U.S. patent number 3,755,615 [Application Number 05/293,603] was granted by the patent office on 1973-08-28 for adapter assembly for sealing a connector part.
This patent grant is currently assigned to AMP Incorporated. Invention is credited to Clarence Leonard Paullus, Larry Ronald Stauffer.
United States Patent |
3,755,615 |
Paullus , et al. |
August 28, 1973 |
ADAPTER ASSEMBLY FOR SEALING A CONNECTOR PART
Abstract
An adapter assembly is provided for sealing an end of an
electrical connector part of the type having a body portion, a
plurality of cavities extending through the body portion and
opening at the end of the connector part, and a plurality of wires
leading from the cavities outwardly from the end of the connector
part. The adapter assembly includes a post member seatable upon the
end of the connector part, a central passageway defined axially
through the post member through which may pass the plurality of
wires emanating from the connector part end, and a hollow cover
member fitted about the post member in slideable engagement with
opposing ends of the post member and moveable between initial and
final positions relative to the post member along the longitudinal
axis of the post member. An interior surface of the cover member
disposed radially outwardly from an exterior surface of the post
member forms a reservoir therebetween when the cover member is in
its initial position. A predetermined quantity of impervious
material capable of flowing under pressure and retainable in any
shape as may be impressed on it is contained within the reservoir.
A plurality of apertures defined in the post member and spaced from
one another radially about the longitudinal axis of the post member
communicate the exterior surface of the post member with the end of
the connector part via the central passageway of the post member.
When the post member is seated upon the end of the connector part
and the cover member is forceably moved from its initial position
to its final position at which a bottom portion of the cover member
securedly engages the end of the connector part to fixedly secure
the adapter assembly to the connector part, the impervious material
is hydraulically forced to extrude through the plurality of
apertures in the post member and fill the empty space about the
plurality of wires in the end of the connector part and in the
central passageway of the post member to thereby seal the end of
the connector part.
Inventors: |
Paullus; Clarence Leonard
(Lewisberry, PA), Stauffer; Larry Ronald (Camp Hill,
PA) |
Assignee: |
AMP Incorporated (Harrisburg,
PA)
|
Family
ID: |
23129740 |
Appl.
No.: |
05/293,603 |
Filed: |
September 29, 1972 |
Current U.S.
Class: |
174/76; 174/77R;
439/936; 277/622; 277/627; 277/924; 439/606 |
Current CPC
Class: |
H01R
13/5205 (20130101); Y10S 277/924 (20130101); Y10S
439/936 (20130101) |
Current International
Class: |
H01R
13/52 (20060101); H01r 013/52 () |
Field of
Search: |
;174/65SS,76,77R,151
;277/12,35,116.4 ;339/6R,6M,94R,94M,12R,13R,218R,218M |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Askin; Laramie E.
Claims
What is claimed is:
1. An adapter assembly for sealing an end of an electrical
connector part of the type having a body portion, at least one
cavity extending through said body portion and opening at said end
of said connector part, and a wire leading from said cavity and
outwardly from said end of said connector part, said adapter
assembly comprising:
a post member, said post member having one end portion seatable
upon said end of said connector part, another end portion of said
post member disposed remote from said end of said connector part
when said one end portion of said post member is seated thereon,
said another end portion having a cross-sectional area less than
that of said one end portion, a central passageway defined in said
post member through which said wire may pass, said passageway
opening at one of its ends through said one end portion into said
end of said connector part and at the other of its ends through
said another end portion, and at least one aperture defined in said
post member between said end portions of said post member, an
exterior surface portion of said post member which bridges said end
portions of said post member communicating via said aperture and
said one end of said passageway with said end of said connector
part;
a hollow cover member fitted about said post member in slideable
engagement with said end portions of said post member and moveable
from an initial position to a final position relative to said post
member along a longitudinal axis of said post member, said cover
member remaining in sliding engagement with said end portions of
said post member during said cover member movement along said
longitudinal axis of said post member, wherein in said initial
position said cover member is remotely disposed from said end of
said connector part such that an interior surface portion of said
cover member disposed radially outwardly from said exterior surface
portion of said post member forms a reservoir therebetween and
wherein in said final position said cover member is disposed
adjacent to said end of said connector part with a bottom portion
of said cover member disposed in secure engagement with said end of
said connector part, said reservoir initially formed by said
respective surface portions of said members decreasing in volume as
said cover member is moved from said initial position toward said
final position; and
a predetermined quantity of an impervious material contained within
said reservoir formed by said members when said cover member is
disposed in its initial position relative to said post member, said
material having an adhesive nature whereby said cover member is
retained in said initial position in the absence of any external
force being applied against said cover member to move it relative
to said post member, said material being flowable under pressure
and retainable in any shape as may be impressed thereon, whereby
upon movement of said cover member from its initial position to its
final position when said post member is seated upon said end of
said connector part, said impervious material will extrude through
said aperture in said post member and fill the empty space about
said wire in said end ef said connector part and in said central
passageway of said post member to thereby seal said end of said
connector part simultaneously as said bottom portion of said cover
member securedly engages said end of said connector part to thereby
fixedly secure said adapter assembly to said end of said connector
part.
