U.S. patent number 3,759,375 [Application Number 05/145,741] was granted by the patent office on 1973-09-18 for disposable swab-type applicator package.
Invention is credited to John J. Nappi.
United States Patent |
3,759,375 |
Nappi |
September 18, 1973 |
DISPOSABLE SWAB-TYPE APPLICATOR PACKAGE
Abstract
A disposable swab-type applicator package comprises a strip of
one or more packaging units each having an applicator, a tray with
a generally flat top surface and a shallow applicator-receiving
recess extending downwardly from the top surface in a contoured
configuration for accommodating the applicator and a stripable
cover for the tray secured to the top surface for enclosably
sealing the recess and preventing contamination of the applicator
stored therein. The applicator is provided with an absorbent wad
and a spaced sealing ring and the recess includes a liquid storing
bulb portion accommodating the applicator's absorbent wad. The
recess also provides a sealing surface adapted to cooperate with
the applicator's sealing ring to isolate the bulb portion of the
recess from the remainder thereof and restrict the flow of liquid
into the remainder of the packaging unit.
Inventors: |
Nappi; John J. (Berlin,
CT) |
Family
ID: |
22514319 |
Appl.
No.: |
05/145,741 |
Filed: |
May 21, 1971 |
Current U.S.
Class: |
206/362;
15/248.1; 132/286; 206/210; 206/361; 206/370; 401/132; 401/196 |
Current CPC
Class: |
A45D
40/0087 (20130101); B65D 75/32 (20130101); B65D
75/327 (20130101); A45D 2200/1018 (20130101); B65D
85/20 (20130101); B65D 2575/3245 (20130101) |
Current International
Class: |
A45D
40/00 (20060101); B65D 75/28 (20060101); B65D
75/32 (20060101); B65D 85/20 (20060101); B65d
075/42 (); B65d 085/20 () |
Field of
Search: |
;206/63.2,43,78B,56C,56AB,56AC ;132/79R,8R |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Dixson, Jr.; William T.
Claims
I claim:
1. In a sealed, disposable, contaminant excluding swab-type
applicator package comprising a packaging unit including an
applicator having an elongated stem and an absorbent wad on one end
thereof, a tray having a generally flat top surface and a shallow
applicator-receiving recess extending downwardly from the top
surface in a contoured configuration for accomodating both the stem
and the absorbent wad of the applicator and a stripable cover for
the tray secured to said top surface and enclosably sealing said
recess to prevent contamination thereof, the combination wherein
the recess is provided with a sealing surface, the applicator is
provided with sealing means cooperating with said sealing surface
for sealing the portion of the recess accomodating the absorbent
wad and isolating it from the remaining portion of the recess and a
liquid topical agent is located within the sealed portion of the
recess accomodating the absorbent wad whereby at least a portion of
the liquid agent within the sealed portion of the recess is not
absorbed on the wad and the sealing means obstructs inadvertent
flow of the liquid agent along the stem beyond the sealed
portion.
2. The package of claim 1 wherein the tray is a generally
rectangular member and the recess includes a bulb portion at one
end thereof and a narrow elongated central stem portion of lesser
depth than the bulb portion extending from the bulb portion toward
the opposite end of the tray.
3. The package of claim 1 wherein the recess includes a bulb
portion accommodating the abosrbent wad and a spaced finger grip
portion facilitating access to the stem of the applicator.
4. The package of claim 1 including a plurality of substantially
identical packaging units secured together in strip form and having
lines of weakness intermediate adjacent packages to facilitate
opening of a single unit at a time.
5. The package of claim 1 including a plurality of packaging units
secured in series in the form of a strip and having lines of
weakness between immediately adjacent units to facilitate
separation of individual units from the strip.
6. The package of claim 1 wherein the stripable cover is a flexible
film.
7. The package of claim 1 wherein the packaging unit is color
coded.
8. In a sealed, disposable, fluid containing applicator package
including a packaging unit for an applicator having an elongated
stem and an absorbent wad, the combination wherein the packaging
unit is provided with a sealing surface, the applicator is provided
with sealing means cooperating with said sealing surface for
sealing the portion of the packaging unit accomodating the
absorbent wad and isolating it from the remaining portion of the
packaging unit and a liquid topical agent is provided in the
portion of the unit accomodating the absorbent wad, at least a
portion of said agent being not absorbed on the wad, but prevented
from inadvertent flow along the stem beyond the sealed portion.
Description
BACKGROUND AND SUMMARY OF THE INVENTION
The present invention relates generally to disposable packages for
swab-type applicators and the like. More particularly it concerns
new and improved single and multiple unit applicator packages for
hospital, home and industrial use.
It is well known that swab-type applicators for medicaments and the
like are preferably packaged in a sterilized contamination-free
condition. In order to accomplish this, the applicators frequently
are individually packaged particularly when they already
incorporate the medicament or other topical agent to be applied.
