U.S. patent number 3,757,926 [Application Number 05/151,072] was granted by the patent office on 1973-09-11 for transfer apparatus.
This patent grant is currently assigned to Baker Perkins Inc.. Invention is credited to Rober J. Gendron, Carl Richard Skarin.
United States Patent |
3,757,926 |
Gendron , et al. |
September 11, 1973 |
TRANSFER APPARATUS
Abstract
Apparatus for selectively removing or not removing products such
as bakery products from a conveyor and transferring those removed
to any selected one of a plurality of superposed discharge
conveyors including: a multiple chamber, downwardly opening vacuum
box positioned above the feed conveyor and connected to a vacuum
source, an endless pick-up conveyor covering the opening in the box
and having resilient bellows members positioned on its outer face
for sealing to the tops of the products on the feed conveyor when
vacuum is communicated thereto to lift the products as the belt
moves in an endless path of travel, and actuable valve members in
the chambers for releasably and selectively blocking communication
of certain portions of the chambers, and the bellows members
positioned adjacent thereto, with the source of vacuum to
selectively lift products from the conveyor and to selectively
deposit them on any one of the discharge conveyors.
Inventors: |
Gendron; Rober J. (Bridgeport,
MI), Skarin; Carl Richard (Saginaw, MI) |
Assignee: |
Baker Perkins Inc. (Saginaw,
MI)
|
Family
ID: |
22537212 |
Appl.
No.: |
05/151,072 |
Filed: |
June 29, 1971 |
Current U.S.
Class: |
198/370.12;
198/803.5 |
Current CPC
Class: |
B65G
21/2036 (20130101); B65G 47/71 (20130101); A21C
15/00 (20130101); B65G 17/323 (20130101); B65G
2201/02 (20130101) |
Current International
Class: |
A21C
15/00 (20060101); B65G 17/32 (20060101); B65G
21/20 (20060101); B65G 47/64 (20060101); B65g
043/00 (); B65g 047/00 () |
Field of
Search: |
;198/2T,38,185,78,81,179,184,31AA ;271/74,64 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Aegerter; Richard E.
Claims
We claim:
1. Transfer apparatus for use in a system having product supplying
conveying means for supplying products, such as bread loaves, in a
path of travel, and a plurality of discharge conveying means, each
vertically spaced from the other and from said supplying conveying
means; said apparatus comprising: product supplying conveying
means; a plurality of discharge conveying means; suction applying
transfer means for selectively lifting or not lifting products from
said supplying conveying means and transferring the lifted products
to any selected one of said plurality of discharge conveying means;
said transfer means including vacuum force applying means for
sealing to the upper portions of the products on said supplying
conveying means to lift the products from said supplying conveying
means and hold them while they are being transferred; said vacuum
force applying means comprising endless conveyor means having
perforate suction means for gripping the upper portions of the
products; means for communicating a source of vacuum along a
predetermined length of said endless conveyor means; and vacuum
control means for controlling the vacuum forces at the upstream end
portion of said endless conveying means to selectively pick up or
prevent the pickup of products from said supplying conveying means
and for controlling the vacuum forces at the downstream end portion
of said endless conveyor means to release the picked up products to
any selected one of said discharge conveyors.
2. The transfer apparatus set forth in claim 1 wherein said vacuum
force applying means comprises a downwardly opening suction box
mounted a spaced distance above said supplying conveying means and
open at its lower side; endless conveyor means having a lower run
extending along the lower portion of said box and covering said
opening in said box, the lower run of said endless conveyor means
including perforate suction means communicable with the opening in
said box for gripping the upper portions of said products when
suction is communicated thereto as the lower run of said endless
conveyor means passes under said box; means dividing said suction
box into a plurality of longitudinally spaced suction chambers,
each being adapted to communicate with a vacuum source; and
actuable means selectively movable within said chambers to
releasably block communication of longitudinally spaced portions of
said chambers with said vacuum source to selectively prevent vacuum
from being communicated to the perforate means adjacent said
selected chamber portions to selectively lift or not lift the
products from said supplying conveying means and to deposit the
lifted products on any selected one of said discharge conveying
means.
