U.S. patent number 3,760,669 [Application Number 05/228,669] was granted by the patent office on 1973-09-25 for sheet material feeding and cutting apparatus and control system therefor.
This patent grant is currently assigned to Rosenthal Manufacturing Company, Inc.. Invention is credited to Earl Matsouka, Ben J. Rosenthal.
United States Patent |
3,760,669 |
Rosenthal , et al. |
September 25, 1973 |
**Please see images for:
( Reexamination Certificate ) ** |
SHEET MATERIAL FEEDING AND CUTTING APPARATUS AND CONTROL SYSTEM
THEREFOR
Abstract
Sheet material feeding and cutting device including feed roll
for material driven by a motor through clutch and brake, for
feeding sheet material such as paper from a roll. A knife is
provided with driving means for operating the same in response to
an electrical signal. The extent of movement of the feed roll is
measured to thereby measure the amount of material fed. This may be
provided by a shaft encoder which produces pulses for increments of
movement of the feed roll, and a counter coupled to the encoder for
counting the pulses. The counter can be manually preset to a
particular number of pulses corresponding to a particular length of
material, to operate a control circit in response to the preset
number of pulses. The control circuit operates the electrically
operated clutch and brake to disengage the drive and to stop the
movement of the feed roll. The control circuit also applies a
signal to the drive for the knife to operate the same.
Alternatively, a mechanical device coupled to the feed roll can
move therewith and cooperate with a switch which is adjustably
positioned in accordance with a preset length of sheet material.
The switch operates the control circuit to actuate the clutch and
brake, and the drive for the knife, in the same manner as when the
shaft encoder and counter are used.
Inventors: |
Rosenthal; Ben J. (Skokie,
IL), Matsouka; Earl (Park Ridge, IL) |
Assignee: |
Rosenthal Manufacturing Company,
Inc. (Chicago, IL)
|
Family
ID: |
22858134 |
Appl.
No.: |
05/228,669 |
Filed: |
February 23, 1972 |
Current U.S.
Class: |
83/63; 83/208;
83/204; 83/210; 83/264; 83/582; 83/628; 83/69; 83/241; 83/522.29;
83/624; 83/699.51 |
Current CPC
Class: |
B26D
5/40 (20130101); B65H 35/0066 (20130101); B26D
1/205 (20130101); Y10T 83/4599 (20150401); Y10T
83/8843 (20150401); Y10T 83/446 (20150401); Y10T
83/4541 (20150401); Y10T 83/8837 (20150401); Y10T
83/868 (20150401); Y10T 83/091 (20150401); Y10T
83/9488 (20150401); Y10T 83/4445 (20150401); Y10T
83/4455 (20150401); Y10T 83/101 (20150401); Y10T
83/8776 (20150401) |
Current International
Class: |
B26D
5/38 (20060101); B26D 5/38 (20060101); B26D
5/38 (20060101); B26D 5/40 (20060101); B26D
5/40 (20060101); B26D 5/40 (20060101); B26D
1/01 (20060101); B26D 1/01 (20060101); B26D
1/01 (20060101); B26D 1/20 (20060101); B26D
1/20 (20060101); B26D 1/20 (20060101); B65H
35/00 (20060101); B65H 35/00 (20060101); B65H
35/00 (20060101); B26d 005/40 () |
Field of
Search: |
;83/210,208,241,245,416,264,522,582,583,584,63,624,628,699 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Yost; Frank T.
Claims
We claim:
1. Apparatus for feeding and cutting measured amounts of sheet
material, including in combination,
feeding means for the sheet material including a feed roll, first
drive means coupled to said feed roll,
cutting means for cutting off the sheet material fed, second drive
means coupled to said cutting means, said cutting means including a
fixed blade and a movable blade, means for supporting said movable
blade including arm means coupled to said second drive means, and a
mounting for said movable blade pivotally coupled to said arm means
and including spring means for biasing said movable blade against
said fixed blade,
measuring means coupled to said feed roll and operating to provide
an indication representing the movement of said feed roll,
operating means coupled to said measuring means and responsive to
said indication therefrom, said operating means including manually
operated means for presetting the same to a predetermined length
and operating to produce a control operation in response to said
measuring means producing an indication of said predetermined
length, and
control means for controlling the operation of said first and
second drive means and including switch means operative to initiate
operation of said first drive means, said control means being
coupled to said operating means and being operative to render said
first drive means inoperative and to render said second drive means
operative in response to said control operation of said operating
means.
