U.S. patent number 3,749,004 [Application Number 05/167,648] was granted by the patent office on 1973-07-31 for apparatus for crushing and/or compacting.
This patent grant is currently assigned to Jos. Schlitz, Brewing Company. Invention is credited to Charles F. Constable, William G. Pagdin.
United States Patent |
3,749,004 |
Pagdin , et al. |
July 31, 1973 |
APPARATUS FOR CRUSHING AND/OR COMPACTING
Abstract
The disclosed machine or apparatus for crushing is of the
general type having a plurality of sets or pairs of opposing
crushing rollers arranged in series through which the materials for
treatment are passed. One roller from each set of rollers is
rotatably supported by a frame. The other roller from each set of
rollers is rotatably supported by a member movable relative to the
frame. The rollers supported by the movable member move with that
member relative to the frame supported rollers to provide for
relief from shock loading between the opposing rollers. Resilient
means resist relative movement between the opposing rollers in the
separating or shock relieving direction.
Inventors: |
Pagdin; William G. (Milwaukee,
WI), Constable; Charles F. (South Milwaukee, WI) |
Assignee: |
Jos. Schlitz, Brewing Company
(Milwaukee, WI)
|
Family
ID: |
22608218 |
Appl.
No.: |
05/167,648 |
Filed: |
July 30, 1971 |
Current U.S.
Class: |
100/50; 100/94;
100/176; 241/99; 100/171; 100/902 |
Current CPC
Class: |
B02C
19/0081 (20130101); B26F 1/24 (20130101); B30B
15/08 (20130101); B02C 4/02 (20130101); B02C
23/04 (20130101); B30B 9/325 (20130101); B26F
2210/11 (20130101); Y10S 100/902 (20130101) |
Current International
Class: |
B30B
9/32 (20060101); B26F 1/00 (20060101); B26F
1/24 (20060101); B02C 23/04 (20060101); B02C
4/00 (20060101); B02C 23/00 (20060101); B02C
4/02 (20060101); B30b 003/04 (); B30b 015/14 () |
Field of
Search: |
;100/DIG.2,48,50,161,176
;241/99,159,230,231 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Petrakes; John
Assistant Examiner: Moore; C. K.
Claims
We claim:
1. In a crushing apparatus wherein crushing is effected between a
plurality of sets of opposing rollers arranged in series, a frame
rotatably supporting one roller from each set of rollers, a member
movable relative to the frame and the frame supported rollers and
rotatably supporting the other roller from each set of rollers,
said other rollers being movable with the movable member relative
to the frame supported rollers to provide for relief from shock
loading between the sets of opposing rollers.
2. The invention as set forth in claim 1 including means for
supporting the movable member in a given position relative to the
frame, and means for guiding the movable member relative to the
frame when said member is caused to move in response to shock
loading.
3. The invention as set forth in claim 1 wherein relative movement
between the opposing rollers in the shock relieving direction is
resisted by resilient means.
4. In a crushing machine wherein crushing is effected between two
sets of opposing rollers arranged in series and forming a materials
flow path through the machine, a frame rotatably supporting one
roller from each set of rollers on one side of the materials flow
path, a member movable relative to the frame and the frame
supported rollers and rotatably supporting the other roller from
each set of rollers on the opposite side of the materials flow
path, said rollers carried by the movable member being movable with
said member relative to the frame supported rollers to provide for
relief from shock loading between the sets of opposing rollers.
5. The invention as set forth in claim 4 including means for
supporting the movable member in a given position relative to the
frame, and means for guiding the movable member relative to the
frame when said member is caused to move in response to shock
loading.
6. The invention as set forth in claim 5 wherein the guide means
for the movable member is pivotally connected to the movable member
intermediate the rollers carried thereby.
7. The invention as set forth in claim 6 wherein the guide means
for the movable member comprises lever means pivotally mounted onto
the frame.
8. The invention as set forth in claim 5 wherein the guide means
for the movable member comprises lever means having pivotal
connection to the movable member generally midway between the
rollers supported by said member and being pivotally mounted onto
the frame in spaced relation from the movable member connections,
said pivotal connection between the lever means and the movable
member being movable with said member in response to shock loading
between either set of opposing rollers to pivot the lever means in
a given direction relative to the frame.
9. The invention as set forth in claim 8 wherein movement of the
lever means in said given direction in response to shock loading
between either set of opposing rollers is resisted by resilient
means.
10. The invention as set forth in claim 9 wherein the resilient
means is disposed to act upon the end of the lever means opposite
from its mounting to the frame.
11. The invention as set forth in claim 4 wherein the two sets of
opposing rollers are driven by a single drive arrangement.
