U.S. patent number 3,727,664 [Application Number 05/231,136] was granted by the patent office on 1973-04-17 for door assembly.
Invention is credited to Anthony R. Mennuto.
United States Patent |
3,727,664 |
Mennuto |
April 17, 1973 |
DOOR ASSEMBLY
Abstract
A door assembly includes a core sandwiched between a pair of
one-piece panels. Portions of the panels surround an opening and a
frame retains the panel portions to define the opening and supports
an insert therein.
Inventors: |
Mennuto; Anthony R. (Paramus,
NJ) |
Family
ID: |
22867883 |
Appl.
No.: |
05/231,136 |
Filed: |
March 2, 1972 |
Current U.S.
Class: |
160/90; 49/501;
52/456; D25/48.3 |
Current CPC
Class: |
E06B
5/003 (20130101) |
Current International
Class: |
E06B
5/00 (20060101); E06b 003/32 () |
Field of
Search: |
;160/90,91,92
;49/501,503 ;52/455,456,615,616 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Machado; Reinaldo
Assistant Examiner: Kannan; Philip C.
Claims
What is claimed is:
1. A door assembly comprising:
a pair of panels;
a core sandwiched between and supporting the panels, said panels
having portions which surround an opening;
a frame in the opening having upper, lower and side members, each
of said members having a section with a pair of sides and a bottom
separating the sides;
one of the sides terminating in an inwardly extending member;
the other of the sides being part of an outwardly extending
member;
a resilient weather stripping bumper retained by the inwardly
extending member;
a resilient locking bumper retained by the outwardly extending
member;
the pair of panels arranged between the bumpers, with the portion
of one of the panels which surrounds the opening abutting the
weather stripping bumper and the portion of the other panel which
surrounds the opening abutting the locking bumper; and
the core exerting a force on the panels which urges the panel
portions against the bumpers to retain the panels so arranged.
2. A door assembly as described by claim 1, including:
the side terminating in the inwardly extending member extending
below the bottom separating the sides and terminating in a C-shaped
member; and
another resilient weather stripping bumper retained by the C-shaped
member.
3. A door assembly as described by claim 1, wherein:
the outwardly extending member has a U-shaped section, with the
other of the sides of the frame member section being one of the
sides of the U-shaped section, and the other of the sides of the
U-shaped section terminating in a lip;
the locking bumper has a V-shaped section with a groove at the apex
thereof engaging the lip; and
the other of the sides of the frame member section abuts one of the
legs of the V-shaped section and the portion of the other panel
which surrounds the opening abuts the other leg of the V-shaped
section.
4. A door assembly as described by claim 1, wherein:
the inwardly extending member has a substantially C-shaped section;
and
the weather stripping bumper has a substantially T-shaped section
with a crossbar portion retained in the C-shaped section and a base
portion extending beyond said section, with the portion of the one
panel which surrounds the opening abutting said base portion.
5. A door assembly as described by claim 2, wherein:
the weather stripping bumper retained by the C-shaped section has a
substantially H-shaped section with one leg retained in the
C-shaped section and the other leg extending beyond said
section.
6. A door assembly as described by claim 5, including:
an insert having upper, lower and side members;
each of the members having a section which retains a glass
pane;
said section supported in the frame by the bottom of the section of
a corresponding frame member and by the leg of the H-shaped bumper
extending beyond C-shaped section;
an arm extending from the insert member section substantially
normal to the glass pane and terminating in a lip, said lip, arm
and pane cooperating to form a channel; and
a snap-in panel retained in the channel.
7. A door assembly as described by claim 5, including:
an insert having upper, lower and side members;
each of the members having a member which retains a screen;
said section supported in the frame by the bottom of the section of
a corresponding frame member and by the leg of the H-shaped section
extending beyond the C-shaped section;
an arm extending from the insert member section substantially
normal to the screen and having a pair of lips arranged with said
arm to form a channel; and
a snap-in panel retained in the channel.