2. An adapter assembly for sealing an end of an electrical
connector part of the type having a body portion, at least one
cavity extending through said body portion and opening at said end
of said connector part, and a wire leading from said cavity and
outwardly from said end of said connector part, said adapter
assembly comprising:
a post member, said post member having
a base portion seatable upon said end of said connector part,
a body portion connected with, and extending axially from, said
base portion and disposed remote from said end of said connector
part when said base portion is seated thereon, the cross-sectional
area of said body portion being substantially less than that of
said base portion,
a central passageway defined in said post member through which said
wire may pass, said passageway opening at one of its ends through
said body portion and at the other of its ends through said base
portion into said end of said connector part,
an exterior surface portion which bridges said body and base
portions, and
at least one aperture defined in said post member near the juncture
of said body and base portions, said aperture communicating said
exterior surface portion with said end of said connector part via
said other end of said central passageway;
a hollow cover member fitted about said post member in slideable
engagement with said base and body portions of said post member,
said cover member moveable in relation to said post member along
the longitudinal axis of said post member between an initial
position in which said cover member is remotely disposed from said
end of said connector part and a final position in which an end
portion of said cover member is disposed in secure engagement with
said end of said connector part, said cover member remaining in
sliding engagement with said base and body portions of said post
member during said cover member movement along said longitudinal
axis of said post member;
a reservoir defined between said exterior surface portion of said
post member and an interior surface portion of said cover member
which is disposed radially outwardly from said post member exterior
surface portion when said cover member is disposed in said initial
position from said end of said connector part along said
longitudinal axis of said post member, said reservoir decreaseable
in volume by the movement of said cover member from said initial
position toward said final position; and
a predetermined quantity of an impervious material contained within
said reservoir formed by said members when said cover member is
disposed in its initial position relative to said post member, said
material having an adhesive nature whereby said cover member is
retained in said initial position in the absence of any external
force being applied against said cover member to move it relative
to said post member, said material being flowable under pressure
and retainable in any shape as may be impressed thereon,
whereby movement of said cover member from its initial position to
its final position when said post member is seated upon said end of
said connector part will hydraulically force said impervious
material to extrude through said aperture in said post member and
fill the empty space about said wire in said end of said connector
part and in said central passageway of said post member to thereby
seal said end of said connector part simultaneously as said bottom
portion of said cover member securedly engages said end of said
connector part to thereby fixedly secure said adapter assembly to
said end of said connector part.
