U.S. patent number 3,744,461 [Application Number 05/177,569] was granted by the patent office on 1973-07-10 for method and means for reducing exhaust smoke in i.c. engines.
This patent grant is currently assigned to Ricardo & Co., Engineers (1927) Limited. Invention is credited to John Derek Davis.
United States Patent |
3,744,461 |
Davis |
July 10, 1973 |
METHOD AND MEANS FOR REDUCING EXHAUST SMOKE IN I.C. ENGINES
Abstract
An internal combustion engine having a fuel pump whose control
rack is provided with an adjustable stop for limiting the maximum
quantity of fuel delivered to the engine, is provided with an
electrohydraulic control circuit coupled to the said stop for
automatic reduction of the maximum fuel delivery in response to the
occurrence of an increase in smoke density in the gaseous exhaust
from the engine exhaust duct. An electrode assembly mounted in the
exhaust duct and insulated therefrom receives an electrical charge
from the charged carbon smoke particles impinging upon it, and the
resultant potential developing on the electrode is continuously
measured as a signal dependent upon exhaust smoke density, and is
supplied as an input signal to the electrohydraulic control
circuit. The output member of the control circuit is a hydraulic
plunger whose movable member comprises the said adjustable
stop.
Inventors: |
Davis; John Derek
(Beaconsfield, EN) |
Assignee: |
Ricardo & Co., Engineers (1927)
Limited (Sussex, EN)
|
Family
ID: |
10424654 |
Appl.
No.: |
05/177,569 |
Filed: |
September 3, 1971 |
Foreign Application Priority Data
|
|
|
|
|
Sep 4, 1970 [GB] |
|
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42,487/70 |
|
Current U.S.
Class: |
123/357;
123/360 |
Current CPC
Class: |
G01N
27/62 (20130101); F02D 1/00 (20130101); F02D
9/00 (20130101); F02D 41/1466 (20130101); F02D
2700/0294 (20130101); F02D 2700/09 (20130101); F02D
35/021 (20130101); F02D 2250/38 (20130101) |
Current International
Class: |
G01N
27/62 (20060101); F02D 9/00 (20060101); F02D
41/14 (20060101); F02D 1/00 (20060101); F02b
003/00 (); F02d 001/04 () |
Field of
Search: |
;123/32AE,32EA,14MC,119E
;73/17 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Goodridge; Laurence M.
Assistant Examiner: Cox; Ronald B.
Claims
What we claim as our invention and desire to secure by Letter
Patent is:
1. Means for reducing exhaust smoke emission from an
internal-combustion engine having a fuel control by which the
quantity of fuel delivered to the engine for combustion is
controlled, which means comprises a device for measuring the
density of smoke in the gaseous exhaust discharged from the exhaust
duct of the engine, the said device providing an output signal
dependent upon the exhaust smoke density, said device including an
electrode supported by an electrically-insulating mounting adapted
to locate the electrode in the path of the exhaust gases delivered
through the exhaust duct, and an electrical measuring circuit to
whose input the electrode is connected and which produces an
electrical output signal corresponding to the electrical potential
developed on the electrode by the impaction therewith of charged
carbon particles in the exhaust gas, and control means responsive
to the said output signal and arranged to adjust the fuel control
automatically in response to the output signal in such a way as to
adjust the fuel delivery in inverse dependence upon the measurement
of exhaust smoke density.
2. Apparatus as claimed in claim 1 in which the control means
responsive to the output signal comprises an electrohydraulic
control circuit having a hydraulically-actuated output member
coupled to the fuel control.
3. An internal combustion engine having a movable fuel control
member, and having an exhaust duct and an electrode supported by an
electrically-insulating mounting in the path of exhaust gas
delivered through the said exhaust gas duct, as electrical
measuring circuit to whose input the electrode is connected and
which produces an electrical output signal corresponding to the
electrical potential developed on the electrode by the impaction
therewith of charged carbon particles in the exhaust gas, said
output signal constituting a measurement of smoke density in the
said exhaust gas, and control means responsive to the said output
signal and operatively associated with the fuel control member,
said control means automatically adjusting the travel of the fuel
control member in the direction of increased delivery and thereby
regulating the maximum fuel delivery in inverse dependence on the
said measurement of smoke density.
4. An internal combustion engine of the liquid-fuel-injection type
having a fuel injection pump with a movable fuel delivery control
member, and having an exhaust duct, and an electrode supported by
an electrically-insulating mounting in the path of exhaust gas
delivered through the said exhaust gas duct, an electrical
measuring circuit to whose input the electrode is connected and
which produces an electrical output signal corresponding to the
electrical potential developed on the electrode by the impaction
therewith of charged carbon particles in the exhaust gas, said
output signal constituting a measurement of smoke density in the
said exhaust gas, and control means responsive to the said output
signal and operatively associated with the fuel control delivery
member, said control means including an electrohydraulic control
valve responsive to the output signal of the measuring circuit, and
a hydraulic actuator controlled by said valve, the hydraulic
actuator being mounted adjacent to the fuel injection pump so that
its movable member constitutes a movable stop which limits the
travel of the fuel control member in the direction of increased
delivery in an adjustable manner, and thereby regulates the maximum
fuel delivery in inverse dependence upon said measurement of smoke
density.