2. Apparatus in accordance with claim 1 wherein said first drive
means includes a motor, a feed roll drive, and a clutch and brake
unit coupling said motor to said feed roll drive, and wherein said
motor is normally operative and said control means actuates the
clutch of said clutch and brake unit to initiate operation of said
first drive means and de-energizes said clutch and energizes the
brake of said clutch ahd brake unit to render said first drive
means inoperative.
3. Apparatus in accordance with claim 2 wherein said operating
means produces a preliminary operation in response to said
measuring means producing an indication of a length less than said
predetermined length and including further brake means coupled to
said feed roll and means coupling said operating means to said
further brake means to actuate said further brake means in response
to said preliminary operation of said operating means.
4. Apparatus in accordance with claim 1 wherein said measuring
means includes a shaft encoder having a drive wheel engaging said
feed roll, said shaft encoder producing pulses in response to
incremental movement of said feed roll, and wherein said operating
means includes a counter responsive to said pulses and switch means
controlled by said counter and connected to said control means for
actuating the same to render said first dirve means inoperative and
to render said second drive means operative.
5. Apparatus in accordance with claim 1 wherein said control means
includes further means for causing operation of said first drive
means independent of said operation of said operating means.
6. Apparatus in accordance with claim 1 wherein said control means
includes further means for causing operation of said second drive
means independent of operation of said operating means.
7. Apparatus in accordance with claim 1 wherein said control means
includes a hinged member adjacent the passage for sheet material
between said feeding means and said cutting means and adapted to be
moved by sheet material becoming jammed in said passage, and switch
means coupled to said hinged member for disabling the control means
in response to movement of said hinged member.
8. Apparatus in accordance with claim 1 wherein said cutting means
includes eccentric positioning means in engagement with said
movable blade for positioning the same with respect to said fixed
blade.
9. Apparatus for feeding and cutting measured amounts of sheet
material, including in combination,
feeding means for the sheet material including a feed roll,
drive means for said feed roll including a motor, clutch means for
coupling said motor to said feed roll, and brake means having first
and second portions,
shaft encoder means coupled to said feed roll for producing an
electrical pulse for each increment of movement of said feed
roll,
counter means coupled to said encoder means and responsive to said
electrical pulses, said counter means including manually operated
means for presetting the same to a predetermined number and means
to produce a preliminary signal in response to a number of pulses
less than said predetermined number and to produce a control signal
in response to said predetermined number of pulses,
cutting means for cutting off the sheet material fed, and
control means for controlling the operation of said drive means and
said cutting means, said control means being coupled to said
counter means and operative in response to said preliminary signal
to actuate said first portion of said brake means for slowing down
said feed roll, and in response to said control signal to actuate
said second portion of said brake means to stop said feed roll and
to activate said cutting means.
10. Apparatus in accordance with claim 9 wherein said counter means
counts to a number having a plurality of digits and includes an
indicator for each digit, and manually operated means associated
with each digit for setting said indicator thereof, said counter
means producing said control signal in response to the number of
pulses corresponding to the number set into said indicators.
11. Apparatus in accordance with claim 1 wherein said cutting means
includes adjustable positioning means in engagement with said
movable blade for positioning the same with respect to said fixed
blade.
12. Apparatus for feeding and cutting measured amounts of sheet
material, including in combination,
feeding means for the sheet material including a feed roll, first
drive means coupled to said feed roll,
cutting means for cutting off the sheet material fed, second drive
means coupled to said cutting means, said cutting means including a
fixed blade and a movable blade, means for supporting said movable
blade including arm means coupled to said second drive means, and a
mounting for said movable blade pivotally coupled to said arm means
and including spring means for biasing said movable blade against
said fixed blade,
measuring means coupled to said feed roll and operating to provide
an indication representing the movement of said feed roll,
operating means coupled to said measuring means and responsive to
said indication therefrom to produce a control operation in
response to said measuring means producing an indication of said
predetermined length, and
control means for controlling the operation of said first and
second drive means, said control means being coupled to said
operating means and being operative to render said first drive
means inoperative and to render said second drive means operative
in response to said control operation of said operating means.
Description
BACKGROUND OF THE INVENTION
Reference is made to U.S. Pat. No. 2,668,705 issued Feb. 9, 1954 to
Harry Rosenthal, which describes a sheet material feeding and
cutting apparatus on which the present invention is an
improvement.
