U.S. patent number 3,741,535 [Application Number 05/144,195] was granted by the patent office on 1973-06-26 for sheet stock feeding mechanism.
This patent grant is currently assigned to Garden City Envelope Company. Invention is credited to Victor Palkovic, Harry F. Semple.
United States Patent |
3,741,535 |
Palkovic , et al. |
June 26, 1973 |
SHEET STOCK FEEDING MECHANISM
Abstract
The described apparatus feeds sheet stock such as envelope
blanks from the bottom of a supply stack into a transporting
conveyor such as the conveyor for an envelope-converting machine.
The apparatus includes a pair of transverse load-supporting
members. A segment feed roll is mounted on a drive shaft which is
journaled in a first bearing member affixed to one of the
supporting members. A pinch feed roll is disposed adjacent the
segment feed roll to form a nip through which the sheet stock may
be drawn. The pinch roll has a drive shaft journaled in a second
bearing member which is resiliently mounted on the other of the
transverse supporting members, and this drive shaft is driven
through a universal coupling.
Inventors: |
Palkovic; Victor (Westchester,
IL), Semple; Harry F. (Des Plaines, IL) |
Assignee: |
Garden City Envelope Company
(Chicago, IL)
|
Family
ID: |
22507506 |
Appl.
No.: |
05/144,195 |
Filed: |
May 17, 1971 |
Current U.S.
Class: |
271/101;
271/113 |
Current CPC
Class: |
B65H
3/30 (20130101); B65H 3/08 (20130101); B65H
3/063 (20130101); B65H 2404/662 (20130101) |
Current International
Class: |
B65H
3/30 (20060101); B65H 3/08 (20060101); B65H
3/06 (20060101); B65h 003/08 () |
Field of
Search: |
;271/29,2,41,51 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Hornsby; Harvey C.
Assistant Examiner: Stoner, Jr.; Bruce H.
Claims
What is claimed is:
1. In an apparatus for feeding sheets of sheet stock, such as
envelope blanks, by removing such sheets from a supply stack and
feeding the sheets along a predetermined path into a transporting
conveyor; a frame including a pair of spaced side members between
which said sheets are moved along said path; a pair of spaced,
substantially parallel stationary rigid unitary load-supporting
members each extending transversely between and rigidly supported
in said side members, one of said supporting members being disposed
on one side of said path and the other of said supporting members
being disposed on the other side of said path; first bearing means
mounted on one of said supporting members and disposed between and
spaced from said side members of said frame; a first feed roll
disposed adjacent to said first bearing means; a drive shaft
journaled in said first bearing means and supporting said first
feed roll; second bearing means mounted on the other of said
transverse supporting members and disposed between and spaced from
said side members of said frame; a second feed roll disposed
adjacent said first feed roll to form a nip through which such
sheets may be drawn during removal from such supply stack, said
second feed roll being disposed adjacent said second bearing means;
a drive shaft journaled in said second bearing means and supporting
said second feed roll; and power means for rotating said drive
shafts, whereby sheets moved into position for engagement by said
rolls will be drawn through the nip and pulled from said supply
stack.
2. The structure of claim 1 wherein said transversely-extending
load-supporting members are tubular.
3. The apparatus of claim 1 wherein said first feed roll comprises
at least one segment roll having at least one recess therein for
receiving and engaging the leading edge of one of said sheets of
sheet stock and bending it into the nip of the feed rolls.
4. The apparatus of claim 3 and further including edge manipulating
means for sequentially moving the leading edge of each sheet of
sheet stock into position for engagement by said segment roll.
5. The apparatus of claim 4 wherein said edge manipulating means
includes a suction arm mounted for movement between a raised
position in engagement with the bottom sheet in said supply stack
above said segment roll periphery and a lowered position below said
segment roll periphery, and means synchronized with the rotation of
said segment roll for effecting movement of said suction arm
between its two positions, whereby the leading edge of the sheet
may be drawn downwardly into engagement with said segment roll and
may be further moved downwardly by said segment roll into the nip
between said rolls.
6. The apparatus of claim 5 wherein said suction arm moving means
includes an operating cam of a configuration which will cause the
suction arm to move downwardly with a delay in the downward
movement after the sheet-engaging end of the suction arm has moved
below the level of the periphery of the segment rolls.
7. The apparatus of claim 5 and further including means
synchronized with said suction arm moving means for sequentially
separating the leading edge of the bottom sheet in the stack and
supporting the leading edge of the remaining sheets in the stack as
the leading edge of the bottom sheet is being drawn downwardly into
engagement with said segment roll by said suction arm.
8. The apparatus of claim 1 wherein at least one of said feed rolls
is resiliently mounted, and the drive shaft thereof is driven by
said power means through a universal coupling.
