U.S. patent number 3,730,267 [Application Number 05/127,982] was granted by the patent office on 1973-05-01 for subsea well stage cementing system.
This patent grant is currently assigned to Byron Jackson Inc.. Invention is credited to Lyle B. Scott.
United States Patent |
3,730,267 |
Scott |
May 1, 1973 |
SUBSEA WELL STAGE CEMENTING SYSTEM
Abstract
A system for cementing plural cement stages in subsea wells
having a well casing string connected to drill pipe and suspended
from a casing hanger in a well bore below a subsea well head, the
casing including a float collar; a lower first stage cementing plug
releasably mounted above the float collar and below a stage
cementing valve collar incorporated in the casing string, and an
upper second stage cementing plug releasably mounted within the
casing string above the stage cementing valve collar with actuating
members of successively larger diameters which are adapted to pass
through the drill pipe into the casing string and to successively:
(a) release the first stage cementing plug, (b) close off the
casing string below the stage cementing valve collar and open the
cementing ports of the collar, and (c) release the second stage
cementing plug which is adapted to close the cementing ports of the
collar. Further cement staging may be provided with the casing
string above the foregoing and below the casing hanger by providing
appropriate additional components of the kind disclosed.
Inventors: |
Scott; Lyle B. (Los Angeles,
CA) |
Assignee: |
Byron Jackson Inc. (Long Beach,
CA)
|
Family
ID: |
22432988 |
Appl.
No.: |
05/127,982 |
Filed: |
March 25, 1971 |
Current U.S.
Class: |
166/335; 166/154;
166/291 |
Current CPC
Class: |
E21B
33/146 (20130101); E21B 34/14 (20130101) |
Current International
Class: |
E21B
33/13 (20060101); E21B 33/14 (20060101); E21B
34/00 (20060101); E21B 34/14 (20060101); E21b
033/13 () |
Field of
Search: |
;166/154,155,156,70.5,153,289,291 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Champion; Marvin A.
Assistant Examiner: Favreau; Richard E.
Claims
That being claimed is:
1. A subsea well installation comprising:
a. a composite string of well casing suspended within a subsea well
bore from a casing hanger supported by a subsea well head, said
casing being adapted to be connected through an installation means
and a string of drill pipe to hoisting and cementing equipment
disposed at the water surface above the well head;
b. a stage cementing collar having cementing ports which can be
opened and closed incorporated at a selected intermediate position
within said casing;
c. a hollow first stage casing cementing plug means mounted in
swiveled and releasable relation within said casing below said
cementing collar;
d. a valved casing floating means mounted within said casing below
said first stage cementing plug means, and
e. a hollow second stage casing cementing plug means mounted in
swiveled and releasable relation within said casing above said
cementing collar.
2. The subsea installation of claim 1 further comprising:
a. a first actuating means adapted to pass through drill pipe, said
second stage cementing plug means and said cementing collar to
engage said first stage cementing plug means and move said first
stage cementing plug means to a lower portion of said casing in
response to fluid flow through said drill pipe and said casing;
b. a second actuating means adapted to pass through drill pipe and
said second stage cementing plug means to open said cementing ports
and close off fluid flow through said casing to below said
cementing collar, and
c. a third actuating means adapted to pass through drill pipe to
engage said second stage cementing plug means and move said second
stage cementing plug means downwardly in said casing to close said
cementing ports.
3. The subsea well installation of claim 1 wherein one of said
casing cementing plugs comprises:
a. a circular flanged swivel support member defining an axially
disposed cylindrical bore and adapted for mounting within a casing
collar to be included in a well casing;
b. a shouldered swivel sleeve rotatably mounted within and
extending below said support member;
c. a cylindrical cementing plug means including a cylindrical plug
body member defining an axially disposed cylindrical bore having
retainer means therein adapted to receive an actuating member
passing through drill pipe; said body member being encircled by a
resilient sealing and wiping structure having annular wiping lips
and adapted for a tight sealing fit within a well casing, and
d. releasable connection means releasably connecting said cementing
plug means to the lower end of said swivel sleeve to be released
from said swivel sleeve by force applied between said swivel sleeve
and said plug body member.
