U.S. patent number 3,726,383 [Application Number 05/154,958] was granted by the patent office on 1973-04-10 for method and apparatus for balanced automatic transport of cigarette trays or the like along an endless path.
This patent grant is currently assigned to Hauni-Werke Korber & Co. KG. Invention is credited to Ulrich Bornfleth, Jurgen Koehn, Frank-Dieter Lehmann, Fritz Selonke.
United States Patent |
3,726,383 |
Bornfleth , et al. |
April 10, 1973 |
METHOD AND APPARATUS FOR BALANCED AUTOMATIC TRANSPORT OF CIGARETTE
TRAYS OR THE LIKE ALONG AN ENDLESS PATH
Abstract
An endless conveyor has equidistant carriers which are
transported past several cigarette making machines and past several
cigarette packing machines. Each machine is associated with an
automatic transfer unit which is activatable to transport cages
with trays for cigarettes between the adjacent carrier and the
respective machine so that the output of the cigarette making
machines is transported to the cigarette packing machines and the
cages with empty trays are returned to the cigarette making
machines. A computer responds to signals from transfer units which
are in need of cages with filled or empty trays and scans the
conveyor for concentrations of unoccupied carriers, carriers
transporting cages with filled trays, and carriers supporting cages
with empty trays in order to activate the transfer unit in a manner
to avoid excessive concentrations and excessive scarcity of
unoccupied carriers or carriers transporting cages with filled and
empty trays in various portions of the conveyor.
Inventors: |
Bornfleth; Ulrich (Hamburg,
DT), Selonke; Fritz (Hamburg, DT), Koehn;
Jurgen (Hamburg-Kirchwerder, DT), Lehmann;
Frank-Dieter (Wentorf, DT) |
Assignee: |
Hauni-Werke Korber & Co. KG
(Hamburg, Bergedorf, DT)
|
Family
ID: |
5774511 |
Appl.
No.: |
05/154,958 |
Filed: |
June 21, 1971 |
Foreign Application Priority Data
|
|
|
|
|
Jun 20, 1970 [DT] |
|
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P 20 30 515.1 |
|
Current U.S.
Class: |
198/358;
198/349.95; 131/282 |
Current CPC
Class: |
B65G
47/50 (20130101); A24C 5/352 (20130101) |
Current International
Class: |
A24C
5/352 (20060101); A24C 5/00 (20060101); B65G
47/50 (20060101); B65g 047/00 (); A24c
001/10 () |
Field of
Search: |
;198/37,19,20,38,85,39
;53/148 ;214/11R |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Aegerter; Richard E.
Claims
What is claimed as new and desired to be protected by Letters
Patent is:
1. Apparatus for regulating the distribution of smokers' products
or other commodities, comprising conveyor means defining an endless
path; at least one first transfer unit adjacent to said path and
activatable to deliver commodities to said conveyor means; at least
one second transfer unit adjacent to said path and activatable to
receive commodities from said conveyor means; signal generating
means actuatable by said transfer units to produce signals which
respectively indicate the need for delivery of commodities from
said first transfer unit to said conveyor means and the need for
reception of commodities by said second transfer unit; and computer
means having means for scanning said conveyor means in response to
said first signals to monitor the distribution of commodities in
various portions of said conveyor means and to detect portions with
relatively high and relatively low concentrations of commodities,
and means for activating said first and second transfer units when
such transfer units are respectively approached by conveyor
portions with relatively low and relatively high concentrations of
commodities to thus prevent excessive concentrations and excessive
scarcity of commodities in such portions.
2. Apparatus as defined in claim 1, wherein said transfer units are
provided with second signal generating means arranged to transmit
to said computer means second signals in response to each completed
delivery of commodities by said first transfer unit and in response
to each reception of commodities by said second transfer unit.
3. Apparatus as defined in claim 1, wherein said scanning means of
said computer means includes circuit means having input means for
reception of said signals and output means for transmission of
signals to said activating means.
4. Apparatus as defined in claim 1, wherein said conveyor means
comprises carrier means travelling along said path and arranged to
respectively receive commodities from said first transfer unit and
deliver commodities to said second transfer unit.
5. Apparatus as defined in claim 1, wherein said commodities
comprise filled containers which are delivered to said conveyor
means by said first transfer unit and are accepted from said
conveyor means by said second transfer unit in response to
activation of the respective transfer units.
6. Apparatus as defined in claim 1, wherein said commodities
include empty containers which are delivered to said conveyor means
by said first transfer unit and are accepted from said conveyor
means by said second transfer unit in response to activation of the
respective transfer units.
7. Apparatus as defined in claim 1, wherein said conveyor means
comprises a plurality of substantially equidistant carriers
arranged to travel along said path and to transport said
commodities, said commodities including filled containers and empty
containers and said first transfer unit having means for delivering
filled containers to said carriers and for accepting empty
containers from said carriers, said second transfer unit having
means for accepting filled containers from said carriers and for
delivering empty containers to said carriers.
8. Apparatus as defined in claim 7, wherein said carriers include
unoccupied carriers, first occupied carriers supporting empty
containers and second occupied carriers supporting filled
containers, said scanning means being arranged to monitor the
distribution of unoccupied, first occupied and second occupied
carriers in said portions of said conveyor means.
9. Apparatus as defined in claim 1, wherein said conveyor means
comprises a plurality of substantially equidistant carriers
travelling along said path, said carriers including unoccupied
carriers, first occupied carriers supporting first types of
commodities and second occupied carriers supporting second types of
commodities, said first and second transfer units being
respectively located at spaced first and second transfer stations
and said first transfer unit being activatable to deliver said
first type of commodities to an oncoming unoccupied carrier in a
first step and to accept said second type of commodities from an
oncoming second occupied carrier, said second transfer unit being
activatable to accept said first type of commodities from an
oncoming first occupied carrier in a first step and to deliver a
second type of commodities to an oncoming unoccupied carrier.
10. Apparatus as defined in claim 1, wherein said conveyor means
comprises carriers travelling along said path and said commodities
include containers and cages for such containers, said cages and
said carriers having cooperating coupling means for separably
connecting the cages to the carriers.
11. Apparatus as defined in claim 1, wherein said commodities
include containers and supplies of rod-shaped smokers' products in
such containers.
12. Apparatus as defined in claim 1, wherein said conveyor means
comprises a plurality of carriers arranged to travel along said
path and including unoccupied carriers and at least one type of
occupied carriers supporting said commodities, said scanning means
being arranged to monitor the distribution of said unoccupied and
occupied carriers in said portions of said conveyor means.
13. Apparatus as defined in claim 1, wherein said signal generating
means comprises electric switches.
14. Apparatus as defined in claim 1, wherein said portions of said
conveyor means are located upstream of those portions of said path
which are adjacent to said first and second transfer units.
15. Apparatus as defined in claim 1, wherein said conveyor means
comprises a plurality of substantially equidistant carriers
travelling along said path and said first and second transfer units
are respectively activatable to deliver commodities to and to
accept commodities from oncoming carriers, said carriers having
control elements adjustable in response to reception or removal of
commodities from the respective carriers to thus indicate the
condition of such carriers.
16. Apparatus as defined in claim 15, further comprising detector
means for monitoring the condition of said carriers independently
of said scanning means.
17. Apparatus as defined in claim 15, wherein each of said
activating means forms part of a control unit which further
comprises means for transmitting to said computer means signals in
response to engagement with said control elements.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a method and apparatus for
automatic transport of commodities along an endless path. More
particularly, the invention relates to improvements in a method and
apparatus for the transport of stacked cigarettes or other
rod-shaped smokers' products by means of a conveyor which
transports such commodities along an endless path extending along
one or more producing machines and along one or more consuming
machines.
It is already known to employ in a cigarette manufacturing plant an
endless conveyor, preferably an overhead conveyor, which is
provided with equidistant carriers for containers in the form of
so-called chargers or trays serving to store predetermined numbers
of cigarettes for transport to one or more consuming machines. The
conveyor transports its carriers past one or more producing
machines (such as cigarette rod making machines for the production
of plain cigarettes or filter cigarette machines for the production
of filter-tipped cigarettes) and past one or more consuming
machines (such as packing machines wherein arrays containing
predetermined numbers of cigarettes are introduced into packs
consisting of one or more envelopes). Each producing machine is
provided or associated with a transfer unit which removes from
carriers empty trays for transport to the respective producing
machine so that the empty trays can be filled with cigarettes; such
transfer unit normally further serves to transfer filled trays from
the respective producing machine to an oncoming empty or unoccupied
carrier. Analogously, each consuming machine is associated or
provided with a transfer unit which serves to remove one or more
filled trays from the conveyor for transfer of their contents of
the respective consuming machine, and the same transfer unit
preferably serves to return empty trays from the associated
consuming machine to the conveyor. The operation of modern
cigarette making machines is fully automatic, and each such machine
is preferably directly coupled with a tray loading machine which
introduces cigarettes into empty trays at the rate at which the
cigarettes issue from the machine. The conveyor normally circulates
a requisite number of empty and filled trays so that an empty tray
or a group of trays can be introduced into a producing machine
wherever the latter is in need of empty trays and that a filled
tray or a group of filled trays can be introduced into a packing or
other consuming machine whenever necessary. The aforementioned
transfer units are normally designed to operate in a fully
automatic way, i.e., they can remove an empty or filled tray (or a
group of empty or filled trays) for introduction into the
respective machine, and they can deliver filled or empty trays (or
groups of filled or empty trays) from the respective machine to the
conveyor.
The number of empty and filled trays which are circulated by the
conveyor remains substantially constant or varies within a rather
narrow range if the length of the interval which is required by the
conveyor to transport an empty or filled tray along the entire
endless path equals or approximates the length of that interval
which is required by a producing machine to turn out a requisite
number of articles for the contents of a tray. This ideal situation
is very infrequent because it happens again and again that the
operating speed of one or more consuming or producing machines must
be changed or that one or more consuming or producing machines must
be arrested due to malfunctioning, due to a pileup of articles
therein, for the purposes of inspection, and/or for other reasons.