12. The invention as set forth in claim 11 wherein the drive
arrangement comprises a chain drive and the drive chain of the
arrangement is maintained in a taut condition by a spring-biased
idler adapted to accommodate relative movement between the opposing
rollers.
13. In a crushing machine wherein crushing is effected between two
sets of opposing rollers arranged in series and forming a materials
flow path through the machine, a frame rotatably supporting one
roller from each set of rollers on one side of the materials flow
path, a member movable relative to the frame and the frame
supported rollers and rotatably supporting the other roller from
each set of rollers on the opposite side of the materials flow
path, means for supporting the movable member and its rollers in a
given position relative to the frame, said rollers carried by the
movable member being movable with said member relative to frame
supported rollers to provide for relief from shock loading between
the sets of opposing rollers, means for guiding the movable member
and its rollers relative to the frame when said member is caused to
move in response to shock loading, and means for resisting the
movements of the movable member and its rollers in response to
shock loading.
14. The invention as set forth in claim 13 wherein the crushing
machine is designed for crushing cans and bottles and the first set
of opposing rollers is provided with a plurality of radially
projecting spikes to puncture the cans and assist in pulling the
bottles and cans through said first set of opposing rollers.
15. The invention as set forth in claim 13 wherein the second set
of opposing rollers is provided with a roughened surface to assist
in pulling the pieces of glass and partially flattened cans through
said second set of opposing rollers.
16. The invention as set forth in claim 15 wherein the roughened
surface on the second set of opposing rollers is formed by
circumferentially spaced, transversely extending weld beads.
17. The invention as set forth in claim 15 wherein the roughened
surface on the second set of opposing rollers is formed by
circumferentially spaced, transversely extending grooves.
18. The invention as set forth in claim 13 wherein stripper plates
are disposed on opposite sides of each roller to remove any
materials sticking to the corresponding roller.
19. The invention as set forth in claim 18 wherein the stripper
plate disposed between the rollers supported by the movable member
is secured to said member and carried thereby.
20. The invention as set forth in claim 18 wherein the frame of the
machine includes transversely spaced side plates, and the crushing
rollers and stripper plates extend generally between said frame
side plates, said side plates, crushing rollers and stripper plates
forming a generally enclosed materials flow path through the
machine.
21. The invention as set forth in claim 13 wherein the frame of the
machine includes transversely spaced side plates, said side plates
at least in part forming a hopper at the upper end of the machine
for receiving the materials to be crushed and a chute at the lower
end of the machine for delivery of the crushed materials.
22. The invention as set forth in claim 13 wherein the movable
member comprises a pair of transversely spaced and aligned plates
and the respective rollers supported by said member are rotatably
mounted between said plates and adjacent to the respective ends of
the plates, and wherein the guide means for said movable member is
pivotally connected to the respective plates generally midway
between the respective rollers.
23. The invention as set forth in claim 22 wherein the transversely
spaced plates of the movable member are connected by a transversely
extending tubular member generally midway between the rollers to
form a unit assembly, said tubular member having a bore which opens
outwardly through the plates, and a shaft disposed in the bore of
said tubular member and extending outwardly beyond the respective
plates to form the pivotal connection with the guide means.
24. The invention as set forth in claim 23 wherein the support
means for the movable member comprises a plurality of leveling
adjustment screws which extend through projections from the frame
and engage the lower edge of the respective movable member
plates.
25. The invention as set forth in claim 23 wherein the support
means for the movable member comprises a pair of leveling
adjustment screws for each of the movable member plates, said
screws for each movable member plate extending through
corresponding projections from the frame and engaging the lower
edge of the plate adjacent to the respective ends thereof.
26. The invention as set forth in claim 13 wherein the guide means
for the movable member comprises means having pivotal connection to
the movable member generally midway between the rollers supported
by said member and being pivotally mounted onto the frame in spaced
relation from the movable member connection.
27. The invention as set forth in claim 13 wherein the guide means
for the movable member comprises lever means having one end thereof
pivotally mounted onto the frame and having pivotal connection to
the movable member generally midway between the rollers supported
by said member, said pivotal connection between the lever means and
movable member being spaced from the pivotal mounting for the lever
means and being caused to move with the movable member in response
to shock loading between the opposing rollers to effect pivotal
movement of the lever means on its mounting to the frame.
28. The invention as set forth in claim 27 wherein the opposing
rollers are driven by an electric motor and movements of the lever
means are sensed by a switch mounted onto the frame and disposed in
the electrical circuit of the motor, said switch being normally
closed in its mounted circumstance and adapted to open to stop the
motor when the pivotal movement of the lever means exceeds a given
amount.