3. An adapter assembly for sealing an end of an electrical
connector part of the type having a body portion, at least one
cavity extending through said body portion and opening at said end
of said connector part, and a wire leading from said cavity and
outwardly from said end of said connector part, said adapter
assembly comprising:
a post member, said post member having one end portion seatable
upon said end of said connector part, another end portion of said
post member disposed remote from said end of said connector part
when said one end portion of said post member is seated thereon,
said another end portion having a cross-sectional area less than
that of said one end portion, a central passageway defined in said
post member through which said wire may pass, said passageway
opening at one of its ends through said one end portion into said
end of said connector part and at the other of its ends through
said another end portion, and at least one aperture defined in said
post member between said end portions of said post member, an
exterior surface portion of said post member which bridges said end
portions of said post member communicating via said aperture and
said one end of said passageway with said end of said connector
part;
a hollow cover member, said cover member having
a sleeve portion fitted about said one end portion of said post
member in slideable engagement therewith, said sleeve portion being
disposed in a position spaced radially outwardly from said another
end portion of said post member, and
a shoulder portion connected to said sleeve portion and fitted
about said another end portion of said post member in slideable
engagement therewith, said shoulder portion being disposed in a
position spaced remotely from said one end portion of said post
member when said cover member is in its initial position,
said cover member moveable in relation to said post member along
the longitudinal axis of said post member between said initial
position and a final position in which said shoulder portion of
said cover member is disposed adjacent to said another end portion
of said post member and in which a bottom end portion of said
sleeve portion is disposed in secure engagement with said end of
said connector part, said sleeve and shoulder portions of said
cover member remaining in sliding engagement with said end portions
of said post member during said cover member movement along said
longitudinal axis of said post member, wherein in said initial
position an interior surface portion of said cover member which
bridges said sleeve and shoulder portions and said exterior surface
portion of said post member which bridges said end portions of said
post member form a reservoir therebetween, said reservoir
decreaseable in volume by the movement of said cover member from
said initial position toward said final position; and
a predetermined quantity of an impervious material contained within
said reservoir formed by said members when said cover member is
disposed in its initial position relative to said post member, said
material having an adhesive nature whereby said cover member is
retained in said initial position in the absence of any external
force being applied against said cover member to move it relative
to said post member, said material being flowable under pressure
and retainable in any shape as may be impressed thereon,
whereby movement of said cover member from its initial position to
its final position when said post member is seated upon said end of
said connector part will hydraulically force said impervious
material to extrude through said aperture in said post member and
fill the empty space about said wire in said end of said connector
part and in said central passageway of said post member to thereby
seal said end of said connector part simultaneously as said bottom
portion of said sleeve portion of said cover member securedly
engages said end of said connector part to thereby fixedly secure
said adapter assembly to said end of said connector part.
4. An adapter assembly for sealing an end of an electrical
connector part of the type having a body portion, a plurality of
cavities extending through said body portion and opening at said
end of said connector part, and a plurality of wires leading from
said cavities and outwardly from said end of said connector part,
said adapter assembly comprising:
a post member, said post member having
a base portion seatable upon said end of said connector part,
a body portion connected with, and extending axially from, said
base portion and disposed remote from said end of said connector
part when said base portion is seated thereon, the cross-sectional
area of said body portion being substantially less than that of
said base portion,
a central passageway defined in said post member through which said
plurality of wires may pass, said passageway opening at one of its
ends through said body portion and at the other of its ends through
said base portion into said end of said connector part, a first
portion of said passageway extending through said body portion
having a generally uniform cylindrical configuration, the
circumference of said first passageway portion being slightly
greater than the circumference of the area encompassed by said
plurality of wires as said wires pass through said passageway in a
bundled condition, a second portion of said passageway extending
through said base portion having a conical configuration, the
circumference of said second passageway portion being at a maximum
at said other of said passageway ends which opens into said end of
said connector part, said conical configuration of said second
passageway portion allowing said plurality of wires to encompass a
greater area as said wires lead from said cavities in said
connector part than that area encompassed by said bundled wires as
they pass through said first passageway portion,
an exterior surface portion which bridges said body and base
portions, and
a plurality of apertures defined in said post member at the
location of juncture between said base and body portions of said
post member, said apertures spaced from one another radially about
the longitudinal axis of said post member, said apertures
communicating said exterior surface portion of said post member
with said end of said connector part via said second portion of
said central passageway;
a hollow cover member, said cover member having
a sleeve portion fitted about said base portion of said post member
in slideable engagement therewith, said sleeve portion being
disposed in a position spaced radially outwardly from said body
portion of said post member, and
a shoulder portion connected to said sleeve portion and fitted
about said body portion of said post member in slideable engagement
therewith, said shoulder portion being disposed in a position
spaced remotely from said base portion of said post member when
said cover member is in its initial position,
said cover member moveable in relation to said post member along
the longitudinal axis of said post member between said initial
position and a final position in which said shoulder portion of
said cover member is disposed adjacent to said base portion of said
post member and in which a bottom end portion of said sleeve
portion is disposed in secure engagement with said end of said
connector part, said sleeve and shoulder portions of said cover
member remaining in sliding engagement with said base and body
portions of said post member during said cover member movement
along said longitudinal axis of said post member, wherein in said
initial position an interior surface portion of said cover member
which bridges said sleeve and shoulder portions and said said
exterior surface portion of said post member which bridges said
base and body portions form a reservoir therebetween, said
reservoir decreaseable in volume by the movement of said cover
member from said initial position toward said final position;
and
a predetermined quantity of an impervious material contained within
said reservoir formed by said members when said cover member is
disposed in its initial position relative to said post member, said
material having an adhesive nature whereby said cover member is
retained in said initial position in the absence of any external
force being applied against said cover member to move it relative
to said post member, said material being flowable under pressure
and retainable in any shape as may be impressed thereon,
whereby movement of said cover member from its initial position to
its final position when said post member is seated upon said end of
said connector part will hydraulically force said impervious
material to extrude through said plurality of apertures in said
post member and initially fill the empty space about said plurality
of wires in said second passageway portion in said post member and
said end of said connector part and then fill the empty space about
said plurality of bundled wires in said first passageway portion in
said post member to thereby seal said end of said connector part
simultaneously as said bottom portion of said sleeve portion of
said cover member securedly engages said end of said connector part
to thereby fixedly secure said adapter assembly to said end of said
connector part, and whereby the combination of the slightly larger
circumference of said first passageway portion than the
circumference of said bundled wires and the presence of said
impervious material about said bundled wires in said first
passageway portion imposes a strain relieving effect on said
bundled wires.