Each such deviation from normal operation of a producing or
consuming machine causes a change in the ratio of filled trays to
empty trays on the conveyor and, furthermore, such deviations from
normal operation of one or more consuming or producing machine also
cause unsatisfactory or unbalanced distribution of filled and empty
trays on the conveyor. For example, one or more stretches of the
conveyor may carry a succession of filled trays and the remaining
stretches may carry a succession of empty trays. When the conveyor
comprises equidistant carriers for empty or filled trays (or for
groups of two or more filled or empty trays), a reduction in the
speed or a complete stoppage of one or more consuming and/or
producing machines can bring about a situation where a series of
unoccupied carriers (without filled or empty trays) is followed by
a succession of carriers supporting filled trays, by a succession
of carriers supporting empty trays and/or by a succession of
unoccupied carriers which alternate with carriers supporting filled
and/or empty trays. This means that a consuming machine which is in
need of filled trays might receive filled trays with a delay which
necessitates a slowdown or a complete stoppage of the respective
consuming machine, and that a producing machine is likely to
receive empty trays with a similar delay, i.e., with a delay which
necessitates a temporary slowdown or a complete stoppage of the
producing machines. Any slowdown, and particularly a complete
stoppage of a consuming or producing machine, is highly undesirable
because the articles which are being produced or processed during a
slowdown or immediately prior or immediately after a complete
stoppage are likely to be defective and must be discarded.
It can also happen that a transfer unit with one or more empty or
filled trays which are ready to be transferred onto or otherwise
secured to a carrier is unable to find an empty carrier and this,
too, is likely to necessitate a slowdown or a complete stoppage of
the respective consuming or producing machine. The same situation
is likely to arise even if each consuming machine and/or each
producing machine comprises an auxiliary magazine for temporary
storage of a certain of filled or empty trays. Such auxiliary
magazines cannot accommodate large numbers of trays, especially in
a production line which comprises an entire battery of consuming
machines and an entire battery of producing machines, because the
total space occupied by auxiliary magazines would contribute
excessively to the space requirements of the production line. It
was found that the last consuming machine or machines and the last
producing machine or machines, as considered in the direction of
travel of the conveyor, must be operated at a reduced speed or must
be brought to a full stop when the distribution of unoccupied
carriers, carriers supporting empty trays and carriers supporting
filled trays deviates from an ideal or substantially balanced
distribution.
The problem is further aggravated if the conveyor transports its
carriers along producing machines which are designed to turn out
two or more different brands of articles (such as cigarettes) and
along consuming machines each of which is designed to process a
certain brand of articles. In such production lines, certain
carriers must be unoccupied, certain carriers must support empty
trays, certain carriers must support trays which contain a first
brand of articles, and certain carriers must support trays which
contain one or more additional brands of articles. Therefore, the
likelihood of unbalanced distribution of various types of carriers
is even more pronounced.
SUMMARY OF THE INVENTION
An object of the invention is to provide a novel and improved
method of transporting smokers' products and/or other commodities
by means of an endless conveyor past one or more producing machines
and one or more consuming machines in such a way that the
distribution of commodities on the conveyor remains sufficiently
balanced or uniform to prevent undesirable slowdown or complete
stoppage of one or more machines.
Another object of the invention is to provide a novel and improved
method of transporting containers for stacks of cigarettes or like
rod-shaped smokers' products between batteries of producing and
consuming machines in such a way that each producing machine is
assured of timely reception of empty containers and that each
consuming machine is assured of timely reception of filled
containers.
A further object of the invention is to provide a method of the
just outlined character according to which the removal of filled
containers from the conveyor, the delivery of filled containers to
the conveyor, the removal of empty containers from the conveyor and
the delivery of empty containers to the conveyor take place in
response to automatic monitoring of the conveyor for eventual undue
concentrations of filled and empty containers.
An additional object of the invention is to provide a novel and
improved automatic apparatus for balanced transport of smokers'
products and/or other commodities between plural stations which are
adjacent to the endless path defined by a conveyor and in such a
way that each station can receive commodities or can be relieved of
commodities in good time to avoid slowdown or interruptions in the
production and/or processing of commodities and that the
distribution of commodities is at least substantially balanced in
each portion or at least in the major part of the endless path.
Still another object of the invention is to provide the apparatus
with novel and improved controls for transfer units which are
employed to deliver commodities to the conveyor from one or more
producing machines and to remove commodities from the conveyor for
delivery to one or more consuming machines.
Another object of the invention is to provide an apparatus of the
above outlined character which is especially suited for the
transport of one or more brands of plain or filter-tipped
cigarettes, cigars or cigarillos between batteries of producing
machines and batteries of packing or other processing machines for
such products.
The method of the present invention is resorted to for regulating
the distribution of smokers' products (such as plain or filter
cigarettes, cigars or cigarillos) or other commodities which are
transported by a conveyor defining an endless path extending along
at least one first transfer station at which the commodities are
delivered to the adjacent portion of the conveyor and along at
least one second transfer station at which the commodities are
removed from the conveyor. The method comprises the steps of
monitoring (preferably by means of an automatic computer) the
distribution of commodities in various portions of the conveyor
(especially in those portions which are located upstream of the
first and second transfer stations) to detect portions containing
relatively high and relatively low concentrations of commodities,
delivering at the first transfer station or stations commodities to
conveyor portions which contain relatively low concentrations of
commodities (preferably to conveyor portions containing minimum
concentrations of commodities), and removing at the second transfer
station or stations commodities from the conveyor portions
containing relatively high concentrations of commodities
(preferably from portions containing maximum concentrations of
commodities) to thus prevent excessive concentrations and excessive
scarcity of commodities in such conveyor portions.
The endless path which is defined by the conveyor preferably
extends along several first transfer stations at which the
commodities are automatically delivered to adjacent conveyor
portions, and along several second transfer stations at which the
commodities are automatically removed from adjacent portions of the
conveyor. Such delivery and removal of commodities can take place
in response to signals which are generated in the course of the
monitoring step. The commodities may be stored in and transported
with containers (e.g., in so-called chargers or trays serving for
temporary storage of cigarettes or the like); the delivering step
then comprises delivering containers with commodities therein at
the first transfer station or stations and the removing step
comprises removing filled containers from the conveyor at the
second transfer station or stations.
The commodities may be empty containers which are automatically
delivered to the conveyor at the first transfer station or stations
and are automatically removed from the conveyor at the second
transfer station or stations. The transfer of commodities to and/or
from the conveyor can be accompanied by automatic generation of
signals which are temporarily stored and/or permanently recorded
for evaluation by supervising personnel. The arrangement is
preferably such that the monitoring step is started in response to
signals which are produced at the first station or stations to
indicate the need for delivery of commodities from the first
transfer station or stations to the conveyor and/or at the second
transfer station or stations to indicate the need for transfer of
commodities from the conveyor to the respective second station or
stations.
The monitoring step may comprise scanning the distribution of
commodities upstream of the first and second stations and producing
signals which are indicative of the distribution of commodities in
the scanned conveyor portions; the method may comprise the
additional step of altering the signals which are produced in the
course of the monitoring step to account for changes in the
distribution of commodities upon completed delivery and removal of
commodities at the first and second transfer stations.
It is further desirable that the monitoring operation include the
step of producing signals which are indicative of the distribution
of commodities in the conveyor portions upon completed delivery and
upon completed withdrawal or removal of commodities at the first
and second stations, i.e., the method can be resorted to for
advance calculation of the distribution of commodities in conveyor
portions subsequent to completed delivery of commodities to
conveyor portions at the first transfer station or stations and/or
subsequent to removal of commodities from conveyor portions at the
second transfer station or stations. This allows for advance
planning of the distribution of commodities in order to avoid that
the delivery of commodities to a conveyor portion containing a
relatively low concentration of commodities would result in
conversion of such conveyor portion into a portion with excessive
concentration of commodities, and vice versa.
The novel features which are considered as characteristic of the
invention are set forth in particular in the appended claims.
The improved apparatus itself, however, both as to its construction
and its mode of operation, together with additional features and
advantages thereof, will be best understood upon perusal of the
following detailed description of certain specific embodiments with
reference to the accompanying drawing.
BRIEF DESCRIPTION OF THE DRAWING
FIG. 1 is a diagrammatic plan view of an apparatus which embodies
the invention and comprises six producing machines for smokers'
products and four consuming or processing machines for such
products;
FIG. 2 is an enlarged fragmentary elevational view of the conveyor
in the apparatus of FIG. 1;
FIG. 3 is a view as seen in the direction of arrow B shown in FIG.
2;
FIG. 4 is a perspective view of a transfer unit which serves to
transport commodities between the conveyor and a producing or
consuming machine;
FIG. 5 (composed of FIGS. 5a and 5b) is a diagram of that portion
of the computer which controls the transfer of commodities between
the conveyor and a battery of consuming machines;
FIG. 6 is a diagram of a register unit in the structure of FIGS. 5a
and 5b; and
FIG. 7 (composed of FIGS. 7a and 7b) is a diagram of that portion
of the computer which controls the transfer of commodities between
the conveyor and a battery of producing machines.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring first to FIG. 1, there is shown an endless conveyor KFA,
for example, an overhead conveyor, which is provided with carriers
H (hereinafter called hooks for short) including empty or
unoccupied hooks HL, first occupied hooks HGL which support and
transport groups of empty containers known as chargers or trays and
serving for temporary storage of stacked rod-shaped smokers'
products 8 (FIGS. 2 and 3) here shown as constituting filter
cigarettes, and second occupied hooks HGV which support groups of
filled trays 9 (FIGS. 2-4). The conveyor KFA is assumed to comprise
one hundred fifty preferably equidistant hooks which travel along
an endless path. FIG. 1 further shows a producing assembly ZA
including a battery of six composite producing machines ZE1, ZE2,
ZE3, ZE4, ZE5, ZE6 which form a row along one stretch of the
conveyor KFA and respectively comprise cigarette rod making
machines ZM1, ZM2, ZM3, ZM4, ZM5, ZM6, filter cigarette making
machines FA1, FA2, FA3, FA4, FA5, FA6 and tray loading machines
CC1, CC2, CC3, CC4, CC5, CC6. Each of the cigarette rod making
machines ZM1-ZM6 is of the type known as "GARANT" produced by
Hauni-Werke, Koerber & Co. K.G., of Hamburg-Bergedorf, Western
Germany, and each of these machines turns out plain cigarettes of
unit length which are fed to the respective filter cigarette making
machine. Each of the filter cigarette making machines FA1-FA6 is of
the type known as "MAX" produced by the Hauni-Werke. These machines
are designed to assemble pairs of plain cigarettes with filter
plugs of double unit length to form filter cigarettes of double
unit length which are thereupon severed midway across the
respective filter plugs to yield pairs of filter cigarettes 8 of
unit length which are fed to the respective tray loading machines.
