U.S. patent number 3,744,921 [Application Number 05/141,110] was granted by the patent office on 1973-07-10 for glue gun construction.
This patent grant is currently assigned to Cooper Industries, Inc.. Invention is credited to Alden J. Brassaw, Carl E. Weller.
United States Patent |
3,744,921 |
Weller , et al. |
July 10, 1973 |
GLUE GUN CONSTRUCTION
Abstract
An electrically heated glue gun having an elongated tubular melt
chamber for receiving a solid adhesive rod near one end thereof and
having a convergently tapering portion at is other end, a nozzle
coupled on the other end of the melt chamber having a bore defining
a discharge orifice and a valve seat, a heating element for heating
the adhesive in the melt chamber to a molten state, a plunger
movable axially through the melt chamber for pressing the adhesive
forwardly, a valve in the nozzle bore for normally closing against
the valve seat and having a pin extending through the discharge
orifice to be engaged by the work for opening the valve, and a
spring mechanism to be releasibly coupled with the plunger to urge
the plunger forwardly.
Inventors: |
Weller; Carl E. (Easton,
PA), Brassaw; Alden J. (Phillipsburg, NJ) |
Assignee: |
Cooper Industries, Inc.
(Houston, TX)
|
Family
ID: |
22494199 |
Appl.
No.: |
05/141,110 |
Filed: |
May 7, 1971 |
Current U.S.
Class: |
401/2; D8/30;
219/230; 222/146.5; 401/180; 219/240; 219/241; 222/340 |
Current CPC
Class: |
B05C
17/00533 (20130101) |
Current International
Class: |
B05C
17/005 (20060101); B05c 005/02 (); B67d
005/62 () |
Field of
Search: |
;222/146R,146H,146HE,386,340,163,387,325,326,327,324
;401/1,2,259,260,180 ;219/221,227,229,230,241,421 ;228/52,53
;184/45 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Reeves; Robert B.
Assistant Examiner: Bartuska; Francis J.
Claims
What is claimed is:
1. A glue gun for dispensing hot melt adhesive onto a work surface,
comprising a housing member, a tubular melt chamber having an
elongated cylindrical portion for receiving forwardly adjacent a
rearward end thereof a solid rod of thermoplastic adhesive, heating
element means for heating the melt chamber and adhesive rod
therein, a nozzle removably mounted on a forward end of said melt
chamber having a bore therethrough defining an outlet orifice for
discharge of molten adhesive and a valve seat therein, a movable
valve member coactive with the valve seat and an actuator pin
projecting through said orifice to engage the work surface and be
moved thereby to displace the valve member from said valve seat, a
plunger slidable in said melt chamber for reciprocative movement
axially therein between rearward and forward limit positions within
said cylindrical portion of said melt chamber, said cylindrical
portion having a lateral loading opening forward of said rearward
end thereof located between said rearward and forward limit
positions for introduction of the adhesive rod into said
cylindrical portion along a path extending radially of the axis of
the cylindrical portion, and a forwardly spring urged movable
abutment member located rearwardly of the plunger and guided for
movement along said axis through advancing and retracting strokes,
the abutment member being supported for lateral movement relative
to said axis from spaced decoupled relation to the plunger to
coupled relation therewith to resiliently urge the plunger
forwardly when coupled therewith to urge the adhesive rod forwardly
and cause molten adhesive to exert pressure on said valve member
tending to close the latter against said valve seat.
2. A glue gun as defined in claim 1, wherein said valve member
includes a stem portion projecting rearwardly to a position to be
engaged by said plunger at its forward limit position and forced
thereby to closed position against said valve seat.
3. A glue gun as defined in claim 1, including a coil spring which
is expandable and contractable along a spring axis paralleling the
axis of said melt chamber, means providing a stationary anchor for
a forward end portion of said coil spring, and said movable
abutment member being guided for advancing and retracting movement
along said spring axis and supported for angular movement about
said spring axis from a first position in abutting relation to said
plunger to a second position laterally displaced therefrom.
4. A glue gun as defined in claim 3, wherein said plunger includes
a piston movable within said melt chamber and a piston rod
extending rearwardly therefrom to a position exposed rearwardly of
the housing member, and said abutment member having a forwardly
opening well therein for removably receiving the rearmost end
portion of said piston rod.