9. The apparatus of claim 8 wherein the surface of each of said
feed rolls is nonresilient whereby any resiliency in said rolls is
as a result of the resilient mounting of said rolls.
10. The apparatus of claim 8 wherein said second bearing means
comprises two members connected together for movement toward and
away from a predetermined position relative to each other and means
resiliently urging said members toward said predetermined position,
one of said members being affixed to said other transverse
supporting member, the other of said members carrying said second
feed roll with the drive shaft of said second feed roll being
journaled therein.
11. The apparatus of claim 1 and further including a third feed
roll disposed downstream from and adjacent to said first and second
feed rolls and having a drive shaft journaled in said first bearing
means and operatively connected to said power means, and pressure
roll means operatively mounted on said second bearing means for
movement between an inoperative position remote from said third
feed roll means and an operative position adjacent said third feed
roll means for holding the sheet stock passing therebetween in
driving engagement with said third feed roll.
12. The apparatus of claim 11 and further including means for
moving said pressure roll means between its inoperative and
operative positions and for releasably locking said pressure roll
means in its operative position.
13. The apparatus of claim 11 wherein said pressure roll means
includes a pair of spaced idler rolls and an arcuate guide member
for guiding the sheet stock partially around said third feed
roll.
14. The apparatus of claim 13 wherein means is provided resiliently
urging said idler rolls toward said third feed roll when said
pressure roll means is in its operative position.
15. The apparatus of claim 1 and further including a third feed
roll disposed downstream from and adjacent to said first feed roll
and having a drive shaft generally parallel to said drive shaft of
said first feed roll, said first and third feed rolls being
positioned in mutually overlapping relation with one another as
viewed parallel to their axes of rotation, and means for
maintaining sheet stock in driving engagement with said third feed
roll along the peripheral segment thereof adjacent a line through
said nip between said first and second feed rolls and tangent
to
said third feed roll. 12. The apparatus of claim 11 and further
including means for moving said pressure roll means between its
inoperative and operative positions and for releasably locking said
pressure roll means in
its operative position. 13. The apparatus of claim 11 wherein said
pressure roll means includes a pair of spaced idler rolls and an
arcuate guide member for guiding the sheet stock partially around
said third feed
roll. 14. The apparatus of claim 13 wherein means is provided
resiliently urging said idler rolls toward said third feed roll
when said pressure
roll means is in its operative position. 15. The apparatus of claim
1 and further including a third feed roll disposed downstream from
and adjacent to said first feed roll and having a drive shaft
generally parallel to said drive shaft of said first feed roll,
said first and third feed rolls being positioned in mutually
overlapping relation with one another as viewed parallel to their
axes of rotation, and means for maintaining sheet stock in driving
engagement with said third feed roll along the peripheral segment
thereof adjacent a line through said nip between said first and
second feed rolls and tangent to said third feed roll.
Description
BACKGROUND OF THE INVENTION
This invention relates to a mechanism for feeding sheet stock such
as envelope blanks from a supply stack into a transporting conveyor
such as, for example, a machine for folding and gluing the blanks
to form the finished envelopes. While the mechanism is herein
described in connection with an envelope machine, it will be
understood that certain features of this mechanism may be employed
in various other machines for feeding sheet stock into a
transporting conveyor.
The mechanism is particularly adapted for use in connection with
machines which are adapted to make large envelopes where large
sizes of blanks are used, and, therefore, a large spacing is
required between the sides of the machine. Such machines are
commonly used to form large open end and open side envelopes.
In such envelope machines there is a problem in getting the proper
support at the center, i.e., inwardly from the sides of the machine
where at least initial gripping should occur, while at the same
time keeping supporting structures and operating mechanisms clear
of the path of the sheets as they are drawn from the stack. In
addition, the sheets must be fed accurately and with precision into
the folding and gluing machine so that the folding and gluing
operations may be done accurately. The machine must also be capable
of handling a wide variety of different shapes of blank as well as
blanks of different thicknesses, and the operation must be done
smoothly and rapidly in order to work in conjunction with
high-speed envelope machines.
The present invention features a novel and improved support for the
feeding mechanisms providing firmness, strength and rigidity to the
mechanisms at the center of the machine. The mechanism permits the
accurate feeding of the sheets of various sizes, shapes and
thicknesses. The feed is accurate and reliable, and wear is
minimized.
SUMMARY OF THE INVENTION
The apparatus constructed in accordance with this invention is
adapted to feed sheet stock such as envelope blanks along a
predetermined path from the bottom of a supply stack into a
transporting conveyor of the type such as may be used in
conjunction with or as an integral part of an envelope gluing and
folding machine. In accordance with one embodiment of the
invention, the apparatus includes a frame having substantially
parallel sides. A pair of spaced, substantially parallel
load-supporting members extend transversely between the sides of
the frame, one of these members being disposed on one side of the
aforementioned path of the envelope blanks and the other of the
members being disposed on the other side of the path.