Each of the tray loading machines CC1-CC6 is of the type known as
"CASCADE" produced by the Hauni-Werke; these machines are provided
with equipment which assembles layers or rows of filter cigarettes
and loads such rows into empty trays to convert the empty trays
into filled trays 9. During loading, and empty or partially filled
tray descends stepwise along a loading station to receive a
requisite number of rows or layers of filter cigarettes 8. The
loading machines CC1-CC6 are respectively associated with
automatically operating transfer units SZ1, SZ2, SZ3, SZ4, SZ5, SZ6
which serve to transfer groups of four filled trays 9 each to
oncoming unoccupied hooks HL and to thus convert the hooks HL into
occupied hooks HGV. The transfer stations where the units SZ1-SZ6
deliver groups of four filled trays 9 each to the hooks HL of the
conveyor KFA are respectively denoted by reference characters SAG1,
SAG2, SAG3, SAG4, SAG5, SAG6. The transfer units SZ1-SZ6 are of the
type known as "SL" produced by the Hauni-Werke.
The occupied hooks HGV transport commodities in a counterclockwise
direction, as viewed in FIG. 1 (see the arrow PF1), and into the
range of automatic transfer units SP1, SP2, SP3, SP4 forming part
of a consuming or processing assembly PA which further includes
four packing machines PM1, PM2, PM3, PM4 and four magazine filling
machines MM1, MM2, MM3, MM4. Each of the packing machines PM1-PM4
is of the type known as "KDW" produced by the Hauni-Werke, and each
of the magazine filling machines MM1-MM4 is of the type known as
"MAGOMAT" produced by the Hauni-Werke. The construction of the
transfer units SP1-SP4 is preferably identical with that of the
transfer units SZ1-SZ6, and they are respectively mounted at
transfer stations SAN1, SAN2, SAN3, SAN4. Each of the packing
machines PM1-PM4 forms with the respective magazine filling machine
MM1-MM4 a composite consuming machine PE1, PE2, PE3, PE4. The
purpose of the transfer units SP1-SP4 is to remove groups of four
filled trays 9 from oncoming occupied hooks HGV and to thus convert
such hooks into unoccupied hooks HL. The filled trays 9 are fed to
the respective magazine filling machines MM1-MM4 which serve to
evacuate the contents of filled trays 9 (i.e., filter cigarettes 8)
into the magazines (not specifically shown) of the respective
packing machines PM1-PM4. The packing machines PM1-PM4 are assumed
to form packs each containing, for example, 20 filter cigarettes 8
in the customary formation, namely, two outer layers of seven
cigarettes each and a median layer having six cigarettes which are
staggered with reference to the cigarettes of the outer layers.
Each pack may comprise a single envelope or two or more envelopes,
for example, an inner envelope of tinfoil and an outer envelope of
paper, cardboard or synthetic plastic material. The output of the
packing machines PM1-PM4 can be fed to one or more additional
packing machines (not shown) which provide the packs with envelopes
consisting of transparent synthetic plastic material and preferably
embodying customary tear strips.
The transfer units SP1-SP4 preferably perform the dual function of
transferring filled trays 9 to the respective magazine filling
machines MM1-MM4 and of transferring groups of four empty trays
from the respective magazine filling machines to the conveyor KFA
to thereby convert oncoming unoccupied hooks HL into occupied hooks
HG1 which differ from the occupied hooks HGV in that they carry
groups of empty trays. The hooks HGL transport groups of empty
trays in the direction indicated by the arrow PF2, namely, toward
the producing assembly ZA. The transfer units SZ1-SZ6 in the
producing assembly ZA also perform the dual function of delivering
filled trays 9 into the range of oncoming unoccupied hooks HL and
of accepting groups of empty trays from occupied hooks HGL for
transfer to the respective tray loading machines CC1-CC6. The
transfer units SZ1-SZ6 remove groups of empty trays from the
occupied hooks HFL in the event that such empty trays are required
by the respective loading machines CC1-CC6, and the same holds true
for the transfer units SP1-SP4 which remove groups of filled trays
9 from the occupied hooks HGV when such filled trays are needed in
the associated magazine filling machines MM1-MM4. It will be seen
that, at each of the transfer stations SAG1-SAG6, filled trays 9
are transferred in a direction toward the oncoming unoccupied hooks
HL of the conveyor KFA and empty trays are transferred to the
opposite direction (toward the respective loading machine ZM1-ZM6).
Also, at each of the transfer stations SAN1-SAN4, filled trays 9
are transferred from occupied hooks HGV to the respective filling
machines MM1-MM4 and empty trays are transferred from the filling
machines MM1-MM4 to unoccupied hooks HL of the conveyor KFA.
The hooks of the conveyor KFA are provided with identifying
elements 11 which cooperate with control elements KZ1, KZ2, KZ3,
KZ4, KZ5, KZ6 of control units UZ1, UZ2, UZ3, UZ4, UZ5, UZ6 of the
transfer units SZ1-SZ6 at the respective stations SAG1-SAG6. The
control elements KZ1-KZ6 can be activated or rendered operative by
way of signals transmitted by conductor means LZ1, LZ2, LZ3, LZ4,
LZ5, LZ6 connected to activating devices AZ1, AZ2, AZ3, AZ4, AZ5,
AZ6 which are controlled by a computer RA. Each of the activating
devices AZ1-AZ6 may constitute a logical circuit of the type known
as AND-gate. As shown, the conductor means LZ1-LZ6 transmit signals
from the computer RA to the respective AND-gates which, in turn,
activate the respective control elements KZ1-KZ6. The signals
transmitted to the AND-gate AZ1-AZ6 serve to insure that the
control elements KZ1-KZ6 can discriminate between hooks HL, HGL,
HGV to thus guarantee that the corresponding transfer units SZ1-SZ6
will invariably remove groups of empty trays from oncoming occupied
hooks HGL and deliver groups of filled trays 9 to oncoming
unoccupied hooks HL. It will be noted that the improved apparatus
is designed to insure decentralized transfer of empty and filled
trays at the transfer stations SAG1-SAG6 of the producing assembly
ZA.
The transfer units SZ1-SZ6 can transmit signals to the computer RA
by way of conductor means BZ1, BZ2, BZ3, BZ4, BZ5, BZ6. Such
signals are traNsmitted when the supporting platforms 37 (see FIG.
4) of the transfer units SZ1-SZ6 are held in readiness at the
transfer stations SAG1-SAG6 for delivery of groups of filled trays
9 to oncoming unoccupied hooks HL and for subsequent reception of
groups of empty trays from oncoming occupied hooks HGL.
Analogously, the transfer units SP1-SP4 can transmit to the
computer RA signals by way of conductor means BP1, BP2, BP3, BP4
when their supporting platforms 37 are held in readiness at the
transfer stations SAN1-SAN4 for reception of groups of filled trays
9 from the oncoming occupied hooks HGV or for transfer of groups of
empty trays to oncoming unoccupied hooks HL. Thus, the signals
furnished by conductor means BZ1-BZ6 and BP1-BP4 are indicative
that filled trays 9 should be removed from the platform 37 of
transfer units SZ1-SZ6, that the platforms 37 of transfer units
SZ1-SZ6 should receive groups of empty trays, that the platforms 37
of transfer units SP1-SP4 should receive groups of filled trays, or
that the platforms 37 of transfer units SP1-SP4 should be relieved
of groups of empty trays.
The transfer units SZ1-SZ6 are further connected with the computer
RA by conductor means MZ1, MZ2, MZ3, MZ4, MZ5, MZ6 to transmit
signals which are indicative of completed transfer of groups of
empty trays to the respective supporting platforms 37 (from
oncoming occupied hooks HGL) or of completed transfer of groups of
filled trays 9 to the oncoming unoccupied hooks HL. Analogously,
the transfer units SP1-SP4 are connected with the computer RA by
way of conductor means MP1, MP2, MP3, MP4 to transmit to the
computer RA signals which are indicative of completed transfer of
groups of filled trays 9 from the oncoming occupied hooks HGV to
the respective supporting platforms 37 or of completed transfer of
groups of empty trays from the respective platforms 37 to oncoming
unoccupied hooks HL.
The computer RA is electrically connected with an input circuit RE
and with an output circuit RG; the purpose of the circuits RE and
RG will be explained hereinafter.
FIGS. 2, 3 and 4 illustrate the details of the conveyor KFA, one of
the transfer units SZ1-SZ6 or SP1-SP4, one of the hooks HL, HGL or
HGV, and one of the control elements KZ1-KZ6 or KP1-KP4.
The conveyor KFA comprises two fixed U-shaped guide rails 1a, 1b
which define an endless channel for pairs of coaxial rollers 3a
(only one shown in FIG. 3). The rails 1a, 1b are secured to the
ceiling in a manufacturing plant by supporting brackets 2. The
shafts of the rollers 3a are secured to the links of an endless
chain 4 which is continuously driven in the direction indicated by
arrow PF (same as the arrows PF1, PF2 in FIG. 1). The chain 4
further supports one hundred fifty downwardly extending supporting
arms 6 each of which supports a carrier or hook H. The hooks H are
bolted, screwed or otherwise securely affixed to the respective
arms 6. Each of these hooks is provided with coupling means for
releasably supporting a receptacle or cage 7 for four empty trays
(not shown) or for four filled trays 9.
Each hook H is further provided with a lever 11 which is pivoted
against the opposition of a spring 12 whenever the hook carries a
cage 7 and irrespective of whether the cage contains four filled
trays 9 or four empty trays. Thus, the lever 11 constitutes an
identifying element whose position is indicative of whether the
respective hook H does or does not support a cage 7. Each cage 7
has a coupling shaft 13 supporting two axially movable identifying
elements 14, 16 in the form of rolls or disks.