Although prior sheet material feeding and cutting devices have been
available, these devices have been relatively complex and expensive
and have not been entirely suitable for use in many applications.
The apparatus of the above referred to patent has been found to be
highly useful in many applications, particularly where limited
numbers of different lengths of sheet material are desired.
However, to change the setting of the feeding mechanism to cut a
different length of material than any of the preset lengths is a
relatively complicated operation which cannot generally be
performed by the operator of the device. Also, prior devices have
not operated with the speed desired, and have not cut sheets with
the desired accuracy.
It is also desired in certain applications to automatically cut a
number of sheets of material to the same length. With prior
equipment, it is necessary for the operator to actuate a control
after each sheet is cut to initiate the next operation. It may also
be desired to continuously feed a length of sheet material as long
as a contorl is operated, rather than set the device to cut a
previously preset length. Separate controls of the feeding and
cutting are desired in some applications.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide an improved
sheet material feeding and cutting device which is highly flexible
in its mode of operation.
Another object of the invention is to provide a sheet material
feeding and cutting device including a control for presetting the
length of material to be fed which can be easily reset to any
desired length.
A further object of the invention is to provide a sheet material
feeding and cutting device including a shaft encoder for producing
pulses indicating incremental movement of the feed roll which is
electrically coupled to a counter, which is manually set to a
predetermined number of pulses, to actuate the control system for
stopping the feeding of the material and for cutting the same.
Still another object of the invention is to provide a mechanical
device coupled to the feed roll and having a part moving in
relation to the sheet material fed to engage a mechanical element
which is preset to a particular position associated with a length
of material to operate a switch to actuate the control circuit.
A still further object of the invention is to provide an automatic
sheet feeding and cutting device having a control system
controlling the feeding and cutting operations which can provide
separate control of the feeding and cutting operations and which
can provide automatic operation to repeatedly feed and cut any
desired number of sheets.
In practicing the invention, a sheet material feeding and cutting
device is provided for feeding sheets from a roll of material,
including a control system providing flexible operation of the
device in various modes. An automatic length determining
arrangement is provided which can be preset by the operator of the
device to various desired lengths for automatic feeding and cutting
of sheets to such length. The device can be operated to cut a
single sheet, or to repeatedly cut sheets of the preset length. The
device can also be operated to continually feed material until the
desired length has been fed and the cutting operation can be
operated when desired.
The length can be determined by a shaft encoder coupled to the feed
roll for the sheet material and a counter which receives the pulses
from the shaft encoder and which is preset to a predetermined
number of pulses. The counter produces a signal when the preset
number of pulses is received to actuate the control system to stop
the feed and actuate the cutting mechanism. Alternatively, a
mechanical device coupled to the feed roll can move in accordance
with the movement of the feed roll, and cooperates with a switch
which is adjustably positioned in accordance with the length of
material to be fed. The positioning of the switch, like the setting
of the counter, can be performed by the operator of the device so
that it is not necessary to have a maintenance man set the length.
The switch is operated when a preset length has been fed to stop
the feed and operate the cutting mechanism.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of the feeding and cutting device of
the invention;
FIG. 2 is a schematic drawing illustrating the device;
FIG. 3 is a block diagram of the system of FIG. 1;
FIG. 4 is a circuit diagram of the control circuit of the system of
FIG. 3;
FIGS. 5, 6 and 7 show the cutting mechanism of the feeding and
cutting device; and
FIGS. 8, 9 and 10 illustrate a second embodiment of the length
control mechanism.
DETAILED DESCRIPTION
In FIGS. 1 and 2 there is illustrated generally the sheet feeding
and cutting device of the invention. FIG. 1 is a perspective view
showing the housing 10 with a roll cover 12 having a slot 13 from
which the sheet 14 is fed. A control unit 15 is provided at one
side of the housing for controlling the operation of the
device.
FIG. 2 is a schematic showing of the mechanism of the paper feeding
and cutting device. A roll of sheet material such as paper 16 is
provided within the bottom of the housing 10 from which paper is
fed to feed roll 18. A strap 17 having a weight on the end may
engage the roll of paper 16 to provide a drag thereon. A pressure
roller 19 holds the paper against the feed roll 18, which may have
a rubber surface to provide the required traction. The paper is fed
out under fixed knife blade 20 and over movable knife blade 21, and
out through the slot 13 in the cover 12. It may be desired to
provide a table 24 in front of the housing 10 onto which the cut
sheet material is stacked. Provision can be made for applying a
stream of air through slot 22 in the top wall of the housing 10
(FIG. 1) so that the cut sheets float on a layer of air.
