U.S. patent number 3,729,031 [Application Number 05/204,958] was granted by the patent office on 1973-04-24 for liquid dispenser and plunger and method and apparatus for filling same.
Invention is credited to Brian E. Baldwin.
United States Patent |
3,729,031 |
Baldwin |
April 24, 1973 |
LIQUID DISPENSER AND PLUNGER AND METHOD AND APPARATUS FOR FILLING
SAME
Abstract
A liquid dispenser having a liquid containment barrel with a
slidable dispensing-effecting and sealing plunger, the plunger
having a self-sealing slit formed therein to enable filling
therethrough of the dispenser barrel, the slit being formed at the
bottom forwardly facing end of a threaded handle-connecting recess
in the exposed rear portion of the plunger. A male fill member is
employed to be inserted into and releasably open the plunger slit
and to selectively fill the barrel with liquid, while venting past
the male fill member through a vent eye formed in the opened slit
by insertion of the male fill member. The male fill member is
assisted in opening the plunger slit by securing the member into
the handle-receiving threaded recess, and subsequently a handle is
screwed into this screw-threaded recess to enable selected manual
dispensing of liquid from the dispenser. The preferred slitted
plunger is molded as a single piece, and the slit therein is
preferably formed by moving the plunger laterally past a knife edge
to cut the self-sealing slit fully across the bottom of its
generally cup-shaped extent.
Inventors: |
Baldwin; Brian E. (Wilmette,
IL) |
Family
ID: |
22760175 |
Appl.
No.: |
05/204,958 |
Filed: |
December 6, 1971 |
Current U.S.
Class: |
141/2; 141/27;
141/350; 141/392; 222/386.5; 428/158 |
Current CPC
Class: |
A61M
5/1782 (20130101); A61M 5/315 (20130101); A61J
1/2096 (20130101); Y10T 428/24496 (20150115); A61J
1/2044 (20150501) |
Current International
Class: |
A61M
5/178 (20060101); A61M 5/315 (20060101); A61J
1/00 (20060101); B65b 003/04 (); B67c 003/02 () |
Field of
Search: |
;141/1,2,18-29,346-366,382-388,392 ;222/386,387,388,386.5 ;161/117
;264/138 ;92/249 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Bell, Jr.; Houston S.
Claims
I claim:
1. A liquid dispensing arrangement, comprising
a barrel having a liquid-holding chamber with an effectively closed
forward end which is selectively effectively openable for
dispensing of liquid therethrough,
said barrel having a rear end opening and having a sealing plunger
movably disposed therein adjacent its rear end and connecting with
said chamber for longitudinal sliding motion in and along said
chamber,
said plunger having means for connecting a handle thereto,
and an openable pre-formed slit in said plunger and resiliently
biased to a closed condition for enabling filling of said chamber
with liquid from an external source and subsequent self-closure of
said slit,
said plunger and its said slit being engageable through said rear
end opening for filling therethrough and for externally manually
controlled sliding motion of said plunger.
2. A liquid dispensing arrangement according to claim 1,
said plunger having a threaded external recess formed therein for
threadedly connecting a manipulatable handle thereto,
said slit being formed in a forward wall defining said recess.
3. A liquid dispensing arrangement according to claim 2,
said plunger being formed of elastic material in the zone of said
slit.
4. A liquid dispensing arrangement according to claim 3,
said plunger being an integral molded unit of elastic material.
5. A liquid dispensing arrangement according to claim 4,
said plunger being formed of rubber.
6. A liquid dispensing arrangement according to claim 1,
said barrel comprising a syringe having a finger grip thereon
adjacent said rear end, and having an orifice at its forward end
for facilitating dispensing of liquids from said chamber.
7. A liquid dispensing arrangement according to claim 6,
said forward end of said barrel having a reduced diameter connector
nose at its forward end,
said orifice being formed in said connector nose.
8. A liquid dispensing arrangement according to claim 6,
and a selectively effectively openable closure element forming said
effective closure of said forward end of said chamber.
9. A liquid dispensing arrangement according to claim 8,
said closure element being a valve.
10. A liquid dispensing arrangement according to claim 9,
said closure element being a movable by-pass valve.
11. A liquid dispensing arrangement according to claim 8,
said closure element being a slidable valve plug formed of elastic
material engaging in sliding compressed and sealing relation within
a forward end of said body,
said body having a forward enlarged by-pass chamber for selective
forward movement of said valve plug thereinto, to enable selected
dispensing of liquid from said chamber past said by-pass valve
plug.
12. A liquid dispensing arrangement according to claim 1,
said slit extending across the full forward extent of said
plunger.
13. A liquid dispensing arrangement according to claim 1,
said slit extending across a portion of and less then the full
forward extent of said plunger.
14. A liquid dispensing arrangement according to claim 1,
said slit extending fully through a seal wall of said plunger.