Each supporting bracket 2 carries a strip-shaped holder 17 for a
further holder 18 and the latter supports three profiled brackets
19, 21, 22 which are secured thereto by screws or the like. The
brackets 19, 21 and 22 respectively support signal generating
members here shown as electric switches 23, 24 and 26. The switches
23, 24, 26 are respectively actuatable by the identifying elements
11, 14, 16 which thus constitute trips and can cause the respective
switches to transmit signals which are to bring about the operation
of the respective transfer unit SZ or SP. The actuation of the
switch 23 by the lever 11 of an oncoming hook H is indicative that
the respective hook carries a cage 7. The actuation of the switch
24 by the disk 14 of the cage 7 on the oncoming hook H can indicate
that the respective cage contains four empty trays, and the
actuation of the switch 26 by the disk 16 of the cage 7 on the
oncoming hook H can indicate that the cage contains four filled
trays 9. The signals which are produced by the switches 23, 24, 26
(or the absences of such signals) enable the respective transfer
unit SZ or SP to perform a desired operation by delivering a cage 7
with four filled or empty trays to an oncoming hook HL or by
removing a cage 7 with four empty or filled trays from an oncoming
hook HGL or HGV.
The construction of one of the transfer units SZ or SP is shown in
FIG. 4. This transfer unit is mounted at one of the transfer
stations SAG1-SAG6 or SAN1-SAN4 and comprises an upright column 31
of polygonal (e.g., rectangular or square) profile supports a crank
drive 32 for movement up and down toward and away from the adjacent
portion of the conveyor KGA. The means for moving the crank drive
32 up and down comprises an endless chain 34 which is driven by a
reversible electric motor 33 mounted at the base of the column 31.
The crank drive 32 has a crank arm 36 for the respective supporting
platform 37 which can support a cage 7 with or without four filled
or empty trays. A transfer member or pusher 38 serves for transfer
of empty trays from the cage 7 into a station 39z for empty trays
or for transfer of filled trays 9 from the cage 7 into a station
39p for filled trays 9. Each of the tray loading machines CC1-CC6
is provided with a station 39z and each of the magazine filling
machines MM1-MM4 is provided with a station 39p. Furthermore each
of the tray loading machines CC1-CC6 is provided with a station 41z
for filled trays 9, and each of the magazine filling machines
MM1-MM6 is provided with a station 41p for empty trays.
If the transfer unit of FIG. 4 constitutes one of the transfer
units SZ1-SZ6 in the producing assembly ZA, its platform 37 can be
moved adjacent to the respective station 41z so that the pusher 38
can introduce into the cage 7 on the platform 37 a group of four
trays 9 which were filled with filter cigarettes 8 by the
respective one of the tray loading machines CC1-CC6, and the motor
33 is thereupon started to lift the crank drive 32 (and hence the
platform 37 with a cage 7 containing four filled trays 9) to a
raised position of readiness adjacent to the path of hooks H on the
conveyor KFA. The cage 7 is thereupon transferred onto an oncoming
unoccupied hook HL in response to a signal which is initiated by an
electric switch 42 and is transmitted by way of the respective
conductor means BZ1-BZ6. The switch 42 is actuated by the crank
drive 32. If the transfer unit 5Z is released for operation in
response to a signal from the computer RA by way of the respective
one of conductor means LZ1-LZ6 to the associated activating device
AZ1-AZ6, the control element KZ transmits a signal to the crank
drive 32 in response to detection of a selected oncoming unoccupied
hook HL which is in a position to accept the cage 7 with four
filled trays 9 therein. The crank drive 32 then causes its arm 36
to turn along an endless path 43 (shown in FIG. 4 by phantom lines)
whereby the cage 7 is transferred onto the selected oncoming
unoccupied hook HL. The platform 37 then continues to dwell in a
position of readiness adjacent to the conveyor KFA until after the
reception of a releasing signal from the computer RA by way of the
conductor means LZ and activating device AZ. The signal which is
produced by the control element KZ then starts the crank drive 32
which causes the platform 37 to again perform a movement along the
endless path 43 and to accept a cage 7 with four empty trays
therein from an oncoming occupied hook HGL.
If the transfer unit of FIG. 4 is one of the transfer units SP1-SP4
in the consuming assembly PA, its platform 37 can be moved adjacent
to the respective station 41p for empty trays and the pusher 38
transfers into the cage 7 on the platform 37 a group of four empty
trays. The motor 33 is started to lift the crank drive 32 by way of
the chain 34 so that the platform 37 with a cage 7 containing a
group of four empty trays comes to a halt in a position of
readiness adjacent to the conveyor KFA. The crank drive 32 actuates
the switch 42 when the platform 37 assumes its position of
readiness whereby the switch 42 transmits to the computer RA a
signal (by way of the respective conductor means BP) indicating
that the platform 37 of the transfer unit SP should be relieved of
the cage 7 with four empty trays therein. The transfer unit SP is
released for operation in response to transmission of a signal from
the computer RA by way of the respective conductor means LP and the
respective activating device AP. The control element KP then starts
the crank drive 32 in response to detection of a selected oncoming
unoccupied hook HL whereby the drive 32 causes the platform 37 to
perform a movement along the endless path 43 and to transfer the
cage 7 with four empty trays therein onto the unoccupied hook HL
which is then converted into an occupied hook HGL because the cage
7 pivots the respective lever 11 against the opposition of the
associated spring 12. The carriage 37 remains in its position of
readiness until the corresponding activating device AP receives
from the computer RA a signal by way of the respective conductor
means LP. The control element KP is then free to start the crank
drive 32 in response to detection of a selected occupied hook HGV
supporting a cage 7 with four filled trays 9 therein. The crank
drive 32 causes the platform 37 to perform a second movement along
the endless path 43 and to accept the cage 7 with four filled trays
9 for transport to the station 39p of the corresponding magazine
filling machine MM1, MM2, MM3 or MM4.
When the platform 37 of the crank drive 32 in a transfer unit SZ
supports a cage 7 with four empty trays therein, or when the
platform 37 of the crank drive 32 in a transfer unit SP supports a
cage 7 with four filled trays 9 therein (i.e., upon completed
transfer of such cage from a hook HGL or HGV), the motor 33 is
started to move the crank drive 32 downwardly and to place the
platform 37 adjacent to the station 39z of the respective tray
loading machine CC or to the station 39p of the respective magazine
filling machine MM. The pusher 38 is then operated to transfer
empty trays from the cage 7 into the station 39z or to transfer
filled trays 9 from the cage 7 into the station 39p.
The crank drive 32 can actuate a signal generating switch 44 which
transmits to the computer RA a signal by way of the respective one
of conductor means MZ1-MZ6 or MP1-MP4 to indicate the fact that the
crank arm 36 has completed a revolution and has moved the platform
37 along the endless path 43, i.e., to indicate that the platform
37 in a transfer unit SZ has transferred a cage 7 with four filled
trays 9 onto an oncoming hook HL or that such platform has received
from an oncoming hook HGL a cage 7 with four empty trays, or to
indicate that the platform 37 in a transfer unit SP has transferred
a cage 7 with four empty trays onto an oncoming unoccupied hook HL
or that such platform has received a cage 7 with four filled trays
9 from an oncoming hook HGV.
FIGS. 5a, 5b and 6 illustrate the details of that portion of the
computer RA which contains the elements for controlling the
activation of transfer units SP1-SP4 in the consuming assembly PA.
The computer RA comprises a discrete register unit R1, R2, R3 . . .
R150 for each of the hooks H. The register units R1-R150 are
connected with each other to form a complete chain not unlike a
ring counter.
The construction of one of the register units R is shown in FIG. 6.
This register unit comprises seven sections r1, r2, r3, r4, r5, r6,
r7. The first section r1 contains information pertaining to the
address A of the register unit; the second section r2 contains
information pertaining to the number h of the corresponding hook H;
the third section r3 stores information pertaining to the condition
of the respective hook H (i.e., x represents an unoccupied hook H1,
y represents an occupied hook HGL which carries a cage 7 with four
empty trays, and z represents an occupied hook HGV which carries a
cage 7 with four filled trays 9); the fourth section r4 contains
information y1 or x1 pertaining to a first intended condition
whereby y1 denotes a hook HGL and x1 denotes a hook HL; the fifth
section r5 contains information representing the number sp1 (1 . .
. 4) of that one of the transfer units SP1-SP4 which is associated
with the first intended condition; the sixth section r6 contains
information y2 pertaining to a second intended condition (denoting
a hook HGV); and the seventh section r7 contains information
pertaining to the number sp2 (1 . . . 4) of that one of the
transfer units SP1-SP4 which is associated with the second intended
condition. The just discussed information is preferably stored in
the respective sections r1-r7 in digital form. Such information can
be transported from the sections r1-r7 of the illustrated register
unit R into the corresponding sections r1-r7 of the next-following
register unit with the aid of pulses furnished by conductor means
TLP in synchronism with movements of hooks H along the endless path
defined by the conveyor KFA. The pulses are furnished by a source
TG (FIG. 5a) which comprises a timer disk TS receiving motion from
the drive for the chain 4 of the conveyor KFA and a pulse
generating element JS which generates a pulse whenever a hook H
covers a distance equaling that between two neighboring hooks. The
element JS can constitute an electromagnet which generates a pulse
whenever it is bypassed by one of several (e.g., four) magnets on
the periphery of the timer disk TS. It will be seen that the chain
formed by the 150 register units R1-R150 is a replica of the
endless path defined by the conveyor KFA.
The reference character ALP denotes in FIGS. 5a and 6 a group of
conductors which are connected with the sections r3-r7 of the
register units R for transmission of interrogating signals. An
interrogating signal which is transmitted by conductors ALP effects
that the information stored in the sections r3-r7 of the register
units R is transmitted by way of conductors LPr3, LPr4, LPr5,LPr6,
LPr7. The character ELP denotes a group of conductors which are
connected to the sections r3-r7 of the register units R in order to
change the nature of information which is stored therein.
