U.S. patent number 3,756,725 [Application Number 05/079,952] was granted by the patent office on 1973-09-04 for measurement and control of ink density.
This patent grant is currently assigned to Harris-Intertype Corporation. Invention is credited to John Michael Manring.
United States Patent |
3,756,725 |
Manring |
September 4, 1973 |
MEASUREMENT AND CONTROL OF INK DENSITY
Abstract
Apparatus and method are provided for use in determining the
density of color reproductions in printing with ink on moving sheet
material, such as sheet members or elongated webs, in a printing
press, such as a sheet fed or a web fed press. Light is transmitted
to the sheet material so as to simultaneously impinge upon an inked
test patch surface area and an adjacent reference surface area.
Light reflected from these areas along a particular angle is sensed
and electrical signals are obtained and which are utilized to
provide output indications of ink density of the test patch surface
area.
Inventors: |
Manring; John Michael
(Cleveland, OH) |
Assignee: |
Harris-Intertype Corporation
(Cleveland, OH)
|
Family
ID: |
22153869 |
Appl.
No.: |
05/079,952 |
Filed: |
October 12, 1970 |
Current U.S.
Class: |
356/425; 356/447;
356/408; 356/448 |
Current CPC
Class: |
B41F
31/045 (20130101); G01J 3/50 (20130101) |
Current International
Class: |
B41F
31/04 (20060101); G01J 3/50 (20060101); G05D
25/02 (20060101); G05D 25/00 (20060101); G01n
021/48 () |
Field of
Search: |
;356/175,195,202,203,206,212 ;250/219FR |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Wibert; Ronald L.
Assistant Examiner: Evans; F. L.
Claims
Having thus described my invention, I claim:
1. Apparatus for obtaining an indication of the density of color
reproduction printed in ink of at least one color on sheet material
and comprising:
means for, when energized, transmitting light to simultaneously
impinge upon at least one test surface area of said sheet material
printed with a colored ink and upon an unprinted reference surface
area;
first and second light sensor means for respectively simultaneously
receiving light reflected from said test surface area and said
reference surface area and providing first and second electrical
signals of magnitudes respectively representative of the amount of
light received by said first and second sensor means;
means for supporting said sheet material so as to receive light
from said transmitting means; and
control circuit means connected to said first and second sensor
means and responsive to said first and second signals for providing
an electrical output signal exhibiting a characteristic which
varies in proportion to the level of the color density of said test
surface area.
2. Apparatus as set forth in claim 1 wherein said supporting means
comprises means for moving said sheet material past said
transmitting means and said sensor means and light control means
for periodically energizing said light means in synchronism with
the movement of said sheet material.
3. Apparatus as set forth in claim 1, wherein said control circuit
means includes gating means for activating said control circuit
means only when a gating signal is applied thereto.
4. Apparatus as set forth in claim 3 including synchronizing means
for applying said gating signals to said gating means.
5. Apparatus as set forth in claim 4 including light control means
for energizing said light means in synchronism with said gating
signals whereby said light means is energized in synchronism with
activation of said control circuit means.
6. Apparatus as set forth in claim 4, wherein said gating means
activates said control circuit means for a time duration dependent
on the time duration of said gating signals and said synchronizing
means comprises circuit means for providing each said gating signal
for a predetermined period of time.
7. Apparatus as set forth in claim 2, having synchronizing means
comprising third sensor means for sensing a mark located on said
sheet material forwardly of said test area and circuit means for
providing a gating signal in response thereto.
8. Apparatus as set forth in claim 7, including means for
cyclically energizing said third sensor means for sensing a said
mark for a predetermined period of time during each cycle of
operation.
9. Apparatus as set forth in claim 8 wherein said sensor energizing
circuit means is adjustable to vary said predetermined period of
time.
10. Apparatus as set forth in claim 1 wherein said first and second
light sensor means have a light receptive surface for receiving
light reflected from said surface areas and means for directing air
across at least one of said light receptive surfaces to maintain
same relatively clean.
11. A method of determining the color density of color
reproductions printed with colored ink on sheet material wherein a
plurality of longitudinally spaced monitor areas are provided on
said sheet material with each monitor area including an inked test
surface area of a particular color and comprising the steps of:
transmitting light so as to simultaneously impinge upon a said test
surface area on said sheet material and an unprinted reference
surface area;
utilizing first and second light sensor means to simultaneously
receive light reflected along a given angle from said respective
areas to simultaneously provide first and second electrical signals
of magnitudes respectively representative of the amount of light
received by said first and second sensor means; and
utilizing said first and second signals for providing an output
indication exhibiting a characteristic which varies in proportion
to the level of the color density of said inked test surface
area.
12. The method as set forth in claim 11 wherein the step of
transmitting light includes periodically energizing a light source
in synchronism with movement of said sheet material so as to
sequentially transmit light to impinge upon said plurality of
monitor areas.
13. The method as set forth in claim 12, wherein said first and
second signals for each monitor area exhibit magnitudes
representative of the instantaneous intensity level of light
received by said first and second sensor means, respectively.
14. The method as set forth in claim 13, including the steps of
integrating each of said first and second signals for a given
period of time for each said monitor area and providing an output
density signal representative of the color density of said test
surface area as a function of said integrated signals.
15. The method as set forth in claim 14 including the steps of
integrating said first and second signals for a plurality of said
monitor areas and providing a steady state control signal having a
magnitude dependent on the existing level of said output density
signal.
16. The method as set forth in claim 15 including the step of
utilizing said control signal for providing read out indications of
the color density of said ink test surface area.