15. A liquid dispensing arrangement according to claim 1,
said slit extending almost fully through a seal wall of said
plunger and having a thin easily ruptured connecting web membrane
which does not require pointed instrument puncture or piercing to
be opened but which may be sheared upon and by stretching of said
slit through insertion of said male fill member therein.
16. A dispenser for fluids, comprising
a liquid-containment body fill-enabling a bore therein and a dual
function dispensing-effecting and fill-enabling plunger
longitudinally movable along said bore to effect dispensing
movement of fluid along said bore and from within said body,
said plunger having a pre-formed self-sealing opening therein for
enablement of filling of said liquid-containment body.
17. A dispenser for fluids according to claim 16,
said plunger being a cup-shaped member formed of elastic material
and having said opening formed in its bottom wall which extends
forwardly in said body.
18. A dispenser for fluids according to claim 17,
said opening being a self-closing slit having elastically
deformable laterally interengageable and interfacing lip
surfaces.
19. A dispenser for fluids according to claim 18,
said slit extending across the full forward face of said plunger
and along a partial rearward extent thereof.
20. A dispenser for fluids according to claim 18,
said slit extending across less then the full forward extent of
said plunger.
21. A dispenser for fluids according to claim 16,
said body having a sealed forward end which may be selectively
unsealed to enable dispensing of liquid therefrom.
22. A dispenser for fluids according to claim 21,
said body comprising a syringe body member with a cylindrical bore
therein and forming the first mentioned said bore, and said bore
having a liquid containment section thereof between the forward end
of said plunger and said sealed forward end.
23. Liquid filling and dispensing apparatus, comprising
a liquid dispensing barrel having selectively effectively openable
closed dispensing end, a liquid receiving chamber and a slidable
plunger for effecting dispensing of liquid from said chamber
through said dispensing end,
said plunger having a normally closed pre-formed opening therein
for selective external fluid communication with said chamber
and a male fill member adapted to be inserted into and open said
pre-formed opening and having a liquid flow passageway to enable
filling of said chamber with liquid,
said pre-formed opening being greater in effective opened
cross-sectional peripheral size than the corresponding effective
cross-sectional peripheral size of said male fill member.
24. Liquid filling and dispensing apparatus according to claim
23,
said plunger being formed of self-recoverable elastic material
adjacent and forming its said opening, said opening being a
pre-formed self-closing slit.
25. Liquid filling and dispensing apparatus according to claim
24,
said slit extending across the full extent of the forward face of
said plunger.
26. Liquid filling and dispensing apparatus according to claim
24,
said slit extending across a portion of the forward face of said
plunger.
27. Liquid filling and dispensing apparatus according to claim
24,
said plunger having a threaded screw-in recess in its rear external
surface, and said slit being formed in a forward wall of said
plunger defining the forward extent of said recess.
28. Liquid filling and dispensing apparatus according to claim
27,
said fill member having a screw-in threaded male surface threadedly
engageable with said threaded screw-in recess to assist in
effecting entry into and opening of said pre-formed slit.
29. Liquid filling and dispensing apparatus according to claim
28,
said fill member having a tubular extension section extending
beyond the effective forward end of said threaded surface.
30. Liquid filling and dispensing apparatus according to claim
29,
said fill member having an air bleed opening formed therein for
assisting in air bleed past said fill member during liquid filling
of said chamber through said fill member.
31. Liquid filling and dispensing apparatus according to claim
30,
said air bleed opening including a longitudinal slot formed along
an external surface of said fill member.
32. Liquid filling and dispensing apparatus according to claim
23,
said fill member having connection means enabling connection
thereof to a fill cylinder.
33. Liquid filling and dispensing apparatus according to claim
32,
and a fill cylinder adapted to be connected to said fill
member.
34. Liquid filling and dispensing apparatus according to claim
33,
said fill cylinder comprising a fill syringe having a Luer nose-end
connector, and said fill member having a Luer connector
complementary to said nose-end connector.
35. Liquid filling and dispensing apparatus according to claim
23,
said male fill member including a tube section having an outer
circumference or periphery less than the effective opened
cross-sectional peripheral size of said opening.
36. Liquid filling and dispensing apparatus according to claim
35,
said opening being a slit and being longer than one half of the
effective said outer circumference of periphery of said fill member
tube section.
37. Liquid filling and dispensing apparatus according to claim
36,
said tube section having a relatively blunt forward end.
38. Liquid filling and dispensing apparatus according to claim
36,
said slit extending fully through a seal wall of said plunger.
39. Liquid filling and dispensing apparatus according to claim
36,
said slit extending almost fully through a seal wall of said
plunger and having a thin relatively easily ruptured connecting web
membrane which does not require pointed instrument puncture or
piercing to be opened but which may be sheared upon and by
stretching thereof through thrusting motion thereagainst in the
course of insertion of said male fill member into said slit.