29. The invention as set forth in claim 27 wherein the means for
resisting the movements of the movable member and its rollers in
response to shock loading comprises a spring, said spring being
disposed to act on the end of the lever means remote from its
mounting onto the frame.
30. the invention as set forth in claim 29 wherein a rod is
pivotally connected to the frame, and a slidable collar is disposed
on the rod and is engageable by the end of the lever means remote
from its mounting on the frame, said collar having a given position
relative to the rod corresponding to the position of the movable
member relative to the frame as provided by the movable member
support means, said collar being slidable relative to the rod in a
given direction from said given position when the lever means are
caused to pivot by the movable member in response to shock loading
between the opposing rollers, and said spring is a compression
spring mounted on the rod adjacent to said collar and is adapted to
resist the movements of the collar, lever means and movable member
in response to shock loading.
31. The invention as set forth in claim 27 wherein the lever means
comprises an inverted U-shaped lever member having transversely
spaced legs, the legs of said U-shaped lever member being disposed
on opposite sides of the machine and being pivotally mounted onto
the corresponding side of the frame in transversely aligned
relation and each of said legs being pivotally connected to the
corresponding side of the movable member in transversely aligned
relation generally midway between the rollers supported by said
movable member.
32. The invention as set forth in claim 31 wherein the means for
resisting the movements of the movable member and its rollers in
response to shock loading comprises a spring, said spring being
disposed to act generally centrally on the connecting leg of the
inverted U-shaped lever member.
33. The invention as set forth in claim 32 wherein a rod is
pivotally connected to the frame, and a slidable collar is disposed
on the rod and is engageable by projecting means carried generally
centrally of the connecting leg of the lever member, said collar
having a given position relative to the rod corresponding to the
position of the movable member relative to the frame as provided by
the movable member support means, said collar being slidable
relative to the rod in a given direction from said given position
when the lever member is caused to pivot by the movable member in
response to shock loading between the opposing rollers, and said
spring is a compression spring mounted on the rod adjacent to said
collar and is adapted to resist the movements of the collar, lever
member and movable member in response to shock loading.
34. The invention as set forth in claim 33 wherein a movable
abutment is disposed on the rod to seat the end of the compression
spring opposite from said collar, said abutment being movable on
the rod to pretension the spring to provide the resistance desired
to oppose shock loading between the opposing rollers.
35. The invention as set forth in claim 33 wherein the compression
spring and slidable collar are disposed between a pair of movable
abutments, said abutment adjacent to the collar being disposed on
the rod to provide abutting relation for the collar in said given
position corresponding to the position of the movable member
relative to the frame as provided by the movable member support
means, and said abutment adjacent to the spring being movable on
the rod to pretension the spring to provide the resistance desired
to oppose shock loading encountered by the opposing rollers.
36. The invention as set forth in claim 35 wherein the rod mounting
the compression spring and slidable collar is removably connected
to a block pivotally mounted on the frame, said rod being removable
from said block to effect a disengagement between said collar and
lever member without affecting the pretension condition of the
spring.
37. The invention as set forth in claim 36 wherein the end of the
rod adjacent to the collar abutment is threaded and is removably
received within a threaded bore in the pivotally mounted block,
said rod being at least partially from the bore of said block to
disengage the collar from the lever member and thereafter said rod
together with the collar and pretensioned spring being pivotable
with the block to clear the lever member.
38. The invention as set forth in claim 36 wherein following a
disengagement between said collar and lever member the lever member
can be actuated on its pivotal mounting on the frame to lift the
movable member relative to the frame and thereby effect further
separation between the opposing rollers as may be required to clear
a jamming condition between the opposing rollers.
Description
BACKGROUND OF THE INVENTION
Machines or apparatus for crushing and/or compacting materials
frequently are of a type having one or more sets or pairs of
opposing rollers through which the materials are passed. Such
machines are generally designed for a given peak load and the
components selected to at least accommodate that load. Even when
operating within the stated peak load conditions, at least some
machines are notoriously hard on the bearings which rotatably
support the crushing rollers. As a consequence, the load capability
of the machines may be materially reduced over a relatively short
period of time from the stated peak load conditions. If the load
capability of such a machine is exceeded, jamming generally results
to incapacitate the machine. To free or relieve a jam, substantial
disassembly of the machines is sometimes necessary giving rise to
protracted and costly downtime and sometimes also to an unsightly
and burdensome accumulation of the materials awaiting treatment by
the machine. It is primarily an object of this invention to provide
a machine for crushing and/or compacting materials which is better
able to withstand the shock loading encountered in the operation of
such machines and wherein possible jams are relatively easily and
quickly relieved and without the need for major dismantling of the
machine.