3. The transfer apparatus of claim 2 wherein said actuable means
comprises a baffle plate mounted for swinging movement in each of
said chambers; and means is provided for swinging said baffle
plates between blocking and non-blocking positions.
4. The transfer apparatus set forth in claim 1 wherein said suction
applying means comprises a downwardly opening suction box mounted a
spaced distance above said supplying conveying means and adapted to
communicate with a vacuum source; endless conveyor means having a
conveying surface movable along the lower portion of said box and
covering the opening in said box; said endless conveyor means
having perforate suction means on said conveying surface for
gripping the upper portions of products on the supplying conveying
means when suction force is communicated thereto by said vacuum
box; means dividing said suction box into a plurality of
longitudinally space suction chambers and including actuable means
for releasably blocking communication of at least certain
longitudinally spaced portins of said chambers and the suction
means adjacent thereto with said vacuum source to selectively lift
or not lift products from said supplying conveying means and to
deposit the lifted products on any selected one of said discharge
conveying means.
5. The transfer apparatus of claim 4 wherein said endless conveyor
means comprises an endless belt and said perforate suction means
comprises resilient bellows members connected thereto for sealing
to the tops of said products and lifting them from said supplying
conveying means when vacuum forces are communicated thereto.
6. Transfer apparatus for use in a system having product supplying
conveying means for supplying products, such as bread loaves, in a
path of travel, and a plurality of discharge conveying means spaced
from each other and from said supplying conveying means; said
apparatus comprising: product supplying conveying means; a
plurality of discharge conveying means; suction applying transfer
means for lifting products from said supplying conveying means and
transferring the lifted products to any selected one of said
plurality of discharge conveying means; said transfer means
including vacuum force applying means for sealing to the upper
portions of the products on said supplying conveying means and
holding them while they are being transferred; said vacuum force
applying means comprising endless conveyor means having perforate
suction means for gripping the upper portions of the products;
means for communicating a source of vacuum along a predetermined
length of said endless conveyor means; and vacuum control means for
controlling the vacuum forces at the upstream end portion of said
endless conveying means to selectively pick up or prevent the
pickup of products from said supplying conveying means and for
controlling the vacuum forces at the downstream end portion of said
endless conveyor means to release the picked up products to any
selected one of said discharge conveyors.
7. The transfer apparatus of claim 6 wherein said transfer means
includes:
a vacuum box having an opening in the lower side thereof and
communicating with a vacuum source for creating a vacuum force in
said box;
conveyor means, including a lower run covering the opening in said
box for gripping said products on said supplying conveying means
and lifting them when vacuum forces are communicated thereto;
an actuable baffle plate in said box for controlling communication
of selected portions of said box at the downstream ends of said
conveyor means and said vacuum source to control the vacuum forces
in said selected portions and the gripping means positioned
adjacent thereto;
means for controlling the position of said baffle plate so that
products lifted from said supplying means are delivered to any
selected one of said discharge conveyors.
8. The transfer apparatus of claim 6 including a plurality of
discharge conveying means which each include a traveling conveyor
portion and means for driving said traveling conveying portion;
product demand means is provided including means responsive to the
presence of a product on one of said discharge conveying means for
demanding products from said transfer means; said transfer means
being responsive to said demand means for normally supplying
products to said one discharge conveying means when product is
demanded and supplying products to one of the other discharge
conveying means when product is not demanded by said demand means;
and override means operative automatically in response to the
disabling of the drive means of said one conveying means for
overriding said product demand means to cause products to be
delivered to one of the other of said discharge conveyor means.