A first bearing means is mounted on a first one of the supporting
members, and a first feed roll disposed adjacent to the first
bearing means has a drive shaft journaled in the first bearing
means. A second bearing means is mounted on the second of the
transverse supporting members, and a second feed roll is disposed
adjacent the first feed roll to form a nip therewith through which
the sheet stock may be drawn. The second feed roll is also disposed
adjacent the second bearing means and has a drive shaft which
extends through and is journaled in the second bearing means.
Means is provided for moving the sheet stock into position for
engagement by the feed rolls, and power means is provided for
rotating the drive shafts of the feed rolls, whereby the sheet
stock will be drawn between the rolls and pulled from the
stack.
In the preferred embodiment the first feed roll is formed of two
spaced segment rolls, and the means for moving the sheet stock into
position for engagement by the rolls comprises a cam-operated
suction arm or sucker tube mounted for movement between the segment
rolls and adapted to pull the leading edge of the bottom sheet in
the stack downwardly for engagement by the segment rolls. The
segment rolls, in turn, move the sheet further downwardly into the
nip between the segment rolls and the second feed roll.
A cam-operated edge support finger or separator blade may be
employed to support the leading edge of the bottom sheet in the
stack until the suction arm begins to move downwardly, at which
time the finger may operate to release the bottom sheet. A pair of
horizontal rotating crescent-shaped discs may also be employed to
separate the bottom sheet from the remaining sheets in the
stack.
Also, in the preferred embodiment of the second feed roll serves as
a power driven pinch roll and is resiliently mounted with respect
to both the segment rolls and the second support members, and this
second feed roll is preferably driven through a universal
coupling.
A third feed roll and idler pinch roll assembly is preferably
disposed downstream from the first and second feed rolls to engage
and move the sheet stock into the conveyor for the folding and
gluing operations.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a sectional elevational view of a sheet stock feeding
apparatus constructed in accordance with this invention showing one
of the segment rolls, the power driven pinch roll, the suction arm,
the edge support finger, the third feed roll and the idler pinch
roll assembly, and further showing the manner in which these
elements are operatively mounted on the apparatus frame;
FIG. 2 is a sectional view of the apparatus taken substantially
along 2--2 of FIG. 1;
FIG. 3 is a perspective view of a portion of the apparatus taken
from above and to one side thereof;
FIG. 4 is a schematic view of the gear train used to drive the
various mechanisms;
FIG. 5 is an enlarged sectional view showing the cam drive for the
edge support finger;
FIG. 6 is an enlarged sectional view showing the cam drive for the
suction arm;
FIG. 7 is a perspective view showing the drive mechanisms including
the cam drives for the edge support finger and suction arm;
FIG. 8 is an enlarged sectional elevational view of the segment and
power driven pinch rolls, showing the position of these rolls after
the leading edge of the bottom sheet in the stack has been pulled
downwardly by by the suction arm and has been engaged by the
segment rolls;
FIG. 9 is an enlarged sectional elevational view of the segment and
pinch rolls, showing the position of these rolls just after the
leading edge of the bottom sheet in the stack has been moved into
the nip between the segment rolls and the pinch roll; and
FIG. 10 is a sectional elevational view of a portion of the
mechanism showing the idler roll means moved to its inoperative
position providing access to the feeding mechanism from
beneath.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
With further reference to the drawings and more particularly to
FIG. 1, the apparatus 12 is designed to feed sheet stock 14, such
as, for example, envelope blanks, from a supply stack 16 into a
transporting conveyor 18 which may be part of a machine which folds
and glues the envelope blanks and converts them into the finished
envelopes. The apparatus is particularly adapted for handling large
sheets which require a wide spacing between the sides of the
machine and, thus, a wide spacing between the supports for the
elements of the feed mechanism. The apparatus provides an accurate
and rapid feeding of the sheet stock 14 from the bottom of the
supply stack 16 and is adapted to feed a wide variety of shapes,
sizes and thicknesses of blanks or sheets.
The sheet feeding apparatus 12 includes a frame 20, portions of
which are illustrated in FIGS. 2, 3 and 7. The frame has two
substantially parallel side members 20a and 20b with the spacing
between these members being sufficient to accommodate sheets or
blanks of relatively large size. The frame 20 is preferably
securely fastened to, or it may actually be an integral part of the
frame of the converting machine 18 with which the feeding mechanism
12 is adapted to cooperate and into which it is adapted to feed the
sheets or blanks.