SUMMARY OF THE INVENTION
The invention relates to that type of crushing and/or compacting
machine or apparatus wherein a plurality of sets or pairs of
opposing crushing rollers are arranged in series. Broadly according
to the invention, a frame rotatably supports one roller from each
set of rollers. The other roller from each set of rollers is
rotatably supported by a member movable relative to the frame and
the frame supported rollers. The rollers supported by the movable
member move with that member relative to the frame supported
rollers to provide for relief from shock loading between the sets
of opposing rollers. Relative movement between the opposing rollers
to relieve shock loading therebetween is resisted by resilient
means.
DESCRIPTION OF THE DRAWING FIGURES
The drawings furnished herewith illustrate the best mode presently
contemplated for carrying out the invention and described
hereinafter.
In the drawings:
FIG. 1 is a perspective view of the crushing and/or compacting
machine of this invention;
FIG. 2 is an enlarged side elevational view of the crushing
machine;
FIG. 3 is an enlarged end elevational view of the crushing
machine;
FIG. 4 is a sectional view taken generally on line 4--4 of FIG.
3;
FIG. 5 is an enlarged sectional view with parts broken away taken
generally on line 5--5 of FIG. 3 and in phantom lines shows
generally how the apparatus reacts to relieve a shock loading;
FIG. 6 is an enlarged detail view of the roller release mechanism
and in phantom lines shows generally how the lever of the roller
support assembly can be released to clear the rollers in the event
of jamming;
FIG. 7 is an enlarged sectional view taken generally on line 7--7
of FIG. 5;
FIG. 8 is an enlarged sectional detail view of one of the stripper
plates for clearing debris from the corresponding roller and which
forms a portion of the chute generally enclosing the flow path
through the machine;
FIG. 9 is a side elevation showing another form of roller which
could be used in the machine of this invention; and
FIG. 10 is a partial end elevation of the roller depicted in FIG.
9.
DESCRIPTION OF THE INVENTION
The crushing machine or apparatus 1 of this invention as shown in
the drawings and described hereinafter was sepecifically designed
for crushing frangible and/or compacting metallic receptacles with
the principal aim being to reduce the volume that bottles and cans
might otherwise occupy. The invention, however, is believed to have
application to crushing machines generally and could be designed
for crushing materials other than bottles and cans.
Referring to the drawings, the crushing machine 1 includes the
opposed, transversely spaced frame side plates 2 and 3 which form a
portion of the hopper 4 at the upper end thereof, into which the
materials for treatment are fed, and the chute 5 at the lower end
thereof wherein the materials are crushed and then delivered for
suitable disposition. The apparatus 1 is mounted on a suitable
support frame 6.
The materials to be crushed are directed by gravity from the hopper
4 between a first set or pair of opposed crushing rollers 7 and 8
and a second set or pair of opposed crushing rollers 9 and 10
following which the crushed materials exit from the apparatus 1 via
the chute 5. The chute 5 along with the crushing rollers generally
enclose the inclined flow path for the materials through the
machine as generally indicated by the arrows as at 11.
As generally shown in the drawings, the first set or pair of
crushing rollers 7 and 8 are disposed on an inclined plane which is
generally normal to the flow path 11, and the second set or pair of
rollers 9 and 10 generally parallels the first set of rollers and
is arranged in series therewith. As further shown, the four
crushing rollers 7, 8, 9 and 10 are disposed in a generally
rectangular pattern wherein the rollers 7 and 9 generally parallel
the crushing or flow path 11 and the chute 5, as do also the
corresponding opposing rollers 8 and 10 during normal operation.
The opposing rollers 7 and 8 of the first set are generally
identical in size and construction each to the other, and are
somewhat smaller in diameter than the second set of opposing
rollers 9 and 10 which, as shown are also generally identical in
size and construction each to the other. Since the several crushing
rollers are disposed in a generally rectangular pattern and
opposing rollers 7 and 8 are smaller in diameter than rollers 9 and
10, it follows that the first set of rollers are spaced apart
radially a somewhat greater distance at their periphery than are
the second set of rollers. All of the rollers are of generally
equal length and generally span the transverse distance between the
frame side plates 2 and 3. While the rollers 7 and 9 are rotatably
supported in fixed relation by the opposed side plates 2 and 3, the
corresponding opposing rollers 8 and 10 are carried by a movable
bogie unit assembly 12 which is resiliently or yieldably supported
as hereinafter described to provide relief for the opposing rollers
under shock loading.