The information which is stored in the sections of a register unit
R must be change or updated upon completed transfer of a cage 7
with empty trays to a hook H or upon completion of transfer of a
cage 7 with filled trays 9 from a hook H to the platform 37 of the
respective transfer unit SP1-SP4. Such updating of the nature of
information stored in the sections of a register unit R is carried
out as follows:
TP1, TP2, TP3, TP4 (FIG. 5b) are gate circuits having inputs a
which can respectively receive signals from the outputs a, b, c, d
of a central control circuit SWP (FIG. 5a). Such signals block the
transmission of information from the sections r3-r7 of the register
units R13, R9, R5, R1 by way of the respective conductors
LPr3-LPr7. The outputs a to d of the central control circuit SWP
are further connected with the inputs a of four corrective or
updating circuits KRP1, KRP2, KRP3, KRP4. The purpose of signals
from the outputs c of the circuits KRP1-KRP4 is to shift
information in the associated register units R15, R9, R5, R1 in
response to signals from the respective outputs a to d of the
central control circuit SWP in the following way: The information
which is stored in the sections r3-r7 of the register units R15,
R9, R5, R1 is transmitted to the respective corrective circuits
KRP1-KRP4 by way of the inputs b of the circuits KRP1-KRP4. The
information stored in the section r4 is shifted into the section r3
(see the arrow u43 in FIG. 6); and the information which is stored
in the section r6 is shifted into the section r4 (see the arrow u64
in FIG. 6); and the information which is stored in the section r7
is shifted into the section r5 (see the arrow u75 in FIG. 6). When
such shifting of information is completed, the outputs c of the
circuits KRP1-KRP4 transmit fresh information to the sections r3,
r4, r5 of the corresponding register units R15, R9, R5, R1.
FIG. 5b further shows four interrogating or monitoring circuits
FP1, FP2, FP3, FP4 having outputs c which are connected with the
activating devices (AND-gates) AP1, AP2, AP3, AP4 by way of
conductor means LP1, LP2, LP3, LP4 (see also FIG. 1). As explained
before, the activating devices AP1-AP4 transmit signals to the
control elements KP1-KP4 of the respective transfer units SP1-SP4
in the consuming assembly PA. The interrogating circuits FP1-FP4
seek information which is stored in the sections r5 of the register
units R15, R9, R5, R1. These interrogating or monitoring circuits
FP1-FP4 transmit output signals whenever they detect the number of
the respective transfer unit.
That portion of the computer RA which detects deviations of
distribution of hooks HL, HGL and HGV from a desirable distribution
in that portion of the endless path defined by the conveyor KFA
which extends upstream to the transfer stations SAN1-SAN4 comprises
the following components:
FIG. 5b shows a circuit SPA which has an input a receiving signals
from the output e of the central control circuit SWP and serves to
periodically scan the information stored in signal storing circuits
BSP1, BSP2, BSP3, BSP4, always in response to a signal at its
output a. The signal storing circuits BSP1-BSP4 store information
pertaining to the needs of the transfer units SP1-SP4 in the
consuming assembly PA. The information which is furnished to the
scanning circuit SPA by the outputs of the storing devices
BSP1-BSP4 is transmitted to the input f of the central control
circuit SWP by the output b of the circuit SPA. The signal storing
circuits BSP1-BSP4 receive information from the switches 42 (FIG.
4) of the transfer units SP1-SP4. A range selector circuit BWP
(FIG. 5b) has an input a connected with the output g of the central
control circuit SWP and an output b which transmits signals to the
conductors ALP and to the input a of a counter ZPi. When the range
selector circuit BWP is energized, it initiates the following
sequence of operations:
It is assumed that the switch 42 of one of the transfer units
SP1-SP4 has transmitted a signal to the respective signal storing
circuit BSP1-BSP4. The circuit SPA detects the signal on reception
of a signal at its input a and causes the circuits SWP to transmit
a signal to the range selector circuit BWP. The latter transmits
interrogating signals seriatim to the register units which happen
to be located in the portions b1, b2, b3, b4, b5, b6 of the endless
path defined by the conveyor KFA and the sections r3-r7 of such
register units transmit information to the conductors LPr3-LPr7.
The interrogating signals from the range selector circuit BWP are
transmitted by way of interrogating conductor means ALP. In the
illustrated embodiment, a selected portion b1, b2, b3, b4, b5, or
b6 of the endless path embraces nine register units and it will be
noted (see the upper parts of FIGS. 5a and 5b) that the portions
b1-b6 partially overlap each other. The first portion b1 begins at
the register unit R5 which is associated with the transfer unit SP3
and embraces the register units R5-R13; the portion b2 embraces the
register units R9-R17; and the portions b3, b4, b5, b6 respectively
embrace the register units R13-R21, R17-R25, R21-R29, R25-R33. The
six portions b1-b6 of the endless path defined by the conveyor KFA
together form a so-called regulating or monitoring zone zbm. In
this zone, the computer RA controls the distribution of hooks HL,
HGL, HGV so as to insure a desirable distribution of all three
types of hooks, i.e., to prevent undesirable prevalence of one or
two types of hooks over the remaining type or types. The zone zbm
is long enough to insure that a hook HL, HGL or HGV at one end of
such zone (e.g., at the register unit R33) can reach in time that
transfer unit SP which has signaled the need for a particular hook
(e.g., the transfer unit SP3). For example, the switch 42 of the
transfer unit SP3 might have transmitted a signal indicating the
need for a hook HL for delivery thereto of a cage 7 with four empty
trays (whereby the hook HL is converted into a hook HGL) and the
need for a hook HGV with a cage 7 containing four filled trays 9
(whereby the hook HGV is converted into an unoccupied hook HL). If
the hook which is associated with the register unit R33 is an
unoccupied hook HL, there is still enough time for such empty hook
HL to reach the transfer unit SP3 without necessitating a stoppage
of the corresponding composite consuming machine PE3. This is due
to the presence of stations 39p and 41p (FIG. 4) which are provided
for each magazine filling machine MM and can accommodate certain
numbers of filled trays 9 (stations 39p) and empty trays (stations
41p) to thus insure undistributed operation of the composite
consuming machine PE3 as long as an unoccupied hook HL happens to
be located in the zone zbm.
During transport of an unoccupied hook HL (whose address is
recorded in the register unit R33) to the transfer unit SP3 (the
duration of such transport equals the duration of transport of
information from the sections of the register unit R33 to the
sections of the register unit R5), the packing machine PM3 would
receive filter cigarettes 8 from filled trays 9 in the station 39p
of the respective magazine filling machine MM3. At the same time,
the station 41p of the filling machine MM3 receives those empty
trays whose contents were transferred into the magazine of the
packing machine PM3 during transport of an unoccupied hook HL
toward the transfer unit SP3.
In the absence of satisfactory distribution of hooks HL, HGL, HGV
in the zone zbm, it could happen that the delivery of a required
hook (e.g., an unoccupied hook HL) to the transfer unit SP3 would
be delayed to such an extent that the station 41p of the filling
machine MM3 would be without filled trays 9 and that the packing
machine PM3 would have to be arrested due to exhaustion of the
supply of filter cigarettes 8 in its magazine.
The programming of the range selector circuit BWP is such that its
output b first transmits interrogating signals to the register
units R5-R13 in the first portion b1, thereupon to the register
units R9-R17 in the second portion b2 and so on to finally transmit
interrogating signals to the register units R25-R33 in the portion
b6.
FIG. 5a shows a switchover circuit RAP having an input a serving to
receiving signals from the output h of the central control circuit
SWP. The circuit RAP connects cyclically the sections r6, r4, r3 of
the scanned register units R with the inputs a of decoding circuits
DPx, DPy, DPz in response to each interrogating signal from the
range selector circuit BWP in such a way that the circuits DPx,
DPy, DPz are connected first with the section r6, thereupon with
the section r4 and finally with the section r3. A transfer of
information or of a signal indicating the absence of information
from the section r6 into the section r4 (arrow u64) takes place
only if the section r6 does not contain any information; a transfer
of information from section r4 to section r3 (arrow u43) takes
place only if the section r4 does not contain any information. The
output b of the decoding circuit DPx, DPy or DPz transmits a signal
when the scanned section respectively contains the information x
(resp. x1) or y (resp. y1) or y2 (resp. z). The outputs b of the
decoding circuits DPx, DPy, DPz are connected with the inputs a of
counters Zx, Zy, Zz and the outputs b of these counters are
connected with two differential circuits Dzy and Dzx in the
following way: The output b of the counter Zx is connected with the
input a of the circuit Dzy and with the input b of the circuit Dzx;
the output b of the counter Zy is connected with the input b of the
circuit Dzy; and the output b of the counter Zz is connected with
the input a of the circuit Dzx. The input a of the differential
circuit Dxy (and the input b of the differential circuit Dzx) thus
receives a signal which is indicative of the sum sx of unoccupied
hooks HL (information x in the section r3) within a scanned portion
b of the endless path. The input b of the circuit Dxy receives a
signal which is indicative of the sum sy of hooks HGL (information
y in the section r3) in the scanned portion b, and the input a of
the circuit Dzx receives a signal which represents the sum sz of
hooks HGV (information z in the section r3) in the scanned portion
b.
The circuit Dxy furnishes at its output d a signal which represents
the difference between sx and sy, and the output d of the circuit
Dzx furnishes a signal which represents the difference between sz
and sx. The outputs d of the differential circuits Dxy and Dzx
transmit such signals in response to reception of signals at their
inputs c; such signals to the inputs c are transmitted from the
output b of the counter ZPi. The counter ZPi is set for a number i
which corresponds to the number of register units R in a portion b
of the zone zbm. In the illustrated embodiment, i equals nine. The
output b of the counter ZPi transmits to the inputs c of the
differential circuits Dxy and Dzx a signal in response to completed
counting of nine register units R in the portion b1, b2, b3, b4, b5
or b6. The output c of the counter ZPi transmits a signal to the
input a of a further counter ZPb which is set to produce a signal
(at the output b) in response to reception of b signals from the
counter ZPi whereby b equals the combined number of portions b1-b6,
i.e., six.