4. The subsea installation of claim 2 further comprising:
a. a first actuating means adapted to pass through drill pipe, said
second stage cementing plug means and said cementing collar to
engage said first stage cementing plug means and move said first
stage cementing plug means to a lower portion of said casing in
response to fluid flow through said drill pipe and said casing;
b. a second actuating means adapted to pass through drill pipe and
said second stage cementing plug means to open said cementing ports
and close off fluid flow through said casing to below said
cementing collar; and
c. a third actuating means adapted to pass through drill pipe to
engage said second stage cementing plug means and move said second
stage cementing plug means downwardly in said casing to close said
cementing ports.
5. An improved cementing plug means comprising:
a. a circular flanged swivel support member defining an axially
disposed cylindrical bore and adapted for mounting within a casing
collar to be included in a well casing;
b. a shouldered swivel sleeve rotatably mounted within and
extending below said support member;
c. a cylindrical cementing plug means including a cylindrical plug
body member defining an axially disposed cylindrical bore having a
retainer seat thereon adapted to receive an actuating member
passing through drill pipe; said body member being encircled by a
resilient sealing and wiping structure having annular wiping lips
and adapted for a tight sealing fit within a well casing;
d. releasable connection means releasably connecting said cementing
plug means to the lower end of said swivel sleeve to be released
from said swivel sleeve by force applied between said swivel member
and said plug body.
6. Apparatus adapted to be suspended from a subsea well head within
a subsea well bore and cemented in stages within the well bore,
comprising:
a. a composite string of well casing adapted to be suspended from a
casing hanger supported by a subsea well head, said casing being
adapted to be connected through an installation means and a string
of drill pipe to hoisting and cementing equipment disposed at the
water surface above the well head;
b. a stage cementing collar having cementing ports which can be
opened and closed mounted at a selected intermediate position
within said casing;
c. a hollow first stage casing cementing plug means mounted in
releasable relation within said casing below said cementing collar;
and
d. a second stage casing cementing plug means mounted in releasable
relation within said casing above said cementing collar.
7. The apparatus of claim 6 wherein at least one of said casing
cementing plug means comprises:
a. a circular flanged swivel support member defining an axially
disposed cylindrical bore and adapted for mounting within a casing
collar to be included in a well casing;
b. a shouldered swivel sleeve rotatably mounted within and
extending below said support member;
c. a cylindrical cementing plug means including a cylindrical plug
body member defining an axially disposed cylindrical bore having a
retainer seat thereon adapted to receive an actuating member
passing through drill pipe; said body member being encircled by a
resilient sealing and wiping structure having annular wiping lips
and adapted for a tight sealing fit within a well casing;
d. releasable connection means releasably connecting said cementing
plug means to the lower end of said swivel sleeve to be released
from said swivel sleeve by force applied between said swivel sleeve
and said plug body member.
8. The apparatus of claim 7 further comprising:
a. a first actuating means adapted to pass through drill pipe, said
second stage cementing plug means and said cementing collar to
engage said first stage cementing plug means and force said first
stage cementing plug means to a lower portion of said casing in
response to fluid flow through said drill pipe and said casing;
b. a second actuating means adapted to pass through drill pipe and
said second stage cementing plug means to open said cementing ports
and close off fluid flow through said casing to below said
cementing collar, and
c. a third actuating means adapted to pass through drill pipe to
engage said second stage cementing plug means and force said second
stage cementing plug means downwardly in said casing to close said
cementing ports.
9. A method of cementing a composite string of well casing in
stages within a subsea well bore, said casing string including a
stage cementing collar having cementing ports which can be opened
and closed and which is incorporated at an intermediate position
within said casing, a hollow first stage casing cementing plug
means mounted in swiveled and releasable relation within said
casing below said cementing collar, and a hollow second stage
casing cementing plug mounted in swiveled and releasable relation
within said casing above said cementing collar, the steps
comprising:
a. suspending said well casing within a well bore from a casing
hanger supported by a subsea well head;
b. connecting said casing through an installation means and a
string of drill pipe to cementing equipment at the water surface
above the well head:
c. passing a first stage of cement followed by a first actuating
means through said drill pipe, said second stage casing cementing
plug means, said cementing collar and said first stage cementing
plug means, whereupon said first actuating means engages and forces
said first stage cementing plug to a lower portion of said casing
to displace said first stage cement out of said casing into said
well bore;
d. passing a second actuating means through said drill pipe and
said second stage cementing plug means to open said cementing ports
and to close off fluid flow through said casing to below said
cementing collar, and
e. passing a second stage of cement followed by a third actuating
means through said drill pipe and said second stage cementing plug
whereupon said third actuating means engages and forces said second
stage cementing plug down through said casing to displace said
second stage cement out of said ports and into said well bore and
to close said ports following displacement of said second stage
cement.
