U.S. patent number 3,729,840 [Application Number 05/231,505] was granted by the patent office on 1973-05-01 for backless clog construction.
This patent grant is currently assigned to Famolare, Inc.. Invention is credited to Joseph P. Famolare, Jr..
United States Patent |
3,729,840 |
Famolare, Jr. |
May 1, 1973 |
BACKLESS CLOG CONSTRUCTION
Abstract
A comfortable, backless clog having a specially shaped rigid
upper and a rigid lower is disclosed herein. The clog is held
comfortably and snugly to the foot of the wearer by a unique
arrangement including a foam lining which cooperates with the rigid
upper and lower to define a "keyhole" opening into which the skewed
foot of the user may be inserted and then rotated to lock the foot
securely in the clog. The clog may be made from wood or plastic and
provides a new shoe construction having the appearance of so-called
"wooden" shoes, or "Dutch" shoes.
Inventors: |
Famolare, Jr.; Joseph P. (New
York, NY) |
Assignee: |
Famolare, Inc. (New York,
NY)
|
Family
ID: |
22869513 |
Appl.
No.: |
05/231,505 |
Filed: |
March 3, 1972 |
Current U.S.
Class: |
36/86; 12/142R;
36/93 |
Current CPC
Class: |
A43B
3/102 (20130101); A43B 1/14 (20130101) |
Current International
Class: |
A43B
3/10 (20060101); A43B 1/14 (20060101); A43B
1/00 (20060101); A43b () |
Field of
Search: |
;36/2.5R,2.5G,2.5J,11.5,2.5AL,71 ;12/142R |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Lawson; Patrick D.
Claims
I claim:
1. A backless clog for a predetermined foot size comprising
a. a rigid, solid lower having contoured upper surfaces adapted to
support the toes, ball, instep, and heel of a human foot of said
predetermined size comfortably thereupon;
b. said lower having forward and rearward bottom surfaces
definitive of an inflexible sole and an inflexible heel,
respectively, separated by an arch;
c. a rigid hollow upper contiguous with the forward portions of
said lower and cooperating therewith to define an arched foot
opening;
d. the side edges of said upper and lower being flush and providing
forwardmost portions of said clog with the general appearance of a
one-piece "wooden" shoe;
e. said upper having contoured inner surfaces of predetermined area
substantially larger than the area required to cover the forward
portions of a foot of said predetermined foot size and cooperative
with said lower to form an oversized liner receiving space;
f. a resilient foam liner means disposed in said liner receiving
space and effectively reducing the same to a foot receiving space
snugly accommodative of a foot of said predetermined size;
g. means securing said foam to said inner surfaces of said
upper;
h. whereby said clog may be securely and comfortably held to the
foot of the wearer by the snug enclosure of the forward portions of
the foot by said foam, said upper, and said lower.
2. The clog of claim 1, in which
a. said liner is derived from a sheet of plastic foam material
having an area greater than said predetermined area of the inner
surfaces of said upper;
b. said liner thereby tending to be self-pleating upon insertion
into said liner receiving space.
3. The clog of claim 2, in which
a. said liner is generally bell-shaped;
b. a reinforcing collar is secured to the rearward edges
thereof.
4. The clog of claim 3, in which
a. said foam is expanded polyurethane;
b. said collar is a sheet material having the characteristics of
leather.
5. The clog of claim 3, in which
a. the side edges of said liner are reduced in thickness.
6. The clog of claim 5, in which
a. a peripheral line of stitching extends about the side edges of
said liner to form a reduced thickness bead.
7. The clog of claim 1, in which
a. said upper and said lower are separate elements.
8. The clog of claim 7, in which
a. said upper and lower are wood.
9. The clog of claim 1, in which
a. said upper and lower are injection molded plastic.
10. The clog of claim 1, which includes
a. a resilient, non-skid sole wear surface and a resilient,
non-skid heel wear surface attached to the bottom surfaces of said
sole and heel portions, respectively, of said lower.
11. The clog of claim 1, in which
a. said liner is definitive of a narrow, vertical "keyhole" type
opening within said arched opening which may be entered by a foot
disposed at an angle to the horizontal;
b. whereby said foot is adapted to be locked in said clog by the
insertion of said foot thereinto with the sole thereof at an angle
to the plane of said lower and the subsequent rotation of said foot
into a plane generally parallel with that of said lower.