The outputs d of the differential circuits Dxy and Dzx are
respectively connected with the inputs a of switchover circuits Uxy
and Uzx. As mentioned before, the signals at the outputs d of the
circuits Dxy and Dzx respectively indicate the differences between
the numbers of hooks HL, HGL, HGV counted by the counters Zy, Zx
and Zz, Zx. The circuits Uxy and Uzx transmit signals in response
to reception of signals from the output b of the counter ZPi. Each
of the circuits Uxy, Uzx has six outputs c, d, e, f, g, h (only the
outputs c, d and h are shown in FIG. 5b) and the outputs c-h of the
circuit Uxy transmit signals seriatim to the inputs a of signal
storing circuits Xxy1, Sxy2, Sxy3, Sxy4, Sxy5, Sxy6 of which only
three are shown in FIG. 5b. The outputs c-h of the circuit Uzx
transmit signals seriatim to the inputs a of signal storing
circuits Szx1, Szx2, Szx3, Szx4, Szx5, Szx6 (only three shown in
FIG. 5b). The outputs b of the signal storing circuits Sxy1-Sxy6
and Szx1-Szx6 respectively transmit signals to discrete inputs a of
signal comparing circuits CPxy and CPzx. The transfer of
information from signal storing circuits Sxy1-Sxy6 and Szx1-Szx6
into the signal comparing circuits CPxy and CPzx takes place in
response to signals which are transmitted by the output b of the
counter ZPb to the inputs b of the circuits CPxy and CPzx. The
circuits CPxy and CPzx determine that maximum-intensity signal
(among those furnished by the signal storing circuit Sxy and Szx)
which is indicative of a certain number or ratio of hooks HL, HGL,
HGV in the scanned portions b1-b6, and their outputs c transmit
appropriate signals to the inputs i and k of the central control
circuit SWP. The signals to inputs i and k indicate the
satisfactory path portions for transfer of cages 7 with empty trays
onto the hooks HL of the conveyor KFA and for removal of cages 7
with filled trays 9 from the hooks HG of the conveyor.
The arrangement which pinpoints a satisfactory or required hook
within a selected portion b1, b2, b3, b4, b5 or b6 comprises the
following components:
FIG. 5a shows two signal comparing circuits VP4 and VP6. The input
a of the circuit VP6 is connected with the output a of a zero
signal indicator circuit NP and the input b of the circuit VP6 is
connected with the output c of the switchover circuit RAP which is
a selector circuit for the sections of register units R. The
circuit RAP receives information from sections r6 of selected
register units R. The output c of the signal comparing circuit VP6
is connected with the input l of the central control circuit SWP;
this output c emits a signal when a comparison of signals at the
inputs a and b of the circuit VP6 indicates that the signal at the
input b is zero. The output d of the circuit VP6 is connected with
the input c of the range selector circuit BWP; in response to
reception of a signal at its input c, the output b of the circuit
BWP transmits a signal by way of the interrogating conductor means
ALP to thus initiate the scanning of information stored in a
register unit R, namely, in that register unit which is adjacent to
a register unit detected by the central control circuit SWP in
response to signals from the signal comparing circuits CPxy and
CPzx. The circuits CPxy and CPzx transmit signals which indicate
the optimum portion(s) b1, b2, b3, b4, b5 and/or b6 for a
particular type of hooks. For example, the circuit SWP may indicate
that the desired hook is located in the first third of a selected
portion b.
The signal comparing circuit VP4 has an input a which is connected
with the output a of the zero signal indicator circuit NP, an input
b connected with the output d of the switchover circuit RAP, and
output c which is connected with the input m of the central control
circuit SWP, and an output d connected with the input v of the
central control circuit. The input b of the circuit VP4 receives
signals indicating the nature of information contained in the
section r5 of a register unit R which is selected by the central
control circuit SWP. The signal at the output c of the circuit VP4
appears when a comparison of signals at the inputs a and b
indicates that the signal at the input b is zero. The signal at the
output d of the circuit VP4 indicates that the signal at the input
b is not a zero signal.
The output w of the central control circuit SWP is connected with
the input a of a further signal comparing circuit VP5 having an
input b which is connected with the conductor LPr5 by way of a gate
circuit TP5. The input a of the gate circuit TP5 is connected with
the output n of the central control circuit SWP to receive signals
which cause the circuit TP5 to either transmit or block signals to
the input b of the signal comparing circuit VP5. The latter circuit
determines whether or not the number of the transfer unit SP (e.g.,
the number three in the case of the transfer unit SP3) is smaller
or greater than the number sp1 in the section r5 of a register unit
R which was selected by the central control circuit SWP in response
to a signal from the signal comparing circuit CPxy or CPzx. If the
transfer unit number is smaller than the number sp1, the transfer
unit SP which has transmitted a signal indicating the need for a
particular type of hook is located ahead of the transfer unit (SP1)
whose number (sp1) is stored in the respective section r5, as
considered in the direction of transport of the hooks. The output d
of the circuit VP5 then transmits a signal to the input c of the
range selector circuit BWP which sends an interrogating signal to
the next-following register unit R. If the number (three) of the
transfer unit SP3 is greater than the number (sp1) in the section
r5 of the selected register unit R, the output c of the circuit VP5
transmits a signal to the input a of a gate circuit TP6 which has a
second input b connected with the conductor LPr4 and an output c
connected with the input b1 of a signal comparing circuit VP3. The
input b2 of the circuit VP3 receives signals from the output e of
the switchover circuit RAP; such signals are indicative of
information stored in the section r3 of the register unit R
selected by the central control circuit SWP. If the input b1 of the
circuit VP3 receives a signal indicating the nature of information
in section r4, the signal at b1 prevails over the signal at b2.
Otherwise, the signal at the input b2 is effective in the following
way: The input a of the circuit VP3 is connected with the output o
of the central control circuit SWP to receive signals indicating
the nature of requirements of the transfer unit which signals the
need for a hook (i.e., the information x or z stored in the section
r3 of the selected register unit R). If the circuit VP3 detects
that the signals at its inputs a and b1 or a and b2 are not
identical, the output d transmits a signal to the input c of the
range selector circuit BWP. However, if there is an identity of
signals at the inputs a and b1 or a and b2 of the circuit VP3, the
output c of this circuit transmits a signal to the input p of the
central control circuit SWP; the output q of the circuit SWP then
transmits a signal to the conductor means ELP which records the
number of the signaling transfer unit SP3 in the section r5 of the
selected register unit R. The circuit SWP further causes entry of
the information y1 or x1 in the section r4 of such register unit
(when the input b2 of the circuit VP3 receives a signal). The
circuit SWP further enters the number of the signaling transfer
unit SP in the section r7 and the information y2 in the section r6
if the input b1 of the circuit VP3 receives a signal. The inputs r,
s, t and u of the central control circuit SWP are connected with
the switches 44 of transfer units SP1, SP2, SP3, SP4 by way of
conductor means MP1, MP2, MP3, MP4.
The operation of the apparatus will be described with reference to
functions which are performed by the computer RA in connection with
the regulation of activation of a transfer unit SP wherein the
platform 37 supports a cage 7 with four empty trays for transfer
onto an unoccupied hook HL and which must deliver a cage 7 with
four filled trays 9 to the station 39p of the corresponding
magazine filling machine MM.
It is assumed that the switch 42 of the transfer unit SP3 has
transmitted a signal by way of the conductor means BP3 and that
such signal has been received by the signal storing device BSP3 of
FIG. 5b. The crank drive 32 of the transfer unit SP3 dwells in its
upper end position adjacent to the path of hooks H on the conveyor
KFA and the platform 37 on the arm 36 of such crank drive supports
a cage 7 with four empty trays therein. The crank drive 32 cannot
transfer the cage 7 with four empty trays onto the first oncoming
unoccupied hook HL; it must await a signal which is transmitted
from the computer RA by way of the conductor means LP3. The
computer RA selects the unoccupied hook HL with a view to prevent
undue accumulation of unoccupied hooks HL, occupied hooks HGL
and/or occupied hooks HGV in certain portions of the endless path.
Such accumulations necessarily entail undesirable absence or
scarcity of hooks HL, HGL or HGV in other portion or portions of
the path.
The circuit SPA serves to scan the signal storing devices BSP1-BSP4
in response to periodically transmitted signals from the output e
of the central control circuit SWP. The scanning takes place
counter to the direction of transport of information from register
unit to register unit, i.e., it begins at the signal storing
circuit BSP4 and proceeds toward the circuit BSP1. The output b of
the scanning circuit SPA then transmits to the input f of the
circuit SWP a signal indicating that the transfer unit SP3 is in
need of an unoccupied hook HL for transfer of the cage 7 with four
empty trays and of an unoccupied hook HGV with a cage 7 containing
four filled trays 9.
The output g of the central control circuit SWP then transmits a
signal which initiates a search for such portions of the endless
path which are best suited for transfer of a cage 7 with empty
trays onto an unoccupied hook HL and for removal of a cage 7 with
four filled trays 9 onto the platform 37 of the transfer unit SP3
without undesirably affecting the distribution of all types of
hooks in such portion or portions. The searching or monitoring
operation for an unoccupied hook HL is carried out with a view to
avoid unbalanced distribution of hooks HL and also with a view to
avoid unbalanced distribution of hooks HGL since an unoccupied hook
HL which receives from the transfer unit SP3 a cage 7 with four
empty trays is thereby converted into an unoccupied hook HGL. In
other words, the computer RA must prevent undesirable
concentrations and undesirable scarcity of hooks HL and must
simultaneously prevent uneven distribution of hooks HGL. Thus, the
search for an unoccupied hook HL involves a search for a hook HL
which is sufficiently close to the transfer unit SP3 and the
conversion of which into a hook HGL will not unduly affect the
distribution of hooks HGL along the endless path. Furthermore, the
search must be carried out with a view to avoid undue scarcity of
hooks HGV in one or more portions of the path since a hook HGV from
which the platform 37 of the transfer unit SP3 receives a cage 7
with four filled trays 9 will be converted into an unoccupied hook
HL with attendant reduction in the number of hooks HGV in the
corresponding portion of the path and with attendant increase in
the number of unoccupied hooks HL in such portion.