10. A method of cementing a composite string of well casing in
stages within a subsea well bore, said casing string including a
stage cementing collar having cementing ports which can be opened
and closed and which is incorporated at an intermediate position
within said casing, a hollow first stage casing cementing plug
means mounted in releasable relation within said casing below said
cementing collar, a valve casing floating means mounted with said
casing below said first stage cementing plug means, and a second
stage casing cementing plug mounted in releasable relation within
said casing above said cementing collar, the steps comprising:
a. suspending said well casing within a well bore from a casing
hanger supported by a subsea well head;
b. connecting said casing through an installation means and a
string of drill pipe to cementing equipment at the water surface
above the well head;
c. passing a first stage of cement followed by a first actuating
means through said drill pipe, said second stage casing cementing
plug means, said cementing collar and said first stage cementing
plug means, whereupon said first actuating means engages and forces
said first stage cementing plug downwardly into engagement with
said casing floating means to displace said first stage cement out
of said casing into said well bore;
d. passing a second actuating means through said drill pipe and
said second stage cementing plug means to open said cementing ports
and to close off fluid flow through said casing to below said
cementing collar, and
e. passing a second stage of cement followed by a third actuating
means through said drill pipe and said second stage cementing plug
means whereupon said third actuating means engages and forces said
second stage cementing plug down through said casing to displace
said second stage cement out of said ports and into said well bore
and to close said ports following displacement of said second stage
cement.
11. A method of cementing a composite string of well casing in
stages within a subsea well bore, said casing string including a
stage cementing collar having cementing ports which can be opened
and closed and which is incorporated at an intermediate position
within said casing, a hollow first stage casing cementing plug
means mounted in releasable relation within said casing below said
cementing collar, and hollow second stage casing cementing plug
mounted in releasable relation within said casing above said
cementing collar, the steps comprising:
a. suspending said well casing within a well bore from a casing
hanger supported by a subsea well head;
b. connecting said casing through an installation means and a
string of drill pipe to cementing equipment at the water surface
above the well head;
c. passing a first stage of cement followed by a first actuating
means through said drill pipe, said second stage casing cementing
plug means, said cementing collar and said first stage cementing
plug means, whereupon said first actuating means engages and forces
said first stage cementing plug to a lower portion of said casing
to displace said first stage cement out of said casing into said
well bore;
d. passing a second actuating means through said drill pipe and
said second stage cementing plug means to open said cementing ports
and to close off fluid flow through said casing to below said
cementing collar;
e. passing a second stage of cement followed by a third actuating
means through said drill pipe and said second stage cementing plug
means whereupon said third actuating means engages and forces said
second stage cementing plug down through said casing to displace
said second stage cement out of said ports and into said well bore
and to close said ports following displacement of said second stage
cement;
f. retaining said first stage of cement and said second stage of
cement in displaced position until set, and
g. drilling out obstructions within said casing.
Description
BACKGROUND OF THE INVENTION
This invention generally pertains to the cementing of casing in
subterranean wells and more particularly to the stage cementing of
subsea wells.
In application of subsea cementing equipment such as disclosed
herein, the well casing string to be cemented within the well is
lowered and suspended within the well bore from the subsea well
head and connected with drill pipe from the well head upwardly to
the drilling rig floor.
Well casing is generally of relatively thin wall construction and
large diameter and equipped with threaded pipe type connecting
couplings primarily designed for permanent connection when
installed. In contrast, well drill pipe is of generally smaller
diameter with sturdy wall construction for withstanding the torque
and tension imposed during the drilling of a well. Drill pipe is
equipped with machined tool joints having tapered machined threads
for rapid and repeated connection and disconnection.