The crushing rollers 7 and 9 fixed relative to the frame side
plates 2 and 3 are respectively carried by the transversely
extending shafts 13 and 14. As generally shown in FIG. 5, the
respective shafts 13 and 14 are disposed in corresponding
transversely aligned recesses 15 which extend generally normal to
the flow path 11 and open downwardly in the side plates 2 and 3.
The shafts 13 and 14 are journaled in corresponding transversely
spaced and aligned flanged bearing units 16 secured as by bolts to
the outside of the frame side plates 2 and 3 adjacent to the
corresponding recess 15.
The opposed crushing rollers 8 and 10 are carried by the
transversely spaced and aligned bogie plates 17 disposed outwardly
from the corresponding frame side plates 2 and 3 and forming a part
of the bogie unit assembly 12. The rollers 8 and 10 are keyed or
otherwise secured on corresponding transversely extending shafts 18
and 19 which are spaced above the frame side plates 2 and 3 and are
respectively disposed in corresponding transversely aligned
recesses 20 in the opposed plates 17. The recesses 20 for the
respective shafts 18 and 9 are generally disposed adjacent to the
opposite ends of the plates 17 with the recesses extending
generally normal to the flow path 11 and opening in an upward
direction to receive the shafts. Like shafts 13 and 14 for rollers
7 and 9 respectively, the shafts 18 and 19 for the rollers 8 and 10
respectively are journaled in transversely spaced and aligned
bearing units 16 secured to the outside of the respective plates 17
adjacent to the corresponding recesses 20 as shown in FIG. 7.
A plastic sealing member 21 surrounds the respective shafts 13, 14,
18 and 19 and is inserted in the several recesses 15 and 20 to
shield and protect the corresponding shaft portions and adjacent
bearing units 16.
Externally the opposed crushing rollers 7 and 8 are provided with a
plurality of radially projecting teeth or spikes 22 adapted to
impale the cans passing through the rollers. while the arrangement
and number of spikes 22 may vary, it is hoped that each can passing
through the rollers 7 and 8 will be engaged by at least one spike
and to this end the illustrated embodiment shows the spikes
arranged in circumferentially spaced, transversely extending rows
23 with the spikes in the respective rows being also
circumferentially aligned. The spikes 22 generally aid in pulling
material from the hopper 4 into the crushing or flow path 11 and
also serve to puncture any sealed cans delivered to the crushing
apparatus 1 to relieve any fluid pressure therein and further
serves to weaken or lower the strength of the cans in compression.
The diameter of the opposing rollers 7 and 8 inclusive of the
spikes 22 may generally approximate the diameter of rollers 9 and
10. The rollers 9 and 10 may have a roughened outer surface as
provided by radially projecting, spirally disposed weld heads 24 ,
as shown, to aid in pulling the material through the rollers and
along the flow path 11.
The several shafts 13, 14, 18 and 19 carrying the respective
rollers 7, 8, 9 and 10 are all driven through a common drive chain
25 by the motor 26 mounted on the support frame 6. On one side of
the crushing machine 1 the respective shafts 13, 14, 18 and 19
project outwardly beyond the respective bearing units 16 and carry
the corresponding drive gears 27, 28, 29 and 30. The gears 27, 28,
29 and 30 may be generally identical in size so as to impart
generally the same speed to the corresponding rollers 7, 8, 9 and
10, and are disposed in a common plane with the drive sprocket 31
carried on the shaft of the motor 26. In the order of its
engagement, the drive chain 25 winds clockwise about the gear 29 on
shaft 9, then counterclockwise about the gear 30 on shaft 10,
counterclockwise about the gear 28 on shaft 8 and then clockwise
about the gear 27 on shaft 7 as viewed in FIG. 2. The drive chain
25 is driven in a counterclockwise direction by motor 26 as viewed
in FIG. 2 to impart the desired rotation to the rollers 7, 8, 9 and
10 to advance and crush materials fed into the hopper 4.
The desired tautness for drive chain 25 is maintained by the
spring-loaded idler gear 32 carried by the arm 33 pivoted at 34 to
the frame side plate 2. The idler gear 32 is disposed inside the
run of drive chain 25 and is biased outwardly by the compression
spring 35 which acts through the link 36 pivotally connected to the
arm 33. The link 36 is universally supported from the frame side
plate 2 by the bearing collar 37 which also serves as an abutment
for the spring 35.
Internally the hopper 4 is provided with suitable guide plates 38
and 39 which extend transversely between the frame side plates 2
and 3 to guide the materials within the hopper 4 into the vicinity
of the flow path 11. The edge of guide plate 38 adjacent to roller
7 as well as the edge of guide plate 39 adjacent to roller 8 may be
serrated to provide for a relatively small clearance with respect
to the peripheral surfaces of the rollers and to accommodate the
projecting spikes 22 on the rollers.