5. A glue gun as defined in claim 3, wherein said housing includes
a cylindrical guideway concentric with said spring axis and opening
rearwardly of said housing, and said abutment member having a
cylindrical tube projecting forwardly therefrom surrounding said
coil spring and having cylindrical surface portions thereof guided
by the surface of said guideway to maintain a selected attitude of
the abutment member relative to said housing.
6. A glue gun as defined in claim 5, wherein said plunger includes
a piston movable within said melt chamber and a piston rod
extending rearwardly therefrom to a position exposed rearwardly of
the housing member, and said abutment member having a forwardly
opening well therein for removably receiving the rearmost end
portion of said piston rod.
7. A glue gun for dispensing hot melt adhesive onto a work surface,
comprising a housing member, a tubular melt chamber having an
elongated cylindrical portion for receiving adjacent a rearward end
thereof a solid rod of thermoplastic adhesive, heating element
means for heating the melt chamber and adhesive rod therein, a
nozzle removably mounted on a forward end of said melt chamber
having a bore therethrough defining an outlet orifice for discharge
of molten adhesive and a valve seat therein, a movable valve member
coactive with the valve seat and an actuator pin projecting through
said orifice to engage the work surface and be moved thereby to
displace the valve member from said valve seat, a plunger slidable
in said melt chamber for reciprocative movement axially therein,
spring means movable between coupled and decoupled relation with
said plunger to resiliently urge the plunger forwardly when coupled
therewith to urge the adhesive rod forwardly and cause molten
adhesive to exert pressure on said valve member tending to close
the latter against said valve seat, said spring means including a
coil spring which is expandable and contractable along a spring
axis paralleling the axis of said melt chamber, means providing a
stationary anchor for a forward end portion of said coil spring,
and a movable abutment member guided for advancing and retracting
movement along said spring axis and supported for angular movement
about said spring axis from a first position in abutting relation
to said plunger to a second position laterally displaced
therefrom.
8. A glue gun as defined in claim 7, wherein said plunger includes
a piston movable within said melt chamber and a piston rod
extending rearwardly therefrom to a position exposed rearwardly of
the housing member, and said abutment member having a forwardly
opening well therein for removably receiving the rearmost end
portion of said piston rod.
9. A glue gun as defined in claim 7, wherein said housing includes
a cylindrical guideway concentric with said spring axis and opening
rearwardly of said housing, and said abutment member having a
cylindrical tube projecting forwardly therefrom surrounding said
coil spring and having cylindrical surface portions thereof guided
by the surface of said guideway to maintain a selected attitude of
the abutment member relative to said housing.
10. A glue gun as defined in claim 8, wherein said heating element
means comprises a first heater winding of a selected wattage rating
for producing rapid heating of adhesive in the melt chamber to
molten condition when connected across a supply circuit, a first
brance circuit including a thermostatic switch connected in series
circuit relation with said first heater winding and a side of the
supply circuit for connecting the first heater winding across the
supply until a selected temperature is reached in the melt chamber,
and a second branch circuit including a second heating element
winding forming a ballast winding and a lamp connected in series
with said first heater winding and paralleling the first branch
circuit to reduce current flow through the first heater winding
when the thermostatic switch opens to a value causing the heating
element means to stabilize at a temperature slightly above the
switching temperature for the thermostatic switch and cause the
lamp to become illuminated.
11. A glue gun for dispensing hot melt adhesive onto a work
surface, comprising a housing member, a tubular melt chamber having
an elongated cylindrical portion for receiving adjacent a rearward
end thereof a solid rod of thermoplastic adhesive, heating element
means for heating the melt chamber and adhesive rod therein, a
nozzle removably mounted on a forward end of said melt chamber
having a bore therethrough defining an outlet orifice for discharge
of molten adhesive and a valve seat therein, a movable valve member
coactive with the valve seat and an actuator pin projecting through
said orifice to engage the work surface and be moved thereby to
displace the valve member from said valve seat, a plunger slidable
in said melt chamber for reciprocative movement axially therein,
and a spring urged abutment member for driving the plunger movable
parallel to said axis and transversely of said axis between coupled
and decoupled relation with the plunger to resiliently urge the
plunger forwardly when coupled therewith to exert such pressure on
the adhesive in the melt chamber to cause the pressurized adhesive
to force closed the valve member against said valve seat, said
plunger being movable between rearward and forward limit positions,
and said valve member including a stem portion projecting
rearwardly to a position to be engaged by said plunger at the
forward limit position of the plunger and forced thereby to closed
position against said valve seat.