One of the features of the invention is the novel means in which
the sheet-engaging rollers and other mechanisms are mounted on the
frame, this mounting being such that substantial support is
provided at the midpoint where the gripping and feeding of the
sheets takes place. Extending transversely between the sides 20a
and 20b of the mechanism frame 20 are two heavy, tubular, steel
supporting members 22 and 24. These supporting members are parallel
and are horizontally disposed. All of the sheet-engaging rollers
and guides of the apparatus 12 are operatively attached to and
supported by these tubular supporting members. This gives maximum
support for the sheet-engaging devices where it is most needed,
that is, at the center of the apparatus, and it minimizes the load
which has to be carried by the drive shafts and other parts of the
roller mechanisms and guides.
Mounted on the tubular supporting member 24 is a collar 26 having a
pair of spaced, parallel, integral flange plates 28 and 30 (see
FIGS. 1 and 2). The collar 26 is actually a split collar as best
illustrated in FIG. 1 and is locked in position on the tubular
supporting member 24 by means of suitable threaded fasteners 32.
The flange plates 28 and 30 are disposed perpendicularly to the
axis of the collar 26 so that when the collar is positioned in
place on the transversely-extending horizontally-disposed tubular
supporting member 24, the flange plates will be vertically
oriented. In the illustrated embodiment the flange plates 28 and 30
have an identical configuration, and the configuration of plate 30
is shown in FIG. 1. Also attached to or forming an integral part of
the collar 26 are the pair of parallel upstanding arms 38 and
39.
A horizontal drive shaft 40 extends through and is journaled for
rotation in the vertical flange plates 28 and 30 as best
illustrated in FIG. 2. The opposite end of the drive shaft 40 is
journaled for rotation in the side 20b of the frame 20. Affixed to
the drive shaft 40 between the vertical flanges 28 and 30 of the
collar 26 are two identically constructed steel segment rolls 42
and 44. Each of these segment rolls has three equiangularly spaced
recesses 46a, 46b and 46c which divide the segment roll into three
equal segments at the periphery thereof, these segments being
identified by the numerals 46d, 46e and 46f. It will be noted that
the recesses 46a-c are disposed at an angle with respect to the
radius of the segment roll, the angle being in the direction of
rotation as indicated by the arrow, so that the outer portions of
the recess lead the inner portions of the recess. As will be
hereinafter more fully described this permits the leading edge of
the sheet to be engaged and moved downwardly by the segment
rolls.
The segment rolls 42 and 44 are mounted in spaced relationship on
the drive shaft 40 providing a spacing 48 of such width that a
suction arm 50 may move vertically within this spacing above the
drive shaft 40. The suction arm or sucker tube is best illustrated
in FIG. 1 and includes a body portion 50a and a nozzle portion 50b,
the body portion 50a being tubular and the nozzle portion 50b
having an opening 50b' adjacent its uppermost and outermost end as
seen in FIG. 3. The body portion of the suction arm is upwardly
curved, and the end opposite the nozzle portion 50b is connected to
a vacuum line 51.
The body portion 50a is affixed to an arm 52a of a member 52 which
is mounted for pivotal movement on a horizontal stub shaft 54
extending between the spaced upwardly-extending arms 38 and 39 of
the collar member 26. The other arm 52b of the member 52 carries a
roller 56. A rocker member 58 mounted on a horizontal operating
shaft 60 caries a recess 62 at its outer end for accommodating the
roller 56 of the member 52. The operating shaft 60 extends through
and is journaled for rotation with respect to the arms 38 and 39 of
the collar member. As best illustrated in FIG. 7 the operating
shaft 60 extends toward the side 20b of the frame 20, and the end
of the shaft 60 is journaled for rotation in an extension 64a of a
collar 64 affixed to the tubular support member 24. As seen in FIG.
6, affixed to the shaft 60 adjacent the collar 64 is a follower 66
which carries a roller 68 at its outer end. The roller is adapted
to engage the peripheral surface of a cam 70 mounted on a cam shaft
72. The roller 68 of the follower 66 is maintained in contact with
the surface of the cam 70 by means of a spring 74 which is
connected to a hooklike element 75 on the collar 64.
The follower 66 will thus move in accordance with the configuration
of the cam 70 which rotates with the cam shaft 72, and the movement
of the follower 66 will be transmitted to the suction arm 50
through the operating shaft 60, the operating member 58 and the
member 52.
Cooperating with the steel segment roll 44 is a power driven steel
pinch roll 76 mounted on a horizontal drive shaft 78. The drive
shaft 78 is journaled for rotation in two substantially identically
constructed parallel bearing arms 80 and 82 (see FIG. 2) which are
mounted for pivotal movement on a horizontal pivot shaft 84 (see
FIG. 1). The pivot shaft 84 extends between two fixed collar
members 86 and 88 which are mounted in fixed position on the
tubular supporting member 22. The arms 80 and 82 are identically
constructed with arm 80 being illustrated in FIG. 1.