9. A transfer system for a product supplying conveying means for
supplying products, such as bread loaves, in a path of travel, and
selectively transferring them, comprising: product supplying
conveying means; a plurality of generally horizontal longitudinally
extending discharge conveyors; a suction box having opening means
along one side which spans said product supplying conveying means
and discharge conveyors; a suction transfer means traveling along
said side and in communication through said opening means with the
interior of the box; vacuum source means communicating with said
box to exert suction on products engaged by said transfer means;
and vacuum segregating means, for selectively blocking portions of
the length of the opening means adjacent said discharge conveyors
from communication with said vacuum source means, for transferring
products selectively from said product supplying conveying means to
selected discharge conveyors; said discharge conveyors being
generally vertically overlying, and in vertical juxtaposition with
said vacuum box; the upstream end of each, proceeding from the
penultimate lowermost discharge conveyor to the uppermost, being
successively longitudinally inset with respect to the conveyor it
overlies and the suction box side with said opening means being
upwardly inclined and extending along said discharge conveyors to
span them.
10. The combination defined in claim 9 in which the lowermost
discharge conveyor constitutes a continuation of the product
supplying conveyor.
11. The combination defined in claim 9 in which separate drives are
provided for said discharge conveyors; sensing means is provided in
conjunction with said discharge conveyors to determine whether
product is backing up thereon; and mechanism, controlled by said
sensing means, is provided for operating said segregating means to
block said vacuum source means such that said suction transfer
means transfers product to a discharge conveyor on which products
are not backing up.
12. The combination set forth in claim 11 in which said sensing
means comprises an electric eye device mounted near each discharge
conveyor.
13. The combination defined in claim 9 in which individual drive
means is provided for said discharge conveyors; sensing means is
provided for sensing when product is backing up on each of said
discharge conveyors; and means, controlled by said sensing means,
is provided for operating said segregating means to block said
vacuum source means to supply products to the discharge conveyors
in order of priority from the nearest to the product supplying
conveying means to the most remote.
14. The combination defined in claim 13 in which an electrical
circuit with a power source is provided and said drives, sensing
means, and means for operating said segregating means to block said
vacuum source means are connected therein to always supply the
lowermost conveyor when product is backing up on all of the other
discharge conveyors.
15. The combination set forth in claim 14 in which said drives are
so connected in said circuit that, except for the lowermost
conveyor, a discharge conveyor which is not being driven is not
supplied with products.
16. The combination set forth in claim 9 in which said box is
partitioned to define separate chambers which span a pair of
discharge conveyors; said vacuum source means communicates
independently with the upstream portion of each chamber; and said
vacuum segregating means comprises actuable baffle means mounted in
said chambers and operable to move from a position in which the
upstream portion of each chamber is segregated from the vacuum
source means to a position in which it is not.
17. The combination set forth in claim 9 in which said suction
transfer means comprises an endless belt trained around said
suction box and having tubular dependent bellows suction cups,
depending therefrom to engage the products, which communicate via
said opening means with the interior of said box.
18. A transfer system for a product supplying conveying means for
supplying products, such as bread loaves, in a path of travel,
comprising: product supplying conveying means; a plurality of
longitudinally extending discharge conveyors, said discharge
conveyors being generally vertically overlying, and in vertical
juxtaposition with said vacuum box, and the upstream end of each,
proceeding from at least the penultimate lowermost discharge
conveyor to the uppermost, being successively longitudinally inset
with respect to the discharge conveyor it overlies; a suction box
having opening means along its bottom side extending at an upwardly
inclined angle to span said discharge conveyors; a suction transfer
means seletively along said side and in communication with the
interior of the box through said opening means to exert suction on
products; vacuum source means communicating with said box; and
suction overcoming means, for selectively breaking the vacuum along
portions of the length of the box adjacent said discharge conveyors
and thereby selectively transferring products from said product
supplying conveying means to selected discharge conveyors.