8. A door assembly as described by claim 5, wherein:
the C-shaped section which retains the weather stripping bumper has
a pair of arms terminating in oppositely directed lips; and
the lips lock the one leg of the bumper in the C-shaped
section.
9. A door assembly as described by claim 4, wherein:
the C-shaped section of the inwardly extending member has a pair of
oppositely directed lips; and
the lips lock the crossbar portion of the bumper in the C-shaped
section.
10. A door assembly as described by claim 1, wherein:
the portion of the one panel which surrounds the opening abuts the
weather stripping bumper so as to be out of contact with the
inwardly extending member; and
the portion of the other panel which surrounds the opening abuts
the locking bumper so as to be out of contact with the outwardly
extending member.
Description
CROSS REFERENCE TO RELATED PATENTS
This invention is an improvement over the door described in U.S.
Pat. No. 3,599,703 issued on Aug. 17, 1971 to A. Mennuto and N.
Popovich.
BACKGROUND OF THE INVENTION
The door described in the aforenoted U.S. Pat. No. 3,599,703 is
more costly to manufacture than doors of the type now known in the
art. Moreover, the frame which defines an opening in the door
cannot be preassembled for reducing installation time, nor can it
be readily reversed for right or left hand choice at the
installation site. The door of the present invention overcomes
these disadvantages.
SUMMARY OF THE INVENTION
This invention contemplates a door assembly including a core
sandwiched between a pair of one-piece panels. Portions of the
panels surround an opening. A frame has top, bottom and side
members which support resilient elements and the core urges the
portions of the panels against the resilient elements to define the
opening. The frame is adapted for supporting inserts in the opening
so defined.
One object of this invention is to provide a door of the type
including a core sandwiched between a pair of one piece panels and
having an improved frame for retaining portions of the panels to
define an opening in the door.
Another object of this invention is to adapt the frame to support
resilient elements so that the opening is defined when the core
urges the portions of the panels against the resilient
elements.
Another object of this invention is to adapt the frame for
supporting inserts with snap-in panels in the opening so
defined.
These and other objects and features of the invention are pointed
out in the following description in terms of the embodiments
thereof shown in the accompanying drawings. It is to be understood,
however, that the drawings are not a definition of the limits of
the invention, reference being had to the appended claims for this
purpose.
DESCRIPTION OF THE DRAWINGS
FIG. 1 is a pictorial representation of a door according to the
invention.
FIG. 2 is a sectional view taken along the line 2--2 in FIG. 1 and
showing the upper member of the frame for retaining the portions of
the panels to define the opening in the door and showing a glass
insert with a snap-in panel supported in the opening.
FIG. 3 is a sectional view of a screen insert with a snap-in panel
and which may be supported in the opening.
DESCRIPTION OF THE INVENTION
FIG. 1 shows an installation structure 2 having a pair of side
members 2A and 2B commonly known in the art and hereinafter
referred to as Z-bars. Structure 2 has an upper member or raincap
2C extending across the top and suitably secured to Z-bars 2A and
2B.
A door assembly 4 is hinged by hinges 6 to one of the Z-bars such
as the Z-bar 2B. Door assembly 4 includes a one-piece panel 4A
shown in FIGS. 1 and 2, and a one-piece panel 4B and a core 8
sandwiched between the panels as shown in FIG. 2. The lower
portions of panels 4A and 4B include embossed designs such as the
crossbucks 10, and which lower portions otherwise serve as
kickplates. The upper portions of the panels include rectangular
openings which cooperate upon assembly to form opening 12 shown in
FIG. 1. Opening 12 receives a rectangular frame 14 having upper and
lower members 14A and 14B and side members 14C and 14D, and which
members may be suitably keyed or otherwise fastened together so
that frame 14 is rigid. Frame 14 retains the portions of panels 4A
and 4B forming the openings and supports an insert therein as will
be hereinafter described.
