U.S. patent number 3,752,331 [Application Number 05/245,324] was granted by the patent office on 1973-08-14 for extensible lift mechanism.
Invention is credited to Richard L. Colburn.
United States Patent |
3,752,331 |
Colburn |
August 14, 1973 |
EXTENSIBLE LIFT MECHANISM
Abstract
The invention relates to a lifting mechanism that includes a
base frame and a load supporting frame that are operatively
interconnected by a scissor linkage. The load supporting frame is
raised and lowered on the base frame by screw drives supporting
carriers operatively connected to the load supporting frame. The
interconnection between the carrier and the load supporting frame
includes linkage means that universally accommodate lateral
movement of the load supporting frame relative to the axes of the
screws to allow the load supporting frame to be tilted relative to
the base frame. The device also incorporates air cushioning
supports on the base that allow the entire unit to be floatingly
supported on a film of pneumatic fluid for final alignment of the
support frame relative to a reference point.
Inventors: |
Colburn; Richard L. (Los
Angeles, CA) |
Family
ID: |
22926208 |
Appl.
No.: |
05/245,324 |
Filed: |
April 19, 1972 |
Current U.S.
Class: |
414/678; 180/125;
280/43.17; 414/495; 414/640 |
Current CPC
Class: |
B66F
7/0625 (20130101); B66F 7/0608 (20130101); B64F
5/50 (20170101); B66F 7/065 (20130101) |
Current International
Class: |
B64F
5/00 (20060101); B66F 7/06 (20060101); B60p
001/02 () |
Field of
Search: |
;214/1A,1BE,1D,512,71R,71P,71Q ;180/115,116,125 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Forlenza; Gerald M.
Assistant Examiner: Werner; Frank E.
Claims
I claim:
1. In an extensible lift mechanism having a base frame and a load
supporting frame connected for relative movement by a scissor
linkage, first and second screws extending above said base frame at
spaced locations, said screws being supported for rotation at
spaced parallel axes on said base frame; reversible drive means
cooperating with said screws for rotating said screws in opposite
directions; first and second carriers respectively cooperating with
said screws for axial movement in response to rotation of said
screws; and first and second linkage means between respective
carriers and spaced points on said load supporting frame, said
linkage means universally accommodating lateral movement of said
spaced points relative to said axes in response to differential
rotation of said screws to allow tilting of said load supporting
frame relative to said axes.
2. An extensible lift mechanism as defined in claim 1, in which
each linkage means includes links accommodating lateral movement in
two intersecting paths perpendicular to said axes of said
screws.
3. An extensible lift mechanism as defined in claim 1, in which
each linkage means includes a first link means pivoted on said
carrier about a first pivot; a second link means pivoted on one of
said points on a second pivot parallel to said first pivot, said
first and second pivots extending perpendicular to said fixed axes;
and means interconnecting said first and second link means.
4. An extensible lift mechanism as defined in claim 3, in which
said means interconnecting said first and second link means
includes a third link means pivoted at opposite ends about spaced
parallel third and fourth pivots respectively on said first and
second link means, said third and fourth pivots extending
perpendicular to said first and second pivots and said fixed
axes.
5. An extensible lift mechanism as defined in claim 1, in which
said load supporting frame includes floor engaging elements, said
floor engaging elements being dimensioned to raise said base frame
above a floor upon movement of said carriers to an extreme position
adjacent said base frame.
6. An extensible lift mechanism as defined in claim 5, further
including inflatable means defining recesses below said base frame;
and means for supplying pneumatic fluid to initially inflate said
inflatable means and flow into and from recesses between said
inflatable means and the floor to produce a film of fluid to
floatingly support said base frame on the floor.
7. An extensible lift mechanism as defined in claim 6, including
brake means on said base frame for selectively holding said base
frame in an adjusted position while said base frame is floatingly
supported on the floor.
8. An extensible lift mechanism as defined in claim 1, in which
said frames are polygonal and said screws are located at adjacent
corners of one end of the said base frame.
9. An extensible lift mechanism as defined in claim 8, in which
said scissor linkage includes first and second pairs of arms
pivotally interconnected intermediately opposite ends, one end of
each first arm pivoted, on one end of said base frame adjacent said
screws and one end of each second arm pivoted about a fixed pivot
on said load supporting frame adjacent said screws; guide track
means on said base frame and said load supporting frame, movable
pivots for opposite ends of said arms guided in said track means,
and in which all of said pivots for said arms accommodate lateral
movement of said frames relative to each other.
10. An extensible lift mechanism as defined in claim 1, further
including control means cooperating with said reversible drive
means for selectively rotating said screws in opposite directions
to tilt said load supporting frame relative to said base frame.
11. An extensible lift mechanism as defined in claim 10, in which
said control means includes means for raising and lowering said
load supporting frame relative to said base frame while maintaining
a preset angle of tilt of said load supporting frame relative to
said base frame.
12. An extensible lift mechanism as defined in claim 11, in which
said control means includes means for automatically leveling said
load supporting frame at opposite extreme limits of travel of said
carriers on said screws.
13. An extensible lift frame as defined in claim 1, further
including control means for cooperating with said drive means for
rotating said screws synchronously or independently.
14. An extensible lift frame as defined in claim 1, in which said
control means includes means for simultaneously rotating said
screws in the same direction or in opposite directions.
15. An extensible lift mechanism as defined in claim 1, in which
said scissor linkage includes first and second pairs of arms
pivotally interconnected intermediate opposite ends, each arm
having one end connected by a fixed pivot to one of said frames and
an opposite end connected by a movable pivot to the other of said
frames and in which said connections of said arms include spherical
bearings accommodating tilting of said load supporting frame
relative to said base frame.