19. A transfer system for a product supplying conveying means for
supplying products, such as bread loaves, in a path of travel,
comprising: product supplying conveying means; a plurality of
discharge conveyors, a suction box means having opening means along
one side which spans said discharge conveyors; a suction transfer
means traveling along said side and in communication with the
interior of the box means through said opening means; vacuum source
means communicating with said box means to exert suction on
products; suction overcoming means, for selectively breaking the
vacuum along portions of the length of the box means adjacent said
discharge conveyors and thereby selectively transferring products
from said product supplying conveying means to selected discharge
conveyors; separate drives provided for said discharge conveyors;
sensing means provided in conjunction with said discharge conveyors
to determine whether product is backing up thereon; and mechanism
controlled by said sensing means for operating said suction
overcoming means to break said vacuum such that said suction
transfer means transfers product along the length of the box means
to a discharge conveyor on which product is not backed up.
20. A transfer system for a product supply conveying means for
supplying products, such as bread loaves, in a path of travel,
comprising: product supplying conveying means; a plurality of
discharge conveyors; a suction box means having opening means along
one side which spans said discharge conveyors; a suction transfer
means traveling along said side and in communication with the
interior of the box means through said opening means to exert
suction on products; vacuum source means communicating with said
box means; suction overcoming means, for selectively breaking the
vacuum along portions of the length of the box means adjacent said
discharge conveyors and thereby selectively transferring products
from said product supplying conveying means to selected discharge
conveyors; sensing means for sensing when a particular discharge
conveyor is operative and requires product; individual drive means
for each discharge conveyor; and means connected with said sensing
means for operating said suction overcoming means to supply
products to the discharge conveyors which require product in order
of priority from the nearest to the product supplying means to the
most remote.
Description
FIELD OF THE INVENTION
This invention relates to transfer apparatus for use particularly
in a bakery system, and more particularly, to bakery product
transfer apparatus including suction and suction control apparatus
for selectively lifting bakery products from one level and
transferring them to any selected one of a plurality of different
levels.
BACKGROUND OF THE INVENTION
In bakeries, it is frequently desirable to selectively transfer
bakery products from an infeed conveyor to any selected one of a
plurality of discharge conveyors or bakery processing units. For
example, in a slicer feed system for bread loaves, it is desirable
for a single feed conveyor to feed several slicing machines. In
this system, certain of the bread loaves are permitted to remain on
the feed conveyor which supplies them to one of the slicing
machines while the remainder of the loaves are removed and conveyed
to the remaining slicers.
Bakery handling apparatus, employing suction as a primary lifting
force, has been provided in the past for depanning bakery products,
such as bread loaves and rolls, by lifting the products from the
pans in which they were baked. Known vacuum employing depanning
apparatus does not, however, discharge to any selected one of
several processing units or discharge conveyors at differing
levels. This flexibility is important to the successful performance
of certain operations to be mentioned.
SUMMARY OF THE INVENTION
Apparatus constructed according to the present invention is
provided for selectively removing products from a delivery conveyor
and transferring them to any selected one of a plurality of
vertically spaced discharge conveyors. Apparatus constructed
according to the invention, although vertically adjustable to
handle various size products of differing height need not employ
pick-off apparatus which must be vertically adjusted to prevent the
product from being picked up. The apparatus of the invention
employs a downwardly opening suction box mounted a spaced distance
above the feed conveyor and communicating with a vacuum source. An
endless conveyor is provided and includes suction members supported
on the outer face of an endless member which covers the opening of
the box for sealing to the tops of the products on the feed
conveyor when suction is applied to the suction members. The vacuum
box includes baffle plates which are actuable to selectively block
selected portions of the box from communicating with the source, so
that the suction members which are adjacent these portions of the
box will not lift or hold a product.