The chute 5 is formed by a series of disconnected stripper plate
elements which are spaced longitudinally and generally parallel the
flow path and serve to guide and generally confine the crushed
materials and also to strip materials from the several rollers. The
chute 5 includes the stripper plate 40 disposed intermediate the
rollers 7 and 9 and spaced somewhat beneath the upper common
tangent line for the rollers. Plate 40 extends transversely between
and is secured to the frame side plates 2 and 3 for support. The
edge of plate 40 adjacent to roller 7 is serrated to provide for
relatively small clearance with respect to the peripheral surface
of roller 7 and to accommodate the radial spikes 22 projecting from
the surface of the roller. A relatively small clearance separates
the opposite edge of plate 40 from the weld beads 24 on roller 9.
The chute 5 continues on the opposite side of roller 9 with the
stripper plate 41 which extends transversely between and is secured
to the frame side plates 2 and 3. The plate 41 forms the underside
of the mouth 42 of chute 5 from which the crushed materials
issue.
The upper side of mouth 42 is formed by the stripper plate 43 which
extends from the roller 10 generally parallel to plate 41. The
plate 43 is spaced somewhat above the lower common tangent line for
rollers 8 and 10 and extends transversely between and is secured to
the frame side plates 2 and 3.
The stripper plate 44 intermediate the rollers 8 and 10 generally
parallels the opposed plate 40 of chute 5. As generally shown in
FIG. 8, the edge of plate 44 adjacent to roller 8 is serrated to
provide for relatively small clearance with respect to the surface
of the roller and to accommodate the projecting spikes 22. The
opposite edge of plate 44 has relatively small clearance relative
to the roller 10. Chute plate 44 extends transversely generally
from frame side plate 2 to side plate 3, but remains out of contact
with the respective side plates. Plate 44 is secured to the bogie
unit assembly 12 in a manner to be described hereinafter and is
thus movable with the assembly 12 along with the rollers 8 and 10
so that its stripper relation to the respective rollers 8 and 10 is
generally fixed.
If the receptacles to be crushed in the crushing apparatus 1
contain liquid, the general area of the apparatus could become
rather messy. To generally alleviate such a condition, a collecting
trough 45 may be suspended or be otherwise secured between frame
side plates 2 and 3 beneath the rollers 7 and 9. Such a trough 45
would also be expected to intercept any small particles able to
pass through the clearances between the respective rollers and
adjacent stripper plates in the hopper 4 and forming the chute 5.
Additional casing elements, not shown, may cover other portions of
the apparatus 1 as desired to further alleviate a possible mess,
enhance the appearance of the apparatus, and promote safety.
The opposed bogie plates 17 of the unit assembly 12 are joined
together by a transversely extending tubular connecting member 46
which is secured to the respective plates 17 midway between the
axes of shafts 18 and 19 and in spaced relation above a common
plane through the shaft axes. Connecting member 46 along with the
mounting arrangement of shafts 18 and 19 for rollers 8 and 10
provide for movement of the respective bogie plates 17 generally in
unison to accommodate any shock loading imposed on the crushing
rollers. The stripper plate 44 between the rollers 8 and 10 is
supported from the connecting member 46 by a plurality of
transversely spaced bracket projections 47.
Shock loading imposed on the crushing rollers is resisted by the
compression spring 48 acting through the inverted U-shaped lever
member 49. The respective legs 50 of the U-shaped lever 49 are
disposed outwardly of the bogie plates 17 and the lower free ends
of legs 50 are pivotally supported on the transversely aligned
pivot at 51 provided for by the brackets 52 projecting outwardly
and upwardly from the respective frame side plates 2 and 3.
The respective legs 50 of lever member 49 are pivotally connected
to the bogie unit assembly 12. The bore 53 in the tubular
connecting member 46 opens outwardly through the respective bogie
plates 17 and the shaft 54 extends therethrough with the respective
ends thereof pivotally engaging the corresponding legs 50 of the
lever 49. As shown in FIG. 5, the shaft 54 connecting the bogie
unit assembly 12 to the lever 49 is spaced from the pivot at 51
mounting the lever to the frame side plates 2 and 3, and for the
particular adjustment shown for the bogie plates 17, the shaft 54
and the pivot at 51 are generally disposed in a common plane spaced
above and generally paralleling the common plane through the axes
of the roller shafts 18 and 19.