12. The clog of claim 11, in which
a. said "keyhole" opening is a narrow, vertical slot having a width
dimension at the lowermost portions of said opening less than the
maximum full width dimension of said predetermined foot size.
13. The clog of claim 1, in which
a. a separate collar means lines said arched foot opening.
14. The clog of claim 1, in which
a. the rear edges of said upper are in a plane defining an obtuse
angle with the horizontal.
15. The clog of claim 14, in which
a. the rear edges of said upper terminate substantially short of
the rear edges of said lower.
16. A method of manufacturing a clog for a predetermined foot size,
including the steps of
a. shaping an upper and lower into a rigid, backless clog having
the general appearance of a "wooden" shoe;
b. providing said clog with a liner cavity substantially larger
than said foot size and having a narrow opening, said cavity being
defined by the inner surfaces of said upper and top surfaces of
said lower;
c. blanking a generally bell-shaped liner out of foam sheet
material, the bell shape of the liner having a greater area than
that of the inner surfaces of said upper;
d. folding said liner generally into quarters and inserting said
liner into said cavity;
e. opening said liner in said cavity;
f. adhesively securing at least the rear edges of said liner to
said inner surfaces in a manner whereby said liner is compressed
along a fold axis straddled by two pillow-like portions definitive
of a flexible, foot receiving cavity having a "keyhole" slot
entrance through which a foot in a horizontal plane may not readily
pass.
17. The method of claim 16, including the step of
a. reducing the peripheral edge thickness of said liner blank
thickness.
18. The method of claim 16, including the step of
a. artificially skiving the peripheral edges of said liner blank by
adding a line of stitching thereto.
19. The method of claim 16, further characterized in that
a. said upper and lower are wood.
20. The method of claim 16, further characterized in that
a. said upper and lower are plastic.
21. The method of claim 16, further characterized in that
a. said upper and lower are separate elements which are connected
with their edges flush.
Description
BACKGROUND OF THE INVENTION
Wooden shoes, especially Dutch-type wooden shoes are very well
known to the art. Indeed, the patent literature includes
disclosures of such wooden shoes dating back more than a hundred
years. Foam lined shoes and foam lined rigid boots, all having
backs and/or ankle supports, are also well known to the art, and
the patent literature is replete with disclosures of this type of
ski boots. However, heretofore, a "Dutch shoe" type of clog, which
may be securely, safely, and comfortably held to the foot of the
wearer and which may be mass produced at reasonable cost, has not
been available to the art. Accordingly, it is to the provision of a
new and improved "wooden shoe" type construction (although the
present shoe may also be manufactured from injection molded plastic
or other comparable rigid materials) that the present disclosure is
directed.
SUMMARY OF THE PRESENT INVENTION
The new shoe construction comprises essentially a specially
configured and foam filled rigid upper and a contoured rigid lower,
which rigid elements give the new clog the general appearance of a
conventional wooden shoe. However, in accordance with the
invention, the rigid upper is shortened and does not include any
back portion. The rear edges of the upper are specially arched and
disposed in a plane canted with respect to the lower. Most
importantly, the upper and lower combine to form an "oversized," in
relation to the foot size intended to be accommodated by the new
clog, cavity for the foot of the wearer. This cavity is
"overstuffed" with a specially configured, partly folded liner of
expanded plastic foam sheet material, such as flexible, resilient,
polyurethane foam. The liner is blanked out of sheets of foam
material and specially shaped and folded to line or to "overstuff"
the cavity and to define a foot space between the upper and
lower.
Specially, the folded foam liner defines a narrow "keyhole" or
throat opening which may be entered by the foot only when it is
rotated slightly to a position generally parallel with the opening,
a position in which the foot is in a vertical or inclined plane,
rather than in a horizontal plane of the surfaces of the lower. In
this manner, the user of the shoe may "lock" his foot therein by
turning the foot, after its widest portions have passed through the
narrow throat opening, to a position in which the widest portions
of the foot are in a horizontal plane and locked behind the narrow
throat opening. It will be understood, of course, that the flexible
foam provides cushioning of the upper portions of the foot as well
as locking of the foot within the clog.
For a more complete understanding of the present invention and a
greater appreciation of its attendant advantages, reference should
be made to the accompanying drawings and the following detailed
description.