The present invention may be more readily described by reference to
the accompanying drawings in which:
FIG. 1 is a schematic, side elevational view of apparatus
constructed according to the present invention, parts of the vacuum
box being broken away to illustrate the transverse walls
thereof;
FIG. 2 is a fragmentary, sectional, side elevational view, similar
to FIG. 1, and illustrating the adjustable baffles of the vacuum
box in adjusted positions in which the baffles will prevent the
transfer apparatus from lifting products from the product delivery
conveyor;
FIG. 3 is a fragmentary, sectional, side elevational view, similar
to FIG. 1, and illustrating the adjustable plates of the transfer
apparatus in adjusted positions in which the plates permit the
transfer apparatus to lift products from the feed conveyor and
discharge them onto the immediately superjacent discharge
conveyor;
FIG. 4 is a fragmentary sectional, side elevational view, similar
to FIG. 1, and illustrating the adjustable plates of the transfer
apparatus in adjusted positions in which the plates permit the
transfer apparatus to lift products from the feed conveyor and
transfer them to the most elevated discharge conveyor;
FIG. 5 is a schematic diagram of a typical electrical control
circuit for controlling the apparatus illustrated in FIGS. 1 -
4;
FIG. 6 is an enlarged transverse sectional view taken on the line
6--6 of FIG. 1; and
FIG. 7 is a sectional, side elevational view taken on the line 7--7
of FIG. 6.
THE DESCRIPTION OF THE PREFERRED EMBODIMENT
Apparatus constructed according to the present invention is
particularly adapted for use with a series of stacked, but
staggered, endless discharge conveyors, generally designated 10a,
11 and 12. A feed or delivery conveyor 10 for conveying loaves of
bread B in a longitudinal path of travel, as represented by the
arrow a (FIG. 1), is provided and includes an endless belt 14,
trained around a pair of rolls 15, fixed to shafts 15a, journaled
by bearings provided on a frame F. The shaft 15a is continuously
driven by any suitable power source such as electric motor M-10
(FIG. 5). The endless conveyor 10a is provided as a continuation of
conveyor 10 and includes an endless belt 14a trained around front
and rear rolls 15b, fixed to shafts 15c, journaled by bearings 15d.
Conveyor 10a is driven by motor M-10a.
The endless conveyor 11 is disposed slightly above the conveyor 10
and includes an endless belt 19 trained around a front roll 16 and
a reduced diameter rear roll 17. An idler roll 18 is rotatably
mounted to provide a vertically inclined upper run portion 19a on
which the loaves B are to be deposited. The conveyor 11 is driven
by an electric motor M-11.
The endless conveyor 12 is disposed above, and forwardly of, the
conveyor 11. The endless conveyor 12 includes an endless belt 13
trained around a front roll 7 and a reduced diameter rear roll 8.
An idler roll 9 is mounted to provide a vertically inclined upper
run portion 13a on which the bread loaves B shown are to be
deposited. The conveyor 12 is driven by an electric motor M-12
(FIG. 5).
The transfer apparatus T, constructed according to the invention,
for transferring loaves of bread B from the feed conveyor 10 to the
discharge conveyors 11 and 12, as desired, is mounted on a suitable
framework F and includes a suction box, generally designated 20,
including side walls 21, front and rear end walls 22, and an upper
wall 24 spanning the side and end walls. A partitioning wall 26 is
provided for dividing the suction box 20 into compartments or
chambers 27 and 28.
A vacuum creating suction fan 30 is also provided and includes
intake pipes 31 and 32, communicating through one side wall 21 of
the vacuum box 20 with chambers 27 and 28 respectively. The members
31 and 32 could be connected to a plenum (not shown) having
telescopic connection with the intake of fan 30 to permit the
vacuum box 20 to be vertically adjusted by apparatus (not shown) so
as to accommodate to bread loaves B of varying heights. The fan 30
is continuously driven by the electric motor MB (FIG. 5) and
operates to draw air from the box 20 in the direction represented
by the arrows b and release it to a discharge muffler 35.
Intermediate the rear end wall 22 and the partitioning wall 26 is a
swingable baffle plate schematically shown at 36 in FIG. 1 as fixed
to a shaft 38 journaled by the side walls 21 of the box 20. The
baffle plate 36 can be moved from the position shown in FIG. 2 to
the position shown in FIG. 3 by a solenoid actuated, fluid operated
cylinder 40 having a piston rod 41 connected by a link 42 to the
pivotal shaft 38. The cylinder 40 is controlled by a solenoid
operated, spring returned valve such that baffle 38 normally is in
the down position shown in FIG. 2. When the baffle plate 36 is
moved to the position illustrated in FIG. 2, the portion 27a of the
chamber 27, is blocked from communicating with the vacuum source
30.