16. An extensible lift mechanism as defined in claim 1, in which
said drive means includes a pneumatic motor for each of said
screws.
17. An extensible lift mechanism as defined in claim 16, further
including releasable coupling means for interconnecting said motors
to synchronously drive both screws with both motors.
18. In an extensible lift mechanism having a horizontal base frame
and a load supporting frame with scissor arms interposed between
said frames; first and second screws extending above said base
frame at spaced locations and supported for rotation about
substantially vertical axes; drive means for rotating said screws
in opposite directions on said base frame; carrier means
cooperating with each screw; and linkage means connecting said
carrier means to said load supporting frame at spaced locations,
said linkage means universally accommodating lateral movement of
said load supporting frame relative to said vertical axes upon
selective rotation of said screws for tilting said load supporting
frame relative to said vertical axes while minimizing lateral
forces on said screws.
19. An extensible lift mechanism as defined in claim 18, in which
said linkage means includes a plurality of links pivotally
interconnected and pivoted to said carrier means and supporting
frame to accommodate lateral movement of said supporting frame in
two intersecting paths perpendicular to said axes.
20. In an extensible lift mechanism including a base frame and a
load supporting frame supported above said frame by scissor arms; a
carrier; drive means for moving said carrier in opposite directions
along a fixed axis extending above said base frame; and connection
means between said carrier and supporting frame, said connection
means including linkage means having opposite ends respectively
pivoted about spaced parallel axes respectively defined on said
carrier and said supporting frame, said spaced parallel axes
extending perpendicular to said fixed axis and said linkage means
universally accommodating lateral movement of said supporting frame
relative to said fixed axis.
21. An extensible lift mechanism as defined in claim 20, in which
said linkage means includes a plurality of link means pivotally
interconnected and pivoted about said spaced parallel axes to
accommodate lateral movement of said supporting frame in plural
directions perpendicular to said fixed axis.
22. An extensible lift mechanism as defined in claim 21, in which
said linkage means includes a first link means pivoted on said
carrier, a second link means pivoted on said supporting frame and
third link means pivoted at opposite ends on said first and second
link means respectively.
23. In an extensible lift mechanism including a base and a
platform; a scissor linkage interposed between said base and said
platform; means for extending and retracting said platform above
said base between collapsed and extended positions; a plurality of
spaced wheels secured to said platform, said wheels extending below
said base to engage a support surface and support said lift
mechanism when said base and platform are in a collapsed position;
a plurality of inflatable members extending from a lower surface of
said base; means for selectively supplying pneumatic fluid under
pressure to said inflatable members; and means accommodating flow
of fluid from said members to produce a supporting film of fluid
between the inflatable members and said support surface to support
said lift mechanism on said supporting film of fluid when said base
and frame are extended to a position where the wheels are spaced
from the floor and pneumatic fluid is being supplied to said
inflatable members.
24. An extensible lift mechanism as defined in claim 23, in which
said inflatable members each include a flat rigid plate and an
elastomeric ring attached to one surface of said plate and in which
said lower surface has guide means for receiving said plate to
releasably support said inflatable member on said surface.
25. An extensible lift mechanism as defined in claim 23, further
including brake means for temporarily holding the floating unit in
a fixed position on the support surface.
Description
BACKGROUND OF THE INVENTION
This invention relates generally to material handling apparatus and
more specifically to an improved type of extensible lift mechanism
that is capable of raising a load to a predetermined height above
the ground.
The use of plural framed hoist mechanisms that are interconnected
by a scissor linkage and adapted to be raised and lowered relative
to each other have found numerous applications in recent years.
Examples of such units are shown in U.S. Patents issued to Carder,
U.S. Pat. No. 3,341,042, and Larson, U.S. Pat. No. 3,246,876. Both
such devices incorporate extensible rams or jacks that are
operatively interposed between the base frame and part of the
structure supported by the base frame so that extension and
retraction of the rams will cause the load supporting frame to be
raised relative to the base frame.
One major difficulty encountered in the ram operated extensible
lift mechanisms of the type under consideration is that varying
forces must be applied to move a load supporting frame or platform
from a fully collapsed position to a fully extended position, the
amount of force required being dependent upon the moment arm for
the respective rams.
In order to initiate the upward movement of the load supporting
frame, the rams must necessarily be at an angle with respect to the
base frame and the load supporting frame. This requires that the
collapsed condition of the lifting mechanism have the platform a
considerable distance above the ground.
A partial solution to the variable force problem of the ram type
units is found in McCartney et al. U.S. Pat. No. 3,474,925. While
this arrangement allows for the use of a substantially constant
lifting force during raising and lowering of the support frame
relative to the base frame, one difficulty is that such an
arrangement requires that the drive screws be located substantially
at the four corners of the rectangular frames to allow the frames
to be moved relative to each other.
A further difficulty is encountered in finally aligning the load or
cargo on the load supporting frame relative to its final position
that it is to assume. A unit such as shown in the McCartney et al.
patent must have the load accurately aligned with its final
destination in order to allow the transfer of the load or cargo
relative to the cargo space.
A partial solution to this problem is suggested in Shaw U.S. Pat.
No. 3,370,727.