17. Apparatus for obtaining an indication of the density of color
reproduction in ink of at least one color on sheet material and
comprising:
means for transmitting light to impinge upon at least a test
surface area of said sheet material printed with a colored ink and
a reference surface area comprising gas discharge flash lamp means
for flashing a high intensity light beam of short duration so that
portions thereof impinge upon said test surface area and said
reference surface area;
light sensor means for receiving said high intensity light as
reflected from said surface areas and developing respective
electrical output signals dependent upon the amount of light
received;
means for supporting said sheet material so as to be located to
receive light from said lamp means and reflect light to said light
sensor means;
means connected to said sensor means for providing an output
indication as to the color density of said test surface area in
dependence upon said output signals; and
means for triggering said flash lamp means into conduction.
18. Apparatus as set forth in claim 17, wherein said flash lamp
means exhibits the characteristic of flashing a light beam of high
light intensity and relatively even spectral distribution.
19. Apparatus as set forth in claim 17, wherein said flash lamp
means includes a self-extinguishing Xenon lamp.
20. Apparatus as set forth in claim 17, including means for
directing a portion of said high intensity light beam so as to
impinge on said reference surface area simultaneously with said
light beam impinging on said test surface area, and said sensor
means includes first sensor means responsive to light reflected
from said test surface area for providing a first output signal and
second sensor means responsive to light reflected from said
reference surface area for providing a second output signal for use
in providing said indication.
21. Apparatus for obtaining an indication of the density of a color
reproduction printed in ink on material by comparing the
reflectivity of the printed ink with the reflectivity of the
material comprising: a gas discharge lamp for flashing a high
intensity light beam of short duration, means for supporting said
material in position to receive light from said lamp, and measuring
means for receiving light from said lamp reflected by printed and
unprinted portions of said material for measuring the reflected
light and providing electrical signals indicating the reflectivity
of said printed portion and said material and means for comparing
said signals to provide a density measurement, said measuring means
comprising means for exposing a reference area to light from said
flash lamp simultaneously with the exposure of said printed portion
and sensor means for simultaneously and individually measuring
light from said printed portion and said reference area to obtain
electrical signals for providing an output electrical signal which
is independent of intensity of light from said lamp.
22. In a method for determining the density of ink printed on a
sheet material wherein light is directed to printed and unprinted
portions of the sheet material and the light reflected from the
portions is measured to provide electrical signals indicating the
reflectivity of a printed portion and an unprinted portion of the
material and the signals are utilized to obtain the ratio of the
reflectivity of the printed material and the reflectivity of the
unprinted material to obtain a measurement of ink density, the
improvement which comprises minimizing the effect of variations in
light intensity on measurements by directing light to a printed
area and to an unprinted reference area and simultaneously
measuring the light reflected from the areas to obtain electrical
signals which are affected in the same manner by light intensity
and utilizing said signals to provide an ink density electrical
output signal having a magnitude proportional to the ink density of
said printed portion and which is essentially independent of light
intensity.
Description
This invention relates to the art of measuring and, more
particularly, to obtaining indications as to the ink density of
printed reproductions on sheet material.
The invention is particularly applicable in conjunction with
obtaining indications as to the density of color reproductions
printed with ink on sheet material, although the invention is not
limited thereto, and may be used, for example, in various
applications requiring accurate indications as to the density of
ink on printed material.
In the printing industry determination of press color quality is
normally obtained from visual observations of a pressman. But, the
eye has a poor memory and is influenced by emotions, ambient
lighting and fatigue. Consequently, if two samples of printed
material are visually examined in different rooms or at different
points in time, the eye of the same person making the judgment
will, in all probability, make an erroneous evaluation as to color
density. It is well known, for example, that in pressrooms where
color density of colored reproductions is visually judged, the
quality of color reproduction differs between day and evening
shifts.
For effective quality control of color reproduction, the amount of
each process ink printed on sheet material must be measured and
accurately controlled. Where quality control through non-visual
means is available, it is typical for a pressman to remove
individual sheets or signatures from the printing units and ink
density readings are obtained at a work bench with the use of a
densitometer. This is a cumbersome, time-consuming process in that
there is considerable delay in obtaining measurements. As there is
a tremendous demand on the printing industry for higher production
rates, faster make-ready and lower costs, it is desirable that the
density of colored ink reproductions be determined with on-press
monitoring equipment. The U.S. patent to J. F. Crosfield U.S. Pat.
No. 2,968,988 discloses the use of a densitometer for on-press
operation to provide pressmen with indications as to the density of
ink printed on sheet material. In the Crosfield system a comparison
is made of light reflected from a test patch against light
reflected from white paper as a white reference and light reflected
from the back of a shutter as a dark reference. However, the
measurements are made at different points in time and, hence,
variations in the light intensity of the light source or ambient
light changes during the measuring intervals will degrade the
significance of the measurements. Crosfield's system employs an
incandescent lamp which is constantly energized and light is passed
to the test patches at intervals determined by a rotating shutter
and, hence, the spectral distribution of the light is relatively
inadequate for obtaining accurate measurements of ink density for
high quality color reproduction.
The present invention is directed to improved apparatus and method
for providing indications of ink density of printed material to
satisfy the foregoing needs and overcome many of the problems noted
above in using presently available densitometers.
In the present invention light is transmitted to the sheet material
so as to simultaneously impinge on at least one test patch surface
area which is printed with colored ink and a reference surface
area. A pair of light sensors serve to receive light reflected from
the two surface areas and provide output signals respectively
representative of the amount of light received by the sensors.
Control circuitry serves to provide an output indication as to the
ink density of the test surface area in dependence upon the signals
provided by the two sensors.
Further in accordance with the present invention, the light source
is periodically energized in synchronism with movement of the sheet
material.