12. A glue gun for dispensing hot melt adhesive onto a work
surface, comprising a housing member, a tubular melt chamber having
an elongated cylindrical portion for receiving adjacent a rearward
end thereof a solid rod of thermoplastic adhesive, heating element
means for heating the melt chamber and adhesive rod therein, a
nozzle removably mounted on a forward end of said melt chamber
having a bore therethrough defining an outlet orifice for discharge
of molten adhesive and a valve seat therein, a movable valve member
coactive with the valve seat and an actuator pin projecting through
said orifice to engage the work surface and be moved thereby to
displace the valve member from said valve seat, a plunger slidable
in said melt chamber for reciprocative movement axially therein,
and spring means movable between coupled and decoupled relation
with said plunger to resiliently urge the plunger forwardly when
coupled therewith to exert such pressure on the adhesive in the
melt chamber to cause the pressurized adhesive to force closed the
valve member against said valve seat, said plunger being movable
between rearward and forward limit positions, and said valve member
including a stem portion projecting rearwardly to a position to be
engaged by said plunger at the forward limit position of the
plunger and forced thereby to closed position against said valve
seat, said spring means including a coil spring which is expandable
and contractable along a spring axis paralleling the axis of said
melt chamber, means providing a stationary anchor for a forward end
portion of said coil spring, and a movable abutment member guided
for advancing and retracting movement along said spring axis and
supported for angular movement about said spring axis from a first
position in abutting relation to said plunger to a second position
laterally displaced therefrom.
13. A glue gun as defined in claim 12, wherein said plunger
includes a piston movable within said melt chamber and a piston rod
extending rearwardly therefrom to a position exposed rearwardly of
the housing member, and said abutment member having a forwardly
opening well therein for removably receiving the rearmost end
portion of said piston rod.
14. A glue gun as defined in claim 12, wherein said housing
includes a cylindrical guideway concentric with said spring axis
and opening rearwardly of said housing, and said abutment member
having a cylindrical tube projecting forwardly therefrom
surrounding said coil spring and having cylindrical surface
portions thereof guided by the surface of said guideway to maintain
a selected attitude of the abutment member relative to said
housing.
15. A glue gun as defined in claim 12, wherein said heating element
means comprises a first heater winding of a selected wattage rating
for producing rapid heating of adhesive in the melt chamber to
molten condition when connected across a supply circuit, a first
branch circuit including a thermostatic switch connected in series
circuit relation with said first heater winding and a side of the
supply circuit for connecting the first heater winding across the
supply until a selected temperature is reached in the melt chamber,
and a second branch circuit including a second heating element
winding forming a ballast winding and a lamp connected in series
with said first heater winding and paralleling the first branch
circuit to reduce current flow through the first heater winding
when the thermostatic switch opens to a value causing the heating
element means to stabilize at a temperature slightly above the
switching temperature for the thermostatic switch and cause the
lamp to become illuminated.
Description
BACKGROUND AND OBJECTS OF THE INVENTION
The present invention relates in general to devices for dispensing
hot melt adhesives, and more particularly to hand held devices
having a heated melt chamber through which a hot melt thermoplastic
adhesive is forced to melt and dispense the adhesive through a
nozzle to a work surface. Such devices are now commonly referred to
as glue guns.
Hot melt adhesives in the form of thermoplastics and the like have
been found to be well suited for a wide variety of uses and have
come into popular use. A number of hand held gun type dispensing
devices for such hot melt adhesives have been developed, wherein
the adhesive in a solid rod form is supplied to a heating
passageway in which it is melted and extruded through a narrow
opening onto the surface to be adhered. Various arrangements have
been resorted to for applying force to the adhesive rod to move the
molten adhesive through the discharge nozzle and apply it to the
desired surface, such as by arranging the glue gun so that the
thumb of the user can press against the exposed rear end of the
adhesive rod to force it toward the discharge nozzle, or by use of
rotating feed wheels, feed ratchets, or similar devices.