SUMMARY OF THE INVENTION
The present invention is directed to an extensible lift mechanism
that is capable of accurately aligning a load thereon
longitudinally, transversely, and vertically relative to any fixed
reference, merely by manipulation of controls forming part of the
unit; in which the entire load supporting surface thereof is
unobstructed to provide an extremely low profile for the unit in
the collapsed position; and which has a capability of tilting the
load supporting surface relative to the base for accurate alignment
of the load with an adjacent surface.
The extensible lift mechanism of the present invention includes a
base frame and a load supporting frame or platform connected to
each other by a scissor linkage and the two frames are capable of
being moved relative to each other by a pair of spaced elevating
screws located adjacent one end of the base frame. The lift
mechanism includes a reversible drive means cooperating with the
screws for rotating the screws in opposite directions.
The screws support first and second carriers for axial movement in
response to rotation thereof. The two carriers are respectively
connected at spaced points on the load supporting frame by first
and second linkage means that universally accommodate lateral
movement of the spaced points of the frame relative to the axes of
the screws to allow the load supporting frame to be tilted relative
to the base frame.
To insure that the load supporting frame can be tilted a
substantial amount relative to the base frame, the linkage means
accommodate movement of the spaced points along two perpendicular
paths that both extend perpendicular to the axis of the associated
screws.
More specifically, the linkage means include a first link pivoted
on the carrier about a first pivot, a second link pivoted on one of
the points about a second pivot on the frame which is parallel to
the first pivot and a third link pivoted at opposite ends about
spaced parallel pivots, respectively defined on the first and
second links. The linkage means allow lateral movement of the frame
relative to each of the screws without producing any significant
lateral forces or strain on the screws.
To further insure that the load supporting frame can be tilted
relative to the base frame without any distorting forces being
applied to either frame, the respective arms of the scissor linkage
are connected at pivots on the respective frame that include
spherical bearings which allow for lateral or pivotal movement of
opposite ends of the arms relative to the longitudinal dimension of
the arms.
According to another aspect of the invention, the drive means
incorporate control means that automatically returns the two frames
to a substantially planar parallel position at extreme ends of
travel for the carriers on the screws.
According to a further aspect of the invention, the unit
incorporates a dual mode of support means to support the unit for
transportation and to allow free movement of the unit for final
positioning. The first mode of support includes a plurality of
caster wheels that are supported on the load supporting frame and
extend below the base frame when the two frames are in the fully
collapsed position. Thus, the unit may be initially located in
close proximity to a final position by movement on its caster
wheels, whereupon the two frames can be extended relative to each
other to move the base frame into engagement with the floor or
supporting surface and raise the caster wheels above the floor. The
final positioning is accomplished by utilizing a plurality of air
casters or cushions that will produce a supporting film of
pneumatic fluid, such as air, so that the entire unit can be freely
moved for final positioning.
In its preferred embodiment, the extensible lift mechanism is
specifically designed for use in proper positioning of heavy parts
for aircraft, such as, for example, landing gears or engines during
the assembly or removal thereof relative to the remaining structure
of the aircraft. For this purpose, the unit also incorporates a
strut assembly to allow the load to be longitudinally tilted on the
support frame for accurate alignment of the upper free end of the
load with respect to structure to which it is to be attached.
If desired, the unit may also incorporate a winch to move the load
onto the load supporting frame or platform.
All of the above is incorporated into a very simple unit that can
easily be manufactured with readily replaceable parts that are
easily accessible for maintenance and replacement.
Numerous other advantages and features of the present invention
will become readily apparent from the following detailed
description of the invention and of one embodiment thereof, from
the claims and from the accompanying drawings in which each and
every detail shown is fully and completely disclosed as a part of
this specification in which like numerals refer to like parts.
BRIEF DESCRIPTION OF SEVERAL VIEWS OF DRAWINGS
FIG. 1 of the drawings shows a perspective view of the extensible
lift mechanism of the present invention;
FIG. 2 is a side elevation view of the mechanism during the loading
of a landing gear;
FIG. 3 is a view similar to FIG. 2, showing the landing gear in its
supported position on the lift mechanism;
FIG. 4 is a side elevation view similar to FIG. 3, showing the lift
mechanism in a partially extended position;
FIG. 5 is an end view of the lift mechanism showing the load in a
tilted position on the supporting frame;
FIG. 6 is a fragmentary plan view of the scissor linkage and the
frames, with parts thereof broken away;
FIG. 7 is a side elevation of the lift mechanism with parts thereof
broken away;
FIG. 8 is a section view taken generally along line 8--8 of FIG.
7;
FIG. 9 is an end view of the lift mechanism with parts thereof
broken away;
FIG. 10 is a fragmentary perspective view of the two frames with
certain parts being in unassembled condition for clarity;
FIG. 11 is an enlarged fragmentary end view of the one end of the
lift mechanism;
FIG. 12 is an exploded view of the various parts forming the
interconnection between the screw carrier and the load supporting
frame;
FIG. 13 is a view similar to FIG. 12, showing the various parts in
assembled condition;
FIG. 14 shows the side elevation view of the assembled elements
shown in FIG. 13;
FIG. 15 is a schematic illustration of the pneumatic circuit
incorporated into the mechanism; and
FIG. 16 is an electrical schematic of an exemplary circuit utilized
in the lift mechanism.
DETAILED DESCRIPTION
While this invention is susceptible of embodiment in many different
forms, there is shown in the drawings and will herein be described
in detail one embodiment, with the understanding that the present
disclosure is to be considered as an exemplification of the
principles of the invention and is not intended to limit to the
embodiment illustrated.