40. The method of filling a syringe body having a
liquid-containment chamber with a rearwardly bounding manually
operable plunger and a forward dispensing end spaced from the
plunger, comprising opening a pre-formed self-closing valve in said
plunger by insertion of a tubular member therein having a bore
therethrough,
and passing liquid through said bore while enabling air venting
from said chamber past said tubular member at other than said
bore,
thereupon removing said tubular member from said valve and enabling
the self-closure of said valve.
41. The method according to claim 40,
said valve being a pre-formed slit having opposing elastic lips
which are biased into interengagement, and said opening of said
valve being effected by insertion of said tubular member through
said slit, to form an opening with a vent eye between said tubular
member and the lips of said slit, said venting being effected
through said vent eye.
42. The method according to claim 41,
and subsequently connecting a handle to said plunger for dispensing
of said liquid from said liquid-containment chamber and through
said forward dispensing end.
43. The method according to claim 41,
said plunger having a rear facing threaded connector section, and
said insertion of said tubular member therein being effected by
rotating and threadedly engaging said tubular member with said
threaded connector to impart relative longitudinal joining motion
between said tubular member and said plunger through the camming
effect imparted by said rotation and threaded engagement.
44. The method according to claim 43,
and subsequently connecting a handle to said plunger by threaded
engagement with said threaded connector section.
45. The method according to claim 41,
said insertion of said tubular member being effected by axial
thrusting of said tubular member through said slit.
46. The method according to claim 45,
and subsequently connecting a handle to said plunger for dispensing
of said liquid from said liquid-containment chamber and through
said forward dispensing end.
47. A fill member for a liquid containment body having an elastic
plunger therein with a screw-threaded recess therein, said fill
member, comprising
a body having a screw-threaded exterior surface section,
a forward tube extension section of less diameter than said
screw-threaded section,
and a fill bore extending longitudinally through said
screw-threaded section and said forward tube extension.
48. A fill member according to claim 47,
and a vent opening formed in said body for venting past said screw
threaded section.
49. A fill member according to claim 47,
and a side slot formed along said screw-threaded section for
venting past said screw-threaded section.
50. A fill member according to claim 47,
and means on said body and spaced from said forward tube extension
for connecting said fill member to a selected source of fill
liquid.
51. A fill member according to claim 47,
said forward tube extension being blunt nosed at its forward
end.
52. A slidable plunger for a dispenser, comprising
a cup-shaped body of elastic material having a slitted bottom,
and a threaded female securing section formed along the internal
annular wall of said sup-shaped body,
53. A slidable plunger for a dispenser according to claim 52,
said slitted bottom having a slit extending fully across said
bottom.
Description
This invention relates to liquid dispensers, and a method and
apparatus for filling such dispensers, and to a method for forming
a dual purpose plunger for such dispensers, and more particularly
to liquid dispensers and method and apparatus for filling such
through the back or rear of the dispenser.
Syringes for use in dispensing fluids are well-known in the art,
and normally consist of a barrel or cylinder body with a slidable
plunger or piston in fluid-tight sealing engagement with the
annular wall of a bore formed in the barrel for containment of
liquid, and with exit port arrangements at the discharge or
dispensing end of the barrel. In the prior art there have been
various methods employed for filling such syringes with fluid.
Syringes used for administration of drugs in liquid form, either
orally or by injection with a needle on the dispensing end of the
syringe, have conventionally been filled prior to use, by
aspirating the liquid in through the forward or dispensing end of
the syringe which is used subsequently for dispensing of the same
fluid from the syringe. This method is slow, as it is often
accomplished through a dispensing needle canula with a relatively
small liquid flow bore, and as it depends on the pressure
differential between a partially formed vacuum and the external
atmospheric pressure, formed through manual rearward motion of the
syringe plunger or piston while holding the dispensing end of the
syringe within the body of liquid desired to be aspirated in. It is
additionally hazardous to safety, as the dispensing end of the
syringe is thereby contaminated with the liquid, as well as itself
forming a possible contaminant source for the liquid being
aspirated into the syringe.
