front wall 82a of cavity 82 and pin 90 extending through
the stop block.
While the apparatus hereinbefore described is effectively adapted
to fulfill the objects stated, it is to be understood that the
invention is not intended to be confined to the particular
preferred embodiments of selective two-position trigger switches
disclosed, inasmuch as they are susceptible of various
modifications without departing from the scope of the appended
claims.
* * * * *