In offshore locations where drilling operations are performed from
a floating vessel, it is very desirable to use drill pipe
principally because it is always available on board the float. The
distances between the subsea well head and the surface of the water
may be as much as 2000 feet or more. If casing were used, as much
as 2000 feet would have to be transported to this vessel which may
be miles off shore; and when the job has been completed, this same
amount would have to be transported back to shore, as there would
be no further use for casing of that size and there is no room on
board for superfluous material. Furthermore, due to the type of
threads and thin wall construction of casing, it is not easily
assembled and disassembled. Another important advantage of using
drill pipe is that, even if the floating drilling vessel is usually
well secured, it still is subject to much sea motion. Telescoping
bumper subs or joints are readily available and are used to absorb
this movement for drill pipe but are unavailable for well
casing.
Stage cementing methods are presently in use for land based well
installations in which the lower portion of the well only is
cemented in one operation, and the upper portion is cemented in
subsequent operation. This type of operation requires a special
type of equipment, such as bypassing cementing plugs and shut-off
plugs and a stage cementing collar that is usually placed above a
lower zone to be cemented in a previous cementing stage. As known,
the cementing plugs used in stage cementing operations differ from
cementing plugs used in conventional cementing operations. Since a
stage cementing collar is designed with restrictions in its bore,
the cementing plugs must be very flexible to pass through these
restrictions. The added flexibility of these plugs is detrimental
to their wiping qualities. This invention pertains to incorporating
subsea stage cementing apparatus to be used in combination with
subsea equipment from drill pipe, and at the same time provide a
system that permits the use of conventional type cementing plugs
with such subsea stage cementing equipment.
DESCRIPTION OF THE PRIOR ART
Previous methods and apparatus available for subsea cementing
operations are disclosed in U.S. Pats. No. 3,507,325 and No.
3,545,542. Well cementing plugs and floating equipment are
disclosed in U.S. Pat. No. 3,159,219 and No. 3,437,137. Also, for
example, floating and stage cementing equipment and methods are
disclosed on pages 582-590 of the 1970-71 edition of the COMPOSITE
CATALOG of Oil Field Equipment and Services, published by Gulf
Publishing Company, Houston, Texas, U.S.A., hereinafter referred to
as the COMPOSITE CATALOG.
SUMMARY OF THE INVENTION
The present invention provides means to cement a subsea well in
stages through drill pipe where the subsea well head may be several
thousand feet under water.
The present invention also provides means to reduce the time and
expense of separate concentric strings of well casing being
cemented in a subterranean well where stage cementing may be
utilized in lieu thereof.
The present invention further provides utilization of a maximum
adaptation of commercially available and proven components with
minimum requirements for relatively expensive specially
manufactured components.
The foregoing and other accomplishments and advantages are attained
in a system for cementing plural cement stages in subsea wells
including a well casing string to be cemented into position which
is suspended below a subsurface well head and from a casing hanger
mounted within the well head; the casing hanger is connected
through a removable installation tool, which tool is in turn
connected to the lower end of a string of drill pipe suspended from
equipment at the water surface. The casing string may include a
float collar, a float guide shoe and/or a guide shoe. The casing
string will include a lower first stage cementing plug releasably
mounted below a stage cementing collar, which cementing collar is
incorporated at a predetermined position in the casing string, and
an upper second stage top cementing plug releasably mounted at a
predetermined position within the casing string above the stage
cementing collar. Respective actuating members of successively
larger diameters are adapted to pass through the small drill pipe
into the larger casing string and to successively: (a) actuate the
first stage cementing plug, (b) close off the casing string below
the stage cementing collar and open the cementing ports of the
stage cementing collar, and (c) actuate the second stage cementing
plug, which in turn is adapted to close the ports of the stage
cementing collar. Further cement staging may be provided for a
casing string above the foregoing apparatus and below the casing
hanger, by providing additional apparatus of the kind herein
disclosed.
BRIEF DESCRIPTION OF THE DRAWING
Referring to the drawing:
FIG. 1 is an elevational and partly sectional view of the apparatus
of the present invention as installed in suspension from a
schematically shown subsea well head and connected through drill
pipe to a floating drilling rig above (not shown);
FIG. 2 is a detailed sectional view of the lower first stage
cementing plug, the stage cementing collar and the upper second
stage cementing plug;
FIG. 3 is an elevational sectional view of the apparatus during the
first stage cementing phase wherein the cement has been pumped to
below the first stage plug and the first stage plug actuating
member is seated;
FIG. 4 is an elevational and sectional view of the apparatus after
the first stage of cement has been pumped out of the casing string
and with the stage cementing collar actuating member shown at the
completion of the opening of the stage collar cementing ports;
FIG. 5 is an elevational sectional view of the apparatus during the
second stage cementing phase wherein the cement has been pumped to
below the upper second stage cementing plug and the second stage
plug actuating member is seated; and
FIG. 6 is an elevational sectional view of the apparatus after the
second stage of cement has been pumped out of the casing string
through the stage cementing ports, the upper second stage plug
having completed the closure of the stage collar cementing
ports.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to FIG. 1 there is shown a casing string combination 10
disposed in a well bore 12 which extends below a sea floor 14.