5. An adapter assembly as claimed in claim 4 wherein said
impervious material is butyl rubber.
Description
BACKGROUND OF THE INVENTION
1. Field Of The Invention
The present invention relates broadly to electrical connectors and
more particularly is concerned with sealing or weatherproofing the
rearward end of an electrical connector part from which one or more
lead wires emanate.
2. Description Of The Prior Art
An electrical connector part generally has a plurality of contact
receiving cavities extending from its rearward end axially
therethrough to its mating face, these cavities being adapted to
receive contact terminals which are crimped or otherwise secured to
conductor wires which extend from the rearward end of the connector
part. The connector part is usually adapted to be engaged with
another connector part at their respective mating faces with the
rearward end of the connector part left exposed and thus requiring
some form of independent sealing.
Various means for weatherproofing or sealing the rearward end of
connector parts are known in the prior art.
One commonly used technique is to fit a resilient grommet,
generally made from neoprene or silicone rubber, over the rearward
end of the connector part and bond it thereto. The grommet contains
a plurality of openings to accommodate the emanating lead wires.
The grommet is first slipped over the rearward end of the connector
part and bonded thereto. The terminal contacts and attached lead
wires are then pushed through the openings in the grommet and into
the contact receiving cavities in the connector part. A
disadvantage of the above technique is the necessity of inserting
the terminal contacts and attached wires individually through the
tight-fitting openings in the grommet. Also, the openings in the
grommet must be designed to receive only one size of wire or, at
the most, a very narrow range of wire sizes.
Another commonly used technique for sealing the rearward end of
connector parts is known as "potting." A flowable material, such as
an epoxy resin, is poured into a recess in the rearward end of the
connector part wherein the contact terminals with conductor wires
attached thereto have already been inserted. The material sets,
either by applying heat or other commonly known setting means,
forming a rigid impervious seal. While the potting technique
produces a satisfactory seal, it is time consuming, complex to
apply and messy.
OBJECTS AND SUMMARY OF THE INVENTION
The adapter assembly of the present invention greatly simplifies
the effectuation of a seal at the rearward end of a connector part
by providing a device which self-contains the sealing material out
of contact with the fingers of the user and which is easily secured
to the end of the connector part by the utilization of a suitable
pressure-applying tool after the terminal contacts and their
attached wires have been inserted in the connector part.
An object of the invention, therefore, is to provide an adapter
assembly which can be conveniently secured to the rearward end of
the connector part after all of the contact terminals on the ends
of conductor wires have been mounted within the cavities in the
conductor part which avoids the necessity of threading the contact
terminals and their associated wires individually through the
sealing assembly.
Another object of the invention is to provide a highly reliable
weatherproof seal of the rearward end of the connector part
including sealing of the empty space about the portions of the
wires within the contact receiving cavities formed in the connector
part.
A further object of the invention is to provide an adapter assembly
which can accommodate different sizes of wires emanating from the
conductor part.
Still another object of the invention is to provide an adapter
assembly which additionally imposes a strain relief on the
plurality of wires emanating from the connector part.