5. A method of operating an internal combustion engine with
reduction of exhaust smoke emission, which comprises obtaining a
continuous measurement of smoke density in the exhaust gas
discharged from the engine by positioning an electrode in the path
of the exhaust gas emission from the engine and measuring the
electrical potential developing in the electrode as a result of the
impaction of charged carbon particles thereon, deriving from the
said measurement a control signal dependent upon the said smoke
density, and utilising the control signal to adjust the quantity of
fuel delivered to the engine for combustion, the fuel delivery
being automatically adjusted in inverse dependence upon the
measurement of smoke density.
6. A method as claimed in claim 5 in which the said control signal
supplied to the input of an electrohydraulic control circuit whose
output is operatively associated with a fuel control of the
engine.
7. A method as claimed in claim 6 in which the engine is of the
liquid-fuel-injection type having a fuel injection pump with a
movable delivery control member, and in which the electrohydraulic
control circuit includes as its output member a hydraulic actuator
whose movable member is utilised as an adjustable stop to limit the
travel of the delivery control member in the direction of increased
fuel delivery.
Description
This invention relates to a method and means for reducing exhaust
smoke emission from internal combustion engines, for example
liquid-fuel-injection compression-ignition engines such as are
loosely known as diesel engines.
There is a growing interest in the reduction of smoke emission from
the exhaust of I.C. engines, for example in road vehicles, and an
object of the present invention is to enable the exhaust smoke
level to be restricted to a low value over a prolonged period of
running of an engine under varying conditions, for example under
different traffic conditions in the case of the engine of a road
vehicle.
According to the present invention, means for reducing exhaust
smoke emission from an internal combustion engine having a fuel
control by which the quantity, of fuel delivered to the engine for
combustion is controlled, comprises a device for measuring the
density of smoke in the gaseous exhaust discharged from the exhaust
duct of the engine, the device being constructed and arranged to
provide an output signal dependent upon the exhaust smoke density,
and control means responsive to the said output signal and
constructed and arranged for coupling to the fuel control to adjust
the latter automatically in response to the output signal in such a
way as to reduce the fuel delivery in response to an increase in
exhaust smoke density, and vice versa.
The smoke density measuring device may be of the construction
forming the subject of the present applicants' co-pending
unpublished British patent application No. 23802/68, namely having
an electrode supported by an insulating mounting by which it can be
mounted in the path of the exhaust gases, and an electrical circuit
to whose input the electrode is connected for the purpose of
deriving an electrical output signal corresponding to the potential
developed between the electrode and the exhaust duct. This output
signal may then be employed to drive or control a suitable motor
means coupled to the fuel control stop of the engine.
As explained in our aforesaid specification No. 23802/68, this
electrode device depends upon the principle that when carbon
particles are emitted in an I.C. engine exhaust they are
electrically charged, and a sample of this charge can be collected
on the electrode, and the accumulated potential of the electrode
can be measured and utilised as an output signal for controlling
the maximum fuel delivery in inverse dependence on the
concentration of carbon particles in the emission.
From another aspect, the invention comprises a method of operating
an internal combustion engine with reduction in exhaust smoke
density, which method comprises obtaining a continuous measurement
of smoke density in the exhaust gasdischarged from the engine,
deriving from the said measurement a control signal dependent upon
the said smoke density, and utilising the control signal to adjust
the quantity of fuel delivered to the engine for combustion, the
fuel delivery being automatically adjusted in inverse dependence
upon the measurement of smoke density.
The invention may be carried into practice in various ways, but one
specific embodiment will now be described by way of example only
and with reference to the accompanying drawings, in which:
FIG. 1 is a view in longitudinal section of an electrode
arrangement attached to the exhaust duct of an I.C. engine;
FIG. 2 is an end view of the arrangement as seen in the direction
of the arrow II in FIG. 1;
FIG. 3 is a diagram showing the engine, and the electrohydraulic
control circuit which interconnects the electrode arrangement of
its exhaust duct and the rack of its fuel pump;
FIG. 4 is a circuit diagram showing the details of the
electrohydraulic control circuit of FIG. 3;
FIG. 5 is a longitudinal sectional view of a modified electrode
arrangement; and
FIG. 6 is a cross-section on the line VI--VI of FIG. 5.