It is to be noted that panels 4A and 4B are one-piece stampings of
aluminum or steel or some other suitable metal or alloy or may even
be of a rigid plastic material, with the method of providing
stampings of this size and shape being outside the scope of this
invention. It will suffice to say for present purposes that there
is thus provided a unitary type panel which eliminates the
disadvantages of multimembered panels now known in the art, to wit:
loosening of kickplates loosening and breaking of molding, sagging,
splitting, racking, etc.
Core 8 may include suitable separators, structural members and
insulating members and may further include a top cap, bottom cap
and side caps for supporting panels 4A and 4B. All of the
aforenoted members and caps may be of a suitable non-metallic
material when thermal properties are desired or of metallic
materials when structural considerations are of prime
importance.
As heretofore noted, opening 12 of door 4 receives frame 14, and
which frame has upper and lower members 14A and 14B and a pair of
side members 14C and 14D. The frame members may be of rigid vinyl
or of a metal such as aluminum as shown in the drawing, and each
member has a like section, with FIG. 2 showing for illustration
purposes a section of upper member 14A.
Thus, upper member 14A has a generally U-shaped section 15 with
sides 20 and 22 and a bottom 24. Side 20, which is longer than side
22, terminates in an inwardly extending arm 26, and which arm 26,
in turn, terminates in a member 28 having a substantially C-shaped
section.
Side 22 has an arm 30 extending outwardly from the lower portion
thereof and a side member 32 extends upward from arm 30
substantially parallel to side 22 and nearly to the end thereof.
Side member 32 terminates in an inwardly extending lip 38. Side 22
of U-shaped section 15, arm 30 and side member 32 cooperate to form
a member 39 having a substantially U-shaped section.
A member 40 extends downward from bottom 24 of U-shaped section 15
near side 20 thereof, and which member 40 has a substantially
C-shaped section. C-shaped member 40 is substantially parallel to
C-shaped member 28.
With further reference to FIG. 2, member 28 retains a bumper 42
which may be of a resilient material such as, for example, wool
pile as shown in the figure. Member 42 is substantially T-shaped
having a cross-bar portion retained in the C-shaped section and a
base portion extending beyond said section and having a purpose as
will be hereinafter described. It will be understood that member 42
is in effect weather stripping and has the function of providing a
weather and thermal seal.
Member 40 retains a bumper 44 which may be of a resilient material
such as, for example, vinyl as shown in the figure. Member 44,
which is also, in effect, weather stripping, is substantially
H-shaped having one leg retained in C-shaped section 40 and another
hollow leg extending beyond said section and having a purpose as
will be hereinafter described. Members 28 and 40 have lips 28A, 28B
and 40A, 40B, respectively, for retaining the respective bumpers 42
and 44.
A substantially V-shaped bumper 46, of a resilient material such
as, for example, vinyl as shown in the figure, includes a notch or
groove 48 at the apex thereof. Groove 48 accepts lip 38 of side
member 32, with bumper 46 being thereby locked so that one leg of
the V extends between side 22 of U-shaped section 15 and side
member 32 and abuts side 22, and the other leg of the V extends
beyond said side and side member for a purpose as will be
hereinafter described. It is to be noted that bumpers 42, 44 and 46
extend the full length of frame members 14A-14D in which they are
retained.
Side 20 of U-shaped section 15 includes an inwardly extending ledge
50 and side 22 includes an inwardly extending ledge 52. Ledges 50
and 52 are at the bottom portions of the respective sides and
cooperate with bottom 24 of U-shaped section 15 for forming a
channel which accepts a key 54 having a pair of mutually
perpendicular legs. Four such keys are required for securing the
upper, lower and side frame members each to the other to provide a
rigid frame 14 as will now be understood.