Intermediate the partitioning wall 26 and the front end wall 22 is
a swingable baffle plate schematically shown at 44 in FIG. 1 as
fixed to a shaft 45 which is journaled by the side walls 21 of the
suction box 20. The baffle plate 44 is movable between the open
position illustrated in FIG. 2 and the closed position, illustrated
in FIG. 3, by a fluid operated cylinder 46, having a piston rod 47
pivotally connected with a link 48 that is fixed to the shaft 45.
Cylinder 46 is controlled by a solenoid operated, spring returned
valve such that baffle 44 is normally in the down position shown in
FIG. 1. When the baffle plate 44 is in the position illustrated in
FIG. 3, the portion 28a of the chamber 28 is blocked from
communicating with the vacuum source 30. As will be more
particularly pointed out during the description of the operation,
the position of the baffles 36 and 44 will control whether the
bread B is delivered to the conveyor 10a, the conveyor 11 or the
conveyor 12. Seal members, only schematically indicated at S in
FIGS. 1 - 4, are provided for the baffle plates 38 and 44 and will
be later described in detail.
Mounted on a pair of shafts 52, journaled by bearings provided on a
vertically movable support frame (not shown) at opposite ends of
the suction box 20, are sprockets 50 around which an endless member
54 comprising a pair of endless chains carrying a system of
parallel slats on which suction cups 58 are mounted, is trained.
The particular construction of the member 54 and suction bellows
members 58 is described in United States Letters Patent No.
3,170,581 granted to H. E. Temple on Feb. 23, 1965, which is
incorporated herein by reference. One of the shafts 52 is driven by
a suitable power source such as the electric motor M-10 (FIG. 5).
The endless member 54 has a plurality of apertures or openings 56
therethrough and members 58 are resilient, tubular bread loaf
engaging suction members 58 of tubular bellows construction secured
to member 54 to communicate with the apertures 56. The members 58
seal to the irregular configuration of the top surfaces of the
bread loaves when they are moved into engagement therewith.
The members 36 and 44 are identically sealed and a description of
baffle 36 (see FIGS. 6 and 7) will suffice to illustrate the
construction used. As shown in these Figures baffle 36 comprises
plate portions 36a and 36b having perimetrical closed cell
resilient plastic seal pads 36c which engage an aperture frame 36d
fixed to a frame 36e mounted by the side wall 21 in position to be
engaged by endless member 54. Frame 36e is preferably formed of a
hard wearing material such as nylon.