CAsing string 10 is suspended from a hanger body 16 which in turn
is supported by a larger hanger body 18. Hanger body 18 is
connected to a larger and shorter casing string (not shown) which,
for illustration, would be previously installed and cemented into
position. Hanger body 18 is connected within a subsea well head
assembly 20, schematically shown. Casing string 10 is connected
upwardly through an installation tool 22 and a string of drill pipe
24 into appropriate hoisting and cementing equipment (not shown)
located at the surface of the water. Supplemental information
concerning subsea well head installations and prior art features of
this invention are shown in U.S. Pat. No. 3,545,542, specifically
incorporated herein by reference.
The casing string combination 10 is comprised of a conventional
guide shoe 26 connected through an upwardly disposed casing 28 of
selected length into connection with a float collar 30. Float
collar 30 is connected through an upwardly disposed casing 32 of
selected length into connection with a first stage cementing plug
combination 34 which in turn is threadedly connected to the lower
end of a stage cementing collar 36. Cementing collar 36 is
connected through an upwardly disposed casing 38 of selected length
into connection with hanger body 16 whereby the entire casing
string combination 10 is suspended from the hanger body.
A second stage cementing plug assembly 40 is disposed at a selected
position within upper casing 38 and threadedly connected through a
swivel 42 and an operating mandrel 44 into the bottom of
installation tool 22. Cementing plug assembly 40 is preferably
provided to fit very tightly within casing 38 to ensure a good
wiping action as later described and the principal purpose of
swivel 42 is to permit threaded connection and assembly of the
components as shown without rotation of the tightly fitted plug
assembly 40 within casing 38. It is to be noted that installation
tool 22 and hanger 16 are provided with cooperating threads to form
a reverse or lefthand threaded connection 46. As later mentioned,
connection 46 is disengaged when desired by right hand rotation of
installation tool 22 by drill pipe 24 relative to hanger 16.
Float collar 30 may be of conventional and commercially available
construction such as shown at page 588 of the 1970-71 COMPOSITE
CATALOG, for example. For illustration, float collar 30 is shown in
include a check valve ball 48 retained in a cage assembly 50 and
adapted to close against a seat 52. Valve ball 48 is disposed to
permit fluids to be pumped downwardly through casing 32 and 28 and
to seat against seat 52 to prevent upward fluid flow into casing 32
as shown in FIGS. 3-6.
Referring to FIG. 2, the first stage cementing plug assembly 34 is
shown to comprise a flanged support sleeve 54 mounted in threaded
relation within a threaded casing collar 55. Casing collar 55 also
serves to threadedly connect casing 32 to the lower end of stage
cementing collar 36. Rotatably mounted within support sleeve 54 is
a shouldered swivel sleeve 56 which together with the support
sleeve comprise a swivel structure 57. A retainer bushing 58 is
threadedly connected to the lower end of swivel sleeve 56 to retain
the sleeve in rotatable relation within support sleeve 54. Bushing
58 is fitted in nested relation within a counterbore formed in a
hollow cylindrical body 60 of a cementing plug 62 and releasably
retained in position by holding means such as shear pin 64. The
body 60 of cementing plug 62 is encased in a rubber wiper structure
66 having a plurality of sturdy annular wiper lips as is
conventional with full casing size cementing plugs of this kind.
Cementing plug 62 is preferably provided as an adaptation of the
structure taught by U.S. Pat. No. 3,437,137. Cementing plug 62 is
provided to fit very tightly within casing 32 to ensure a good
wiping action and the swivel structure 57 is provided to permit
rotating connection of the threaded members during assembly of the
structure as shown without incurring the difficulty of rotating
cementing plug 62 within casing 32. Body 60 is provided with a
second counterbore which defines a retainer seat 68. The purpose of
seat 68 is to retain an actuating member such as a ball 70 (shown
in FIGS. 3-6) which is utilized in later described steps of
operation of the invention.