The output g of the central control circuit SWP transmits a signal
to the input a of the range selector circuit BWP whereby the output
b of the circuit BWP transmits an interrogating signal by way of
conductor means ALP to the first register unit R5 in the portion b1
of the zone zbm. The information which is stored in the section r6
or r4 or r 3 of the register unit R5 (whichever of these sections
contains information) is then transmitted to the corresponding
input of the switchover circuit RAP and to the inputs a of the
decoding circuits DPx, DPy, DPz. The output b of the circuit DPx
transmits a signal to the input a of the counter Zx if the signal
to the input a of the circuit DPx is indicative of the presence of
information in the section r3 or r4 of the register unit R5
(namely, the information x or x1). The output b of the decoding
circuit DPy transmits to the input a of the counter Zy a signal
when the signal transmitted thereto by the switchover circuit RAP
is indicative of the presence of information y or y1 (sections r3
and r4 of the register unit R5). The output b of the decoding
circuit DPz transmits to the input a of the counter Zz a signal
when it receives from the switchover circuit RAP a signal
indicating the presence of information z in the section r3 of the
register unit R5.
Upon completion of the just described operations, the input a of
the range selector circuit BWP receives a signal from the central
control circuit SWP to transmit a signal at its output b. Such
signal is transmitted to the next-following register unit R6 via
conductor means ALP. The information stored in the section r6 or r4
or r3 of the register unit R6 is transmitted to the switchover
circuit RAP and thereupon to the decoding circuits DPx, DPy, DPz
and counters Zx, Zy, Zz in the same way as described above. The
input a of the range selector circuit BWP receives from the central
control circuit SWP a succession of signals each of which results
in transmission of information to the counters Zx, Zy, Zz in
response to scanning of sections r6, r4, r3 in successive register
units R7, R8, R9, R10, R11, R12, R13 in the first portion b1 of the
zone zbm. Upon completion of such scanning cycle, the counters Zx,
Zy, Zz contain information which indicates the frequency of
information x (inclusive of x1), the frequency of information y
(inclusive of y1 and y2) and the frequency of information z in the
sections of the register units R5-R13. When the scanning of
information in the last register unit R13 of the portion b1 is
completed, the output b of the counter ZPi transmits a signal to
the inputs c of the differential circuits Dxy, Dzx so that the
circuit Dxy furnishes a signal which is indicative of the
difference between sx and sy whereas the circuit Dzx furnishes a
signal which is indicative of the difference between sz and sx. The
counter ZPi further transmits a signal to the inputs a of the
switchover circuits Uxy and Uzx so that the signals furnished to
the circuits Uxy and Uzx by the outputs d of the circuits Dxy and
Dzx are transmitted to the inputs a of the signal storing circuits
Xxy1 and Szx1.
The central control circuit SWP then starts the next cycle which
results in scanning of sections r6, r4, r3, in the register units
R9-R17 located in the portion b2 of the zone zbm. The information
is stored first in the counters Zx, Zy, Zz and these counters
transmit information to the differential circuits Dxy, Dzx which in
turn transmit information to the switchover circuits Uxy, Uzx in
response to a signal from the output b of the counter ZPi upon
completed scanning of the last register unit R17. The information
is stored in the circuits Sxy2 and Szx2. The third cycle involves
the scanning of sections in register units R13-R21, the fourth
cycle the scanning of sections in register units R17-R25 and the
last or sixth cycle the scanning of sections in register units
R25-R33. The corresponding information is stored in the circuits
Sxy3, Szx3 (not shown) . . . Sxy6, Szx6.
The output b of the counter ZPb then transmits a signal to the
inputs b of the signal comparing circuits CPxy and CPzx whose
inputs a receive the information from signal storing circuits
Sxy1-Sxy6 and Szx1-Szx6. The circuits CPxy and CPzx determine those
portions of the zone zbm wherein the differences between various
types of hooks are the greatest and their outputs c transmit
corresponding signals to the inputs i and k of the central control
circuit SWP. This completes the search for the optimum portions of
the endless path for transfer of a cage 7 with four empty trays to
an unoccupied hook HL and for reception of a cage 7 with four
filled trays 9 from an occupied hook HGV.
In the just described example, the zone zbm for the scanning of
register units R5-R33 for the presence of an unoccupied hook HL
coincides, for the sake of simplicity, with the zone of search for
an occupied hook HGV. This is not necessarily the optimum procedure
since the search for an appropriate occupied hook HGV can begin
only upon completed detection of a satisfactory unoccupied hook HL
which is to receive the cage 7 with four empty trays from the
transfer unit SP3 and after completed transfer of such cage onto
the selected unoccupied hook to convert the latter into an occupied
hook HGL. The scanning zone for the appropriate occupied hook HGV
is preferably shifted upstream of the zone zbm, as considered in
the direction of transport of hooks HL, HGL and HGV (arrows PF1 and
PF2 in FIG. 1). Alternatively, the zone which is scanned for the
presence of an appropriate occupied hook HGV can be longer than the
zone zbm by extending upstream beyond the portion b1.
Once the detection of the optimum portions of zone zbm for
unoccupied hooks HL and occupied hooks HGV is completed, the
apparatus must begin the search for an unoccupied hook HL within
the detected optimum portion of the zone zbm. Such search for a
hook HL is carried out as follows:
The output g of the central control circuit SWP transmits a signal
to the input a of the range selector circuit BWP so that the
latter's output b transmits an interrogating signal by way of
conductor means ALP to a selected register unit located in the
optimum portion b1, b2, b3, b4, b5 or b6 of the zone zbm as
determined by the signal circuit CPxy. Such selected register unit
is preferably located in the first third of the optimum portion of
the zone zbm. The signal appearing at the output c of the
switchover circuit RAP (such signal is indicative of the nature of
information stored in the section r6 of the selected register unit
in the optimum portion of the zone zbm) is transmitted to the input
b of the signal comparing circuit VP6 whose input a receives a
signal from the zero signal indicator circuit NP. If the circuit
VP6 detects that the section r6 of the selected register unit did
contain information, its output d transmits a signal to the input c
of the range selector circuit BWP whereby the latter's output c
transmits an interrogating signal to the register unit R which is
adjacent to the selected register unit in the optimum portion of
the zone zbm.
If the section r6 of the selected register unit does not contain
any information, the output c of the signal comparing circuit VP6
transmits a signal to the input l of the central control circuit
SWP.
The signal comparing circuit VP4 thereupon determines whether or
not the section r4 of the selected register unit contains any
information. In the absence of information, the output c of the
circuit VP4 transmits a signal to the input m of the central
control circuit SWP. If the section r4 contains information, the
output d of the circuit VP4 transmits a signal to the input v of
the central control circuit SWP. The output w of the circuit SWP
transmits to the input a of the signal comparing circuit VP5 a
signal which is indicative of the number (three) of the transfer
unit (SP3) which is in need of an unoccupied hook HL. The input b
of the circuit VP5 receives from the conductor LPr5 a signal
representing the number (sp1) of the transfer unit which is
recorded in the section r5 of the scanned register unit R. Such
signal is transmitted by the gate circuit TP5 because the latter's
input a receives a signal from the output n of the circuit SWP. If
the circuit VP5 determines that the number (three) of the transfer
unit SP3 is smaller than the number (sp1) which is stored in the
section r5, the output d of the circuit VP5 transmits a signal to
the input c of the range selector circuit BWP so that the latter's
output b transmits an interrogating signal to the register unit
which is adjacent to the previously scanned register unit in the
same portion (b) of the zone zbm. If the circuit VP5 detects that
the number of the transfer unit SP3 is greater than the number in
the section r5 of the scanned register unit R, this indicates that
the transfer unit SP3 is located downstream of the transfer unit
whose number (sp1) is recorded in the section r5. The output c of
the circuit VP5 then transmits a signal to the input a of the gate
circuit TP6 whereby the latter's output c transmits a signal to the
input b1 of the signal comparing circuit VP3. The circuit VP3 then
receives a signal which is indicative of information stored in the
section r4 of the scanned register unit. The input b2 of the
circuit VP3 receives a signal which is indicative of information
stored in the section r3, and the input a of the circuit VP3
receives from the output o of the central control circuit SWP a
signal which is indicative of the information x. In the first stage
of its operation, the circuit VP3 determines whether the signal at
its input b1 corresponds to the signal at the input a; if such is
the case, the output c of the circuit VP3 transmits a signal to the
input p of the central control circuit SWP. If the signals at the
inputs b1 and a of the circuit VP3 are different, the output d of
the circuit VP3 transmits a signal to the input c of the range
selector circuit BWP. If the section r4 of the scanned register
unit is devoid of information, the circuit VP3 determines whether
the signal at its input b2 corresponds to the signal at the input
a; if such as the case, the output c of the circuit VP3 transmits a
signal to the input p of the central control circuit SWP. If the
signals at the inputs a and b2 of the circuit VP3 are different,
the output d of the circuit VP3 transmits a signal to the input c
of the range selector circuit BWP whereby the output d of the
circuit BWP transmits an interrogating signal to the next-following
register unit. Thus, the output b of the range selector circuit BWP
transmits to the next-following register unit signals in the
following situations:
a. If the section r6 of the scanned register unit R contains
information;
b. if the section r4 of the scanned register unit R contains
information and if the number (sp1) stored in the section r5 of
such register unit is greater than the number of the transfer unit
(SP3) which has reported the need for a hook HL;
c. if the signal at the input b1 or b2 of the signal comparing
circuit VP3 deviates from the signal at the input a, i.e., if the
characteristic (unoccupied, occupied with a cage containing empty
trays or occupied with a cage containing filled trays) of the hook
H associated with the corresponding register unit R is not the
characteristic expected from that hook (HL) which is to accept a
cage 7 with four empty trays from the platform 37 in the crank
drive 32 of the transfer unit SP3.