THE CONTROL APPARATUS
A schematic diagram showing a typical electrical control circuit,
for controlling the apparatus illustrated in FIGS. 1 - 4, is
illustrated in FIG. 5 and includes a pair of conductors L1 and L2
connected across a suitable source of electricity such as 110 volt,
60 cycle, alternating current. The motors M10, M10a, M11 and M12
for, respectively, driving the feed conveyor 10 and pick-up
conveyor 54, and the discharge conveyors 10a, 11 and 12 are
connected in parallel across the lines L1 and L2. Disposed at the
discharge ends of the conveyors 10a, 11 and 12 are photoelectric
eyes EE1, EE2 and EE3 connected in parallel across the lines L1 and
L2. Light sources 150, 151 and 152 are also provided near the
discharge ends of the conveyors 10a, 11 and 12 opposite the
photoelectric eyes EE1, EE2 and EE3 and respectively transmit light
beams 153, 154 and 155 to the eyes EE1, EE2 and EE3. The
photoelectric eye EE1 includes a set of contacts EE1a which are
closed when the light beam 153 is blocked by a loaf of bread B
proceeding on the conveyor 10a indicating that the conveyor 10a has
temporarily taken care of the requirements of the apparatus (not
shown) positioned downstream. The photoelectric eye EE2 includes a
set of contacts EE2a and a set of contacts EE2B which are opened
and closed respectively when the beam of light 54 is interrupted by
a loaf of bread B proceeding on the conveyor 11 indicating that the
conveyor 11 has temporarily taken care of the requirements of the
apparatus downstream of it. The contacts EE1a are connected in
series circuit relation with the contacts EE2a and the advance
solenoid 40A for the valve controlling cylinder 40 which, when
energized, directs fluid to the cylinder 40 in such a manner as to
move the piston 41 forwardly and swing the baffle plate 36 from the
closed position, illustrated in FIG. 2, to the open position,
illustrated in FIG. 3. The photoelectric eye EE3 includes a set of
contacts EE3a which are connected in parallel with the contacts
EE2a and which are opened when the light beam 52 is interrupted by
a loaf of bread traveling on the conveyor 12 indicating conveyor 12
does not require more product. The contacts EE2b are connected in
series with the advance solenoid 46A for the valve controlling
cylinder 46 for directing fluid to the cylinder 46 in such a manner
as to move the piston 47 forwardly to swing the baffle plate 44
from the closed position, illustrated in FIG. 3, to the open
position illustrated in FIG. 2. Also provided in the circuit shown
in FIG. 5, are the starter M for the blower motor MB, the starter
M1 for the conveyor motor 10a, the starter M2 for the conveyor 11,
and the starter M3 for the conveyor motor M12 and the starter M4
for the motor M10 driving the conveyors 10 and 54. A normally open
start switch MS and a normally closed stop switch MT are serially
connected with each of the motor starters M, M1, M2, M3 and M4
which respectively include the sets of holding relay contacts Ma,
M1a, M2a, M3a, and M4a. Energization of a starter following closure
of one of the start switches MS closes the holding contacts which
are connected in parallel with the start button and which normally
then remain closed until the stop switch MT associated therewith is
opened. Auxiliary contacts Mb, M1b, M2b, M3b and M4b, which are
closed when starters M through M4, respectively, are energized, are
provided in series circuit relation with the blower motor Mb, the
motor M10a, the motor M11, the motor M12, and the motor M10,
respectively. The starters M - M3 respectively include motor
starter contacts M1c, M2c, M2e, M3c, and M3e which are provided in
circuit relation with the solenoid 40A controlling the position of
the baffle member 36. The contacts M1c are normally closed and open
when the motor starter M1 is energized. The contacts M2c, M2e, and
M3c and M3e are normally open and close when the particular
starters M2 and M3 are energized. The starters M2 and M3 also
include motor starter contacts M2d and M3d which are provided in
circuit relation with the solenoid 46A as shown in the print (FIG.
5), which is also initially closed when motor starters M2 and M3
are energized. The contacts M1c - M3c, M2e - M3e, and M2d and M3d
provide an override circuit and prevent the delivery of products to
any take-away conveyor 10a, 11 or 12 which is not being driven for
one reason or another, even though conveyors 10a, 11 or 12 may be
calling for product, in the sense that beams 50, 51, or 52 are not
blocked.
When the photoelectric eye EE1 is not blocked and thus normally
contacts EE1A would be open and solenoid 40A would not be
energized, these contacts permit the solenoid 40A to be energized
if either the conveyor motor M11 or M12 is operating. The contacts
M2e and M3e would prevent conveyors 11 and 12 from receiving
product, if both of the conveyors 11 and 12 are not running,
because these are open when the motors M11 and M12 are not
operating and their motor starter circuits are deenergized, even
though contacts EE2a and EE3a are closed. When the solenoid 46A
normally would not be energized and the baffle 44 could not open to
direct bread to conveyor 12, the contacts M2d and M3d provide an
override circuit which permits this to happen, as when conveyor 11,
although calling for product, is not operating and conveyor 12 is
operating.