The central connecting leg 55 of the inverted U-shaped lever member
49 carries a U-shaped bracket 56 generally centrally thereof with
the legs 57 of the bracket extending upwardly on opposite sides of
the threaded rod 58 mounting the compression spring 48. The spaced
legs 57 of bracket 56 are provided with corresponding transversely
aligned recesses 59 adapted to engage with the transversely
extending projections 60 on the collar block 61 movable on the rod
58.
The threaded rod 58 carries the compression spring 48 in a
pretensioned condition between a pair of spaced washer abutments 62
and 63. Adjacent to the mounting end of rod 58 the washer abutment
62 is positioned by the sleeve 64, which is integral with and
carries the collar block 61, and the nut 65. While the position of
the nut 65 and sleeve 64 on the rod 58 will be further described
hereinafter, the assembled relation of the nut 65 onto the rod 58
provides for a threaded mounting end portion 66 beyond the nut. The
washer abutment 63 at the opposite or free end of rod 58 is
positioned by the adjustment nut 67 which is drawn up against
washer abutment 63 to place the spring 48 under the desired
tension. Beyond the adjustment nut 67, the free end of rod 58 is
provided with a cross-bar handle 68.
The mounting end portion 66 of rod 58 is threadedly engaged within
the threaded bore 69 of the block 70. The block 70 in turn is
pivotally supported on a transverse axis at 71 by the bracket
assembly 72 mounted on the hopper 4.
The minimum crushing thickness for the machine 1 is dependent on
the separation provided for between the two sets of opposing
rollers 7, 8 and 9, 10. The amount of separation to be maintained
between the opposing rollers is established by a plurality of
leveling adjustments screws 73 which support the bogie plate unit
assembly 12. With reference to FIGS. 5 and 7, the position of the
respective bogie plates 17 is set by the pair of longitudinally
spaced adjustment screws 73 which engage the bottom edge of plates
17 adjacent to the respective ends thereof. The respective screws
73 extend threadedly through the bracket projections 74 from the
corresponding frame side plates 2 and 3 and are locked in their
position of adjustment by the lock nuts 75 drawn up tight against
the corresponding bracket projections.
When the adjustment for the amount of separation between the
opposing rollers 7, 8 and 9, 10 is made with the leveling screws
73, the lever 49, by virture of its pivotal connection at 54 to the
bogie plates 17, assumes a corresponding position. In the position
of lever 49 corresponding to the position of adjustment for
leveling screws 73, the projections 60 of collar 61 are brought
into engagement with the corresponding recesses 59 of lever 49 to
establish the position of sleeve 64 and nut 65 on the rod 58. From
the adjusted position of sleeve 64 and nut 65, the remaining
elements on rod 58 are set as previously described.
Should the crushing machine 1 become jammed or approach a jamming
condition, provision is made to automatically shut off the motor 26
to stop the drive mechanism for the crushing rollers 7, 8 and 9, 10
so that the machine can be cleared. The automatic shutoff of motor
26 for an overload condition is effected by a micro-switch 76
disposed in the electrical circuit of motor 26. The switch 76 may
be mounted on one of the frame brackets 52 and includes an
extendible sensing element 77 which remains in contact with the
lower edge of the corresponding leg 50 of lever 49. The sensing
element 77 is extendible to a given limit as the lever 49 pivots at
51 relative to the frame brackets 52. When the load conditions
imposed on either set of crushing rollers 7, 8 and 9, 10 causes the
lever 49 to pivot at 51 beyond the limit of the extendible sensing
element 77, the switch 76 is actuated to open the electrical
circuit of motor 26 to stop the drive mechanism for the rollers.
After the machine 1 is cleared of the materials giving rise to the
overload condition as sensed by the switch 76 and as further
described hereinafter, the machine may be returned to
operation.
During operation of the crushing machine 1, the weight of rollers 8
and 10 and associated elements including the bogie unit assembly 12
and lever member 49 are generally adequate to effect crushing of
bottles and/or cans to a desired particle size and/or thickness as
provided for by the desired leveling adjustment of the bogie plates
17 by the screws 73. When the weight of rollers 8 and 10 and
associated elements are adequate to effect crushing to the desired
particle size and/or thickness, then the bogie unit assembly 12 and
lever member 49 remain generally unmoved and the biasing pressure
of spring 48 remains unused.