The drive shaft 78 for the pinch roll 76 is journaled in the upper
portion 81a of each of the arms 80 and 82, and the lower portion
81b of each of the arms 80 and 82 extend downwardly between an
adjustable fixed stop 90 and a resilient member 92 which are
mounted on each of the collar members 86 and 88 for controlling the
movement of the adjacent arm 80 or 82 as the case may be. Each of
the fixed stops 90 has an adjustable threaded element 90b which
stops the pivotal movement of the associated arm 80 or 82 in the
clockwise direction as viewed in FIG. 1 about the pivot shaft 84,
and each of the resilient members 92 bears against a block 94
affixed to the associated collar member 86 or 88, as the case may
be, to resist the counterclockwise rotation of the arms 80 and 82
about the pivot shaft 84.
This arrangement permits limited resilient movement of the pinch
roll 76 away from the segment roll 44 against the resistance of the
springs or resilient members 92. The axis of the pinch roll remains
horizontal and parallel to the axis of the segment rolls 42 and 44
because of the horizontal parallel relationship between the drive
shaft 78 and the pivot shaft 84. If desired, additional transverse
connections may be made between the two arms 80 and 82. The
threaded elements 90b may be adjusted so that even when there is no
sheet stock between the rolls, the pinch roll 76 comes within close
proximity to the surface of the segment roll 44, but the two do not
engage each other. This adjustment may be changed for variations in
the thickness of the sheet stock being fed through the machine. A
safety cut-off microswitch 96 mounted on the collar member 86 has
its operating element 96a in engagement with an adjustable threaded
element 98 on the lower portion 81b of the arm 80. The switch 96 is
preferably connected in the line to the motor 99 for the machine
(see FIg. 4) so that if a jam-up of sheet stock should develop
between the pinch roll 76 and the segment roll 44, the arm 80 will
be moved out of contact with the operating element 96a of the
switch 96, and the motor 99 will be de-energized.
It is also desirable to provide a plurality of guide rolls on the
drive shaft 78 of the pinch roll 76. This is best illustrated in
FIG. 2 where six guide rolls 100a, 100b, 100c, 100d, 100e and 100f
are illustrated. These rolls will be driven with the pinch roll 76
by the drive shaft 78 in a manner which will be more fully
hereinafter described.
Operating below the segment rolls 42 and 44 and the segment roll
drive shaft 40 is a third or supplemental feed roll assembly 102
which in the illustrated embodiment consists of a horizontal drive
shaft 104 on which are mounted five supplemental feed rolls 106,
107, 108, 109 and 110. The drive shaft 104 extends through the
flange plates 28 and 30 of the collar 26 and is journaled for
rotation therein. It will be noted from FIG. 2 that the middle
supplemental feed roll 108 is disposed between the segment rolls 42
and 44, whereas the other supplemental feed rolls 106, 107, 109 and
110 are disposed on either side of the parallel flange plates 28
and 30.
Operating with each of the supplemental feed rolls 106, 107, 108,
109 and 110 is a backup or pressure roll mechanism 111 which
operates to guide the sheets 14 partly around and resiliently
maintain them in frictional engagement with the associated
supplemental feed roll. The pressure roll mechanisms 111 for the
five supplemental rolls have the same construction and mounting
arrangements, and, therefore, in FIG. 1 only one of these
mechanisms 111 is illustrated, this being the mechanism which
cooperates with the middle supplemental roll 108.
Mounted for pivotal movement on the tubular supporting member 22 is
a bell crank 112 having a first arm 112a and a second arm 112b.
Toward the end of the arm 112a is a pivot stub shaft 114 on which
is pivotally mounted an arcuate guide element 116 having a tapered
nose piece 116a and an arcuate guide surface 116b. Also mounted for
pivotal movement on the pivot shaft 114 is an element 118 having an
arm 118a and an arm 118b, the arm 118a carrying a roller 120. A
similar element 122 is mounted on the pivot shaft 114, this element
122 having an arm 122a and an arm 122b, the arm 122a carrying a
roller 124. A compression spring 126 is disposed between the arms
118b and 122b and operates to urge these arms apart and thus to
urge the element 118 in a clockwise direction about the pivot shaft
114 and the element 122 in a counterclockwise direction about the
pivot shaft 114.