It should also be noted that while the unit will be described and
has been shown in connection with the positioning of a landing
gear, the invention has applicability in other areas, as will be
explained below.
GENERAL DESCRIPTION
FIG. 1 of the drawings generally shows the extensible lift
mechanism that includes a base or base frame 12 and a load
supporting frame or platform 14 that is supported above the base
12. The two frames 12 and 14 are interconnected by a scissor
linkage, generally designated by the reference 16 (FIG. 4). The
extensible lift mechanism further includes drive means, generally
designated as 20 for raising and lowering the platform 14 above the
base 12.
The extensible lift mechanism also includes ground engaging
elements or caster wheels 22 (FIG. 2) carried by the platform 14
and extending below the base 12 when the two frames are in the
totally collapsed condition, for a purpose which will be described
later.
THE PLATFORM DRIVE MEANS
As was indicated above, the platform drive means is capable of
raising the platform 14 relative to the base 12 and of tilting the
platform 14 relative to the base 12 without producing lateral
forces on the fixed elements of the drive means. Furthermore, the
drive means is of the type wherein all loads are balanced and the
forces required for elevating the platform 14 relative to the base
12 remain constant regardless of the position of the scissor
linkage.
The drive means is shown in detail in FIGS. 7 and 9 and includes a
pair of columns 30 fixedly secured to the base 12 at opposite
corners adjacent one end thereof, which will be referred to as the
forward end of the mechanism or unit for purposes of orientation
only. The columns 30 are substantially U-shaped in cross-section
and open towards the rear of the unit for a purpose which will be
described later.
The columns 30 each support a screw 32 for rotation about a fixed
axis. Each screw is supported on a pedestal 34 carried on the base
12 and a suitable bearing 36 fixed to the column at its upper end
that hold the respective screws 32 in a substantial vertical
position above the base 12 wherein the axes of the two screws 32
are parallel to each other. The pedestal 34 also incorporates a
worm gear drive assembly in housing 38 that allows the screw 32 to
be rotated by a motor 40 having its output shaft 42 coupled to the
input shaft 44 for the worm gear drive.
The motor 40 is of the reversible type and is preferably
pneumatically driven. For example, the motor may be of the vane
type wherein the centrifugal force holds the vanes tightly against
the housing for a uniform efficient seal.
A carrier or nut 50 cooperates with each screw for axial movement
in response to rotation of the screw. Each carrier 50 is connected
to one corner of the load supporting platform 14 through a linkage
means 52 that will be described later.
According to one aspect of the invention, the drive means
consisting of the two drive motors 40 preferably capable of being
interconnected to operate as a unit when the platform is to be
moved an equal amount on both sides thereof, or operated
independently in opposite directions.
This is accomplished by an electric clutch 54, a clutch adapter 56
and a shaft coupling 58 that interconnect the two shafts 42 of the
respective motors. When the electric clutch is energized, the two
motors are interconnected so that the output thereof will be
simultaneously utilized to drive both screws thereby raising the
platform an equal amount on opposite sides thereof.
To prevent undue stress on the clutch that interconnects the two
motors during simultaneous movement of both sides of the platform
or load supporting frame in the same direction, the motors are
preferably synchronized periodically to prevent one motor from
being overworked while the other acting as a vacuum pump. This can
be accomplished by proper adjustment of the exhust from the motors
in each direction of driving, which will be explained later.
THE LINKAGE MEANS
The linkage means 52 is capable of allowing the supporting platform
to be tilted in opposite directions from the normal parallel
horizontal position above the base without producing any meaningful
lateral stresses on the screw 32. Each linkage means 52 between the
associated carrier 50 on the screw 32 and the fixed point on the
load supporting frame is identical and one will be described in
detail with particular reference to FIGS. 12, 13 and 14.
The linkage means 52 includes first and second depending lugs 100
that are respectively fixedly secured to opposed surfaces of the
carrier 50 by screws 102 and pins 104. The lower ends of the lugs
each have an opening 106 defined therein with the openings 106
being aligned when the lugs 100 are in the assembled condition on
the carrier or nut 50. These openings 106 thus define a first pivot
axis that extends perpendicular to the axis of the screw 32.
The linkage means 52 further includes a second pair of lugs 110
that are fixedly secured to a connector 112 through bolts 114 and
nuts 116 as well as washers 118. Lugs 110 each have an opening 120
therein that define points fixed relative to the support frame
which is secured to the connector 112 by a bracket 121 (FIG.
7).
The linkage means 52 further includes a first link 122 that is
pivoted on the carrier about a first pivot defined by openings 106.
For this purpose, the link 102 has first and second circular
projecting pins 124 extending from the diametrically opposed points
on the periphery of the link. The linkage means also includes a
second link 126 that has outwardly projecting pins 128 received in
openings 120 that define a second pivot which extends parallel to
the first pivot and both pivots extend perpendicular to the axis of
the screw 32. An inspection of FIG. 12 shows that the links 122 and
126 are circular rings, identical in construction.
The linkage means 52 also includes means in the form of a third
link 130 interconnecting the first and second links 122 and 126.
The third link includes the first and second link segments 130a and
130b that are pivoted at opposite ends about spaced parallel pivots
respectively defined on the first and second links. The pivot on
the first link is produced by the outwardly extending circular
projecting pins 132 on link 122 with identical projecting pins 134
on the second link 126. The respective projections 132 and 134 are
received in openings 136 and 138 respectively defined on opposite
ends of both link segments 130a and 130b. The link segments are
retained on the projections by screws 140 and washers 142.