When shock loading is encountered between either set of opposing
crushing rollers 7, 8 and 9, 10, relief is provided as the
corresponding rollers are caused to move apart or further separate
to accommodate such loading. As either set of rollers is caused to
move apart or separte further to accommodate shock loading, the
corresponding ends of the respective bogie plates 17 are caused to
be lifted which in turn raises the pivot shaft 46 connecting the
plates 17 to the lever 49. With the raising of the pivot shaft 46
in response to a shock load, the lever member 49 is forced to move
angularly about its fixed pivot at 51 to compress the spring 48 on
rod 58. Thus, the biasing pressure of spring 48 acts through the
lever 49 and the bogie plate unit assembly 12 to resist or oppose
the shock loading encountered between either set of the opposing
rollers 7, 8 and 9, 10. During movements of the bogie unit assembly
12 relative to the frame side plates 2 and 3 to afford relief from
shock loading, the lever member 49 serves as a guide to maintain
the transverse relationship of the assembly 12 relative to the
plates 2 and 3.
With particular reference to FIG. 5, the relative position of the
elements to relieve a shock load between the crushing rollers 7 and
8 is illustrated in phantom lines. As there shown, the movement of
roller 8 relative to roller 7 to provide shock relief has lifted
the corresponding end of the respective bogie plates 17 which
generally pivot on the adjustment screws 73 at the opposite end of
plates 17. The lifting of the end of the transversely spaced plates
17 has in turn raised the shaft 46 pivotally connecting the plates
17 and lever 49 to cause lever 49 to pivot about its fixed pivot at
51 to compress the spring 48 as shown, with the rod 58 pivoting at
71 to accommodate the arcuate path of the lever after the shock
load has passed through the opposing rollers 7 and 8, the lever 49
and bogie plate unit assembly 12 along with the roller 8 return to
the position established by the leveling adjustment screws 73.
In the event the crushing machine 1 becomes jammed or approaches a
jammed condition as sensed by the micro-switch 76 which has shut
off the drive mechanism, the condition must be cleared to render
the machine again operable. The required clearing of the machine 1
is a relatively simple matter and is in part generally illustrated
in FIG. 6 wherein the lever 49 is generally shown in its normal
position in solid lines with the sleeve 64 in abutting relation to
the nut 65. In the jammed or near jammed condition the lever 49 is
caused to be moved to the right from the solid line position shown
in FIG. 6 with the sleeve 64 spaced from the nut 65 and the spring
48 in a compressed condition. For clearing a jammed or near jammed
condition which has shut off the drive mechanism, the rod 58 is
unthreaded from the pivotal block 70. As the unthreading of rod 58
relative to block 70 progresses, the compressed spring 48 is
restored to its initial pretensioned condition as rod 58 is moved
axially relative to the sleeve 64 and the lever bracket 56. After
the rod 58 is withdrawn from the block 70 a distance sufficient to
restore the initial pretensioned condition to spring 48 and the nut
65 has reengaged the end of the sleeve 64, the rod 58 carries the
sleeve 64 and integral collar 61 with it with further unthreading
to disengage the collar projections 60 from the recesses 59 in the
lever bracket 56. After the collar projections 60 have cleared the
recesses 59, the rod 58 and block 70 may be pivoted clear at 71
from lever 49 as generally shown in phantom lines in FIG. 6. It
will be observed that even when the rod 58 is disengaged from the
lever 49, the pretensioned condition of spring 48 remains
unaffected.
After the rod 58 is disengaged from the lever 49 as shown in
phantom lines in FIG. 6, the lever can be moved manually about its
fixed pivot at 51 to lift the shaft 46 and the bogie plate unit
assembly 12 so that any jam or near jam between either set of
crushing rollers 7, 8 and 9, 10 can be cleared. After a jammed or
near jammed condition is cleared and the rollers 8 and 10 are
restored to their normal position by manipulation of lever 49 to
reseat the respective bogie plates 17 on the adjustment screws 73,
the rod 58 is threadedly reengaged with the pivotal block 70 and
the collar projections 60 are simultaneously reengaged into the
bracket recesses 59 of lever 49 to render the machine 1 ready to
resume operation.
The radially projecting weld beads 24 on the crushing rollers 9 and
10 require a certain amount of separation between the rollers and
therefore place some limitation on the particle size and/or
thickness attainable therethrough. If somewhat greater crushing
ability is desired or needed, either or both of the rollers 9 and
10 may be replaced with the roller 78, as generally shown in FIGS.
9 and 10, having a generally similar diameter as rollers 9 and 10,
but wherein the desired roughened surface for aiding in pulling
materials through the rollers is provided by a plurality of
circumferentially spaced inwardly projecting grooves 79. With
either or both rollers 9 and 10 replaced with roller 78; the
leveling adjustment of the respective bogey plates 17 as set by
screws 73 can provide for a lesser separation between the opposing
crushing rollers and correspondingly greater crushing ability.
Various modes of carrying out the invention are contemplated as
being within the scope of the following claims particularly
pointing out and distinctly claiming the subject matter which is
regarded as the invention.
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