In some cases it may be desired to use a larger roll of sheet
material than can be placed within the housing. In such case a
frame 26 can be provided back of the housing 10 on which a larger
roll 28 of material is positioned. A strap 29 having a weight at
one end can be placed over the paper roll 28 to provide drag
thereon. The paper is fed from the frame 26 to the feed roll 18, as
indicated by the dotted line.
In FIG. 1 there is shown by dotted lines the approximate position
within the housing of the mechanism for operating the feed roll 18
and the movable knife blade 21. This includes a feed motor 30 which
has a shaft coupled to the clutch and brake mechanism 32 which in
turn drives the feed roll drive 34, which may include gears for
reducing the speed and providing a right angle drive. At a lower
level within the housing is a second motor 36, which is designated
the cut motor, which operates through clutch 38 to power the knife
drive 39, which includes gears and arms for operating the blade 21,
as will be described.
FIG. 3 is a further schematic showing of the device, with a block
diagram of the system. The sheet material feed roll 18 is rotated
by feed roll drive 34. The drive 34 is selectively rotated by motor
30 through the clutch-brake unit 32. The motor may be continuously
operating, with the drive applied to the feed roll drive by
energization of clutch 32, which is electrically operated. When it
is desired to terminate the drive, the clutch will be disengaged
and the brake part of the unit 32 operated to stop the feed roll
drive 34. For cutting the paper, the motor 36 operates through
clutch 38 to operate the knife drive 39, which will be further
described.
For indicating when the desired length of sheet material is fed, a
shaft encoder 40 is provided having a drive wheel 42 which engages
the feed roll 18. As previously stated, the feed roll 18 may have a
rubber surface so that it will provide the required friction with
the sheet material, and this will also be effective to drive the
wheel 42. The shaft encoder may be of known construction which
produces a pulse in response to each increment of movement of the
drive wheel 42. A shaft encoder identified as Model No. 86,
manufactured by Disc Instruments, Inc., Santa Ana, Calif. can be
used in this application. This is representative of other
commercially available shaft encoders. The shaft encoder may
provide 1,000 pulses for each complete rotation of the wheel 42,
and the wheel may have a circumference of 10 inches. Accordingly,
for each inch of movement of the drive wheel 42, which corresponds
to an inch of movement of feed roller 18 and to the feeding on an
inch of the sheet material, 100 pulses will be produced. That is, a
pulse will be produced for each one hundredth of an inch of sheet
material fed.
The shaft encoder 40 is electrically connected to counter 45 which
counts the pulses therefrom. The counter may be a standard counter
identified as Model CT140 manufactured by the Eagle Signal Division
of Gulf and Western Corporation, Davenport, Iowa. Other known
counters can be used. The counter is arranged for four digits and
can count up to 9,999 pulses. The counter is capable of being
preset, having pushbuttons 46 which set the numbers for the digits
of the count. The counter is shown to be set at 1355. Each
pushbutton 46 operates a mechanism to rotate an indicator wheel,
which indicates the number to which a digit is set. Each pushbutton
46 actuates the presetting mechanism for the digit which is
registered directly above the pushbutton. If it is desired to
change the units number of the count, it is merely necessary to
push the button 46 therefor until the desired number appears on the
indicator. The counter will operate in response to applied pulses
to provide a control signal when the number of pulses to which it
is set have been received. In the case illustrated, the counter
will produce an output when 1,355 pulses have been received. This
will correspond to the feeding of 13.55 inches of sheet
material.
The output of the counter actuates control circuit 50 which may
include a number of manual controls to provide different modes of
operation. These switches include a main power on-off switch 51, a
two position manual-automatic switch 52, pushbutton length switch
54, pushbutton cut switch 55 and pushbuttong feed switch 56. A foot
switch 57 can be connected to the control circuit to be operated in
parallel with the length switch 54. The counter 45 and switches may
be provided in the control unit 15 in FIG. 1, and are indicated
thereon by the same numbers. A socket 58 is also provided on the
control unit 15 for connection of a foot switch.