When the bell crank 112 is in its operative position as illustrated
in FIG. 1, the rollers 120 and 124 will be resiliently urged toward
engagement with the associated supplemental feed roll, which in
FIG. 1 is roll 108, and in this position the arcuate surface 116b
of the guide element 116 will be in close proximity to but spaced
from the associated supplemental roll. Thus the sheets 14 will be
guided about the supplemental feed roll by the guide element 116
and will be held in position against the associated supplemental
feed roll by means of the resiliently mounted rollers 120 and 124
of the pressure roll mechanism. The rollers 120 and 124 thus serve
to hold the sheets 14 against the power driven supplemental feed
rolls so that these sheets may be driven through the machine. While
only one of the guide elements 116 is illustrated in FIG. 1, it is
preferred that there actually be two guide elements for each of the
pressure roll mechanisms 111 so that the pivotally mounted elements
118 and 122 may be sandwiched between two of the guide elements
116.
The bottom of each supplemental feed roll 106, 107, 108, 109 or
110, as the case may be, is aligned with the bottom of a fixed
upper guide element 130 which is connected to a fixed horizontal
shaft 132, and the shaft 132 is affixed to the flange plates 28 and
30 of the collar 26. Spaced below the fixed upper guide element 130
is a fixed lower guide element 134 which is mounted on a fixed
horizontal shaft 136. The shaft 136 in the illustrated embodiment
is part of the transporting conveyor 18. The supplemental feed roll
assembly 102 cooperates with the pressure roll mechanisms 110 to
receive the sheets as they are feed by the segment rolls 42 and 44
and the pinch roll 76 and to move the sheets between the upper and
lower guide elements 130 and 134, respectively, into the
transporting conveyor 18.
The pressure roll mechanism 111 may be moved from its operative
position illustrated in FIG. 1 to its retracted or open position as
illustrated in FIG. 10 to provide access to the undersides of the
three power driven feed rolls, i.e., the segment rolls 42 and 44,
the pinch roll 76 and the supplemental feed roll assembly 102. For
this purpose an operating arm 140 is connected to the arm 112b of
the bell crank 112 by means of a connecting link 142, one end of
which is pivotally connected to the arm 140, and the other end is
pivotally connected to the arm 112b . The pivotal movement between
the link 142 and the arm 140 is limited. The arm 140 is mounted on
a horizontal operating rod 144 to which is also affixed a handle
146. By swinging the handle 146 the operating rod 144 and the arm
140 may be moved between the position illustrated in FIG. 1 and the
position illustrated in FIG. 10.
When in the operative position illustrated in FIG. 1, the arm 140
and the connecting link 142 actually pass over the center to form a
toggle lock which will hold the backup roller mechanism in position
until the handle 146 is swung to again move these elements over
center at which time the backup or pressure roller mechanism 111
will drop to the position illustrated in FIG. 10.
When the pressure roller mechanism is in its operative position as
illustrated in FIG. 1, the guide elements 116 will guide the sheets
14 around the feed rolls 106, 107, 108, 109 and 110. The tapered
forward end of each of the curved elements 116 extends to adjacent
the pinch roll 76 so that as the sheets 14 are drawn through the
nip between the segment rolls 42 and 44 and the pinch roll 76, they
will be guided by the guide elements 116 around the feed rolls and
will be resiliently held against the feed rolls by the rollers 120
and 124. Should a jam-up occur between the segment rolls 42 and 44
and the transporting conveyor 18, this may be cleared by simply
moving the backup or pressure roll assembly 111 away from the feed
rolls as previously described to permit access to the stock in the
area of the feed rolls.
The stack 16 of sheets is held on a table 148 formed by means of a
plurality of parallel bars 150 which extend parallel to the sides
20a and 20b of the frame 20 as best seen in FIG. 3. The forward
ends 150a of these bars terminate short of and are preferably
tapered toward the pinch roll 76. Forwardly of the table there are
disposed two vertical guide bars 152 and 154 which engage and guide
the forward or leading edges of the sheets 14 in the supply stack
16. Most of the sheet supply stack 16 will rest on the parallel
bars 150.
The leading edge of the stack 16 is supported by means of two
spaced horizontal discs 156 and 158 and by means of a support
finger 160. The discs 156 and 158 are mounted on vertical drive
shafts 156a and 158a, respectively, which through suitable gearing
and chain drives are rotated in synchronization with each other and
with the drives of the segment rolls 42 and 44 and the pinch roll
76. The discs are rotated in opposed relationship, i.e., the disc
156 rotates in the clockwise direction as viewed in FIG. 3, and
disc 158 is rotated in the counterclockwise direction. The discs
have an identical but opposite configuration, i.e., they are mirror
images of each other.