These and other objects of the invention are achieved in a
preferred embodiment thereof wherein an adapter assembly is
provided for sealing the end of an electrical connector part of the
type having a body portion, a plurality of cavities extending
through the body portion and opening at the end of the connector
part, and a plurality of wires leading from the cavities and
outwardly from the end of the connector part. The adapter assembly
comprises a post member seatable upon the end of the connector
part, a central passageway defined axially through the post member
through which may pass the plurality of wires emanating from the
connector part end, and a hollow cover member fitted about the post
member in slideable engagement with opposing ends of the post
member and moveable between initial and final positions relative to
the post member along the longitudinal axis of the post member. An
interior surface of the cover member disposed radially outwardly
from an exterior surface of the post member forms a reservoir
therebetween when the cover member is in its initial position. A
predetermined quantity of impervious material capable of flowing
under pressure and retainable in any shape as may be impressed on
it is contained within the reservoir. A plurality of apertures
defined in the post member and spaced from one another radially
about the longitudinal axis of the post member communicates the
exterior surface of the post member with the end of the connector
part via the central passageway of the post member. When the post
member is seated upon the end of the connector part and the cover
member is forceably moved from its initial position to its final
position at which a bottom portion of the cover member securedly
engages the end of the connector part to fixedly secure the adapter
assembly to the connector part, the impervious material is
hydraulically forced to extrude through the plurality of apertures
in the post member and fill the empty space about the plurality of
wires in the end of the connector part and in the central
passageway of the post member to thereby seal the end of the
connector part.
Other objects and attainments of the present invention will become
apparent to those skilled in the art upon a reading of the
following detailed description when taken in conjunction with the
drawings in which there is shown and described an illustrative
embodiment of the invention; it is to be understood, however, that
this embodiment is not intended to be exhaustive nor limiting of
the invention but is given for purpose of illustration in order
that others skilled in the art may fully understand the invention
and the principles thereof and the manner of applying it in
particular use so that they may modify it in various forms, each as
may be best suited to the conditions of a particular use.
BRIEF DESCRIPTION OF THE DRAWINGS
In the course of the following detailed description reference will
be frequently made to the attached drawings in which:
FIG. 1 is a perspective view of the post and cover members of the
adapter assembly in an unassembled condition without the quantity
of impervious material which would ordinarily be self-contained by
the assembly, and showing the post and cover members of the adapter
assembly in alignment with, but separated from, the connector
part;
FIG. 2 is an enlarged cross-sectional view taken along a
longitudinal axial plane of the adapter assembly with the post and
cover members assembled together, the cover member being in its
initial position relative to the post member, but without the
quantity of impervious material which would ordinarily be
self-contained by the assembly;
FIG. 3 is an enlarged cross-sectional view taken along a
longitudinal axial plane of the adapter assembly showing the
assembly in its assembled condition ready for application to a
connector part wherein the cover member is in its initial position
relative to the post member with the quantity of impervious
material being contained in the reservoir formed by the
members;
FIG. 4 is a view of the adapter assembly as shown in FIG. 3 and, in
addition, showing the post member seated upon the end of the
connector part which is fragmentarily illustrated in a partial
cross-sectional view; and
FIG. 5 is a view of the adapter assembly and the connector part
similar to that of FIG. 4, but further showing the cover member
moved to its final position relative to the post member with the
quantity of impervious material having extruded through the
apertures formed in the post member and filled and sealed the empty
space about the wires between the adapter assembly and the
connector part.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now in greater detail to the various figures of the
drawings wherein like reference characters refer to like parts,
there is shown at 10 in FIG. 3 an adapter assembly forming the
preferred embodiment of the present invention comprised by a hollow
cover member 12 fitted about a post member 14 with a quantity of
impervious material 16 which is flowable under pressure contained
between the members 12,14.
The adapter assembly 10 is intended to be fixedly secured to an
electrical connector part 18 on its rearward end 20 (see FIGS. 1, 4
and 5) and to provide a weatherproof seal for the end 20 of the
connector part 18.
The connector part 18 may be of the type having a body portion 22
and a hollow shell portion 24 defining a recess 26 at the rearward
end 20. The body portion 22 of the connector part 18 has a
plurality of cavities 28 extending therethrough from the rearward
end 20 to a front mating face (not shown) of the connector part 18.