The third link 130 is therefor pivoted at opposite edns about third
and fourth spaced parallel pivots that are respectively defined on
the first and second links 122, 126 and these pivots extend
perpendicular to the first and second pivots defined by projections
124 and 128 and also extend perpendicular to the fixed axis of the
screw 32.
With the parts interconnected in the manner shown in FIG. 13, any
lateral movement of the platform 14, which is connected to the
member 112, in the direction of arrows 144 will cause the linkage
means or universal connection 52 to pivot about the spaced pivots
124 and 128 to prevent any meaningful lateral forces from being
developed on the screw 32. Likewise, any lateral movement in the
direction of arrows 145 will cause the second link 126 to be moved
relative to the first link 122 and such relative movement will
cause the link 130 to pivot about the respective pivots on opposite
ends thereof. The movement along the arrows 145 would correspond to
forward and rearward movement of the platform 14 relative to the
base frame while the movement along the arrows 144 would correspond
to movement of the platform from side to side.
In order to accommodate the pivotal movement of the links relative
to the screws 32, the two links 122 and 126 as well as the
connector 112 all have enlarged openings 146 through which the
screw extends to allow unobstructed lateral movement of the links
and the members relative to the screw 32.
THE SCISSOR LINKAGE
As was indicated above, the scissor linkage 16 (FIG. 4) causes the
rear end of the platform or load supporting frame to move in
response to movement of the forward end of the platform by rotation
of the respective screws 32. In addition, the scissor linkage is
connected to the respective frames to accommodate the tilting
movement of the load supporting frame with respect to the base
frame without any binding forces being applied to the
structure.
Since the scissor linkage 16 includes first and second pairs of
arms that are interconnected to each other and connected to the
respective frames in an identical manner on opposite sides of the
unit, only one pair of arms will be described in detail with
particular reference to FIGS. 6, 7 and 8.
The scissor linkage 16 includes first and second arms 160 and 162
that are pivotally interconnected by a pin 164. The first arm 160
consists of first and second transversely spaced portions 160a and
160b interconnected at opposite ends by plates 164. The spacing
between the portions 160a and 160b is such that the second arm 162
may be located within the first arm, as will be described
later.
The first arm 160 is connected at one end on the base frame about a
fixed pivot by a lug 168 which extends between a pair of spaced
lugs 172 (only one being shown) and a pivot pin 170 extends through
openings in the lugs.
The second arm 162 is also pivoted about a fixed pivot on the load
supporting frame or platform. The fixed pivot again includes a pin
175 extending between spaced lugs 176. Both pivotal connections
between the pins and the respective arms includes a spherical
bearing (not shown) to accommodate pivotal movement of the arms
transversely of the unit, as will be explained later.
The opposite ends of both arms 160, 162 are respectively connected
to the base 12 and platform 14 by movable pivots, that allow
longitudinal movement of the arm ends in response to vertical
movement of the frames. As shown in FIG. 8, the base 12 and the
platform 14 each have a pair of track elements 180 each having a
vertical inner surface with a recess 182 defined therein. A pivot
pin 184 extends into the transversely aligned recesses 182 and the
arms 160, 162 are pivoted on the pin 184. The upper portion of FIG.
8 shows the construction of the pin 184 in cross-sectional detail.
The pin 184 includes a sleeve 186 having a spherical bearing 188
supported thereon and retained between opposite ends by a pair of
rollers 190. Each roller 190 has a reduced portion 192 received in
the elongated recess 182 and the assembly is held together by a
bolt 194 and a nut 196.
The end of the first arm 160 has an opening in which a cooperating
bearing member 197 is secured and the bearing member is retained in
the opening by a pair of bearing plates 198 secured to opposite
sides thereof. Thus, the arm 160 can universally pivot about the
pin 184 to accommodate lateral tilting of the respective frames
relative to each other as well as pivoting about the axis of pin
184, as will be explained later.
In order to have the two arms completely collapsible and have the
second arm located entirely within the first arm, the first arm has
a downwardly extending portion on the first end which is connected
to the pivot pin 170 while the second or opposite end has an
upwardly extending portion connected to the pin 184. Likewise, the
second arm has upwardly and downwardly extending portions on
opposite ends which are reversed. With this arrangement, the two
arms can be completely collapsed to the solid line position shown
in FIG. 7 so that the unit will have an extremely low profile in
the completely collapsed position.
THE UNIT SUPPORT MEANS
As was indicated above, the extensible lift mechanism or unit
incorporates a first mode of support for movement from one site to
another and a second mode of support for final positioning of the
unit at its ultimate destination.
The first mode of support has been generally discussed above and
includes the four caster wheels 22 that are supported on the load
supporting platform 14 for movement therewith. As more clearly
illustrated in FIGS. 7 and 11, the caster wheels 22 are supported
on the upper frame 14 by a carriage 202 that extends through an
opening 204 in the base 12 adjacent each corner thereof. The upper
end of the carriage 202 is supported on the cross plate 206 that
extends between frame elements 208 that define a rectangular
support for the carriage (see FIG. 7). The casters 22, as indicated
above,are raised and lowered with the platform 14 so that initial
relative movement between the platform and the base will cause the
base to move downwardly into engagement with the ground. The first
mode of support and transportation also includes a tow bar 210
(FIGS. 6 and 7) that is connected to the base at the forward end
thereof.
After the device to be transported has been positioned on the
platform 14, the platform 14 and base 12 are completely collapsed
so that the base raised above the ground a sufficient distance to
permit the casters 22 to make contact to allow the unit with the
load or cargo thereon to be moved to its ultimate destination. Of
course, it will be appreciated, if desired, the entire unit may be
of the self-propelled type by providing suitable propulsion for the
caster wheels in the manner that is known in the art.