Each of the discs 156 and 158 is substantially crescent-shaped
having a large opening 161 with a peripheral leading blade 162 and
a peripheral trailing blade 163 which extend toward one another and
partially close the opening 161. The discs are operated not only in
synchronization with the feed rolls but also in opposed
synchronization with each other so that the corresponding leading
and trailing blades 162 and 163 will be rotated in precise, opposed
relationship to one another. The spacing between the discs is
sufficient to accommodate the suction arm 50 and the edge support
finger 160. The support for the leading edge of the sheets in the
area between the discs 156 and 158 is by means of the suction arm
50 and the edge support finger 160 which cooperates with the
suction arm 50 to move momentarily rearwardly out of supporting
contact with the bottom sheet in the stack as the suction arm
applies a suction to the leading edge of that sheet and moves it
downwardly.
The edge support finger or separator blade 160 includes a body
portion 160a and a transverse blade portion 160b, the latter of
which is adapted to be moved into position beneath the forward edge
of the stack of sheet stock between the discs 156 and 158, and this
blade portion thus engages and supports the stack in this area. The
upper end of the body portion 160a is pivotally connected to a
fixed support 164 by means of a pin connection 165. A link 166 has
one end pivotally connected by means of a pin 168 to the body
portion 160a of the support finger below the pin connection 165,
and the opposite end of the link 166 is pivotally connected to an
arm 170 by means of a pin connection 172. The arm 170 is connected
to a horizontal operating rod 174. The other end of the operating
rod 174 extends through and is journaled for rotation within a
bracket 176 attached to the transverse member of the frame 20 (see
FIGS. 4 and 7). Carried at this end of the operating rod 174 is a
follower arm 178 having a roller 180 at its distal end. The roller
180 is urged into contact with the peripheral surface of a cam 182
by means of a spring 184 acting between the follower arm 178 and
the bracket 176 as best illustrated in FIG. 5. The cam 182 is
affixed to and rotates with the cam shaft 72, and the shape of the
cam 182 is such that a very quick forward (release) and rearward
(return) movement is given to the operating rod 174 and thus to the
edge supporting finger 160.
The entire sheet feeding apparatus 12 may be operated by means of a
single motor 99 which may be the motor for the transporting
conveyor 18. The motor 99 may have a chain drive 183 to a sprocket
184 affixed to a drive shaft 186 as schematically shown in FIG. 4.
Mounted on the drive shaft 186 are two gears 188, one of which is
in mesh with the gear 190 on the drive shaft 104 for driving the
third roller 102. The other of the two gears 188 meshes with the
gear 192 which is affixed to the drive shaft 40 for the segment
rolls 42 and 44. The gear 192, in turn, is in mesh with a gear 194
which is affixed to the drive shaft 78 for the pinch roll 76, and
this gear 192 is also in driving engagement with the gear 196 keyed
to the cam shaft 72 for driving the cam 70 for the suction arm and
the cam 182 for the edge support finger.
For fast, accurate and smooth feeding, the power driven,
resiliently mounted pinch roll 76 should be maintained in parallel
relationship with respect to the segment rolls 42 and 44. The drive
shaft 78 for the pinch roll must, therefore, be capable of limited
parallel movement while maintaining a power connection. Since the
pinch roller 76 is power driven off of the drive shaft 78, it is
highly desirable that the portion of the shaft 78 on which the
roller 76 is mounted be permitted to remain parallel to the drive
shaft 40 for the segment rolls 42 and 44. While limited movement
could be accommodated by permitting sufficient play in the gearing,
this would result in substantial wear and would not give the
accuracy and dependability needed in the type of machine with which
the feeding apparatus of this invention is designed to operate.
In accordance with the present invention, the drive shaft 78 for
the pinch roll 76 is divided into two segments 78a and 78b, and a
universal coupling 198 is disposed therebetween. Thus the drive
shaft portion 78b on which the gear 194 is mounted may be journaled
for rotation in the side 20b of the frame 20 so that the gear 194
is in firm, continuous and full meshing engagement with the gear
192 which drives the segment rolls 42 and 44. All movement of the
pinch roll 76 (and of the drive shaft portion 78a on which that
roll is mounted) is taken up by the universal coupling 198.
In operation a stack 16 of sheet stock 14 is placed on the table
148 with the forward edge of the stack being positioned against the
vertical guide bars 152 and 152 as best illustrated in FIG. 3. The
forward or leading edge of the sheets will rest upon the discs 156
and 158, and between the discs the edges will be supported on the
edge support finger 160. The apparatus is then started, and the
discs 156 and 158 will rotate in the clockwise and counterclockwise
directions, respectively. When the openings 164 are rotated under
the leading edges of the stack, a vacuum is applied to the suction
arm 50 through the vacuum line 51 (which may be controlled by a
cam-operated valve, not shown), and as the cam 70 is rotated to
cause the suction arm 50 to move downwardly, the edge support
finger 160 will be quickly moved rearwardly by means of the cam 182
operating through the operating rod 174, the arm 170 and the link
166. This movement is a quick forward movement to withdraw the
blade portion 160b and release the bottom sheet at the center of
the leading edge so that it may be drawn downwardly by the suction
arm 50, whereupon the edge support finger moves quickly back into
its normal position to support the edge of the remaining sheets in
the stack 16. At this point the leading blade 162 of each of the
discs 156 and 158 moves into position between the bottom sheet in
the stack and the next sheet which is being held in position by the
edge support finger 160. The central portion of the leading edge of
the bottom sheet, of course, is being drawn downwardly by the
suction arm, so that the blades 162 may readily enter above the
bottom sheet. As the discs 156 and 158 continue to rotate, they
effectively separate the entire forward or leading portion of the
bottom sheet from the remaining sheets in the stack 16.