These cavities 28 are adapted to receive a plurality of contact
terminals (not shown) which are crimped or otherwise secured to
conductor lead wires 30 which extend out of these cavities 28 from
the rearward end 20 of the connector part 18. The connector part 18
may be of the type adapted to be engaged with another electrical
connector part at their respective mating faces with the rearward
ends of the connector parts left exposed and thus requiring some
form of independent sealing. While the electrical connector part 18
illustrated has a plurality of cavities 28 and wires 30, the
adapter assembly 10 of the present invention is equally capable of
sealing a connector part having only a single cavity and wire
extending therefrom. Further, while the connector part 18
illustrated has a shell portion 24 defining a recess 26 at the
rearward end 20, the adapter assembly 10 of the present invention
is equally capable of sealing a connector part which does not have
the shell portion 24.
FIG. 1 shows the cover and post members 12,14 of the adapter
assembly 10 in alignment along a common longitudinal axis with the
shell portion 24 of the electrical connector part 10. The cover and
post members 12,14 may be molded from a suitable rigid material
such as a glass-filled nylon by any suitable molding process. While
the cover and post members 12,14 are shown in the drawings as
having a cylindrical configuration, the members need not be limited
to that configuration. The particular configuration of the shell
portion 24 of the connector part 18 will determine the
configuration of the members 12,14.
As more clearly shown in FIG. 2, the post member 14 includes an
annular base portion 32 exteriorly defined by an outside
cylindrical surface 34 which intersects at its top edge with a top
flat annular surface 36 and which intersects at its bottom edge
with a bottom flat annular surface 38, and interiorly defined by an
inside conical surface 40 which intersects the bottom flat annular
surface 38 and which slopes upwardly and radially inwardly toward
the longitudinal axis of the post member 14.
The post member 14 further includes an annular body portion 42
exteriorly defined by an outer cylindrical surface 44 which
intersects at its lower edge with the top flat annular surface 36
of the base portion 32 and which intersects at its upper edge with
an upper flat annular surface 46, and interiorly defined by an
inner cylindrical surface 48 which at its upper edge is rounded off
and intersects with the upper flat annular surface 46 and which
intersects at its lower edge with the inside conical surface 40 of
the base portion 32.
The outer cylindrical surface 44 of the body portion 42 has a
uniform circumference that is substantially less than the uniform
circumference of the outside cylindrical surface 34 of the base
portion 32.
The inner cylindrical surface 48 of the body portion 42 and the
inside conical surface 40 of the base portion 32 together define a
central passageway 50 through the post member 14 through which the
wires 30 may pass. The circumference of the central passageway 50
is somewhat greater than that of the wires 30 when they are closely
bundled together in order that the bundle of wires 30 may readily
pass therethrough. Actually, the circumference of the inner
cylindrical surface 48 is predetermined according to the size
(circumference) of the wire bundle 30 of the connector part 18 in
order to preset the volume of empty space between the wire bundle
30 and the body portion 42 of the post member 14. As will be
explained later, it is desirable to leave some clearance between
the post member and the wire bundle in order to facilitate sealing
of the connector part 18. Also, the inside conical surface 40, by
having its maximum circumference at its lower edge thereof, allows
the plurality of wires 30 to encompass a greater area as the wires
30 lead from the cavities 28 in the connector part 18 than that
area encompassed by the wires 30 as they pass through the portion
of the passageway 50 defined by the inner cylindrical surface 48 of
the body portion 42 of the post member 14.
The base and body portions 32,42 merge together between the line of
intersection of the inner cylindrical surface 48 and the inside
conical surface 40 and the line of intersection of the outer
cylindrical surface 44 and the top flat annular surface 36. At this
location of merger or juncture between the base and body portions
32,42 a plurality of apertures 52 are provided through the post
member 14 in a spaced apart radial arrangement about the
longitudinal axis of the post member 14. The apertures 52 open on
the interior of the post member 14 at the inside conical surface 40
of the base portion 32. The apertures 52 open on the exterior of
the post member 14 at the intersection between the top flat annular
surface 36 of the base portion 32 and the outer cylindrical surface
44 of the body portion 42. In such arrangement, the apertures 52
communicate the central passageway 50 of the post member 14 with an
exterior surface portion 54 of the post member 14 which is formed
by the top flat annular surface 36 of the base portion 32 and the
outer cylindrical surface 44 of the body portion 42.
While the post member 14 as illustrated in the drawings has a
plurality of apertures 52, the adapter assembly 10 of the present
invention is capable of sealing the connector part 18 by the
utilization of only one of the apertures 52 in the post member 14.
Also, one or all of the apertures 52 do not necessarily need to be
located at the juncture between the base and body portions 32,42,
but instead could be located wholly through the base portion 32 or
the body portion 42.