When the switch 52 is in the manual position, operation of the
length switch 54 will cause the control circuit to provide the
feeding and cutting of a sheet of material of the length set into
counter 45. The same operation would be provided by operation of
the foot switch 57. The feed switch 56 will cause continuous
feeding of the sheet materials as long as this pushbutton switch is
held operated. This can be used to feed paper until an amount
deemed sufficient by visual observation has been fed. The cut
switch 55 can be operated to cut the paper which has been fed,
since the paper is not automatically cut when the feed switch 56 is
released.
When the switch 52 is in the automatic position, it will
continuously feed and cut lengths of sheet material as set into
counter 45. An additional batch counter may be included in the
controls to set the number of such operations which are to be
provided. The operation of the control circuit will be described in
more detail in connection with the circuit diagram of FIG. 4.
FIG. 4 shows the complete circuit diagram of the control circuit 50
in the system of FIG. 3. Alternating current from a standard supply
is applied through on-off switch 60 to the feed motor 30 and the
cut motor 36. These motors operate continuously when the switch 60
is turned on. Alternating current power is also applied to the
direct current power supply 62, which provides a positive DC
potential on line 63 and a negative DC potential on line 64. The
energization of the clutch and brake unit 32 for the feed roll 18,
and the clutch 38 for the knife drive 39 are controlled by the
control circuit which includes three relays, length relay 75, feed
relay 65 and cut relay 70. The control switches in FIG. 3 are
connected in the circuit of FIG. 4. The shaft encoder 40 may be
energized from the DC power supply 62.
Assuming that the manual-automatic switch 52 is in the manual
position, which is shown by dotted line, operation of the length
switch 54 (or foot switch 57) will apply current to energize the
winding 76 of the length relay 75. This circuit is established
through the connection from conductor 63 through the normally
closed switch 47 in the counter 45 to one side of the winding 76,
and through the connection from conductor 64 through normally
closed interlock switches 80 and 81, the normally closed contacts
72 of relay 70, the manual-automatic switch 52 connection
previously mentioned, and length switch 54 to the other side of
winding 76. Operation of length relay 75 closes contacts 77 and 78
thereof, with the contact 77 establishing a holding circuit, and
contact 78 energizing the winding 66 of feed relay 65. The other
side of winding 66 is directly connected to conductor 63.
Operation of feed relay 65 closes contacts 67 thereof to provide a
connection from conductor 63 through rheostat 82 to terminal 83 of
the clutch-brake unit 32. The common terminal 84 of the
clutch-brake unit 68 is connected to conductor 64 through the
interlock switches 80 and 81. The application of the positive
potential to terminal 83 energizes the clutch of the unit 32 so
that the motor 30 will actuate the feed roll drive 34 to operate
the feed roll 18.
The drive of the feed roll 18 will continue until the number of
pulses to which the counter 45 is set is applied thereto from
encoder 40. At that time, the counter 45 will open contacts 47 to
de-energize the length relay 75. The contacts 78 of relay 75 will
open to release the feed relay 65. Release of relay 65 will open
contacts 67 thereof to remove the connection through rheostat 82 to
terminal 83 of the clutch-brake unit 32. This will release the
clutch to disconnect the motor 30 from the feed roll 18. Release of
relay 65 will also cause movable contact 68 to engage its normally
closed contact to complete a circuit from conductor 63 through the
normally closed contact of feed switch 56 and rheostat 85, to
terminal 86 of the clutch-brake unit 32. This will energize the
brake of the clutch-brake unit 32 to rapidly stop the feed roll
18.
The cut relay 70 is energized when the feed relay 65 pulls in, with
the connection being established to one side of the winding 71
thereof from conductor 64 through interlock switches 80 and 81 and
the knife cycle switch 88, which is normally closed. A connection
is completed to the other side of winding 71 from conductor 63
through closed contacts 68 and 69 of relay 65. This opens the
contacts 72 of relay 70, so that another length cycle cannot be
initiated. Movable contact 73 moves to engage its normally open
contact to provide a holding circuit for the relay 71. Contact 74
also moves to its normally open contact to establish a circuit
through rheostat 89 to the clutch 38 for operating the knife drive
39. However, movable contact 74 is not energized, as the connection
thereto through normally closed feed switch 56, and contact 68 of
relay 65 is open, since the feed relay 65 is energized. When the
feed relay is released, as by operation of the switch 47 and the
relay 75, contact 68 establishes a connection from conductor 63
which is completed through feed switch 56 to the movable contact 74
of the cut relay 70. This energizes the cut clutch 38 to actuate
the knife drive 39. The knife drive is coupled to the knife cycle
switch 88 to open the same after the knife has operated. When this
switch 88 opens, the connection to the clutch 38 is opened to
disengage the clutch, and the connection to winding 71 of cut relay
70 is broken, to de-energize this relay.