The second mode of support comes into operation at the final
destination for the load or cargo to accurately position the load
with respect to a fixed reference. A second mode of support is more
clearly shown in FIGS. 7, 10 and 11. A second support means
consists of four resilient inflatable members or air casters 220
that are supported at the four corners of the base frame. Since all
four casters are identical, only one has been shown in detail in
FIG. 10 and particular reference will be made thereto.
The inflatable means 220 consists of a rigid plate 222 having a
resilient elastomeric member 224 secured to the lower surface
thereof. The elastomeric member 224 is a flat disc of high strength
elastomers reinforced with high strength fabrics that takes the
form of a donut, when inflated, having a recess 226 at the center
thereof. A deflector 227 is positioned in the recess 226.
The base frame 12 has a pair of spaced guide means 228 having
inwardly directed flanges so that the inflatable means, more
particularly the plate 222 may be slidably inserted between the
guides and held in fixed relation by suitable sealing means. The
base frame also has an inlet opening 229 defined therein that
cooperates with an aligned opening (not shown) in the plate 222
when the plate is in the assembled position.
Thus, when the pneumatic fluid, such as air, is supplied through
the inlet opening 229, the air initially inflates the flat disc to
a donut configuration to lift the entire load a small increment
above the ground or floor. After initial inflation, the recess 226
defined by the ring 224 serves as a large piston into which air is
supplied through suitable communication means or openings along the
inner periphery of the ring 224 that accommodate flow of fluid from
the inflatable member. The air is then deflected downwardly by the
deflector 227 and escapes through a small opening that will be
created between the lower surface of the donut shaped ring and the
supporting surface, such as a floor in the building. This flow of
air will produce an extremely thin air film that completely frees
the base frame from the floor and the resiliency of the donut
shaped ring automatically contours to slight irregularities in the
floor to provide a constant air gap and uniform air flow between
the floor and the lower edge of the ring.
The inflatable means 220 is a unit commercially available from
Aero-Go Inc. 5820 Corson St Seattle, Wash. that includes a seal
surrounding the air entrance which is in the form of a double
adhesive backed sponge rubber tape having a protective cover
thereon. In installing the inflatable means or air caster, the
protective cover is removed from the tape and the entire unit is
slid along the guides 228 until it engages in a stop (not shown).
Thereafter, pressure is exerted on the bottom of the air caster to
engage a seal with the lower surface of the base frame.
The second mode of support also includes brake means for
temporarily holding the floating unit in a fixed position on the
floor while the thin film of air supports the unit. This means is
shown in FIG. 11 and includes a ram with a cylinder 230 having a
piston rod assembly 232 reciprocable therein. The outer end of the
piston rod assembly has a foot 234 secured thereto. The ram is of
the single acting type wherein the piston rod assembly is normally
held in retracted position by a spring 236 (FIG. 15). By supplying
fluid to the head end of the cylinder 230, the foot 234 is moved to
engage the floor and acts as a brake to hold the unit in a fixed
position.
ADJUSTABLE HOLDING MEANS
As was indicated above, the description and drawing disclose the
present invention in a specific environment for use in accurately
positioning aircraft components with respect to a fixed reference
for installation. For example, in extremely large aircraft, such as
the B-747, the components are extremely large, heavy, and bulky and
must be accurately positioned for attachment to the body structure
of the aircraft. In the specific illustration, the load or cargo on
the lift mechanism is illustrated as a wing gear L that must be
positioned with respect to a wing for attachment thereto. This many
times requires movement of portions of the wing gear for accurate
alignment with openings in the wing.
Thus, the extensible lift mechanism further includes a strut
assembly 250 pivoted on a support bracket 252 extending above the
platform or load supporting frame 14 at a location substantially
between the two columns 30. With particular reference to FIG. 7,
the strut assembly 250 consists of a base 254 that is pivoted about
pins 256 on the support bracket 252. A rod 258 extends through an
opening in the base and is reciprocable relative to the base by an
air motor 260 and a worm gear drive between the rod and motor. A
bellows 262 surounds the screw drive portion of the rod when it is
extended. Pneumatic fluid, such as air, under pressure drives the
motor in either direction to move the rod 258 relative to the base
254.
CARGO LOADING ATTACHMENT
For extremely heavy cargo, such as a landing gear structure, it is
also desirable to provide a loading attachment for initially
placing the cargo on the platform 14. The loading attachment is
shown in FIGS. 2 and 7 and includes a winch 270 consisting of an
air motor 272 that drives a cable reel 274 supported on the
platform 14 with a cable 276 extending therefrom. The rear end of
the platform has a pair of ramps or runners 280 pivotally secured
thereto on pins 282 so that the rear ends of the ramps 280 may be
pivoted toward the ground. The air motor driven winch can then be
attached to the landing gear and the air motor actuated to pull the
landing gear onto the supporting surface. The landing gear can then
be maintained on the platform surface by suitable chocks 290 (FIG.
4).
PNEUMATIC CIRCUIT
The pneumatic circuit for supplying fluid under pressure to the
respective motors 40, 260 and 270, as well as the brake and the air
casters 220, is schematically illustrated in FIG. 15. The pneumatic
circuit includes a source of pneumatic fluid under pressure 300
connected to a conduit 302 with an air filter 304 and a lubricator
306 located therein. The pneumatic or air supply is delivered to
the respective motors 40, 260 and 270 through four-way double
solenoid spring center valves 310, 312, 314 and 316. Thus, the
position of the respective valves, which is controlled by the
solenoids, determines the direction of rotation of each of the
motors.