There is a well-established need to fill syringes which are used to
store liquid drugs or other pharmaceuticals for a significant
length of time, and in hospital practice this is often done in
pharmacies. Various methods have been utilized, including the
aspiration of liquid through the forward dispensing end, as
discussed above. In addition, it has been attempted to fill the
syringe through the back or plunger end of the syringe, by sliding
a needle along the interface between the rubber or other elastic
plunger and the bore wall in the barrel, and in some instances a
sharp-pointed beveled hollow needle or canula has been employed to
pierce directly through the solid plunger. However, these prior art
efforts at backfilling of a syringe have been less than fully
desirable and successful, as both mentioned methods have
substantial disadvantages. In the case where a fill needle is
attempted to be slid past and between the plunger and the barrel
bore wall, it will be appreciated that a relatively fine-sized
needle is required as a practicality, and while such is feasible,
the needles so employed have a required fill bore of such small
size that desired injection molding of the fill needle is
essentially impractical or impossible in production, as the
injection molding core element becomes impractically too small to
be effective for production processes, and in any event the needle
is practically required to be so small as to render filling a
relatively slow and tedious task, in addition to representing a
tedious mechanical insertion problem in sliding the fill needle or
cannula between the plunger and the bore wall, and also providing
substantial opportunities for contamination in the course of
attempting to slide the fill needle between the plunger and the
bore side wall. The other mentioned attempted method of filling,
utilizing a sharp piercing and puncturing hollow fill needle or
canula, also requires as a practical matter the employment of a
small size needle, with resultant relatively slow filling of the
syringe therethrough. In addition, such method has an accompanying
serious and highly disadvantageous safety hazard, in potentially
causing a core to be cut by the sharp piercing and puncturing
forward end of the canula, which core will then be injected into
the syringe in the course of filling, with subsequent potential
harm to the patient upon dispensing of the liquid from the syringe.
In addition, this method of filling poses a further disadvantage in
that a fluid-right seal is formed around the fill needle as a
result of its puncture-piercing of the elastic plunger, thereby
providing a venting problem during attempted insertion of liquid
through the fill needle and into the syringe. While needles may be
employed which have a secondary vent hole extending therethrough
for connection with the atmosphere, such are necessarily more
expensive and less desirable than a single bore tube for insertion
of liquids.
It is an object and advantage of the present invention to provide a
syringe or other dispenser or dispensing cartridge for liquids,
which can be delivered to the desired place for filling in a
sterile and empty condition, and which may be fully assembled and
may then be filled at the desired place of filling, easily and
without disassembly or contamination. In effecting this object and
advantage, the invention utilizes a backfilling arrangement and
method, which enables simple, easy, fast and safe filling. By this
simple, fast and safe arrangement and method for filling through
the back or plunger end of the syringe or other dispenser, it is
possible to employ various arrangements as may be desired at the
dispensing or exit port end of the syringe, including various
needles, valves, connectors, nozzles, caps, etc. which are
permitted to remain intact and uncontaminated during filling.
It is a further object and feature of the invention to provide a
backfilled dispenser arrangement which enables the utilization of a
relatively large fill canula or fill needle, and which fill needle
or canula desirably does not employ a sharp piercing end, but which
is desirably blunt, and which fill needle or canula may have a
relatively large fill bore extending therethrough.
Still a further feature of the invention is the provision of a
backfilled dispenser arrangement and method and apparatus for
filling such, which provides a self-forming natural air vent
between a fill needle or canula and the surrounding insertion zone
about the fill needle or canula, and which air vent is subsequently
self-sealing after withdrawal of the fill needle or canula.
It is a further feature to provide a simple, safe, and efficient
backfilled syringe or dispenser arrangement and method and
apparatus for filling such, which enables various liquids,
including thick and viscous liquids as well as thin or less viscous
liquids, to be fed relatively easily through the back of the
dispenser.
A further feature in carrying out the present invention is the
relative ease of gauging the true quantity of liquid inserted into
the dispenser, as air bubbles are substantially less likely to be
injected into the syringe or other dispenser arrangement in
utilizing the present invention than would be likely with aspirated
front-end-filled syringes or other dispensers.
It will accordingly be appreciated that major advantages and
features of this invention are provided in safety in filling, speed
of filling, and the enablement of utilization of a simple and
low-cost fill needle or canula arrangement for filling.
Still other objects, features and attendant advantages will become
apparent to one skilled in the art from a reading of the following
detailed description of a preferred and various other physical
embodiments constructed in accordance with the invention, taken in
conjunction with the accompanying drawings, where:
FIG. 1 is an exploded view in perspective and with parts partially
cut away for clarity of illustration, illustrating a preferred
embodiment of a syringe dispenser, and fill apparatus for filling
such according to the invention.
FIG. 2 is a longitudinal section view of the syringe dispenser of
FIG. 1.
FIG. 3 is a perspective view of the fill member or fill needle of
FIG. 1, being shown in enlarged view for clarity of
illustration.
FIG. 4 is a longitudinal section view of the fill member or fill
needle of FIG. 3.
FIG. 5 is a fragmentary section view of the fill cylinder or
syringe, fill needle, and fillable syringe dispenser, in assembled
and interconnected position for filling of the syringe
dispenser.
FIG. 6 is a perspective view of the radially elastically compressed
and confined multipurpose syringe plunger within the syringe
barrel, with fill needle positioned therein for filling and with
the surrounding syringe body section shown in phantom for clarity
of illustration.