Still further in accordance with the present invention, the control
circuitry for responding to signals from the sensors is activated
in synchronism with the energization of the light source so as to
provide output indications of ink density which are not affected by
conditions existing during periods when the light source is not
energized.
Still further in accordance with the present invention the amount
of ink applied to the sheet material in a printing press for color
reproduction is controlled in accordance with the ink density
indications obtained from the control circuitry.
Still further in accordance with the present invention, the test
and reference surface areas may be provided on the trailing edge of
sheets in a sheet-fed printing press and means are provided for
ensuring that the trailing edge of the sheet is held against a
rotatable member, such as an impression cylinder, while the light
source and sensors are held in close proximity thereto to obtain
indications as to the ink density of the test area.
The primary object of the present invention is to advance the
quality of color reproductions in the printing industry.
A still further object of the present invention is to provide
improved color reproduction in both sheet-fed and web-fed printing
presses with the use of an on-press densitometer for providing
indications as to the density of ink employed in making the color
reproductions.
A still further object of the present invention is to provide means
for automatically adjusting the amount of ink applied to sheet
material in a printing press in accordance with indications as to
the ink density of color reproductions.
A still further object of the present invention is to provide
apparatus capable of on-press operation for providing indications
as to absolute ink density of color reproductions.
The foregoing and other objects and advantages of the invention
will be more readily appreciated from the following description of
the preferred embodiments of the invention, taken in conjunction
with the accompanying drawings which are a part hereof and
wherein:
FIG. 1 is a schematic illustration of one application of the
invention to a web-fed printing press;
FIG. 2 is a schematic illustration of an ink fountain, taken
generally along lines 2--2 looking in the direction of the arrows
in FIG. 1;
FIG. 3 is a schematic illustration of a portion of the sheet-fed
press shown in FIG. 1 and illustrating the manner in which the
gauging apparatus of the present invention may be mounted;
FIG. 4 is an enlarged schematic illustration of the gauging
apparatus and air bar of FIG. 3;
FIG. 5 is a block-diagram illustration of the control circuitry
employed by the present invention;
FIG. 6 is a combined schematic-block diagram illustration of one of
the gated densitometer control circuits illustrated in FIG. 5;
FIG. 7 is a more detailed, block -diagram illustration of the
synchronizer circuit shown in FIG. 5;
FIG. 8 is a detailed schematic illustration of the light source and
sensor portions of the gauging apparatus employed by the present
invention;
FIG. 9 is a perspective schematic illustration showing the manner
in which the present invention is employed to obtain indications of
ink density of color reproductions on printed material;
FIG. 10 is a schematic illustration of another application of the
invention to a web-fed four-unit color printing press;
FIG. 11 is a schematic illustration of an alternative form of
synchronizer pickup arrangement; and
FIG. 12 is a graphic illustration of voltage versus rotation
illustrating the function of the synchronizer pickup shown in FIG.
11.
Referring now to the drawings, wherein the showings are for
purposes of illustrating the preferred embodiments of the invention
only and not for limiting same, FIGS. 1, 2, 3 and 4 illustrate the
invention in conjunction with a conventional sheet-fed lithographic
press which includes a plate cylinder 10, a blanket cylinder 12, an
impression cylinder 14, and a delivery cylinder 16. The plate
cylinder is inked by a conventional inker 18 comprising an ink
fountain 20, an adjustable ducting mechanism 22 including a duct
roll 24, and a plurality of ink transfer and vibrating rolls 26 and
28 located between the ducting mechanism 22 and the plate cylinder
10.
The ink fountain 20 includes a fountain roll 30 which rotates in
the ink fountain to form an ink film thereon. The duct roll 24 is
reciprocated between a position in engagement with the fountain
roll and a position in engagement with one of the vibrating rolls
28. During the portion of the cycle that the duct roll 22 is in
engagement with the fountain roll 30, the latter is rotated an
angular amount determined by the setting of an adjustable mask 32
of a pawl and ratchet drive 34 for the fountain roll. The extent of
rotation of the fountain roll while in engagement with the duct
roll determines, for a given film thickness on the fountain roll,
the amount of ink transferred from the fountain roll to the duct
roll and, in turn, the amount of ink transferred to the plate
cylinder.
The ink fountain 20, in addition to fountain roll 30, includes a
fountain blade 36 which extends for substantially the length of the
fountain roll. The blade is resilient and is urged into engagement
toward fountain roll 30 by means of a plurality of ink keys in the
form of screws, such as screw 38, shown in FIG. 1, by reversible
motors 40, 42, 44 and 46 so as to control the flow of ink at
various sections across the length of fountain roll 30. For a more
complete description of inker 18 and ink fountain 30, reference is
made to the United States Patent to R.K. Norton, U.S. Pat. No.
3,185,088, assigned to the assignee of the present invention.
In accordance with the present invention, gauging apparatus G is
adjustably positioned on a support bar 48 so as to monitor sheet
member 50 carried by the impression cylinder 14. As will be
described in detail hereinafter, the gauging apparatus G includes a
light source for transmitting light to sheet 50 to simultaneously
impinge on at least one printed test patch surface area and on an
adjacent reference surface area, together with a pair of sensors
for receiving light reflected from the two surface areas and
providing output signals indicative of amount of light received.
These signals are applied to a control circuit CC which determines
the density of the ink on the test patch surface area and provides
output signals to a suitable meter M to provide the pressman with
indications as to the quality of ink reproduction. Also, the
control circuit CC provides signals for application to motors 40,
42, 44 and 46 to control the positioning of fountain blade 30 in
dependence upon the measured ink density. The operation of control
circuit CC and gauging apparatus G is synchronized with the
movement of sheet member 50, as with a cam 52 provided with a pair
of diametrically opposed lobes 54, each for camming against a
movable switch member 56 to electrically contact a stationary
contact 58 so that an electrical signal, such as that taken from a
B+ voltage supply source, may be applied to control circuit CC.