Difficulties have been encountered in minimizing the expense of
glue guns while providing satisfactory mechanical feed mechanisms
for applying force urging the adhesive rod toward the discharge
nozzle and in preventing leakage or drip from the nozzle during
non-use. One type of glue gun which has been offered commercially
employs a ratchet and trigger mechanism for advancing the adhesive
rod and has a nozzle which must be rotated by a wrench to close or
open a valve mechanism in the nozzle to control leakage or drip
during non-use.
An object of the present invention is the provision of a glue gun
or thermoplastic adhesive dispensing hand tool of novel
construction which has a spring urged force mechanism for
continuously urging the solid adhesive rod toward the forward or
discharge end of the heating chamber and which provides a
convenient arrangement for loading new charges of adhesive in rod
form into the glue gun.
Another object of the present invention is the provision of a novel
glue gun having a heating chamber and discharge nozzle into which
an adhesive charge in rod form is urged, and including a valve
mechanism which automatically closes to prevent leakage of glue
from the discharge opening except when a portion of the valve
mechanism which projects through the discharge opening in the
nozzle is pressed against a surface on which glue is to be
deposited.
Another object of the present invention is the provision of a novel
glue dispensing hand tool as described in either of the two
preceding paragraphs, including a plunger or piston mechanism for
urging the charge of solid adhesive into the heating chamber and
discharge nozzle, wherein the plunger mechanism can be easily
removed for cleaning of the tool or for replacement of the plunger
assembly.
Other objects, advantages and capabilities of the present invention
will become apparent from the following detailed description, taken
in conjunction with the accompanying drawings illustrating a
preferred embodiment of the invention.
BRIEF DESCRIPTION OF THE FIGURES
FIG. 1 is a perspective view of a glue gun or adhesive dispensing
hand tool embodying the present invention;
FIG. 2 is a vertical section view of the glue gun, taken
substantially along the center line of the tool;
FIG. 3 is a schematic diagram of the electrical heating circuit for
the tool;
FIGS. 4 and 5 are vertical transverse section views through the
glue gun, taken along the lines 4--4 and 5--5 of FIG. 2;
FIG. 6 is a fragmentary exploded perspective view illustrating the
removable nozzle, the converging portion of the melt chamber, and
the valve components of the glue gun;
FIG. 7 is a horizontal longitudinal section view, taken along the
line 7--7 of FIG. 2;
FIG. 8 is a fragmentary longitudinal section view through the melt
chamber and discharge nozzle portions of a modified embodiment;
FIG. 9 is a vertical section view taken along the line 9-9 of FIG.
8;
FIG. 10 is a fragmentary section view through the melt chamber and
discharge nozzle portions of another modified embodiment; and
FIG. 11 is a vertical section view taken along the line 11--11 of
FIG. 10.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
Referring to the drawings, wherein like reference characters
designate corresponding parts throughout the several figures, the
glue gun of the present invention is indicated generally by the
reference character 12 and comprises a pistol-like housing 13
formed of mating housing halves 13A and 13B and including an upper
body portion 14 and a pistol grip 15. Supported within the housing
halves 13A and 13B in the upper region thereof is an elongated
tubular melt chamber 16 having a cylindrical tubular portion 16A
over the major part of its length and a converging truncated
conical or tapered forward portion 16B at its forward end
projecting forwardly from the gun housing 13 and terminating in an
externally threaded annular end portion 16C surrounding a small
diameter outlet opening 17. In the rear portion of the uniform
diameter cylindrical barrel portion 16A is an upwardly facing
loading opening 18 communicating with a loading well 19 defined by
the housing halves 13A and 13B and opening through the top of the
housing 13, through which a glue charge in solid form in the shape
of a cylindrical rod or stick, indicated at 20 in FIG. 2, can be
manually inserted into the uniform diameter barrel portions 16A of
the melt chamber 16.