When the switch 52 is set on automatic, the batch counter 90 will
close a switch in parallel with the length switch 54, and this
circuit will be held closed until the counter 90 counts to the
number of sheets which has been set. The batch counter 90 may be of
the type manufactured by Hecon Coporation, Eatontown, N.J.
In the event that it is desired to feed sheet material without
cutting the same, the switch 56 is operated and held operated as
long as it is desired to feed material. This switch opens its upper
normally closed contacts, and closes its lower normally open
contacts. The lower contacts apply the positive potential derived
from conductor 63 through normally closed contacts 73 of cut relay
70 through rheostat 82 to the terminal 83 of clutch-brake unit 32.
When the switch 56 is released, the positive potential from
conductor 63 is applied through normally closed contacts 68 of feed
relay 65, and the upper normally closed contacts of switch 56, and
through rheostat 85, to terminal 86 of the clutch-brake unit 32 to
operate the brake to stop the feed roll.
The cut switch 55 has two normally open contacts which when closed
connect the two sides of winding 71 of the cut relay 70 to
conductors 63 and 64 of the direct current power supply. This
causes the relay 70 to operate and move contact 74 to apply
potential through rheostat 89 to the clutch 38 for operating the
knife drive. This circuit is completed through normally closed
contacts 68 of feed relay 65, so that it cannot energize the clutch
38 when the feed roll 18 is being driven. As previously stated, the
knife cycle switch 88 will open when the knife has completed its
operation to de-energize the clutch 38.
The jam up switch 80 is positioned adjacent the feed roll 18 and
the fixed knife blade 20, and is arranged so that sheet material
jammed up at this point will operate the switch 80 to open the
circuit and de-energize the control circuit. This is illustrated in
FIG. 6, and will be described in more detail. Similarly, the roll
cover switch 81 is positioned adjacent the cover 12 at the top of
the housing, and will open when the cover is open to disable the
control circuit.
In FIG. 4, there is shown a second switch 92 which may be
controlled by the counter 45. The counter operates to close this
switch at a point shortly before the end of the count; that is, in
response to a number of pulses somewhat less than the number at
which contacts 47 open. This will apply potential to an auxiliary
brake unit 95 which may be connected to the feed roll 18 at the end
thereof opposite to the drive 34. This can be a slow acting brake
which will provide initial braking of the feed roll 18 so that it
slows down, and at the time the desired amount of material is fed
and switch 47 opens, the feed roll 18 can be stopped more
accurately by action of the clutch-brake unit 32. The clutch of
clutch-brake unit 32 can also be released by the operation of
switch 92, so that power to the drive 34 is removed when the brake
95 is applied.
FIGS. 5, 6 and 7 show in more detail the construction of the knife
mechanism, which is represented generally by the fixed knife blade
20 and movable knife blade 21 in FIG. 2. As shown in FIG. 5, the
movable blade 21 has a slanting top surface so that the point 21a
first cuts the sheet material, and the remainder of the blade
follows in the manner of shears. FIG. 6 shows the fixed blade 20
mounted on the frame structure 98 of the housing 10. A plate 99
supports the sheet material fed from roll 18 to a position under
the fixed blade 20. The movable blade 21 is supported on a pivotal
mount 100 which is pivoted at point 101 to hinged arm 102. As shown
in FIG. 5, arms 102 are provided at both ends of the mount 100.
Each arm 102 is hinged at point 103 to the frame of the housing. A
spring 104 biases the blade mount 100 so that the movable blade 21
will bear resiliently against the fixed blade 20. The arm 102 is
driven by a link 105 secured to an eccentric 106 which operates on
shaft 107, which is driven by the knife drive unit 39 (FIG. 5).
When the drive unit is energized, the shaft 107 will rotate to move
the links 105 by action of eccentrics 106 so that the arms 102 are
pivoted upwardly and move the blade 21 upwardly. This acts to shear
the material which is positioned between the movable blade 21 and
the fixed blade 20, as indicated in FIG. 2.