Reference is now made to FIGS. 3 and 4 which are schematic
illustrations of the impression cylinder 14 carrying sheet 50 past
gauging apparatus G. As shown in FIG. 3, transversely arranged
colored ink patches 60, 62, 64 and 66 are provided on the trailing
edge of sheet 50. Immediately adjacent each test patch are
respectively associated reference surface areas 68, 70, 72 and 74.
These surface areas are uninked areas on sheet 50, although they
may be printed to provide a reference level of ink density if
desired. The test or reference areas are each of small size, such
as 0.375 inches by 0.500 inches. Gauging apparatus G is slidably
secured to support bar 76 for transverse movement along the bar to
monitor ink density at each of the four locations provided with
adjacent inked, test and reference surface areas under the control
of a conventional drive shaft 48 extending from a reversible motor
80 having its direction of rotation controlled by a motor control
circuit 82.
If the test patches to be monitored by gauging apparatus G are
located on the trailing edge of a sheet member, as is shown in FIG.
3, then it is desirable to provide means for maintaining sheet 50
against the cylindrical surface of cylinder 14. This function is
obtained with air bar 84 extending parallel to the axis of rotation
of the cylinder 14 and spaced from the cylinder approximately as
shown in FIGS. 3 and 4. The air bar is provided with a plurality of
apertures, such as aperture 86, shown in FIG. 4, which serve to
direct air under pressure received from an air supply 88 toward
sheet member 50 so as to hold the trailing edge thereof against the
cylindrical surface of cylinder 14.
GATED DENSITOMETER CIRCUITRY
In accordance with the present invention, control circuit CC serves
to provide indications as to the density of color reproduction in
printing with ink with at least one color on sheet material while
the material is moving in a printing press. The application of the
invention described thus far has been given with respect to four
pairs of test patch-reference surface area combinations and, hence,
the control circuit CC illustrated in FIG. 5 employs four gated
densitometer control circuits GD-1, GD-2, GD-3 and GD-4. Each
control circuit is connected to one sensor for receiving therefrom
signals indicative of light reflected from the printed test patch
surface area and another sensor for receiving therefrom signals
indicative of light reflected from the adjacent reference surface
area. Thus, as shown in FIG. 5, the control circuit GD-1 is
connected to a test sensor TS-1 and a reference sensor RS-1. The
sensors preferably take the form of photodiodes, although other
light sensors may be employed. As in the case of the sensor TS-1,
each sensor has its cathode connected to a B+ voltage supply source
and its anode connected to the associated control circuit. In
similar fashion, circuit GD-2 is connected to test sensor TS-2 and
reference sensor RS-2. Similarly, test sensor TS-3 and reference
sensor RS-3 are connected to circuit GD-3. Lastly, test sensor TS-4
and reference sensor RS-4 are connected to circuit GD-4.
Control circuit CC also includes a synchronizer pickup assembly PU
which serves to provide signals for synchronizing the operation of
the control circuit with the movement of the sheet material being
monitored. Each time the synchronizer pick-up PU develops an output
signal, the signal is applied to a synchronizer circuit SC which
serves to energize a lamp firing circuit LF for, in turn,
energizing lamp L. In addition, each of the control circuits GD-1
through GD-4 are gated into an active operable condition in
synchronism with the energization of lamp L. The output signals
taken from the control circuit GD-1 through GD-4 are applied to a
conventional four-channel signal recorder SR as well as to an
analog deviation meter AM and a digital meter DM. The signal
recorder SR may be of conventional design and serves to provide a
permanent record of the density measurements made for each channel.
Similarly, the analog deviation meter AM may be of a conventional
design and serves the purpose of providing a visual indication for
each channel as to deviations from a desired density level. Also,
the digital meter DM provides, for each channel, a visual digital
presentation as to the ink density of the test patch surface
area.
Reference is now made to FIG. 6 which provides a detailed
illustration of gated densitometer control circuit GD-1, it being
understood that circuits GD-2, GD-3 and GD-4 are constructed in the
same fashion. As shown in FIG. 6, circuit GD-1 is connected to test
sensor TS-1, as well as to reference sensor RS-1. Whereas various
light-sensitive sensors may be used, it is preferred that the
sensors serve to filter out wave lengths beyond the visible red
region (0.7 microns). Each sensor is preferably an essentially
constant current photodevice and exhibits good spectral
characteristics. One diode that has been tested and found
satisfactory for this purpose is one provided by United Detector
Technology Corporation, Model No. UDT 385 and known as a PIN
photodiode.
Test sensor TS-1 is connected to the inverting input of an
integrator circuit I1 and reference surface RS-1 is connected to
the inverting input of an integrator circuit I2. However, during
operation, as will be described in detail hereinafter, a pair of
gates G1 and G2 serve to activate circuit GD-1 only when gating
signals are received from synchronizer circuit SC. Thus, gate G-1
includes a PNP transistor 100 having its emitter connected to
sensor TS-1, its collector connected to ground, and its base
connected through a diode 102, poled as shown, to ground so that
the transistor is normally forward biased. The base of transistor
100 is also connected through a resistor 104 to a synchronizer
circuit SC so that upon receipt of a positive signal therefrom, the
transistor is reversed biased to permit electrical signals from
sensor TS-1 to be applied to the inverting input of integrator
circuit I1. Similarly, gate G-2 includes a PNP transistor 106
having its emitter connected to sensor RS-1, its collector
connected to ground, and its base connected through a path
including a diode 108, poled as shown, to ground and another path
including a resistor 110 to the synchronizer circuit SC. Gate G-1
is connected to the inverting input of integrating circuit I1
through a diode 112, poled as shown. Similarly, diode 116 connects
gate G-2 with the inverting input circuit of integrator I2.