A discharge nozzle 21 is threaded onto the end portion 16C of the
melt chamber 16, and has a bore 22 therethrough, having a smaller
diameter outlet section 22A at the forwardmost end of the nozzle,
and intermediate diameter middle section 22B, and a larger diameter
internally threaded rear section 22C which threads onto the annular
end portion 16C. A valve pin 23 has a smaller elongated cylindrical
portion 23A within the bore portion 22 which projects forwardly
from the nozzle, an enlarged valve portion 23B having a truncated
conical surface confronting the annular transition wall between the
bore portions 22A and 22B defining a valve seat, and having a shank
portion 23C extending rearwardly through the tapered portion 16B of
the melt chamber and maintained in generally centered position
within the outlet opening 17 by the triangular valve washer 24.
Staked or otherwise formed outwardly protruding formations 23C' on
the shank portion 23C between the valve portion 23B and the valve
washer 24 engage the valve washer when the valve pin 23 is forced
rearwardly by pressing the projection 23A against the work surface
to limit the extent of rearward axial movement of the valve pin 23
and thereby define its open limit position.
Projecting forwardly through the open rearmost end of the melt
chamber 16 is a plunger 25 having a cylindrical teflon piston 26 at
its forwardmost end whose outer diameter corresponds to the inner
diameter of the uniform barrel portions 16A of the melt chamber,
constrained by plunger washers 26A on a plunger rod 27 which is
held in coaxial relation with the barrel portions 16A by a guide
plate 28 fixed to the housing 13 and having a guide aperture
through which the plunger rod extends. A plunger knob 27A is
provided on the rearmost end of the plunger rod 27 at a location
rearwardly and external of the housing 13.
A spring 30 supplies the force to expel hot glue from the nozzle
21. The spring 30 is located within a cylindrical spring tube 31
for guidance, positioned below and parallel to the axis of the
plunger rod 27. The forwardmost end of the spring 30 is anchored,
as indicated at 30A, to a post or anchoring formation on the
housing 13, and the rearmost end of the spring 30 is anchored to a
forwardly projecting cylindrical boss 32A on a manual spring pull
device 32 having a finger hole 32B therein. The boss 32A is
positioned within the rearmost end portion of the spring tube 31
and the spring tube is secured to it, for example, by the inwardly
deformed indentation 31A. The forwardmost end of the spring tube is
outwardly flared as indicated at 31B so that the circular outermost
edge of the outwardly flared portion is slidably guided in the
cylindrical cavity indicated at 33 defined by confronting portions
of the housing halves 13A, 13B. The forwardmost end of the spring
pull device 32 is inclined upwardly and forwardly to correspond to
the inclination of the rearmost end of the upper body portion 14 of
the housing 13, and has a forwardly opening cavity 32C therein
sized to releasibly receive the plunger knob 27A.
Surrounding the region of the barrel portion 16A of the melt
chamber between the loading opening 18 and the tapered portion 16B
is an electrical heating element 34 encompassed by a tubular
metallic sleeve defining an element cover 35 for the heating
element and also providing an elongated generally cylindrical
thermostat well 35A along the bottom of the element cover to
removably receive a cylindrical probe portion 36A of a thermostatic
switch 36. The heating element is formed of a wrap of mica
sheeting, wrapped for example in spiral fashion about the barrel
portion of the melt chamber 16, with a first winding layer of
resistance wire, such as nichrome wire, forming a 150 watt winding
HW-1 between successive layers of the mica sheeting, and a second
outer winding HW-2 forming a ballast winding, as hereinafter
described with reference to the schematic electrical circuit.
Nickel strips or similar thin conductor strips may also be provided
between layers of the mica sheeting to make electrical connections
with the windings as required.