FIG. 6A is a section view taken on line 6A--6A of FIG. 5.
FIG. 7 is a partially cut away section view of a forward seal
member as utilized in the embodiment of FIGS. 1 and 2.
FIG. 8 is a fragmentary section view illustrating the attachment of
a handle to the plunger, after filling of the syringe.
FIG. 9 is a partially cut away perspective view of a preferred
plunger embodiment as employed in the syringe embodiment of FIGS. 1
and 2.
FIG. 10 is a partially cut away view in perspective of a modified
form of plunger according to the invention.
FIG. 11 is a longitudinal section view of a syringe body cartridge
constructed according to the invention, which cartridge may be
utilized to form a syringe or other dispenser, or be inserted into
a syringe or other dispenser utilizing cartridges, as may be
desired.
Referring now in detail to the figures of the drawings, in FIG. 1
there is illustrated a syringe dispenser 11 constructed in
accordance with the invention, together with a fill member therefor
in the form of a fill needle 61, a fill cylinder or syringe
arrangement 71, and an attachable handle 51 for the syringe 11.
The syringe 11, which is more fully illustrated in enlarged form in
FIG. 2, and its various parts and their functions in subsequent
Figures, preferably takes the form of a glass tube body or barrel
13 having a forward dispensing nose end section 15 formed or
secured thereon, and a finger grip section 17 formed or secured on
the rear end thereof. The glass tube body or barrel 13 may be
formed of conventional glass tubing, and has a cylindrical bore
forming a liquid containment chamber 13a which is bounded at the
rear by a multipurpose plunger 31 and in the illustrative
embodiment is bounded at the forward end by a forward seal 41. The
forward nose end section 15 is preferably formed with a reduced
diameter tip or nose 15c having a dispensing mouth orifice 19. The
nose or tip 15c may take various forms, as may be desired,
depending upon the ultimate utility desired, as for instance such
may be threaded or formed with a Luer taper for securing a needle
unit thereto for injection purposes, or such may if desired be of a
size and shape such that standard needle units may not be secured
thereto, as in oral drug dispensing uses where it is desired to
prevent the possibility of inadvertently and mistakenly securing an
injection needle to the syringe and injecting the liquid into a
human body when the drug is only for oral or other desired use.
Both the finger grip section 17 and the forward nose section 15 may
be suitably formed of polypropylene, and may be slidably press-fit
over the respective opposite ends of the glass tube body or barrel
13. Alternatively, it will be appreciated that the glass tube body
13 itself may be formed with an integral finger grip thereon at its
rear section or otherwise as may be desired, and/or likewise the
forward nose end section 15 may be integrally formed as a part of
the glass tube body. Or, syringe body 13, 15, 17 may be formed of
other material, either in separate parts or integrally, as may be
desired and satisfactory for a given utilization and/or liquid L
which may be desired to be dispensed. However, it will be
appreciated that utilization of a glass tube body 13 is a preferred
construction, as glass is a highly preferred material for
containment of liquid drugs or other chemicals, in view of its
various desirable properties such as low reactivity, low absorption
and adsorption, and its transparency.
The forward seal 41 in the illustrative embodiment takes the form
of a plug of elastic material, such as rubber, and serves as a
pop-out bypass valve seal which is self-sealing with the bore wall
in the compressed bore-retained position as shown in full lines in
FIG. 2, and which is of a larger free size and shape to enable
fluid bypass therearound and therepast from fluid chamber 13a
through enlarged bypass chamber or cavity 16 and out through
dispenser orifice or mouth 9 when such seal 41 is moved forward by
columnar pressure thereon from rear plunger 31 through the
contained fluid in the chamber 13a, thereby enabling initial
sealing and subsequent dispensing of the liquid from within the
syringe 11 after such is filled according to the invention and as
will be subsequently described. In the illustrative embodiment,
forward seal plug 41 has a cruciform ridge 43 formed on its forward
and rearward surfaces, with face grooves 45, which insure full
bypass fluid flow past the seal plug 41 after such has been ejected
into the bypass chamber or cavity 16.
In lieu of the forward seal 41, the syringe 11 may employ other
forward seal arrangements, such as a rupturable membrane, and in
addition the tip or nose 15c may be capped, or may have a needle or
canula unit attached thereto prior to use. Also, alternatively it
is feasible to practice the basic and novel back-filling aspect of
the invention, although not as desirable in most instances, without
any seal or cover at the forward end of the syringe 11, as in the
instance where the syringe has a conventional injection needle unit
secured thereto and which itself sufficiently inhibits free liquid
flow therefrom through its small bore and long length canula size
as to enable effective filling of the syringe 11 essentially
without loss of fluid through the dispensing mouth orifice
notwithstanding the absence of a full seal or cover within or over
the external forward end of the syringe 11. It will be appreciated
that in most instances, and particularly in those instances where
pharmacy or other intermediate stage filling is effected for
subsequent use at another location, at least an external cover is
desired over the tip or nose 15c or such other dispensing end on
the syringe 11, and a preferred form also includes an internal
forward seal, such as seal 41.