Integrator circuit I1 includes a conventional operational amplifier
120 having its non-inverting input connected to ground and an
integrating capacitor 122 connected between the output circuit and
the inverting input circuit. The capacitor may be reset with the
use of normally open reed relay contacts 124 actuated to a closed
condition for discharging the capacitor upon energization of a
relay coil 126. Similarly, integrator circuit I2 includes an
operational amplifier 128 having an integrating capacitor 130 and
normally open reed relay contacts 132 connected in shunt across
capacitor 130 and also operated by relay coil 126.
The output circuits of integrator circuits I1 and I2 are
respectively connected to conventional log amplifiers LA-1 and LA-2
having their outputs, in turn, respectively connected through
resistors 134 and 136 to input circuits of a differential amplifier
DA. This amplifier is comprised of a conventional operational
amplifier 138 having a feedback resistor 140 connected between its
output circuit and its inverting input circuit. The output circuit
of amplifier DA is connected through the resistance portion 142 of
a potentiometer 144 to ground. The wiper arm 146 of the
potentiometer is connected through a normally open relay contact
148 to a holding amplifier HA. The holding amplifier HA includes a
voltage follower operational amplifier 150 having its output
connected to the inverting input circuit and a capacitor 152
connected between ground and the junction of relay contacts 148 and
the non-inverting input of operational amplifier 150. Relay
contacts 148 are operated to a closed position upon energization of
an associated relay coil 154.
The output circuits of integrators I1 and I2 are also connected to
a level detector LD which serves to monitor the integrator output
signals and trigger the holding amplifier HA only when the
integrator signals exceed a preset level. This ensures that there
will always be adequate light to make a valid measurement and
compensates for variations in paper brightness during absolute
density measurements. The level detector LD incorporates an
operational amplifier 160 having its output circuit connected to
its inverting input circuit, as well as to its non-inverting input
circuit through resistor 159, which is also connected through
resistor 161 to ground.
The inverting input circuit of amplifier 160 has a summing point P
which is connected to the wiper arm 162 of a potentiometer 164,
having its resistance portion connected between ground and a B+
voltage supply source. The positioning of this wiper arm serves to
provide the reset level against which the level detector compares
signals received from integrator circuits I1 and I2. Summing point
P is also connected through a resistor 166 to a reset switch 168
having a movable arm 170 normally connected to ground but operable
to be connected to a B- voltage supply source for purposes of
obtaining manual reset. The summing point P is also connected to
the output circuit of integrator circuit I1 through resistors 172
and 174 having their junction connected through a capacitor 176 to
ground. Similarly, summing point P is connected to the output
circuit of integrator circuit I2 through resistors 178 and 180
having their junction connected through a capacitor 182 to ground.
When the output signals from the integrator circuits I1 and I2
exceed the preset level, as determined by the setting of wiper arm
162 of potentiometer 164, the level detector provides an output
signal which is received by a transfer one shot circuit OS-1, which
may be a conventional monostable oscillator, and which provides an
output signal pulse having a predetermined magnitude and duration.
The signal is applied to a conventional relay driver circuit RD-2
for energizing relay coil 154 to close relay contacts 148. During
the period that relay coil 154 is energized, the potential existing
at wiper arm 146 is applied to capacitor 152 so that the output
potential of amplifier 150 is proportional to that of the
differential amplifier DA during this sampling period. Also, the
output circuit of transfer one-shot OS-1 is applied to a reset
one-shot OS-2, constructed in the same fashion, and which provides
a time delayed pulse relative to that from circuit OS-1 of a
predetermined magnitude and duration for energizing relay driver
RD-1. Relay driver RD-1, in turn, energizes coil 126 to close relay
contacts 124 and 132 to discharge capacitors 122 and 130.
The synchronizer circuit SC is shown in greater detail in FIG. 7
and includes a wave shaper circuit 170 for receiving pulses from
the synchronizer pickup PU which, as shown in FIG. 1, may take the
form of a cam-operated switch which is operated in synchronism with
the movement of the sheet members. Depending on the diameter of the
transfer cylinder, two or more circumferentially spaced sheet
members may be carried at one time and, consequently, one pulse per
cycle should be provided for each sheet member. For purposes of
illustration, transfer cylinder 16 carries two sheet members during
each cycle of rotation and, hence, cam 52 includes two lobes 54 for
activating switch 56, 58 twice per cycle of rotation. Each
synchronizer pickup pulse is applied to the wave shaper circuit 170
in the synchronizer circuit SC and this shaper circuit converts the
pulse, such as pulse P1, into a pulse P2 of a predetermined size
and duration. The output of shaper circuit 170 is then applied to a
delay one-shot monostable oscillator circuit 172 which serves to
produce a time delayed signal pulse P3 having a specific amplitude
and time duration. This signal is then applied to the lamp firing
circuit LF (see FIG. 5) for energizing lamp L. The signal is also
applied to a second one-shot monostable oscillator circuit 174 that
serves as a window generator for producing an output signal pulse
P4 having a specific magnitude and time duration and the signal is
used as the gating signal for gating gates G-1 and G-2 (see FIG. 6)
into conduction to activate the associated densitometer control
circuit.