Also as clearly shown in FIG. 2, the hollow cover member 12
includes a cylindrical sleeve portion 56 which merges at its upper
end portion into an annular shoulder portion 58.
The sleeve portion 56 is exteriorly defined by an outer cylindrical
surface 60 which intersects at its lower edge with a lower flat
annular surface 62 and which intersects at its upper edge with a
bevelled annular surface 64. The sleeve portion 56 is interiorly
defined by an inner cylindrical surface 66 which intersects at its
lower edge with the lower flat annular surface 62.
The shoulder portion 58 is exteriorly defined by an upper flat
annular surface 68 which intersects at its outer edge with the
bevelled annular surface 64 of the sleeve portion 56. The shoulder
portion 58 is interiorly defined by an inner cylindrical surface 70
which intersects at its upper edge with the upper flat annular
surface 68 and which intersects at its lower edge with a lower flat
annular surface 72, which surface 72, in turn, intersects at its
outer edge with the upper edge of the inner cylindrical surface 66
of the sleeve portion 56.
The sleeve and shoulder portions 56,58 merge together between the
line of intersection of the bevelled annular surface 64 and the
upper flat annular surface 68 and the line of intersection of the
inner cylindrical surface 66 and the lower flat annular surface
72.
The lower flat annular surface 72 of the shoulder portion 58 and
the inner cylindrical surface 66 of the sleeve portion 56 together
form an interior surface portion 74 of the hollow cover member
12.
The circumference of the inner cylindrical surface 70 of the
shoulder portion 58 of the cover member 12 is slightly larger than
the circumference of the outer cylindrical surface 44 of the body
portion 42 of the post member 14 so that slideable engagement may
be established between the shoulder portion 58 of the cover member
12 and the body portion 42 of the post member 14 when the cover
member 12 is fitted about the post member 14 as depicted in FIG. 2.
Also, the circumference of the inner cylindrical surface 66 of the
sleeve portion 56 of the cover member 12 is slightly larger than
the circumference of the outside cylindrical surface 34 of the base
portion 32 of the post member 14 so that slideable engagement may
be established between the sleeve portion 56 of the cover member 12
and the base portion 32 of the post member 14 when the cover member
12 is fitted about the post member 14 as depicted in FIG. 2.
Further, it is readily apparent in FIG. 2 that the outer
cylindrical surface 44 of the body portion 42 of the post member 14
has a substantially greater height than that of the inner
cylindrical surface 70 of the shoulder portion 58 of the cover
member 12, and that the inner cylindrical surface 66 of the sleeve
portion 56 of the cover member 12 has a substantially greater
height than that of the outside cylindrical surface 34 of the base
portion 32 of the post member 14, so that the cover member 12 may
be moved through a substantial displacement along the longitudinal
axis of the adapter assembly 10 and relative to the post member 14,
while the sleeve and shoulder portions 56,58 of the cover member 12
still maintain their sliding engagement respectively with the base
and body portions 32,42 of the post member 14.
FIG. 2 illustrates the desired initial position of the cover member
12 in relation to the post member 14. In such initial position, the
shoulder portion 58 of the cover member 12 is located remote from
the base portion 32 of the post member 12 with the interior surface
portion 74 of the cover member 12 and the exterior surface portion
54 of the post member 14 defining an empty space or void about the
body portion 42 of the post member 14. This void formed by interior
surface portion 74 and exterior surface portion 54 may be
characterized as a reservoir 76. The volumetric capacity of the
reservoir 76 decreases as the cover member 12 is moved from its
initial position to its desired final position relative to the post
member 14 (see FIG. 5) in which latter position the shoulder
portion 58 of the cover member 12 is located adjacent to the base
portion 32 of the post member.
As clearly shown in FIG. 2, the plurality of apertures 52 establish
communication between the reservoir 76 and the central passageway
50.
FIG. 3 depicts the adapter assembly 10 in its fully assembled
condition ready for application to the rearward end 20 of the
connector part 10. In order to assemble the adapter assembly 10,
the cover member 12 and the post member 14 are retained in their
desired initial position relative to each other by any suitable
means (not shown), such as an appropriate clamping tool. Then a
predetermined quantity of a sticky, deformable material 16, such as
butyl rubber, is injected through one or more of the apertures 52
into the reservoir 76 from the nozzle of any suitable conventional
dispensing means (not shown). The material 16 which will perform
the sealing function of the adapter assembly 10 must be reasonably
impervious to fluids, be able to flow under modest pressure and be
able to hold the shape impressed upon it after pressure is released
therefrom. Because of its sticky or adhesive properties and also
because it will only flow under pressure, the butyl rubber material
16 which fills the reservoir 76 and apertures 52 will now retain
the cover and post members 12,14 in their desired initial position
without help from any external clamping force being applied to the
members 12,14.