Stage cementing collar 36 is best shown in FIG. 2. The collar 36
may be of conventional types available from several sources and, as
shown for illustration, is a modification of a stage cementing
collar such as shown on page 588 of the 1970-71 COMPOSITE CATALOG.
Generally described, collar 36 is provided with a cylindrical body
72 adapted for threaded connection to collar 36 and casing 38. A
plurality of cementing ports 74 are defined through and around the
walls of body 72 and is selectively closed off by an opening sleeve
76 slidably mounted within the bore of body 72. Slidably mounted
within the bore of body 72 above opening sleeve 76 is an initial
closing sleeve 78. Sleeves 76 and 78 are retained in initial
position as shown by holding means such as shear pins 80 and 82.
Fitted in slidable relation around body 72 is a sealing sleeve 84
which is retained in the upper open position as shown by means such
as shear pins 86. Sealing sleeve 84 serves to permanently close off
cementing ports 74 when moved to a lower position. Sealing sleeve
84 is also equipped with an inner ratchet ring 88 which is adapted
to engage accommodating ratchet grooves defined around body 72 and
retain the sealing sleeve in the lower closed position. A protector
sleeve 90 is mounted about sealing sleeve 84. Protector sleeve 90
is provided with ports which are in registry with ports 74. A port
92 in body 72 provides pressure communication from within body 72
to the chamber defined by the upper end of sealing sleeve 84, body
72 and protector sleeve 90.
To the extent described above, stage cementing collar 36 is
conventional in design and commercially available. The
modifications to collar 36 for its adaption to the present
invention are the provision of a port opening retainer seat 94
mounted within opening sleeve 76 and a port closing retainer seat
96 mounted within closing sleeve 78.
The purpose of opening retainer seat 94 is to retain an actuating
member such as an opening ball 98 (shown in FIGS. 4-6) which is
utilized in later described steps of operation of the invention.
The purpose of closing retainer seat 96 is to retain the second
stage cementing plug 40 (shown in FIGS. 3-6) in the operation of
the invention.
Second stage cementing plug structure 40 is best shown in FIG. 2.
Structure 40 is seen to include a hollow cylindrical body member
100 encased by a rubber wiper structure 102 having a plurality of
sturdy annular wiper lips. A threaded retainer bushing 104 is
nested within a counterbore defined in the upper end of body 100
and releasably fixed therein by means such as a shear pin 106. A
latching groove 108 is defined within the bore of body 100 to
receive the latching snap ring of an actuating means such as a
wiping launching dart 110 (shown in FIGS. 5 and 6). As with plug
structure 34, plug structure 40 is preferably provided as an
adaptation of the structure taught in U.S. Pat. No. 3,437,137. Each
of the annular lips, except the bottom lip, of plug structure 40 is
ported or slightly vented as shown in FIG. 2 to permit fluid
pressure to be transmitted across the plug structure as later
mentioned.
Retainer bushing 104 is threadedly connected through a ventilated
nipple into swivel 42. As previously mentioned, plug structure 40
is tightly fitted into casing 38 and the purpose of swivel 42 is to
permit rotation of the various threaded connections of hanger body
18, operating mandrel 44 and installation tool 22 to assemble the
structure as shown without the attendant difficulty of rotating
plug structure 40 within casing 38.
DESCRIPTION OF METHOD AND OPERATION
Casing string 10 is assembled from its lower end to its upper end
as shown in FIG. 1, then suspended from drill pipe 24 and lowered
through the water and into well bore 12 until hanger body 16 is
supported by hanger body 18. After casing string 10 is suspended
from hanger bodies 16 and 18 within the bore as shown, drill pipe
24 is connected at the surface through a conventional cementing
manifold to a pump (not shown). Such cementing manifolds are for
the purpose of introducing actuating elements such as ball 70, ball
98 and launching dart 110 into the pump discharge and thereon
through drill pipe 24 into casing string 10 for purposes
hereinafter described.
When positioned as shown in FIG. 1, fluid under pressure, generally
drilling fluid or possibly seawater, is pumped through drill pipe
24, casing string 10, out through guide shoe 26, up through the
annulus between casing string 10 and well bore 12, and out between
hanger body 16 and hanger body 18 to establish fluid circulation
through the system.