The elastic self-sealing plunger 31 disposed at the rear or back
end of the syringe 11 for filling, takes the form in the preferred
example, of a cup-shaped single-piece molded member having its
bottom end wall facing forwardly within the bore of glass tube 13,
and forming the rear wall of liquid containment chamber 13a. The
rearwardly facing recess 35 of plunger 31 is threaded to
accommodate a screw-threaded forward male end 53 of a conventional
handle 51 which may be selectively inserted therein after filling
the chamber 13a to enable manual manipulation of the plunger
forwardly or rearwardly, for dispensing and/or aspiration action
thereby, as may be desired. The elastic plunger 31 may be suitably
formed of rubber or other suitable elastic material, although
rubber is normally most preferred, the preferred form of
construction being by molding of the rubber or other material. The
annular external sealing surface of the plunger 31 may have, and
preferably has, annular sealing ridges or rings 31 formed thereon
with alternating annular grooves 34 therebetween, as is
conventional practice, to aid in sealing and ease of sliding motion
of the plunger 31 along the bore wall of the tube 13.
The forward sealing wall 37 of plunger 31 has a slit 37a formed
therein, preferably by cutting after molding of the plunger body 31
in a solid form without the slit. In the illustrative and preferred
embodiment, the slit 37a is formed by progressively moving the
plunger 31, after molding as noted above, past a stationary or
rotating knife with the wall 37 extending toward and moving past
the knife and sliding on a guide surface from which the knife
protrudes. The knife, not shown, may take any desired form, and may
have an inclined cutting edge progressively engaged by the plunger
31 as it moves therepast. The plunger 31 may preferably be confined
in a suitably complementary slotted holder while it is moved past
the knife edge, to assure desired cutting of the slit 37a, and it
will be appreciated that the passage of the plunger 31 past the
knife will effect cutting of a full slit 37a across the full
forward extent of the plunger 31, including wall 37, to thereby
form interfacing lips 37 aa which self-sealingly engage in
compressed relation against one another when the plunger 31 is
compressed within the bore of glass cylinder 13. The preferred form
of the slit 37a thus extends across the full extent of the forward
face of the plunger 31, and through the full depth of the wall 37,
although it will be appreciated that if so desired one may,
although such is not preferred nor normally of any substantial
advantage, and is in fact to a considerable extent disadvantageous,
form the slit 37a slightly less than the thickness of wall 37,
thereby leaving a thin relatively easily rupturable membrane at the
base of the slit 37a, which membrane is of a thickness and strength
such that it does not require pointed piercing or puncturing
thereof to open it, but which will be opened through shearing
action thereon as a result of stretching of such when the
blunt-nosed fill member, subsequently to be described, is thrust
forwardly thereagainst. This form is not preferred and is
disadvantageous, in that it is difficult to control the precise
size formation of the plunger and the precise thickness of such
thin-walled membrane after cutting so as to be assured of
sufficiently easy tensile shear rupture on moving the fill member
thereagainst, and in addition it is possible for the membrane to
tear off and separate during such tensile shear rupture, thereby
providing a potential hazard of contaminating the liquid L with a
piece or pieces of the plunger 31. The likelihood of such tearing
off in tensile shearing of such a very thin elastic membrane is
considered substantially less than the likelihood of coring a much
thicker wall such as wall 37 with a piercing bevel sharpened hollow
needle or canula, but is nevertheless considered hazardous in this
respect and normally undesirable.
The syringe 11 may be manufactured and distributed to a desired
place for filling, in the empty form as shown in FIG. 2, at which
desired place of filling, the operator will utilize a fill member
or needle including a male fill tube or canula which is inserted
into the recess 35 and through the slit 37a to a communicate
between the exterior of syringe 11 and the interior of liquid
containment chanber 13a. This fill member may in some instances
suitably take the form of a simple tube, of plastic, metal, or
other suitable material, although plastic is simple to form and
utilize and is preferred, and in such simple utilization form the
fill member tube or canula may be inserted through the slit 37a by
quickly thrusting such thereagainst and therethrough. However, this
requires some adeptness of handling, as the plunger 31 tends to
move forward under the influence of pressure exerted on the forward
wall 37 of the plunger 31, and to this end a fill member 61 is
provided which enables the opening of slit 37a by a male tubular
extension section thereof, through utiliation of and
interengagement with the female threaded section 35a of the
plunger.