In order to load the glue gun, the spring biased pull device 32 is
pulled rearwardly against the force of the spring 30 until the
cavity 32C therein is withdrawn from about the plunger knob 27A,
and the pull device 32 is then rotated about the axis of the spring
tube 31 so that the portion having the cavity 32C therein extends
laterally from the axis of the boss portion 32A. The plunger rod 27
is then pulled rearwardly as far as it will go, withdrawing the
piston 27 to a position just rearwardly of the loading opening 18,
as determined by the limit stop screw 37, and a glue stick or rod
20 is inserted manually through the loading well 19 and opening 18
into the melt chamber 16. The plunger 25 is manually pushed
forwardly to begin advancing the rod toward the nozzle, and the
spring pull device 32 is then withdrawn to a point rearwardly of
the plunger knob 27A and rotated upwardly to align the cavity 32C
with the plunger knob 27A, and the pull device 32 is then allowed
to be drawn forwardly by the spring 30 to receive the plunger knob
27A in the cavity 32C and exert a spring force on the plunger rod
27 forcing the plunger forwardly to advance the glue stick 20 as
far as it will go toward the tapered portions 16B of the melt
chamber 16. When the heating element 34 is energized as described
hereinafter, to heat and melt the glue in the melt chamber 16, the
spring force exerted on the plunger assembly 25 by the spring 30
forces the glue forwardly into the tapered chamber portions 16B and
into the bore portion 22B of the nozzle 22, where a hydraulic
pressure within the melt chamber is created and acts internally on
the valve pin 23 to force the enlarged valve portion 23B against
its seat formed by the transition wall between the nozzle bore
sections 22A and 22B. When the forwardly projecting portion 23A of
the valve pin is pressed against a surface on which glue is to be
deposited, the enlarged valve portion 23B is moved rearwardly from
its seat and glue is allowed to pass through and exit from the
nozzle 22.
The glue gun is designed so that approximately one and one-half
sticks of glue are required to fill that portion of the melt
chamber 16 of an empty glue gun extending forwardly of the loading
opening 18. The length of the stroke of the plunger 25 from the
location disposing the piston 26 at the forwardmost end of the
loading opening 18 to the forwardmost end of the stroke is such
that when the tool is in use, a volume of glue equivalent to one
stick is all that can be dispensed. Because of this, when the
plunger reaches the forwardmost end of its stroke, the glue gun can
be reloaded with another glue stick and immediately used again,
since there is still melted glue in the forwardmost portion of the
melt chamber.
It will be understood that internal pressure exerted by the glue
against the enlarged valve portion 23B of the valve pin 23 normally
keeps the valve closed. When the plunger piston 26 has moved to its
forwardmost position, it could no longer generate pressure in the
glue if the valve is in opened condition, and the valve pin 23
could then locate randomly, either open, nearly closed, or
completely closed. To avoid this possible problem, provision has
been made to insure positive closure of the valve when the plunger
piston 26 reaches its forwardmost limit position. This is achieved
by dimensioning the cylindrical extension or shank portion 23C of
the valve pin extending rearwardly from the valve portion 23B so
that the piston 26 comes into contact with the shank portion 23C
and exerts spring force on it shortly before the piston 26 reaches
the forwardmost end of its travel. This force then holds the valve
pin in closed position with the valve portion 23C against its seat
until the glue gun is reloaded.
The thermostat switch or thermally actuated switch mechanism 36
having the probe portion extending into the lower well 35A of the
element cover 35 is preferably of the type wherein the probe
includes a ceramic sleeve which houses a thermally expandable
metallic rod located coaxially within the sleeve and secured to or
in abutment with the sleeve at the forwardmost end of the probe
portion. The rod projects from the other end of the ceramic sleeve
and engages a spring-like switch arm or similar switch member when
the rod has expanded to a selected extent to open a pair of switch
contacts which are normally closed until they are forced open by
expansion of the rod.
A schematic diagram of the electrical circuit is illustrated in
FIG. 3. It will be noted that in the preferred form of the circuit
illustrated in FIG. 3, the first or principal heating element
winding HW-1 is connected across the supply line through the
over-temperature protector OTP and the therstat switch 36, the
latter shunting the second or ballast heating element winding HW-2
and the indicator lamp IL. The thermostat is closed until the glue
gun has heated to the preset temperature of the thermostat, which
is approximately 350.degree.F in one practical embodiment.
When the glue gun is coupled to an appropriate power source, the
heating element HW-1 is connected across the supply line through
the closed thermostat 36 and causes a rapid heatup of the melt
chamber 16. In one practical example, the first heating element
dissapates approximately 130 watts to effect rapid heating of the
melt chamber. The thermostat is thermally coupled to the heating
element HW-1 by being located in the well 35A immediately adjacent
the heating element windings, and opens when the melt chamber
temperature reaches approximately 350.degree. F. After the
thermostat switch 36 opens, the current must then flow through the
heating element winding HW-1 and the second heating element
windings HW-2 and the illuminating lamp IL. The illumination of the
lamp IL indicates to the user that the tool is ready for use. The
second or ballast heating element winding is designed so that the
tool stabilizes at a temperature higher than the switching
temperature of the thermostat switch 36 so that the thermostat
switch stays open and the lamp IL stays lit. For example, the
second heating element winding HW-2 may be of such value as to make
the total current about 0.27 amperes, reducing the total wattage to
about 31 watts, including the wattage dissapated by the lamp. The
lamp IL functions both as an indicator to show that the melt
chamber has been heated up to the proper temperature for operation
and also as an illuminating work light.