In order to control the position of the movable blade 21 so that it
bears properly against the fixed blade 20, an eccentric cam 110 is
provided at one end of the fixed blade 20, as shown in FIGS. 5 and
7. The top edge of the end 21a of the movable blade 21 bears
against the cam 110, and by rotating the cam thereof the edge of
the movable blade 21 can be positioned so that the end 21a is
properly positioned with respect to the fixed blade 20.
FIG. 6 shows the pivotal support 108 for the pressure roll 19,
which is pivotally mounted on frame 98. Under this support, and
also pivotally mounted on frame 98 is a plate 109 under which the
sheet material fed passes. In the event that the sheet material
jams up between the feed roll 18 and the knife blades, it will
force the hinged plate 109 upward. The jam up switch 80 has an
actuator engaging the plate 109, and when the plate 109 moves up,
the switch 80 will open to disable the control circuit. This
prevents further feeding of sheet material until the condition is
cleared and switch 80 is again closed.
FIGS. 8, 9 and 10 show an alternate construction for measuring the
length of material fed to operate the control circuit to terminate
the feed and operate the cutting mechanism. In this structure, a
clutch 112 is secured to the feed roll drive 34 and may rotate at
the speed of the feed roll 18 or at a slower speed, as may be
desired in a particular application. The feed roll drive mechanism
34 will include gears to change the speed of the roll with respect
to the speed of the motor, and this may also include gears to drive
the clutch 112 at a desired speed with respect to the feed roll 18.
The clutch 112 when energized moves a disc 114 therewith, which has
a finger 115 on its outside face. The finger 115 is shown in FIG. 9
at its normal position engaging stop 117, preceding an operation.
The disc 114 is returned to this normal position by a spring 116
which surrounds the disc.
When the feed roll 18 operates to feed the sheet material, the
clutch 112 is energized so that the disc 114 will rotate therewith
in the direction shown by the arrow. When the finger 115 engages
the actuator of normally closed switch 118, this switch will open
to operate the control circuit 50 to stop the feeding of the
material, as has been described. The clutch 112 will release, and
the disc 114 will be returned to its normal position, with finger
115 in engagement with fixed stop 117, which is supported on the
frame.
Although the measuring system of FIGS. 8, 9 and 10 which includes
clutch 112 is an alternate to that shown in FIG. 3 which includes
the shaft encoder 40 and counter 45, and both systems will not be
used at the same time, the connection of the clutch 112 is shown in
dotted lines in the circuit diagram of FIG. 4. During the feeding
operation, the clutch 112 is energized from conductor 63 through
contacts 67 of feed relay 65, and from conductor 64 through
interlock switches 80 and 81. This circuit remains energized until
the switch 118 is operated by finger 115. The switch 118, which
operates when the desired length of material has been fed in the
system of FIGS. 8, 9 and 10, can be used as the switch 47 shown in
the control circuit of FIG. 4.
To permit setting of the length of material which is to be fed, the
switch 118 is mounted on a drum 120 (FIG. 9), which is mounted for
rotary movement about the axis of the disc 114. This movement may
be accomplished by the provision of a chain drive wheel 121 on the
end of the drum 120, which is driven by a chain 122 from a second
drive wheel 123. The drive wheel 123 is secured to a larger gear
124 having a top edge which extends through an opening in the top
wall of the housing 10 (FIG. 10). The edge of gear 124 forms a
thumbwheel for engagement by the operator to move the position of
drum 120. A vernier drive can be provided by a second thumbwheel
125 which is secured to a small gear 129 which meshes with the gear
124. The thumbwheel 125 also extends through the top wall of the
housing for access by the operator. A brake 127 can be provided to
lock the wheels 124 and 125 so they will not move from the position
set.
The drum 120 can have a scale 126 on its outside periphery which is
viewed through an opening 128 in the top wall of the housing (FIG.
10). Accordingly, the length of material that the machine is set to
feed and cut is readily observed as the thumbwheels 124 or 125 is
operated to set the length.
It will be apparent that the length determining mechanism including
the thumbwheels 124 or 125, and the drum 120 with the scale 126,
can be at a position remote from the drive roll 18 by the use of
gears or a belt, chain or cable drive, as may be desired.
The feeding and cutting device of the invention has been found to
be highly effective to rapidly cut accurately measured lengths of
sheet material. The device is quite flexible in operation and can
be used in various different manners. The apparatus for controlling
the length of material fed can be easily adjusted for any desired
length. This applies both to the shaft encoder-counter arrangement
described, and to the mechanical finger operated switch mechanism
wherein the switch can be readily moved to change the length
setting.
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