An illustrative form of a fill member or fill needle 61 employing
this desirable feature is illustrated in FIGS. 3 and 4, such taking
the form of a body section 63 having a threaded section 67 formed
thereon, with a vent slot 69 formed therein about a blunt-ended
tube or canula section 70 which has a fill bore 70a communicating
with the interior of a connector hub section 65 within which the
fill tube extension member 70 is secured. The connector hub section
65 may suitably take the form of a Luer taper hub or other suitable
type connector, for securement to a corresponding Luer or other
configured tip or nose 79 on a fill cylinder or syringe 71 from
which a fill liquid L is to be expelled through the fill needle 61,
as by movement of plunger or piston 77 therewithin through manual
or other desired action on a push rod or hangle 75 connected to the
plunger 77, the fill sylinder 71 and its interconnection through
fill needle 61 being illustrated in FIGS. 1 and 5.
The vent slot 69 is only necessary to assure enabling of venting
past the threaded interengagement section, and is not necessary
when a simple tube is employed as a fill needle by quickly
thrusting the tube, such as a tube like tube extension 70, through
slit 37a. The vent slot 69 may take various forms, and is
illustrated as a simple side opening slot extending rearwardly
beyond the shoulder 68 which abuts against the actual end of the
plunger 31 in the fully seated position of the fill needle 61
therewithin. Also, the vent slot 69 is of a slightly larger width
than the actual diameter of the fill tube section 70, thereby
insuring venting therethrough independent of the rotational
position of the fill needle 61 relative to the slit 37a when the
fill needle is in its full seated position and the tube 70 extends
into opening relation with the slit 37a, as illustrated in FIG. 5.
It will be appreciated that while a multiple part fill needle
assembly 61 is illustrated, and may be satisfactorily utilized, as
it enables utilization of standard tubing 70 and connector hub 65,
with a simple molded body section 63 secured thereto, the fill
needle 61 may take other forms, including being formed as a single
piece as by injection molding, or may take other
configurations.
In practicing the method of filling according to the invention, the
fill needle 61 may be suitably secured to a fill cylinder or
syringe 71, which is preferably disposed with its nose end
extending downward, and containing a desired fill liquid L, and
relative rotation may be imparted between fill member 61 and the
empty syringe dispenser 11 while engaging the threaded section 67
of the fill needle with the female threads 35a within the plunger
recess 35. Alternatively the fill member 61 may be threadedly
inserted into the threaded plunger recess 35 by relative rotation
between these two parts prior to assembly of the fill member 61 on
the dispensing connection end of the fill cylinder or syringe 71.
In any event, the screwing of the fill member 61 into plunger 31
effects forward motion of the fill member 61 relative to the
plunger 31, or vice versa, thereby resulting in male fill tube
extension 70 being thrust against and opening the slit 37a to
expose the interior bore 70a of tube 70 to the interior of the
liquid chamber 13a in syringe 11, preparatory to filling of liquid
from the fill cylinder or syringe 71. It is not necessary that the
fill tube extension 70 extend fully through the wall 37 of plunger
31, but only that such be of a length sufficient to effect opening
of the slit 37a so as to afford communication between the tube bore
71 a and the interior of chamber 13a, although it will be
appreciated that desirably the tube extension 71 may be, and
preferably is, of a length sufficient to extend beyond the forward
wall 37 of plunger 31 to insure full opening of the slit 37a
without worry about tolerances of manufacture.
In the effectively opened condition of the slit 37a, the opposing
lips 37aa engage with opposite sides of the external annular
surface of tube 70, as generally illustrated in FIGS. 5, 6, and 6A.
And as illustrated in FIGS. 6 and 6A, a natural cat eye vent 37ab
will be formed on laterally opposite sides of the tube 70 between
the two interengagement zones of the tube 70 and the slit lips
37aa. These cat eye vent openings 37ab enable full venting of the
chamber 13a during filling of liquid L from the transfer or fill
cylinder or syringe 71, into the chamber 13a, the desired full or
partially filled quantity of liquid L being determined by the needs
or desires for the indicated use. The cat eye vent openings 37ab
will normally taper to a closed condition at their exterior
opposite ends adjacent the interior bore wall of glass tube body or
barrel 13, in view of the radially compressed and restrained
condition of the plunger within the tube 13 the size of the eye
vents 37ab being dependent on the relative size of the fill tube 70
and the plunger 31 and the elasticity and degree of confined
compression of the plunger 31 within the bore of syringe barrel
13.