DENSITOMETER GAUGING APPARATUS
The densitometer gauging apparatus G is schematically illustrated
in FIGS. 8 and 9 and comprises a lamp L, a filter lens arrangement
180, a plurality of photodiodes, such as test sensor TS-1, and a
collimator lens arrangement 182. Lamp L, as best shown in FIG. 9,
extends so as to be transversely aligned relative to sheet member
50 and, when energized, serves to provide a source of illumination
for a plurality of inked test patch surface areas 60, 62, 64 and
66, as well as illumination of the adjacent reference surface areas
68, 70, 72 and 74. Preferably, lamp L takes the form of a Xenon
linear quartz flash tube. Other light sources providing similar
spectral balance may be employed. Lamp L should have an arc length
sufficient to illuminate several test patches and their adjacent
reference surface areas and, for example, may have an arc length on
the order of 9 inches and operate from a voltage source on the
order of 2,000 volts. It has been determined that with a 10
microfarad discharge capacitor in the firing circuit LF, the energy
per flash is on the order of 20 joules. Preferably, lamp L is
operated in a self-extinguishing mode and is triggered into
conduction by an ignition transformer driven by a conventional
capacitor discharge circuit including a silicon-controlled
rectifier, used as a shorting switch, and which is triggered into
conduction by the synchronizing pulse P3 taken from the
synchronizing circuit SC. An appropriate synchronizing pulse for
this purpose has been found to be a pulse having a magnitude in the
order of 15 volts with a time duration of 8 microseconds. With
these parameters, it has been found from tests that the shape of
the light pulse obtained from lamp L is roughly that of an
exponential decay pulse with a rise time to peak value of about 5
microseconds and a characteristic decay time constant in the
vicinity of 15 microseconds to 25 microseconds, depending on the
size of the discharge capacitor and the particular flash tube
employed by lamp L.
The filter lens arrangement 180 for lamp L includes a convex
cylindrical lens 184 which has a length substantially that of lamp
L, such as in the order of 9 inches, and is provided with an
aperture of approximately 2.25 inches and a focal length of 43 mm.
The image of the flash from lamp L is focused on sheet member 50
with no magnification. Between lamp L and lens 184 there is
provided an elongated glass filter 186 having a length
substantially that of lamp L. Filter 186 is used to enhance the
blue light obtained from lamp L and to suppress infra-red light.
Located between filter 186 and lamp L is an aperture plate 188 used
to suppress stray light. As is conventional with densitometers, the
image of the flash is focused onto sheet member 50 with an incident
angle of 45.degree. and sensor TS-1 serves to receive light
reflected from the sheet member at 90.degree.. To minimize gloss
reading effects, the included focus angle .theta. is preferably not
greater than 34.degree. and the included detector angle .phi. is on
the order of 16.degree..
The collimator lens assembly includes a collimator 190 which
extends the length of the surface areas 60 through 74 (see FIG. 9).
This collimator is essentially a snout containing threaded tubes,
each aligned with one of the optical diodes. Interposed between
each sensor and associated tube there is provided a condensing lens
192 which serves to collect and focus light received from the paper
to the sensitive surface of the photodiode. The focus area on the
paper is approximately one-fourth inch in diameter. Interposed
between lens 192 and the associated photodiode, there is provided a
Wratten filter 194. Of course, the particular Wratten filter
employed is dependent on the color of the ink test patch being
monitored. For example, Wratten filter Nos. 47, 58 and 25 provide
broad, slightly overlapping bands in the blue, green and red wave
length regions, respectively. The filters are used as complementary
filters in the measurement of density for the basic process of
color inks, yellow, magneta and cyan. A neutral density filter
(Wratten No. 96) or visual filter (Wratten No. 106) may be used in
the measurement of black ink density. These filters have been
generally accepted by the industry for use in density measurements
and, for example, may be obtained from Kodak Corporation.
To facilitate in maintaining clean optical viewing and illuminating
surfaces, it is desirable to introduce air (positive pressure) over
the surface of viewing lens 192 and to divert blanket wash from the
lens 184. Consequently, a suitable air supply 200, as schematically
illustrated in FIG. 8, is provided along with suitable tubing to
direct air across the surfaces of lenses 184 and 192, as well as to
direct air through the collimator tubes to protect the lenses and
tubes from offset powder sifting in and settling therein.
OPERATION
During the operation of control circuit CC each gated densitometer
control circuit GD-1 through GD-4 is activated upon receipt of a
gating signal from synchronizer circuit SC. Each time cam 52
actuates movable switch arm 56 to engage stationary switch arm 58
7) signal such as pulse P1 (see FIG. &) is applied to pulse
shaper 170 in the synchronizer circuit SC. The delay one-shot
circuit 172, in turn, applies a trigger signal pulse P3 to the lamp
firing circuit LF to energize the Xeon lamp L for a predetermined
time duration. The short duration of the flash from lamp L serves
to "freeze" the motion of the test areas and to provide high light
intensity with good spectral distribution. The window generator 174
applies a gating signal to activate each control circuit GD-1
through GD-4.
Reference is now made to control circuit GD-1 shown in FIG. 6, it
being understood that circuits GD-2 through GD-4 are constructed to
function in the same manner. Transistors 100 and 106 are biased
into conduction by the gating signal from synchronizer circuit SC
for a predetermined period of time.
Sensors TS-1 and RS-1 receive light reflected from inked test patch
surface area 60 and its immediately adjacent reference surface area
68 respectively (see FIG. 9). The amount of current from each
sensor TS-1 and RS-1 is proportional to the instantaneous value of
the light reflected from the associated surface area and, since
gates G-1 and G-2 are conductive, the currents are applied to
integrator circuits I1 and I2. The output current from the sensors
is integrated by respective integrator circuits I1 and I2 over an
arbitrary period of time (one or more flashes of lamp L). Thus, the
output voltage VT from the test sensor integrator circuit I1 and
the output voltage VR from the reference sensor integrator circuit
I2 are respectively proportioned in magnitude to the total light
reflected from areas 60 and 68 during the measuring interval.