Referring now to FIGS. 3-6, a first stage of cement 112 is
introduced into drill pipe 24 and displaced with pumped fluid
through and out of casing string 10 into the annulus within well
bore 12. The actuating ball 70 is introduced into drill pipe 24 at
or near the juncture of cement 112 and the displacing fluid and
follows cement 112 into casing string 10 as shown in FIG. 3. The
respective size of ball 70 and retainer seats 68, 94 and 96 are
such that the ball passes through seats 94 and 96 and seats into
sealing engagement with seat 68, thereby blocking fluid flow
through the first stage cement plug structure 34. Further
application of pump pressure causes pin 64 to shear, releasing the
plug from support assembly 57. Ball 70 is preferably provided of
density comparable to the fluids being pumped, hard rubber or
plastic for example, in order to be conveniently moved along with
the cement 112. Plug 34 and the fluid above the plug thereon
displace cement 112 out of casing string 10 up into the annulus of
well bore 12. Such displacement is continued, leaving the casing 32
free of cement, until plug 34 lands in supporting abutment on float
structure 30 as shown in FIG. 4. As shown in FIGS. 5 and 6, no
further flow of first stage cement 112 or the displacing fluid is
permitted in either direction by the opposing check valve action of
balls 48 and 70. First stage cement 112 is then in position to set
as shown in FIG. 5.
At some selected time before or after cement 112 has set or has
been even fully displaced, the opening ball 98 is introduced into
the drill pipe 24 and thereafter allowed to drop or sink through
the fluid in the drill pipe, casing string 10 and closing retainer
seat 96 into sealing engagement with opening retainer seat 94. Ball
98 is provided of a high density material, such as a lead alloy for
example, to hasten its rate of descent. Application of fluid pump
pressure against ball 98 and retainer seat 94 causes pin 80 to
shear and opening sleeve 76 to slide to its lower position,
permitting fluid passage through cementing ports 74 and preventing
fluid flow to below casing collar 36 as shown in FIG. 4. Pumping is
thereon continued to establish fluid circulation through the
cementing ports 74 and upwardly through the annulus.
When cement 112 has had a sufficient time period to set (generally
a minimum of four hours) second stage cement 114 is introduced into
drill pipe 24 and thereon into casing string 10. Cement 114 is
displaced through drill pipe 24 by a launching dart 110 followed by
pumped fluids to a position in casing 38 as shown in FIG. 5,
whereupon launching dart 110 enters plug structure 40 and latches
into the grooves 108. Additional pumping causes pin 106 to shear
and the dart 110 and plug structure 40 to move down jointly through
casing 38, displacing cement 114. Dart 110 serves to wipe the drill
pipe clean of cement during its passage through the drill pipe and
plug structure 40 combined with dart 110 serves to wipe casing 38
clean of cement during passage down through casing 38. Continued
pumping forces cement 114 down through casing 38, out through ports
74 and upwardly in the annulus between well bore 12 and casing
string 10, as shown in FIGS. 5 and 6, until plug structure 40
engages closing retainer seat 96. The fluid pressure above plug
structure 40 thereupon causes pin 82 to shear and closing sleeve 78
to move to its lower position to close off ports 74. Closure of
ports 74 causes an increase in pump pressure at the surface,
indicating such closure, and also causes pressure to be transmitted
through the vented wiping lips of plug structure 40 and through
port 92 to be imposed on sealing sleeve 84, causing the sealing
sleeve to move down across ports 74 and to be locked into closed
position by ratchet ring 88 as shown in FIG. 6. Installation tool
22 then may be rotated out of hanger 16 and the entire assembly
attached to drill pipe 24 withdrawn to the surface.
Cement 112 and cement 114 are then given time to set properly as
determined by the operator (several hours to several days) after
which time drilling may be resumed through casing string 10 to
remove plug structure 40, retainer seats 94 and 96, sleeves 76 and
78, plug structure 34, the drillable interior portions of float
collar 30 and guide shoe 26 and any residual cement as shown, to
leave the full interior diameter of casing string 10 open for
further drilling or completion operations.
It is to be noted that, though the preferred embodiment and method
thereof is disclosed above, the system is operable without
utilizing guide shoe 26 or even floating means such as float collar
30 under certain conditions.
The foregoing description and drawing will suggest other
embodiments and variations to those skilled in the art, all of
which are intended to be included in the spirit of the invention as
herein set forth.
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