After the desired extent of filling of the liquid containment
chamber 13a in syringe barrel 13 from fill cylinder or syringe 71
by the forward movement of plunger or piston 77 therein, the fill
cylinder 71 and fill member 61 are removed from interengagement
with plunger 31, through simply reversing the assembly rotation
between the parts 61 and 31. The removal of the fill needle 61,
including its fill tube section 70, from the plunger 31 enables the
slit 37a to be self-reclosed to full or effectively full lip
interface contiguity between the interfacing slit lips 37aa. The
syringe 11 is thereupon ready for use by an operator to dispense
the liquid L through the forward dispensing end thereof, as may be
desired. To this end, handle 51 may thereupon be screwed into the
plunger 31 through relative rotation between the screw threaded
forward male end 53 on the handle 51 and the female threaded
section 35a of plunger 31. The handle 51 has a shoulder stop 54
which provides a positive forward stop for the handle 51 in its
forward motion within plunger recess 35, thereby insuring against
the possibility of inadvertently opening slit 37a by undesired
screwing of the handle 51 too far into the recess 35. The handle 51
may thereupon be manipulated forwardly to move the plunger 31 and
thereby effect movement of the liquid L within chamber 13a
forwardly, thus enabling exerting of columnar acting force on
forward seal 41 through the fluid in chamber 13a to cause the valve
plug seal 41 to be popped out into the enlarged bypass chamber 16,
after which the liquid L is thereupon expelled through the chamber
16 and out through dispenser mouth orifice 19 and such other
connection as may be disposed thereon, such as a needle unit, etc.,
through continued forward motion of the plunger 31 by a manual or
other handle 51. It has been found that the self-sealing action of
the slit 37a is also effective against subsequent aspirating
action, as by moving the handle 51 and plunger 31 rearwardly in the
barrel 13, which may be necessary in some liquid dispensing
operations, as when it is desired to determine whether an injection
canula on the discharge end of the syringe is in a vein or other
body member.
A modified form of plunger is shown in FIG. 10, being designated by
the numeral 131. In this embodiment the plunger 131 has
substantially the same body configuration as the previously
described plunger 31, with annular seal rings and grooves along its
longitudinal extent, and having a forward sealing wall 137, as well
as a rear recess with screw threads formed therein for attachment
of a handle 51 thereto. This embodiment differs from the plunger 31
in the formation of the slit 137a, in that the slit 137a does not
extend across the full extent of the wall 137. However, the slit if
formed to extend for a length greater that one-half the outer
circumference of the fill needle tube section 71, so as to insure
the formation of a natural cat eye vent at one or both of the
opposite ends of the slit 137a when the fill needle tube 71 is
inserted therethrough for filling. It will be appreciated that use
of fill tube with an effective outer circumference equal to or
greater than twice the length of the effective length of the slit
137a, will prevent the formation of the desired eye vent in the
slit external of the fill needle tube, and thereby necessitates
other substantially less desirable venting provisions, such as
utilization of a much less desirable dual bore or other fill needle
with its own internal self-venting characteristic.
Various other plunger constructions might be employed, such as a
plunger utilizing a different sealing surface configuration along
its longitudinal extent, or the plunger might be formed in two or
more separate parts, such as by two interfitting longitudinally
split halves which might have a tongue and groove or other interfit
interengagement surface therebetween, so as to thereby form the
slit in the forward wall without necessity for separate cutting
after molding of the plunger, or the slit might be formed by other
than curring, although curring is the preferred method of forming
the slit, orother forms of slits might be utilized, although the
greatly preferred and most advantageous from is the straight line
diametral slit as employed in the embodiment of FIG. 9.
FIG. 11 illustrates a syringe body cartridge 11a, including a
tubular glass barrel 13, a forward seal 41 and a plunger 31 with
slit 37a formed therein, and screw threaded rear recess 35. The
cartridge is illustrated in a filled condition, with the plunger 31
having its slitted forward end self-resealed after filling with a
fill needle as in FIG. 5. It will be appreciated that this
cartridge 11a has multiple uses, including being usable to form a
complete syringe, as by securing a forward nose section 15 and a
finger grip section 17 thereon, to form a syringe as shown in FIGS.
1 and 2, and in a filled condition. Alternatively, the syringe body
cartridge 11a may be inserted into a syringe or syringe shell or
other construction, which has a capability of utilization of
cartridges. Further, the forward seal 41 may be differently formed,
as for instance by utilizing a conventional thin rupturable
membrane of rubber, suitably secured over or within the forward end
of the tube body or barrel 13, as previously discussed, and as may
be desired for a given utilization. Also, other selectively
openable forward seal constructions may be employed in lieu of the
seal 41, and/or an injection needle unit may be secured or formed
on the forward end of barrel body 13, with or without a removable
cover and/or seal thereover, as may be desired for a particular
utilization, the major feature of this arrangement being its
multiple utility and utilization of the basic back-filling
arrangement and method of filling according to the present
invention.
It will be apparent to those skilled in the art that the
embodiments illustrated and described are preferred and
illustrative, and that various other modifications and improvements
may be made without departing from the scope and spirit of the
invention. Accordingly, the invention is not to be limited by the
particular illustrative and preferred embodiments, but only by the
scope of the appended claims.
* * * * *