Generally the swab-type applicators take the form of an absorbent
wad such as a piece of cotton or foam plastic affixed to the end of
a thin elongated stem member, as a wooden, plastic or paperboard
stem. In order to effectively use such applicators, it is usually
necessary to dip the absorbent wad into a bottle containing a
medicinal ingredient or other topical agent for application to the
desired surface. Unfortunately, it is necessary with that type of
applicator to maintain a separate supply of appropriate topical
agent and carry the supply with the applicators.
In order to avoid the disadvantage of maintaining a large number of
storage bottles for the different topical agents and permit the use
of applicators at remote locations, it has been suggested that the
absorbent wad be impregnated with the appropriate ingredient prior
to packaging. However, in such arrangements care must be taken to
avoid the introduction of excessive amounts of the topical
ingredient into the absorbent wad since storage conditions might
result in discharge of the ingredient from the absorbent wad and
unwanted coating of the stem with the topical agent. As a result,
it is frequently found that the amount of material impregnated into
the wad is insufficient to perform the desired task and additional
applicators must be employed.
In accordance with the present invention, the foregoing
difficulties are obviated by providing a new and improved
disposable, swab-type applicator package suited to the storage of
substantially greater amounts of topical ingredient while avoiding
the difficulties formally associated with the flow of such excess
material throughout the entire package.
Another object of the present invention is to provide a new and
improved swab-type applicator and packaging unit not only
facilitating the storage of excess topical agent within the
absorbent wad area of the package but also providing cooperation
between the package and the applicator to restrict flow of the
agent throughout the package and maintain the stem portion of the
applicator in a clean, dry and usable condition.
An additional object of the present invention is to provide a
disposable applicator package of the type described in the form of
a strip containing a plurality of packaging units secured in series
and suited to the facile separation of individual units at the time
of use.
Still another object of the present invention is to provide a new
and improved disposable swab-type applicator package for home and
industrial use, such as in industrial clean rooms and the like and
with equipment requiring the use of contaminant-free swab-type
applicators or cleaners.
Other objects will be in part obvious and in part pointed out in
more detail hereinafter.
These and related objects are accomplished in accordance with the
present invention by providing a sealed, contaminant-excluding,
swab-type applicator package comprising one or more packaging units
including the combination of an elongated applicator, a tray having
a generally flat top surface and a shallow applicator-receiving
recess extending downwardly from the top surface in a contoured
configuration for accommodating the entire applicator and a
stripable cover for the tray secured to the top surface for
enclosably sealing the recess and preventing contamination of the
applicator stored therein. The recess includes a bulb portion at
one end for accommodating the absorbent wad of the applicator and a
liquid topical agent and a sealing surface adapted to cooperate
with a sealing ring mounted on the stem of the applicator for
isolating the bulb portion from the remainder of the recess and
restricting flow of the liquid agent therealong.
A better understanding of the objects, advantages, features,
properties and relationships of the invention will be obtained from
the following detailed description and accompanying drawing which
set forth an illustrative embodiment and are indicative of the way
in which the principles of the invention are employed.
BRIEF DESCRIPTION OF THE DRAWING
In the drawing:
FIG. 1 is a perspective view of a strip containing a plurality of
separable swab-type applicator packaging units embodying the
present invention, the flexible cover of one packaging unit being
shown in a peeled back condition permitting access to the swab-type
applicators housed therein;
FIG. 2 is a sectional view taken along the line 2--2 of FIG. 1;
FIG. 3 is a sectional view taken along the line 3--3 of FIG. 2
illustrating one embodiment of the cooperative sealing arrangement
between an applicator and its container; and
FIG. 4 is a bottom plan view of a single packaging unit of the
present invention.
DESCRIPTION OF A PREFERRED EMBODIMENT
Referring now to the drawing in greater detail wherein like
reference characters indicate like parts throughout the several
figures, the invention is illustrated in FIG. 1 in the form of a
strip comprised of a plurality of elongated generally rectangular
packaging units 10 arranged in side-by-side relationship and
stripably secured to one another. As shown at 12, a line of
weakness is provided between each unit 10 to facilitate separation
of individual units from the strip or provide access to individual
applicators without fully separating a complete packaging unit. The
series of substantially identical package units can be arranged in
the side-by-side relationship illustrated in the drawing or may be
secured in aligned end-to-end relationship or in other suitable
configurations readily adaptable to mass production techniques.
As can be appreciated each packaging unit 10 within the strip is
substantially identical. Accordingly, for ease of illustration and
clarity of description, only a single packaging unit will be
described in detail.
As illustrated, each unit 10 consists essentially of three
components, an elongated tray or support 14 having a centrally
located and appropriately contoured compartment or recess,
generally designated 18; a swab-type applicator 20 removably
received within the recess 18; and a thin stripable cover film 22
secured to the tray 14 and fully enclosing both the recess 18 and
the applicator 20 housed therein.
The swab-type applicator 20 of the present invention is generally
of conventional construction in that it consists of a thin
elongated stem member 26 such as a wooden, plastic or paperboard
stem, and an absorbent wad 28, such as a piece of cotton or foam
plastic, affixed to the end thereof. In the specific applicator
illustrated, a single absorbent wad 28 is shown; however, it will
be appreciated that a wad may be provided on both ends of the stem
and the recess in the tray modified accordingly.