As this sheet separation is taking place, the segment rolls 42 and
44 rotate, and as the suction arm 50 moves down between these
segment rolls, the central portion of the leading edge of the
bottom sheet will be brought into one of the recesses which in
FIGS. 1, 8 and 9 would be the recess 46a of each of the segment
rolls. As the segment rolls continue to rotate the leading edges
46d of the segment rolls will engage and capture the leading edge
of the sheet as best illustrated in FIG. 8.
It will be noted that the suction arm 50 is required to move the
leading edge of the sheet downwardly only below the periphery of
the segment rolls, and the forwardly canted configuration of the
segments will cam the edge downwardly as the rolls rotate.
It is actually preferred that the configuration of the suction arm
cam 70 be such that there is a delay in the downward movement of
the arm after it has moved below the periphery of the segment
rolls. This will assure that a relatively thick, stiff sheet will
be held for the camming action of the segment rolls rather than
depending upon the force of suction to hold the sheet as it is
moved further downwardly. The valve controlling the suction arm may
cut off the suction as the arm 50 reaches its fully lowered
position. At about this point the suction arm moves out of contact
with the sheet and is ready to move back upwardly into position for
vacuum engagement with the next sheet in the stack.
The segment rolls 42 and 44 continue to rotate to bring the leading
edge of the sheet 14 downwardly into the nip between the segment
rolls 42 and 44 and the pinch roll 76 as best illustrated in FIG.
9. The gripping of the sheet 14 between the segment rolls 42 and 44
and the pinch roll 76 will draw the bottom sheet from the stack and
force it over the power driven guide rolls 100a-f and downwardly
between the guide elements 116 of the pressure roll mechanisms 111
and their associated supplemental feed rolls 106-110. The tapered
forward end of the arcuate guide 116 guides the sheet as it moves
downwardly, and the rollers 120 and 124 resiliently urge the sheet
against the associated supplemental feed roll. The sheets 14 are
moved in an arcuate path and exit from between the supplemental
feed roll assemblies 102 and the pressure roll mechanisms 111 into
the opening or guideway between the upper and lower fixed guides
130 and 134 and thence into the transporting conveyor of the
machine 18.
The particular apparatus is adapted to feed the sheets 14 in an
overlapping, fanned relationship, and for this reason the
peripheral lengths of the segments of the segment rolls 42 and 44
are somewhat less than the lengths of the sheets or blanks 14 being
fed.
By changing the size or number of the segments in the segment rolls
42 and 44, the degree of overlapping may be adjusted, and, if
desired, the overlapping may be eliminated, with each sheet being
fed singly into the transporting conveying mechanism 18. Since in
the illustrated embodiment the segment rolls are divided into three
segments, the apparatus is designed to feed three sheets for every
360.degree. of rotation of the segment roll.
If a jam-up should occur between the segment rolls 42 and 44 and
the pinch roll 76, the pinch roll 76 will be forced away from the
segment roll by the jam-up causing the lower portion of the bearing
arm 80 to move away from the microswitch 96, thereby de-energizing
the motor 99 and turning off the feed mechanism. Some resilient
movement of the pinch roll, however, is essential in view of the
overlapping of the sheets 14 and in view of the variation in the
thicknesses of the sheets being handled. If necessary, the threaded
elements 90b and 98 may be adjusted to adapt the machine to handle
sheets which are extremely thin or extremely thick.
It is to be noted that all of the feed rolls which engage the sheet
on one side are operatively connected to the transversely-extending
tubular supporting member 24 while all the feed rolls which engage
the sheet on the other side thereof are operatively connected to
the transversely-extending tubular supporting member 22. This
manner of suspension to obtain a very high degree of strength and
rigidity at the center of the machine where the gripping between
the segment rolls 42 and 44 and the pinch roll 76 takes place is an
important feature of the invention.
It is to be understood that the present disclosure has been made
only by way of example and that many additional modifications and
changes in various details may be resorted to without departing
from the invention.
* * * * *