The generally accepted definition of ink density is given by the
expression:
Density = log.sub.10 (light reflected from uninked paper)/(light
reflected from inked paper)
= log.sub.10 (light reflected from uninked paper)- log.sub.10
(light reflected from inked paper)
= log.sub.10 (V.sub.R) - log.sub.10 (V.sub.T)
Consequently to obtain an output signal representative of density
in accordance with the above expression the output signals of
integrators I1 and I2 are applied through log amplifiers LA-1, LA-2
to respectively provide voltages proportional to the log.sub.10 of
the signals from integrators I1 and I2. The output voltages from
log amplifiers LA-1 and LA-2 are applied to differential amplifier
circuit DA which provides an output voltage proportional to the
difference voltage of these output voltages. This difference
voltage is proportional to the reflection density.
The output voltage of differential amplifier DA is proportional to
the absolute ink density of the colored ink patch 60 when the
adjacent reference surface area 68 is uninked. This is preferably
the measurement to be made in practicing the invention. However, it
is to be appreciated that a relative density measurement may be
obtained if surface area 68 is a reference inked area. In such case
the output voltage from differential amplifier DA will have a value
proportional to the relative density of the inked test patch 60 to
that of the reference surface area 68.
The synchronizer pick-up assembly PU and the synchronizer circuit
SC serve to ensure that lamp L is triggered into conduction and
that gates G1, G2 are biased into conduction just at the point in
time when the test patches and their adjacent reference surface
areas are passing the sensor assembly. This synchronization should
be such that once lamp L is energized the light therefrom will
impinge upon the transversely aligned test patch surface areas and
reference surface areas being monitored at a point in time when the
corresponding sensors are aligned at an angle of 90.degree. to the
monitored areas. Synchronization is obtained by, for example,
adjusting cam 52 so that it actuates movable arm 56 into engagement
with stationary arm 58 so that the gating signal derived from
synchronizing circuit SC forward biases gates G1 and G2 and that
lamp L is energized at the point in time when the lamp and sensors
are aligned with the transversely arranged test and reference
surface areas.
The level detector LD senses the total reflected light from both
the test patch surface area 60 and the immediately adjoining
reference surface area 68 by summing the integrated voltages from
the integrators and providing an output signal to the transfer
one-shot circuit OS-1 when the summed voltage exceeds a preset
level, as adjusted by potentiometer 164. Depending on the setting
of potentiometer 164 several flashes of lamp L may take place
before an output signal is applied to the transfer one-shot circuit
OS-1. This ensures that there is always sufficient light to make a
valid measurement. Thus, if the absolute level of the light changes
because of changes in paper brightness or because of a comparative
measurement being made between two inked patches, both of whose
densities are high, then the level detector will not trigger until
there have been enough flashes of light L to bring the integrated
light level to the trigger point. The light level detector and
one-shot circuit OS-1 are designed so that the output signal from
circuit OS-1 occurs during the dead interval between flashes of
light from lamp L. The output signal taken from the one-shot
circuit OS-1 is to be considered as a transfer signal in that it
energizes the relay driver RD-2 to thereby momentarily energize
relay coil 54 to close relay contacts 148. Thus the output voltage
taken from wiper arm 146 is applied to the hold amplifier HA,
which, in turn, provides an output signal proportional to that
obtained from wiper arm 146. The output signal from the transfer
one-shot circuit OS-1 is also applied to reset one-shot circuit
OS-2 which provides a still further delayed signal to energize
relay drive RD-1 to momentarily energize relay 126. Relay coil 126
is energized for a period sufficiently long that relay contact 144
and 132 are closed to discharge integrating capacitors 122 and 130,
respectively, prior to commencing another measuring cycle of
operation.
The output signals taken from the hold amplifier HA in each of the
gated densitometers GD-1 through GD-4 are applied to signal
recorder SR, an analog deviation meter AM, a digital meter DM as
well as to suitable motor circuits MC-1, MC-2, MC-3 and MC-4 for
controlling respective reversible motors 40, 42, 44, 46 for, in
turn, controlling the amount of ink applied to the sheet material
in accordance with the density measurements.
MODIFICATIONS
Referring now to FIG. 10 there is illustrated another application
of the invention in conjunction with a conventional web fed
lithographic press which includes four press units, A, B, C and D.
The units are identical and each includes a pair of blanket
cylinders 200 and 202 for printing on opposite sides of a web 50'.
Blanket cylinder 200 cooperates with a conventional plate cylinder
204 to which ink is applied in a known manner by an ink assembly
206 and to which moisture is applied by a conventional dampener
assembly 208. Of course, an inker assembly and dampener assembly
cooperate with a plate cylinder (not shown) which engages blanket
cylinder 202. The inker assembly 206 includes a plurality of
rollers forming a conventional ink train 209 which receives ink
from the ink fountain roll 210 located in the ink fountain 212. As
in the case of the embodiment of the invention described relative
to FIG. 1 the amount of ink applied to the ink train and, hence, to
the plate cylinder 204 is controlled by fountain keys shown
schematically as T214 in FIG. 10.
In accordance with the present invention, a gauging apparatus G',
constructed in the same fashion as gauging apparatus G described
hereinbefore, is mounted so as to monitor ink test surface areas
and reference surface areas extending transversely across web 50'.