In accordance with the present invention, the stem member 26 is
provided with a sealing ring 30 mounted thereon adjacent but spaced
from the wad 28. Although it is preferred that the ring 30 be
spaced from the surface of the wad to more effectively prevent flow
of a topical agent along the stem, its specific location on the
stem can be varied. The sealing ring may be formed as an integral
part of the stem or may be a separate member, as illustrated, and
mounted on the stem at its appropriate location. The ring should be
constructed of suitable liquid barrier material, such as rubber
gasket material, or may be formed from the same material as the
stem so long as it is sufficiently flexible and fluid resistant to
provide the desired sealing action.
The applicator-receiving tray 14 of the packaging unit 10 includes
a flat top flange portion 32 extending outwardly from the periphery
of the recess 18 on all sides thereof and defining the generally
rectangular configuration of the unit. The contoured recess
consists of a bulb shaped portion 34 at one end thereof adapted to
fully receive the absorbent wad 28 of the applicator and the fluid
agent impregnating the wad, narrow stem accommodating portions 36
extending longitudinally along the tray toward the opposite end and
an enlarged finger accommodating portion 38 intersecting the stem
portion midway along its length. The entire recess 18 depends from
and extends below the flat top flange 32 for a sufficient distance
to house the absorbent wad 28 substantially entirely below the top
flat surface 42 of the tray's flange 32. The elongated stem
accommodating recess portion 36 extends from the bulb shaped
portion 34 to a point adjacent the opposite end of the tray and is
of a lesser depth than the remaining portions of the recess. As
mentioned, midway along the length of this shallow channeled stem
portion, the tray 14 is provided with another enlarged recess area
38 substantially equal in depth to the depth of the bulb portion 34
but extending transversely to a greater extent to provide maximum
free space around the stem 26 for accommodating the fingers of the
user. This facilitates grasping of the stem for removing the
applicator from the package and additionally provides an area
wherein the stem is essentially free of contact with the tray so
that if fluid should accidentally flow from the absorbent wad 28,
it will flow into the enlarged recess 38, keeping the midportion of
stem 26 in a dry usable condition.
In accordance with the present invention, the tray 14 is further
provided with a liquid sealing surface for cooperating with the
sealing ring 30 carried by the stem of the applicator. As shown,
the sealing surface may take the form of a ring-accommodating
transversely extending enlargement 44 in the stem portion 36 of the
recess located intermediate the enlarged portions 34 and 38. The
sealing area 44 may be positioned adjacent the bulb portion 34, as
shown, and should conform to the shape of the sealing ring. Forward
and rearward abutments, 50, 52 respectively, defining the sealing
area 44 prevent excessive longitudinal movement of the swab-type
applicator in either direction and assist in the sealing action.
Where, as shown in FIGS. 1 and 3, the gasket or sealing ring 30 is
of square circumferential shape, the sealing area 44 is also of
that configuration to provide a snug fit therebetween. The
thickness of the ring 30 is equal to or slightly greater than the
distance between abutments 50, 52 and the ring is sufficiently
flexible to assure a good liquid seal with area 44 while providing
a barrier to the flow of liquid from the bulb portion 34 rearwardly
toward the finger grip area of the applicator stem.
Thus, when the swab-type applicator is mounted in the tray, the
gasket-like sealing ring 30 will be firmly received within the
sealing area 44 so as to provide a fluid tight barrier for
retaining excess liquid within the bulb portion of the recess.
Thereafter, a thin plastic film or other suitable cover 22 may then
be adherably applied to the flat top surface 42 of the tray and
will fully enclose the recess along its entire length, engaging the
sealing ring 30 to complete the isolation of the bulb portion 34
from the remainder of the recess. Since the abosrbent wad 28 is
positioned almost entirely below the flat top surface 42 of the
tray, the flexible cover can be firmly sealed to fully enclose the
swab within the recess and provide a contaminant-free package
therefor. Preferably small tab portions 58 on one end of the covers
22 are maintained in a non-adhered condition to facilitate
stripping of the cover from the tray. Additionally, when a
plurality of the packages are arranged in a strip form, as shown in
FIG. 1, the line of weakness 12 between adjacent packaging units 10
permits either stripping of the cover 22 from the individual
packages or a complete separation of the individual packaging
units.
As will be appreciated, the packaging units and swab-type
applicators are preferably constructed of suitable low cost
disposable material, such as plastic or the like. Where the
applicator is for hospital use of the like, the entire package
should be capable of being sterilized. The tray and/or cover may be
of a transparent or opaque nature, or may be color coded depending
upon the type of application or fluid contained within the bulb
shaped recess.
As will be apparent to persons skilled in the art, various
modifications, adaptations and variations of the foregoing specific
disclosure can be made without departing from the teachings of the
present invention.
* * * * *