THE OPERATION
When the beam 150, associated with the electric eye EE1 is
transmitted without interruption to indicate that a bakery
processing unit downstream thereof demands bread, the contacts EE1a
remain open so that the solenoid 40A remains deenergized and the
baffle plate 36 remains in the closed position. The chamber portion
27a is thus blocked from communicating with the vacuum source 30,
and although the bellows members 56 adjacent the chamber portion
27a are brought into engagement with the tops of the bread loaves B
on the conveyor 10, the bread is not picked up because the source
of vacuum is blocked. The loaves B simply proceed along the
conveyor 10 and on to conveyor 10a.
If the eye beam 51 associated with the eye EE2 is transmitted
without interruption, it indicates that the apparatus downstream
thereof requires product. If products are not required by conveyor
10a, (i.e. beam 50 is blocked), the contacts EE1a will close. With
beam 51 unblocked and contacts EE2a remaining closed, the solenoid
40A will be energized to swing the baffle plate 36 from the closed
position, illustrated in FIG. 2, to the open position, illustrated
in FIG. 3 so that vacuum is communicated to chamber portion 27a.
The contacts EE2B will also remain open, unless beam 51 on conveyor
11 becomes blocked, indicating conveyor 11 does not need product,
so that the advance solenoid 46A controlling cylinder 46 will not
be energized and thus the baffle plate 44 will remain in the closed
position, illustrated in FIG. 3, so that vacuum is not communicated
to the chamber portion 28a. When the baffle plate 36 is moved to
the open position, vacuum communicates with the bellows members 58
adjacent the chamber portion 27a to pick the bread up from the
conveyor 10, but, because the baffle 44 is closed, suction force is
no longer applied to the bellows members adjacent the section 28a
and the bread drops to the conveyor 11.
If a full complement of bread has been supplied to both the
conveyors 10a and 11 so as to interrupt the light beams 50 and 51
associated with the conveyors 10a and 11, and the light beam 52,
associated with the eye EE3, is transmitted without interruption,
the contacts EE3a remain closed to energize the solenoid 40A so
that the baffle plate 36 is moved to the open position. With the
contacts EE2b closed and, assuming motor M12 is running and
contacts M3d are closed, the advance solenoid 46A is energized to
direct fluid to the cylinder 46 in such a manner as to swing the
baffle plate 44 to the open position so that vacuum conduit 34
communicates with the chamber portion 28a. In this case, the
bellows members 58 are maintained in communication with the vacuum
created in the suction box 20 along virtually the entire length of
the box 20 so that the bread loaves B are conveyed all the way to
the conveyor 12. As the bellows members 56 pass the end plate 22 of
the suction box 20, vacuum forces are no longer applied via the
bellows members 56 and the bread drops onto conveyor 12.
Normally, of course, when a conveyor is not operating, its
associated electric eye beam will be blocked and it will be calling
for product. The circuit therefore is designed to accomplish
certain functions and logic statements relating to the circuit are
as follows:
1. If conveyor 10a requires product it has first priority over
conveyors 11 and 12.
2. When conveyor 11 requires product, assuming that conveyor 10a
does not, conveyor 11 gets priority over conveyor 12.
3. When conveyor 12 requires product, assuming conveyors 10a and 11
do not, conveyor 12 gets the product.
4. If none of the conveyors 10a, 11 or 12 requires product,
conveyor 10a gets it regardless.
5. If conveyor 10a is not running and assuming one of the other
conveyors 11 or 12 is, it never gets product.
6. If conveyor 11 is not running, it never gets product.
7. If conveyor 12 is not running it never gets product.
8. If no conveyors are running, routing is to conveyor 10a.
It is to be understood that the drawings and descriptive matter are
in all cases to be interpreted as merely illustrative of the
principles of the invention, rather than as limiting the same in
any way, since it is contemplated that various changes may be made
in various elements to achieve like results without departing from
the spirit of the invention or the scope of the appended
claims.
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