The air supply conduit 302 is connected by a conduit 320 to a two
way, single solenoid, spring return, normally closed valve 322
which supplies fluid to a pair of branch conduits 324. Each branch
conduit 324 has an air regulator 326 incorporated therein and leads
to two air casters 220. A further adjustment valve 328 is located
in each of the branch conduits between the two casters.
With the pneumatic circuit as shown, the pressure regulator 326 can
be adjusted to control the supply of fluid to respective pairs of
air casters located on opposite sides of the lift mechanism to
compensate for an imbalance of the platform that may result from
the load being laterally offset on the platform. Furthermore, the
control of the pressure of fluid between the fore and aft air
casters is controlled by the valves 328. Preferably, the two air
casters located adjacent the regulators would be located in the aft
end or rear end of the lift mechanism where the majority of the
load would normally be centered.
The supply of air to the pneumatic brakes or rams is directed
through a conduit 330 having a two-way, single solenoid, spring
return, normally closed valve 332 and a needle valve 334 located
therein.
ELECTRICAL CIRCUIT
The electrical circuit for supplying energy to the various
solenoids on the valves in FIG. 15 as well as the electric clutch
54 is shown in FIG. 16. The electric circuit includes a connection
400 for a power supply to the lift mechanism. A master switch 402
is incorporated in the two lines 404 and 406 leading from the
source to the transformer 408 with suitable fuses 410 incorporated
therein. The transformer produces a 12 volt output supply with one
line of the output connected to each of the 8 solenoids through a
line 414. The output of the transformer 414 is also connected
through a line 416 and a normally open switch 418 to the input
contacts of a tilt DPDT spring centered switch 420 and to the input
contacts of a up-down 3 PDT, spring centered toggle switch 422.
The first contact 420-1 of the switch 420 is connected by a line
424 through a limit switch 426 and one of a pair of contacts of the
limit switch 428 to solenoid 430 on one end of the valve 310 that
controls the flow of fluid to the right hand motor 40. The second
contact 420 -2 of the switch 420 is connected through a line 432,
limit switch 434 and one contact of limit switch 436 to the second
solenoid 438 on valve 310.
The third contact 420 -3 of switch 420 is connected through line
440, limit switch 442, one contact of limit switch 444 to solenoid
446 which is on one end of the valve 312 leading to the left hand
motor 40. A fourth contact 420-4 of switch 420 is connected through
line 450, limit switch 452, one contact of limit switch 454 to
solenoid 456 on the opposite end valve 312.
The first contact 422-1 of switch 422 is connected through line 460
to solenoid 430 through the first contact of limit switch 428. The
second contact 422-2 is connected through line 462 and the first
contact of limit switch 436 to solenoid 438. The third contact
422-3 of switch 422 is connected through line 464, and the first
contact of limit switch 454 to solenoid 456. The fourth contact
422-4 of switch 422 is connected through line 466 and the first
contact of limit switch 444 to solenoid 446. The remaining two
contacts 422-5, 422-6 of the switch 422 will be described in
connection with the circuit to the clutch 54.
The two switches 420 and 422 control the direction of the
respective screw drive 32. If for example, the platform is to be
raised simultaneously on both sides, switch 422 is moved to the
uppermost position energizing solenoids 430 and 456 to drive the
screws 32 in the direction to move the carriers 50 upwardly while
movement of the switch 432 to its lowermost position will energize
solenoids 438 and 446 to lower the platform with respect to the
base.
A separate electric energy supply for the clutch 54 is delivered
from the bridge rectifier 470 to one side of the clutch 54 through
a line 472 having a toggle switch 474 therein. The second output
contact of rectifier 470 is connected to the third input contact of
the switch 422 through a line 480 having a fuse 482.
The fifth contact 422-5 cooperating with the third input contact of
switch 422 is connected through a line 482, the other contact of
limit switch 454, and the other contact of limit switch 428, to the
clutch 54. The sixth contact 422-6 of switch 422 is connected
through line 490, the other contact of limit switch 436 and the
other contact of limit switch 444 to the clutch through line
486.
The respective limit switches 428, 436, 444 and 454 are located at
opposite ends of the path of travel of the respective carriers and
are normally closed so that the clutch may be controlled through
the switch 474. However, assuming that the right hand side of the
platform is higher than the left hand side, and the switch 422 is
actuated to energize solenoids 430 and 456, when the right hand
carrier reaches the upper extreme position or limit of travel,
limit switch 428 would be opened to interrupt the circuit to
solenoid 430 thereby closing the valve 310 to the right hand motor
while the left hand motor would continue to operate until the left
hand carrier reached its upper extreme limit of travel, whereupon
limit switch 444 would be actuated to interrupt the circuit to
solenoid 446. The same condition would occur with respect to
downward travel by appropriate actuation of switches 436 and 444.
It will also be appreciated that the respective limit switches 426,
434, 442 and 452 would be appropriately positioned with respect to
the platform to define the maximum degree of tilt in either
direction for the platform and, when this maximum degree of tilt is
reached, the appropriate mercury switch would interrupt the
circuits to the various solenoids.