DESCRIPTION OF THE DRAWINGS
FIG. 1 is a front, perspective view of a new and improved clog
embodying the principles of the present invention;
FIG. 2 is a rear, perspective view of the clog of the
invention;
FIG. 3 is a cross-sectional view of the upper of the invention
showing details of construction of the plastic foam lining;
FIG. 4 is a plan view of the new and improved foam liner blank of
the present invention;
FIG. 5 is a perspective view showing the manner in which the liner
is folded twice upon itself for insertion into and assembly with
the rigid upper of the clog of the invention;
FIG. 6 is a cross-sectional view of the upper of the invention
showing the manner in which the folded liner is inserted into the
new clog and secured thereto; and
FIG. 7 is a cross-sectional view of the new and improved clog taken
along line 7--7 of FIG. 3 and showing the folded lining of the new
clog and the throat-like portions defined by said lining in
accordance with the principles of the invention.
DETAILED DESCRIPTION OF THE INVENTION
Referring now to FIG. 1, the new Dutch-type clog of the invention
is indicated generally by the reference numeral 10 and includes a
rigid upper 11 and a rigid lower 12, both of which advantageously
may be carved out of separate solid blocks of wood, as indicated in
the drawings, or, alternatively, both of which may be carved out of
a single block of wood or injection molded as a single or two
plastic components. Regardless of the number of elements or the
material used to fabricate the upper and lower, the outer surfaces
of the upper and lower are contiguous and the side edges are flush
with one another to give the shoe the appearance of being formed
from a single element, as, of course, is the case with a
conventional "Dutch" shoe. That is to say, the upper 11 and the
lower 12 appear to be integral, in accordance with the invention,
whether or not they are, in fact, derived from a solid block of
wood, two blocks of wood, or one or more plastic elements.
In the illustrated embodiment, the upper 11 and lower 12 are joined
to one another by an adhesive 12 along a peripheral joint 14. To
provide the clog, or at least the forwardmost portions thereof,
with a general "Dutch shoe" or "Wooden shoe" appearance, the lower
12 is of thick dimension and defines a heel 15 and sole 16
separated by an arch 17. The upper surfaces 18 of the lower 12 are
contoured and define an insole upon which the foot of the wearer
will rest as will be understood. The upper 11, which is in the
general nature of a hollow shell having side walls 19, 20 and a top
wall 21, as shown best in FIG. 2, has an inverted U-shaped cross
section. As will be understood, and may be appreciated by
comparison of FIGS. 2 and 7, the shape and contour of the upper 11
varies along its length. The rearmost edges of the upper 11 are
disposed in a plane which makes a blunt angle with the insole 18.
As shown in the drawings, the upper terminates at the beginning of
the heel portions 15 of the lower 12.
Advantageously and in accordance with well known shoemaking
practice, the non-skid sole element 22 and a similar non-skid heel
element 23, made of rubber or some other resilient wear material,
may be appropriately secured to the lower as by nails or
adhesive.
In accordance with an important feature of the invention, the
backless clog 10 includes a liner 30 of resilient polyurethane foam
which reduces the oversized foot cavity defined between the inner
surfaces of the upper 11 and the insole 18 to a foot space which,
by nature of the configuration and resiliency of the special liner
30, will snugly and comfortably accommodate all widths of a given
foot size. More specifically, the liner 30 of the invention, as
shown best in FIG. 4, is derived from a bell-shaped blank 31 of
polyurethane foam which has its side edges effectively "skived" by
a line of stitching 32 running adjacent a periphery thereof. The
stitching 32 tends to compress and reduce the thickness of the
peripheral portions of the blank 31 so that it may readily conform
itself to the corners where the upper and lower meet. The remaining
edge of the blank is reinforced and embraced by a leather collar 33
which is secured thereto by stitching 36. The collar 33 will
provide a comfortable wear surface for the arched entrance to the
shoe, as shown in FIG. 3, as well as providing a reduction in
thickness of the liner immediately adjacent the opening to the
shoe.
In accordance with principles of the invention, the rearmost
portions of the upper 11 and the lining 30 associated therewith
define a "keyhole" opening 35 having vertical dimensions which are
greater than and horizontal dimensions which are less than the
normal full width dimensions of the foot size for which the
particular clog is intended. To that end, and as indicated in FIG.