If one of the just enumerated situations (a), (b), (c) arises, the
search for a hook HL is continued in that portion of the zone zbm
which contains an optimum distribution of hooks for conversion of
an unoccupied hook HL into an occupied hook HGL. The search is
terminated when the computer detects a hook with the desirable
characteristic. The central control circuit SWP then transmits a
signal by way of its output q and such signal is conveyed by way of
conductor means ELP which records the number of the transfer unit
SP3 in the scanned register unit R. The entry takes place in the
sections r7 and r6 if the sections r4 and r3 already contain
information, or in the sections r4 and r3 if the sections r7 and r6
do not contain any information. This completes the search for an
unoccupied hook HL for the transfer unit SP3; such hook receives
the cage 7 with four empty trays as soon as it reaches the transfer
station SAN3.
The search for an occupied hook HGV which is to deliver a cage 7
with four filled trays 9 to the plateform 37 of the crank drive 32
in the transfer unit SP3 is carried out in similar fashion. The
input a of the signal comparing circuit VP3 receives a signal which
corresponds to the information z (section r3 of the register unit R
shown in FIG. 6).
Once the information pertaining to the transfer unit SP3 which is
in need of a hook HL and thereupon of a hook HGV is properly
recorded in a register unit R of the appropriate portion b in the
zone zbm, such information is transported from register unit to
register unit in response to pulses furnished by the source TG and
transmitted by conductor means TLP. Such transfer of information
takes place in synchronism with the transport of hooks H along the
path defined by the conveyor KFA. The information finally reaches
the register unit R5 which is associated with the interrogating
unit FP3. When the unit FP3 recognizes the number of the transfer
unit SP3 in the register unit R5, this indicates that the
automatically selected hook HL is located in the range of the
transfer unit SP3. The conductor means LP3 then transmits a signal
to the corresponding activating device AP3. As soon as the lever 11
on the selected unoccupied hook HL actuates the switch 23 on the
adjacent bracket 2, the switch 23 starts the drive 32 to move the
platform 37 of the transfer unit SP3 along the endless path 43
shown in FIG. 4 whereby the platform 37 delivers its cage 7 with
four empty trays therein to the selected hook HL to convert the
latter into a hook HGL. When the movement of the platform 37 along
the path 43 is completed, the switch 44 of the transfer unit SP3
transmits a signal by way of the conductor means MP3; such signal
is received at the input t of the central control circuit SWP
whereby the latter's output c transmits a signal to the input a of
the gate circuit TP3 and to the input a of the corrective circuit
KRP3. Such signal results in erasure of information which was
stored in the sections r3-r7 of the register unit R5 and in
transfer of such information into the circuit KRP3. The circuit
KRP3 then shifts the information in a manner as explained in
connection with FIG. 6 (see the arrows u43, u64 and u75) and its
output c transmits fresh signals for storage in the register unit
R5. Thus, the section r3 of the register unit R5 then stores
information which is indicative of the changed condition of the
previously occupied hook HL (which is now a hook HGL).
The platform 37 of the crank drive 32 in the transfer unit SP3
remains in its upper end position of readiness adjacent to the path
of hooks H on the conveyor KFA so that it can receive a cage 7 with
four filled trays 9. Such transfer takes place when the
interrogating circuit FP3 again detects the number (three) in the
register unit R5. This means that the selected hook HGV is located
in the range of the crank drive 32 in the transfer unit SP3. The
output c of the interrogating circuit FP3 transmits a signal by way
of the conductor means LP3 and on to the corresponding activating
device AP3. When the disk 14 or 16 on the coupling shaft 13 of the
cage 7 supported by the selected hook HGV actuates the switch 24 or
26 of the control element KP3, the crank drive 32 of the transfer
unit SP3 again causes the platform 37 to move along the path 43 and
to accept the cage 7 with four filled trays 9 from the selected
hook HGV. The completion of second movement of the platform 37
along the path 43 automatically triggers the operation of the motor
33 which causes the chain 34 to lower the platform 37 to the level
of the station 39p in the magazine filling machine MM3. Also, when
the second orbital movement of the platform 37 is completed, the
switch 44 of the transfer unit SP3 transmits a signal to the input
t of the central control circuit SWP by way of the conductor means
MP3; the output c of the circuit SWP then transmits a signal to the
input a of the gate circuit TP3 and to the input a of the circuit
KRP3. Such signals initiate the erasure of information in the
sections r3-r7 of the register unit R5 and the transfer of such
information into the circuit KRP3. The latter shifts the
information in a manner as indicated by the arrows u43, u64 and u75
of FIG. 6, i.e., the information is transferred from sections r4,
r6, r7 into sections r3, r4, r5 of the register unit R5. This means
that the fresh information stored in the register unit R5 is truly
indicative of the condition of the hook HGV which has been
converted into a hook HL in response to transfer of its cage 7 with
four filled trays 9 therein onto the platform 37 of the crank drive
32 in the transfer unit SP3.
If the conveyor KFA is to transport hooks H exhibiting four or more
characteristics, such as unoccupied hooks HL, occupied hooks HGL
carrying cages 7 with empty trays therein, occupied hooks carrying
cages 7 with groups of trays containing a first brand of
cigarettes, and occupied hooks carrying cages with groups of trays
containing one or more additional (different) brands of cigarettes,
the computer RA is replaced by a modified computer having register
units which can store four or more types of information denoting
hooks having four or more characteristics (including the
characteristic x denoting unoccupied hooks HL, the characteristic y
denoting hooks HGL, the characteristic z1 denoting hooks carrying
cages with trays containing a first brand of cigarettes, and one or
more characteristics z2 . . . zn denoting hooks carrying cages with
trays containing one or more additional brands of cigarettes).
FIGS. 7a and 7b illustrate that portion of the computer RA which
serves to select hooks HL and HGL for the transfer units SZ1-SZ6 in
the producing assembly ZA. It will be noted that the circuitry of
FIGS. 7a and 7b is very similar to that shown in FIGS. 5a and 5b;
therefore, the details of FIGS. 7a and 7b require no detailed
description. The main difference between the two portions of the
computer RA is that the differential circuits Dxz and Dyx of FIG.
7a furnish signals which are indicative of the difference between
the information sx and sz on the one hand and the informations sy
and sx on the other hand. A transfer unit SZ (e.g., the transfer
unit SZ3) transmits a signal (via conduction means BZ3) indicating
a need for an unoccupied hook HL for transfer thereto of a cage 7
with four filled trays 9 (information x) and thereupon for a hook
HGL for removal therefrom of a cage 7 with four empty trays
(information y). The reference characters used in FIGS. 7a and 7b
are in part identical with the reference characters used in FIGS.
5a and 5b and in part similar thereto (thus, the central control
circuit SWP of FIG. 5a corresponds to the central control circuit
SWZ of FIG. 7a, the signal comparing circuit VP4 of FIG. 5a
corresponds to the signal comparing circuit VZ4 of FIG. 7a, the
range selector circuit BWP of FIG. 5b corresponds to the range
selector circuit BWZ of FIG. 7b, etc.
The output circuit RG of FIG. 1 serves to receive and record
information pertaining to transfer of cages 7 with empty and filled
trays to and from the transfer units SZ and SP within a given
period of time, for example, during a shift of eight hours or
during an entire day. The circuit RG can further serve to record
information pertaining to distribution of hooks HL, HGL, HGV along
the endless path.
The input circuit RE is designed to allow for modifications of the
sequence and nature of operations which are carried out by the
computer RA. Such modifications might be necessary when the
apparatus is at a standstill, when one or more machines of the
producing assembly ZA and/or the consuming assembly PA are at a
standstill, when one or more hooks H happen to be defective and/or
in the event of malfunctioning of one or more transfer units in the
assembly ZA and/or Pa.
It is clear that the computer RA can be replaced with other types
of computers without departing from the spirit of the invention.
Thus, the illustrated computer employs register units R for storage
of information which is transported stepwise from register unit to
register unit in synchronism with the travel of hooks H along the
endless path defined by the conveyor KFA because such mode of
operation is considered to be susceptible of better explanation of
the functioning of the computer. In many instances, such types of
computers become rather complicated so that it is often desirable
to employ a computer wherein each register unit is permanently
associated with a particular hook and to periodically interrogate
the register units in synchronism with the transport of hooks.
It is also clear that the apparatus can be simplified by
constructing the conveyor and the transfer units in such a way that
the conveyor transports only two types of hooks, namely, occupied
hooks HGV and HGL. In such apparatus, a transfer unit which removes
a cage with one or more empty trays from a hook HGL immediately
transfers onto the same hook a cage with one or more filled trays
so that the hook HGL is practically immediately converted into a
hook HGV. Analogously, a transfer unit which removes from a hook
HGV a cage with one or more filled trays immediately delivers to
such hook a cage with one or more empty trays so that the hook HGV
is converted into a hook HGL. An advantage of such simplified
apparatus is that it can employ a relatively short conveyor or that
the conveyor can serve as a convenient magazine for temporary
storage and transport of substantial numbers of cages with empty
and filled trays.
The apparatus may further embody a detector which scans the
conveyor KFA in order to determine whether or not the information
stored in the computer RA and pertaining to the condition of hooks
(whether HL, HGL or HGV) corresponds to the actual condition of
hooks. The signals furnished by such detector are compared with the
stored information and, in the event of deviation of stored
information from the information gathered by the detector, the
stored information is corrected accordingly in order to insure
exact correspondence between the recorded condition of hooks and
the actual condition of hooks on the conveyor KFA. If desired, the
detector can be associated with an alarm device for generation of
visible, audible and/or otherwise detectable signals. The
construction of such detector can be analogous to that of the
control elements KZ or KP shown in FIG. 3.
The improved apparatus has been found to be particularly suited for
use in large tobacco processing plants, especially in factories for
the production and packing of cigarettes or the like wherein the
conveyor connects a producing assembly with a remote consuming or
processing assembly. The producing assembly can turn out several
millions of smokers' products per hour so that it is highly
desirable to insure automatic delivery of such large quantities of
products to the associated packing machine or machines.
Without further analysis, the foregoing will so fully reveal the
gist of the present invention that others can, by applying current
knowledge, readily adapt it for various applications without
omitting features which fairly constitute essential characteristics
of the generic and specific aspects of our contribution to the art
and, therefore, such adaptations should and are intended to be
comprehended within the meaning and range of equivalence of the
claims.
* * * * *