The over-temperature protector OTP is thermally coupled to the
heating elements and functions by melting at a selected
over-temperature level to permanently open the supply circuit and
cause the glue gun to no longer function until it has been
repaired. If desired, the over-temperature protector could be
located in series with the thermostat switch 36 in the line which
bypasses the second winding HW-2 and the lamp IL, so that if the
thermostat switch failed the over-temperature protector could open
the thermostat circuit permanently. In such a case, the glue gun
would be ON continuously when it was plugged into a power source,
would take much longer to heat up, but would not overheat.
It will be observed that by the particular construction of the glue
gun as hereinbefore described, wherein the plunger piston 26 is
normally limited against withdrawal from the melt chamber by the
screw 37, and the guide 28 is removably supported on the housing by
the screw 28A, the plunger rod 27 and piston 26 can be easily
removed for cleaning of the tool or to replace the plunger
assembly. The operator merely draws the pull device 32 rearwardly
to withdraw the socket 32C from the plunger knob 27A and rotates
the pull device 32 through about 90.degree. to a laterally
extending position, and then removes the screws 28A and 37 to
permit complete removal of the plunger assembly.
If desired, still further assurance that the valve portion 23B will
close against its seat whenever the valve pin 23 is withdrawn from
contact with the work may be attained by providing an extension
spring 40 surrounding the shank portion 23C between the valve
portion 23B and the valve washer 24 and bearing against these two
elements, as illustrated in FIGS. 8 and 9. The extension spring 40
will therefore exert a resilient biasing force forwardly against
the valve portion 23B of the valve pin 23 to urge the valve portion
23B to closing position engaging the valve seat and the nozzle and
thereby coact with the hydraulic pressure of the melted glue in the
forward portion of the melt chamber 16 which also exerts a valve
closing force on the valve portion 23B of the valve pin whenever
the inwardly displacing force exerted on the valve pin by
engagement with the work is removed.
Yet another modification is illustrated in FIGS. 10 and 11, in
which a valve guide and accelerator member 42 is provided in the
tapered or converging portion 16B of the melt chamber. This valve
guide and accelerator member 42 is an aluminum member having a
cylindrical tubular core portion 43 to encircle and slidably
receive the shank portion 23C of the valve pin 23 and having
substantially right triangular or truncated triangular vane
portions 44 radiating at 90.degree. positions relative to each
other from the core portion 43 with their outer edges in intimate
contact with the inside surfaces of the tapered portions 16B of the
melt chamber 16. Thus the aluminum member 42 facilitates transfer
of heat from the heating element 34 and walls of the melt chamber
through the vane portions 44 to the glue in the converging or
tapered portions 16B of the melt chamber. In the illustrated
embodiment, the rearmost portion of the tubular core portion 43 has
a slightly constricted neck defining an aperture which is sized to
closely approximate the diameter of the shank portion 23C of the
valve pin for slidably supporting the rearmost portions of the
valve pin in centered position. Also, FIG. 10 illustrates another
construction for providing a limit stop limiting the extent of
inward movement of the valve pin 23. In the form shown in FIG. 10,
instead of using the pinched formations 23C', a short length of
steel tubing 45 surrounds the shank portion 23C of the valve pin
immediately rearwardly of the valve portion 23B, its length being
such that the piece of tubing 45 would engage the valve washer 24
when the valve pin has reached the selected inward limit position
to prevent further inward movement of the valve pin. Similarly, a
close wound spring having a total length corresponding to the
length of the tube 45 may be employed instead of the tubing 45, to
surround the shank portion 23C and have a total length so as to
engage the valve washer 24 when the valve pin 23 has reached the
selected inward limit position to prevent further inward movement
of the valve pin.
* * * * *