7, the sizing and shaping of the upper 11 and the liner 30 are such
that upon insertion of the liner into the shoe, in a manner to be
described in greater detail hereinafter, the liner folds and is
compressed along an asymmetrical axis 37 providing a foot opening
specifically shaped for a left or a right foot. That is to say and
referring to FIG. 7, the foot opening 35 in canted toward the
instep side, providing a right shoe. In addition and as will be
understood, the contour of the insole is also appropriately
rightfooted or leftfooted for each shoe. In this manner, the
"overstuffed" foam liner tends to lock the new clog onto the foot
of the user by trapping the normal arch of the foot and the
remaining portions of the foot between the contoured insole and the
foam lining 30.
More specifically, since the foam lining 30 is "oversized,"
although it is resilient and deformable, it is necessary, in
accordance with the principles of the invention, to rotate the foot
of a user into a vertical or inclined plane to get the widest
dimension of the foot through the narrow vertical opening or throat
defined by "pillow" portions 38, 39 straddling the fold 37 and by
the rearmost portions of the upper. Thereafter, when the widest
part of the foot clears the throat and enters the wider portions of
the upper disposed forwardly of the opening 35, it cannot be
readily withdrawn by a rearward motion after it is returned to a
horizontal plane. In other words and as shown in FIGS. 2 and 7, the
rearmost portions of walls 19, 20 are more closely mutually spaced
than intermediate wall portions. It should be understood that the
height of the upper wall 21 or its spacing from the insole 18 is
sufficient to accommodate insertion of a twisted foot having
predetermined width dimensions, but the spacing of the rearmost
portions of upper walls 19, 20 are less than that maximum dimension
and do not accommodate the insertion or withdrawal of a foot in its
normal flat position or horizontal position. Thus, this unique
construction enables a clog to be held securely and comfortably on
the foot of a user. Importantly, the "twist and straighten" entry
and locking of the foot is facilitated immensely and the styling of
the clog is accentuated by the elimination of a back.
In accordance with another aspect of the invention, the new foam
lining is inserted in the rigid clog 10 by folding the blank 31
twice upon itself along the Y--Y and then along the X--X axes, as
indicated in fig. 5, to form a compressed and four layer
subassembly 40 generally having a heart-shaped profile (FIG. 5)
which is sufficiently compact to be inserted into the mouth of the
clog, as indicated in FIG. 6. Prior to the insertion of the
subassembly 40 into the clog, the entrance arch 41 of the upper and
other areas of the inner surfaces 11a of the upper may be coated
with adhesive 42, as will be understood. Thereafter, the
subassembly 40 is inserted into the upper and is opened down to the
toe of the shoe, and the bead or skived edges opened into contact
with the edges. The geometry and size of the liner will "overstuff"
the shoe, as indicated in FIGS. 2, 3 and 7. The skived or
effectively skived peripheral portions of the liner are adhered at
the interface of the upper and lower along the joint 14, remaining
contacting portions of the liner are adhered at the inner surfaces
11a of the upper 11, and the collar 33 is adhered to the arch 41.
In accordance with the invention, since the blank 31 is oversized
in terms of area, in comparison to the upper area 11a, the lining
foam 30, as indicated in FIG. 7, will fold along axis 37 and form a
narrow throat portion 35 bounded by pillow portions 38, 39. Beyond
the throat are foot-receiving portions which will be leftfooted or
rightfooted, depending upon the shape of the upper. The particular
clog illustrated in the drawings is a rightfooted shoe. A mating
left shoe would, of course, have a mirror image configuration of
that shown in the drawings.
It should be understood that the clogs of the present invention may
be varied slightly in shape and construction without departing from
the principles of the present invention. As contemplated, the
present construction accommodates the sizing of shoes in regular
whole sizes, without any regard to width or to half-sizes, inasmuch
as the resilient foam liners will accommodate any width of given
shoe size and slight variations in length quite comfortably. By
slightly varying the configuration of the upper and the overstuffed
nature of the liner, it may be possible in certain cases to
accommodate a series of whole sizes as well as a series of widths
of feet for a given size clog. As presently contemplated, however,
the above-described Dutch-type shoes are intended to be
manufactured in regular shoe sizes, with regard to lengths, with
each shoe size accommodating the normal range of foot widths. Thus,
in the mass production of these shoes by automatic carving
equipment or by injection molding equipment, it will only be
necessary to tool up in a manner providing a single mold or single
set of caving parameters for each foot size.
* * * * *