With continued reference to FIG. 2, core 8, which is shown as being
of a suitable insulating material, but may be of a structural
material as well, is sandwiched between panels 4A and 4B. The
dimensions of frame members 14A-14D, panels 4A, 4B and core 8 and
the resiliencies of bumpers 42 and 46 are such that when the edges
of the panels surrounding opening 12 are disposed between bumpers
42 and 46, core 8 is effective for urging the panels apart,
whereupon a force is exerted against the resilient bumpers which
provide a spring-like action for retaining the panels as disposed.
The arrangement is such that the base of T-shaped bumper 42 abuts
panel 4A, the end of one of the legs of V-shaped bumper 46, which
has a surface 46A, abuts side 22 of U-shaped section 15 and the end
of the other of the legs of the V-shaped bumper, which has a
surface 46B, abuts panel 4B. Further, the panels are retained by
the aforenoted spring-like action so that a slight gap exists
between the panels and adjacent frame portions as shown at A and A'
to maintain a desirable thermal and sound barrier which is of
importance if metallic materials are used.
Bumper 44 and bottom 24 of U-shaped section 15 cooperate to retain
an insert 60 which is shown in FIG. 2 as a glass insert but may be
a screen insert as well. Inserts of the type contemplated are
described in the aforenoted U.S. Pat. No. 3,599,703, and it will
suffice to say for present purposes that the glass insert includes
upper, lower and side members, each of which may have a U-shaped
section such as that designated as 62 in FIG. 2. The members are
suitably keyed to form a rigid rectangular insert frame and carry
suitable tracks or channels 63 of a resilient material such as
vinyl for retaining a glass pane 64. The insert is held in position
by clamps (not shown) secured to frame 14 as is well known in the
art. It will be understood that suitable clearance should exist
between frame 14 and insert 60 to facilitate assembly and
disassembly.
The section of the insert member includes a member 65 extending
normal to glass pane 64. The end of member 65 includes a lip 66
extending in the same sense and substantially parallel to the glass
pane so as to form therewith a channel 67. Channel 67 receives and
retains a snap-in member 68 which may be a grill or a decorative
panel as the case may be.
FIG. 3 shows a typical section of a screen insert member 70. The
section has a generally O-shaped portion 69 having substantially
parallel sides 71 and 73, and a substantially parallel top and
bottom 75 and 77, with side 71 being elongated for forming a base
member of a generally T-shaped portion 72. T-shaped portion 72 has
a cross-member 74, one arm of which extends substantially parallel
to the top 75 of 0-shaped portion 69 for forming therewith a
generally C-shaped channel 76. The end of a screen 80 is inserted
in channel 76 and held firmly therein by a relatively close fitting
rod shaped spline 82 of vinyl or other such suitable material. The
upper, lower and side members of the screen insert are secured each
to the other by keys (not shown) which are inserted in the center
part of 0-shaped portion 69, for forming a rigid screen insert. The
screen insert is retained in frame 14 by engaging the outside faces
of sides 71 and 73 of 0-shaped portion 69 with bumper 44 and bottom
24 of U-shaped section 15.
Crossmember 74 of T-shaped portion 72 has longitudinally extending
ends 74A and 74B which cooperate to form a channel 79 which accepts
snap-in member 68.
It will now be seen that the aforenoted objects of the invention
have been met. The door includes an improved frame which retains
the panels to define an opening in the door. The opening is defined
when the core urges the panels against the resilient weather
stripping bumper 42 and locking bumper 46. Moreover, the frame is
adapted for supporting inserts in the opening so defined.
The frame can be preassembled to reduce installation time and can
be readily reversed for right or left hand choice at the
installation site, and thus the door assembly of the invention
represents a distinct improvement over prior art doors.
Although several embodiments of the invention have been illustrated
and described in detail, it is to be expressly understood that the
invention is not limited thereto. Various changes may also be made
in the design and arrangement of the parts without departing from
the scope and spirit of the invention as the same will now be
understood by those skilled in the art.
* * * * *