The output signal from the gauging apparatus is applied to a
control circuit CC', which is constructed in the same fashion as
control circuit CC described in detail hereinbefore with reference
to FIG. 5. It is contemplated that each of the printing units A, B,
C, and D print different ink test patches on web 50' such as for
example with reference to FIG. 9 unit A may print test patch 60,
unit B may print test patch 62, unit C may print test patch 64 and
unit D may print test patch 66. The output signals obtained from
the control circuit CC', as in the embodiment described
hereinbefore with reference to FIG. 1, are applied to a suitable
meter M' for providing an operator with visual indications as to
the density of the ink applied by each of the four press units. In
addition, the output signals from control circuit CC' are used to
control the amount of ink applied by the ink train in each press
unit, as by energization of a reversible motor 216 for controlling
fountain key 214.
Reference is now made to FIG. 11 which illustrates a modification
which may be employed as a substitute for the synchronizer pick-up
apparatus PU described hereinbefore with reference to FIG. 5. The
modification of FIG. 11, however, is shown with reference to unit A
of the web fed press in FIG. 10. Thus, web 50' is carried by
blanket cylinder 202 and lamp L is positioned to illuminate a
series of transversely aligned patches on the web. The patches may
include an ink patch surface area 60' and an adjacent reference
surface area 68'. In this modification a photo sensor 220 is
employed and positioned so as to sense a mark 222 located in the
margin of web 50' slightly forwardly of transversely aligned
surface areas 60' and 68' . Sensor 220 serves in this modification
to provide an output pulse upon sensing mark 222 and this output
pulse is applied to synchronizer circuit SC', which is constructed
in the same fashion as synchronizer circuit SC described in detail
hereinbefore with reference to FIG. 7. Consequently sensor 220
serves the same function as the cam arrangement illustrated in FIG.
1.
Sensor 220, however, is energized to sense mark 222 only during a
period in which an electronic switch 224 is energized. Switch 224
may take various forms such as, for example, a simple transistor
switch. Switch 224 is energized for a short time duration during
each measuring cycle so that sensor 220 is energized for a period
extending from a point in time just prior to the passing of mark
222 to a point in time just after the passing of aligned surface
areas 60' and 68'. This is accomplished by applying a positive or
binary "1" signal to switch 224 for a predetermined period of time.
The binary "1" signal is obtained from a bistable multivibrator
circuit 226 which, for example, may take the form of a pair of RTL
NOR gates 228 and 230 connected together to define a bistable
multivibrator circuit.
Circuit 226 operates in synchronism with blanket cylinder 222. The
blanket cylinder is mechanically connected to a rotatable wiper arm
232 of a potentiometer 234 having a resistance portion 236 which is
arranged substantially in a circle so that the wiper arm rotates in
a clockwise direction and an output signal taken from one end of
resistance portion 234 exhibits a voltage V.sub.0 which is a ramp
function extending from a level of substantial ground potential at
0.degree. rotation to substantially the level of the B+ voltage
supply source at 360.degree. rotation. The wave form of voltage
V.sub.0 is shown in FIG. 12. The output voltage V.sub.0 is applied
to a first threshold level detector L1 which serves to provide an
output signal at a point in time when the output voltage V.sub.0
exceeds at first limit level V.sub.1 as set by the wiper arm of
potentiometer 238 connected to one input of threshold detector L1.
The output signal taken from threshold detector L1 is converted
into a momentary positive signal pulse by a pulse generator PG-1
for purposes of applying a positive or binary "1" signal to one
input of NOR gate 228. Output voltage V.sub.0 is also applied to a
second limit threshold detector L2 which provides an output signal
at a point in time when voltage V.sub.0 reaches a level V.sub.2, as
adjusted by the wiper arm of a potentiometer 240. The output signal
from the second threshold detector L2 is applied to a pulse
generator PG-2 which applies a positive or binary "1" signal to the
input of NOR gate 230.
When output voltage V.sub.O reaches a level equal to that of
voltage V.sub.1 a binary "1" signal is applied to the input of NOR
gate 228 causing the output of NOR gate 230 to apply a binary "1"
signal to switch 224 and thereby energize photosensor 220. Once
photosensor 220 senses marginal mark 222 a signal is applied to the
synchronizer circuit SC' which then, in the manner of synchronizer
SC described in detail hereinbefore, energizes lamp firing circuit
LF and enables the gates in each of the associated gated
densitometer control circuits. Circuit 226 remains in the stable
state since a binary "1" signal was applied from the output circuit
of NOR gate 232 to the second input of NOR gate 228. Consequently,
the binary "1" signal applied to electric switch 224 is continued
even though the binary "1" signal applied to NOR gate 228 was
momentary. Once the output voltage V.sub.0 exceeds voltage level
V.sub.2 then pulse generator PG-2 applies a binary "1" signal to
the second input of NOR gate 230 causing the circuit to reset to
its original condition, wherein the output circuit of NOR gate 230
carries a binary "0" signal and both input signals to NOR gate 228
are binary "0" signals. This binary "0" signal taken from NOR gate
230 serves to deactivate electric switch 224 to, in turn,
deenergize photosensor 220. Thus, it is seen that depending on the
adjustment of potentiometers 238 and 240, sensor 220 will be
energized to respond to a marginal mark 222 for an adjustable
portion of the angular rotation of the blanket cylinder 202. The
description thus far has been given with the assumption that lamp L
is energized only once per cycle of rotation of blanket cylinder
202. It is to be appreciated that if a group of test patches such
as patch 60' follow each impression on web 50' then lamp L and
sensor 220 will be energized once for each impression and this
could well be two or more impressions per cycle of rotation of
cylinder 202 and, hence, appropriate modifications in the circuitry
shown in FIG. 11 should be made.
The invention has been described with reference to preferred
embodiments, however, it is to be appreciated that the invention is
not limited to same as various modifications may be made without
departing from the spirit and scope of the invention as defined in
the appended claims.
* * * * *