In the embodiment of FIGS. 1 to 4, a device for measuring the smoke
intensity in the exhaust gases discharged from an I.C. engine 10 of
the liquid-fuel-injection, compression-ignition kind, through its
exhaust duct 11 includes an electrode assembly 12 comprising a
cruciform spider 13 made of sheet metal and enclosed in a tubular
sheet metal cylinder 14 which is provided with four supporting
straps 15 of U shape. A circumferential flange 16 is welded to the
exterior of the exhaust duct 11 near its open discharge end 17, and
carries four electrically insulating supporting posts 18 to which
the outer ends of the four straps 15 are secured so that the
electrode assembly 12 is positioned coaxially within the end
portion of the exhaust duct 11 but is electrically insulated from
the duct.
The electrode assembly 12 is connected electrically to an
electrical measuring circuit, which as shown in FIGS. 3 and 4
comprises an electrometer valve 20 in an amplifier circuit 21 by
which the potential of the change collecting on the electrode
assembly 12 from the carbon particles in the exhaust emission can
be measured continuously. The electrode assembly 12, which may in
some cases have a positive or a negative biassing potential applied
between it and the exhaust duct 10, as indicated diagrammatically
at 19 in FIG. 4, is connected to the grid of the electrometer
triode valve 20, and the exhaust duct 11 is connected to the return
line 22 of the cathode circuit. A grid resistor 23 is connected
between the grid of the valve 20 and the cathode return line 22. A
suitable anode potential is applied to the anode of the valve 20
from a 10-volt battery 24, and the potential developing across a
series resistor 25 in the cathode circuit is applied to terminals
26, in series with cells 27 providing a back-off potential of 2.7
volts. A smoothing capacitor 28 is connected in parallel across the
terminals 26 to adjust the response time.
The terminals 26 are connected to an electrohydraulic control
circuit comprising a power amplifier 29 which actuates a three-way
electrohydraulic valve 30 controlling a hydraulic actuator 34. The
electrovalve 30 is supplied with engine oil under pressure by means
of an oil pump 31 and supply pipe 32, and the valve 30 has
alternative delivery ports, one of which is connected by a pipe 33
to a hydraulic actuator 34, and the other of which is connected
back to the engine crankcase via a pipe 35. The plunger 34A of the
hydraulic actuator 34 forms a variable stop for the fuel rack 36 of
the fuel injection pump 37 of the engine 10, such that an increase
in the electrical signal from the amplifier 29 resulting from an
increase in the level of smoke in the exhaust gases actuates the
valve 30 to cause the actuator 34 to reduce the available travel of
the fuel rack 36, so controlling the maximum fuel delivery that the
level of smoke is reduced. In this way a continuous monitoring of
the exhaust smoke density is performed accompanied by a continuous
and automatic adjustment of the maximum fuel delivery quantity to
maintain a reduced smoke density.
The carbon particles in the exhaust gas are positively charged.
Both the exhaust pipe 11 and the insulated electrode assembly 12
constitute collector electrodes on which these charges will
accumulate, and they can be polarised either way, or not at all,
depending on circumstances. Thus if a high potential difference 19
is applied between the exhaust duct 11 and the insulated electrode
12 this will give greater sensitivity, due to the greater
attraction of the respective charges, but will lead to insulation
problems which can be avoided if a low biassing potential
difference 19 or none at all is used.
The carbon particles in the exhaust gases are collected on the
collector electrode assembly 12 by an impaction process, and give
up their charge to the electrode assembly 12. The negative ions in
the gas stream do not readily penetrate and pass through the
stagnant boundary layer on the collector electrode 12.
It will be understood that in all combustion charged ions are
formed, even where no smoke is observed. However in smokeless
combustion the effect of the charged ions is small and can be
neutralised in the amplifier of the measuring circuit.
If desired the electrical measuring circuit to which the electrode
assembly is connected may be one employing a semi-conductor device,
for example a field-effect transistor, instead of the triode valve
21. The field-effect transistor has the advantage of greater
sensitivity and is less microphonic under vibration.
FIGS. 5 and 6 show another form of collector electrode 40 which may
be used in the apparatus of FIGS. 1 to 4 in place of the electrode
assembly 12. The collector 40 comprises an open-ended
frusto-conical sheet metal electrode 41 which is supported by means
of the U-shaped supporting straps 15 close to the mouth of the
exhaust duct 11 with its smaller end directed inwardly. The smaller
end of the electrode 41 is of the same diameter as the mouth of the
exhaust duct 11 and is positioned close to the mouth of the duct
but without making contact therewith, so that the whole of the
exhaust emission from the duct passes through the interior of the
electrode 41. A collector arrangement in the form of a series of
axially-spaced transverse grids 42 of metal gauze is fitted in the
interior of the electrode 41. Each gauze sheet 42 extends across
the whole of the internal cross-section of the electrode 41 and is
connected electrically to the electrode at its perphery. The grids
are formed with multiple square holes each three thirty-seconds
inch in size.
It will be understood that whilst in the embodiment of FIGS. 1 to 4
an electrohydraulic control circuit is interconnected between the
output of the exhaust smoke measuring circuit and the fuel control
of the engine, other forms of electrically-responsive
interconnection, for example operation electromechanically or
electropneumatically, could be employed instead.
* * * * *