Referring now to FIG. 4, the adapter assembly 10 is shown in seated
position on the rearward end 20 of the connector part 18 prior to
securement of the assembly 10 thereto. In such seated position of
the assembly 10, the bottom flat annular surface 38 of the base
portion 32 of post member 14 rests on a top flat annular surface 80
of the shell portion 24 of the connector part 18. Also, the bundled
wires 30 pass through the central passageway 50 of the post member
14.
The circumference of the outside cylindrical surface 34 of the base
portion 32 is slightly less than the circumference of the outer
edges of the threads 82 formed on the outside surface of the shell
portion 24 of the connector part 18 so that when the cover member
12 is moved from its initial position as shown in FIG. 4 to its
final position as shown in FIG. 5, a lower margin 84 of the inner
cylindrical surface 66 of the cover member 12 which ultimately
extends beyond the bottom edge of the base portion 32 of the post
member 14 will frictionally engage the outer edges of the threads
82 (as shown in FIG. 5) and, as a result, the adapter assembly 10
will be fixedly secured to the connector part 18.
One enbodiment of a tool suitable for applying pressure to the
cover member 12 of the adapter assembly 10 in order to move it from
its initial position as shown in FIG. 4 to its final position as
shown in FIG. 5 is illustrated and described in our copending U. S.
Patent Application Ser. No. 226,689 filed Feb. 16, 1972, the
disclosure of which is incorporated herein by reference thereto. A
lower plate member 86 and an upper cylinder member 88 of the
above-referred to tool are shown in section in FIG. 5. Prior to the
application of the adapter assembly 10 to the connector part 18,
the connector part 18 with the assembly 10 seated thereon was
placed on the lower plate member 86 of the pressure-applying tool.
The upper cylinder member 88 of the tool was brought into contact
with the flat annular surface 68 of the cover member 12 of the
adapter assembly 10. Actuation of the tool causes the upper
cylinder member 88 to bear down on the cover member 12 and
forceably move the cover member to its final position shown in FIG.
5.
The downward movement of the cover member 12 relative to the post
member 14 decreases the volume of the reservoir 76 and thereby
hydraulically forces the butyl rubber material 16 to extrude or
flow through the apertures 52 in the post member 14 and initially
fill the empty space about the wires 30 in the recess 26 and
cavities 28 of the connector part 18 and in the lower portion of
the central passageway 50 defined by the inside conical surface 40
of the post member 14 and, when that space is filled, then fill the
empty space about the bundled wires 30 in the upper portion of the
central passageway 50 defined by the inner cylindrical surface 48
of the post member 14. Simultaneously therewith, the lower margin
84 of the inner cylindrical surface 66 of the cover member 12
frictionally engages the threads 82 of the shell portion 24 and
moves in relation thereto until the desired final position of the
cover member 12 has been reached as shown in FIG. 5. It is apparent
that some other suitable cooperating means could be provided
respectively on the lower margin 84 of the cover member 12 and the
end 20 of the connector part 18 for frictionally or mechanically
securing the adapter assembly to the connector part 18. One such
means would be a series of cooperating detents provided
respectively on the surface 66 of the cover and the end 20 of the
connector part 18 (instead of threads 82). The cover member 12 now
firmly secures the assembly 10 to the rearward end 20 of the
connector part 18, and the rearward end 20 of the connector part 18
is thereby sealed against water, dust and other contaminants.
Furthermore, the slightly larger circumference of upper portion of
the central passageway 50 than that of the bundled wires 30 which
pass therethrough in combination with the material 16 filling the
empty space about the bundled wires 30 in the upper portion of the
passageway 50 imposes a strain relieving effect on the bundled
wires 30.
It is thought that the invention and many of its attendant
advantages will be understood from the foregoing description and it
will be apparent that various changes may be made in the form,
construction and arrangement of the parts and that changes may be
made in the form, construction and arrangement of the adapter
assembly described without departing from the spirit and scope of
the invention or sacrificing all of its material advantages, the
form hereinbefore described being merely a preferred embodiment
thereof.
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