The control to the strut tilt assembly motors 260 include a SPDT,
spring centered toggle switch 500 that has its input contact
connected to one output lead of the transformer 408 through a line
502. The first output contact 500-1 of switch 500 is connected
through line 502 and limit switch 504 to solenoid 506 while the
second output contact 500-2 is connected through line 508 and limit
switch 510 to solenoid 512. The solenoids 506 and 512 are
respectively located on the opposite ends of the valve 314 which
controls the flow of fluid to the strut motor 260. Actuation of the
toggle switch 500 in the appropriate direction will energize
through the solenoid 506 or 512 to extend or retract the strut or
rod 258. The respective limit switches 504 and 510 would define the
extreme positions of travel for the rod or strut.
The circuit to solenoid 520, forming part of valve 332,includes a
switch 522 having both output contacts connected through line 524
to the solenoid 520 so that actuation of the switch in either
direction will energize the solenoid and extend the piston rod in
the brake.
The solenoid 530 forming part of the valve 322 is connected to
transformer output through a line 532 and a switch 534.
The operation of the entire circuit will be described later in
connection with a loading and unloading operation.
ADJUSTMENT OF DRIVE MOTOR 40
As was indicated above, it is preferable to adjust the speed of the
two drive motors 40 to assure that both motors are synchronized
when the clutch is actuated and the screws are both being rotated
in the same direction to prevent undue stress on the clutch as well
as the motor. This is accomplished by a plurality of adjustable
valves 350 cooperating with the exhaust port of the respective
valves 310 and 312. This adjustment of the speed of the respective
motors should be accomplished each time the air supply through the
unit is changed to prevent the above mentioned undesirable
results.
The same control may be incorporated into the exhaust ports of the
strut control valve 314 to control the speed of the motor 260.
OPERATION
The operation of the unit will be described in connection with the
loading, transporting and final positioning of a landing gear.
Initially, the rear end of the lift mechanism or the unit is
aligned with the landing gear L (FIG. 2) and the ramps 280 are
lowered. The winch motor is then actuated by the manual actuation
of valve 316 to allow the cable 276 to be unwound and attached to
the forward end of the landing gear L. The valve 316 is then
manually actuated in the opposite direction to pull the landing
gear onto the platform 14 to the position shown in FIG. 3. At this
time, the chocks 290 may be positioned adjacent the forward and
rearward wheels of the landing gear and the ramps 280 raised for
transportation.
The rod or strut 258 is appropriately extended and attached at a
suitable location to the upper portion of the landing gear so that
the entire unit is substantially fixed relative to the lift
mechanism. A powered vehicle, such as a tractor, can then be
attached to the drawbar and the landing gear transported to its
ultimate site of installation utilizing the caster wheel support.
After the lift mechanism has been properly positioned with respect
to the point of installation on the aircraft, the up-down switch
422 is moved to the upward direction to energize solenoids 430 and
456, and clutch 54 simultaneously casuing both sides of the
platform to be raised from the position shown in FIG. 3 to be that
shown in FIG. 4. During the initial movement of the two platforms
relative to each other, the base frame 12 will be lowered into
engagement with the adjacent floor F and subsequently the platform
or upper support frame 14 will be elevated above the base frame.
When the upper end of the landing gear is in general alignment with
the attaching point of the aircraft, switch 422 is released to
interrupt the circuit to the respective solenoids.
At this time it may become necessary to tilt the landing gear
either in the forward and rearward direction or the transverse
direction to have the respective connections properly aligned. The
forward and rearward tilting of the landing gear structure is
accomplished by actuation of the appropriate solenoid 506 or 512
through switch 500 to move the landing gear structure as generally
shown in FIG. 4. The tilting of the landing gear transversely is
accomplished by actuating the switch 422 in the appropriate
direction to energize the respective solenoids cooperating with the
motors 40. When the final angular position and longitudinal
position has been reached, it may also become necessary to
reposition the entire structure relative to the body of the
aircraft. This is accomplished by energizing solenoid 530 to supply
pneumatic fluid to the respective air casters 222 that will result
in floatingly supporting the entire unit and cargo on a thin film
of fluid to allow the operator to manually move the unit with a
very small amount of force to its final position relative to the
point of installation.
It should be noted that during the tilting movement, the platform
will generally pivot about an axis extending centrally of the
elongated platform since both motors are rotating the screws at the
same speed and in opposite directions This tilting movement will
result in having the points of connections of the platform move
laterally relative to the carriers 50. This lateral movement will
cause a pivoting of the appropriate link in the linkage means 52
and prevent any lateral forces from being applied to the screws 32.
The lateral movement will also cause a small amount of pivotal
movement of the respective ends of the arms about the spherical
bearing supports.
After the platform has been tilted the desired amount on the base,
it may become necessary to raise or lower the platform while it is
in the tilted position. This may be accomplished by actuating the
switch in the appropriate direction to drive both screws in the
same direction. Because the motors operate at the same speed, the
angle of tilt of the platform will remain the same. Also, the
angular position of the scissor links between the platform and
base, when the platform is tilted, will add stability to the
platform.
SUMMARY
It will be seen that the present invention provides extremely
rugged structure that can be utilized for transporting various
types of loads or cargo a substantial distance and allow a
universal movement of the entire unit for final positioning
relative to a fixed point. In addition, a platform can readily be
tilted to accommodate the angle a receiving unit, such as an
aircraft, may be located.
To reiterate, while the lift mechanism has been shown as described
in connection with the transportation and final positioning of
extremely heavy units that require accurate positioning, numerous
other uses are available for a unit of this type. For this example,
the expansible mechanism with the tilt capability could be readily
utilized as a cargo loader for other material handling
equipment.
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