U.S. patent number 3,724,654 [Application Number 05/148,438] was granted by the patent office on 1973-04-03 for cup tray and container.
This patent grant is currently assigned to Sherwood Medical Industries Inc.. Invention is credited to William L. Gerard, Jack E. Pregont.
United States Patent |
3,724,654 |
Gerard , et al. |
April 3, 1973 |
CUP TRAY AND CONTAINER
Abstract
A tray for holding a plurality of sample cups having different
top and bottom configurations in either an upright or an inverted
position including a top tray member having a plurality of rows of
recesses with each of the recesses having a circular portion with
radial projections for engaging and holding the cups in an inverted
position, and a rectangular portion for holding the base of the
cups so that the cups are in an upright position. The tray is
provided with a flat bottom member fixed to the top member so that
the trays with the cups held therein may be stacked and slid
laterally easily with respect to one another. Also provided is a
container having a side opening therein to permit one of a stack of
trays with or without the cups assembled therewith to be removed
therefrom through the side opening whereupon the trays thereabove
drop down one step at a time.
Inventors: |
Gerard; William L. (Overland,
MO), Pregont; Jack E. (Janesville, WI) |
Assignee: |
Sherwood Medical Industries
Inc. (St. Louis, MO)
|
Family
ID: |
22525768 |
Appl.
No.: |
05/148,438 |
Filed: |
June 1, 1971 |
Current U.S.
Class: |
206/459.5;
206/558; 206/564; 422/566 |
Current CPC
Class: |
B65D
71/70 (20130101); B65D 1/36 (20130101) |
Current International
Class: |
B65D
71/00 (20060101); B65D 71/70 (20060101); B65D
1/36 (20060101); B65D 1/34 (20060101); B65d
001/36 (); B01l 003/00 () |
Field of
Search: |
;206/72 ;23/292 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Summer; Leonard
Claims
We claim:
1. A cup holding tray, comprising: a tray member, a plurality of
recesses in said tray member for holding cups having a different
bottom configuration than top configuration in either an upright or
an inverted position, each of said recesses having a generally
rectangular first portion for engaging and receiving a generally
rectangular bottom of a cup and holding the cup in an upright
position, said recesses having a cylindrical second portion
separate from said first portion for engaging and receiving a
generally circular periphery of the top of the cup and holding the
cup in an inverted position.
2. A cup holding tray as defined in claim 1 wherein said second
recess portion includes a plurality of generally radially extending
projections engageable with the top periphery of the cup to hold
the cup in an inverted position.
3. A cup holding tray as defined in claim 1 including a flat bottom
member fixed to the bottom of said tray member so that the trays
may be stacked.
4. A cup holding tray as defined in claim 1 including indicia on
the tray member for identifying the recesses.
5. The cup holding tray according to claim 1 wherein said
rectangular first recess portion of each of said recesses has a
smaller horizontal dimension than said cylindrical second recess
portion, and said rectangular first recess portion is centrally of
said cylindrical second recess portion.
6. The cup holding tray according to claim 1 further including a
top wall and wherein said cylindrical second recess portion of each
of said recesses has a lower horizontal wall and side walls
extending downwardly from said top wall toward said lower
horizontal wall, and said rectangular first recess portion has a
horizontal bottom wall and side walls extending downwardly from
said lower horizontal wall toward said horizontal bottom wall.
7. A cup tray assembly, comprising: a first tray member having a
plurality of recesses therein in generally parallel rows, each of
said recesses being adapted to hold cups having a different bottom
configuration than top configuration in either an upright or
inverted position, said recesses each having a generally
rectangular first portion for engaging and receiving a generally
rectangular periphery of the bottom of the cup and holding the cup
in an upright position, said recesses each having a cylindrical
second portion including a plurality of generally radially
extending projections engageable with a generally circular top
periphery of the cup to hold the cups in an inverted position, a
generally flat second tray member fixed below the first tray member
so that the trays may be stacked, and means identifying the
recesses.
Description
BACKGROUND OF THE INVENTION
Cup trays in the past have been provided for holding cups in either
upright or inverted positions. These trays have used the same cup
engaging portion to engage a conical cup on the inside when the cup
is inverted and to engage the conical cup on the outside when the
cup is in an upright position. The disadvantage in this
construction is that the cups when in an inverted position do not
have their open ends closed, so that foreign matter may enter the
cup and contaminate the same. This is a greater disadvantage in
trays employed in storing sample cups for analytical purposes.
Moreover there has not been provided in the past a storage
container for a plurality of trays holding sample cups that permits
one of the lower-most trays in the stack to be removed through an
opening in the side of the container.
It is a primary object of the present invention to overcome the
prior art problems above.
SUMMARY OF THE PRESENT INVENTION
In accordance with the present invention a molded plastic tray is
provided by releasably holding a plurality of particle sample cups
in an inverted position during storage and in an upright position
during use. A plurality of recesses are provided in rows in the
tray each having a circular portion with radial projections that
engage the periphery of the open end of the sample cup holding the
cup in an inverted position for shipping and storage purposes. Each
of the recesses is also provided with a square recessed portion
that engages and holds a square bottom of the cups so that the cups
may be inverted to an upright position in use. The sample tray thus
holds the cups in an upright position during any desired sampling
procedures that may be carried out with the sample cups.
The external engagement of the top of the sample cup when in an
inverted position assists in sealing the cup during shipping and
storage to keep the inside of the cup as clean as possible.
To facilitate and identify the sampling from one cup to another the
rows and columns of the sampling tray have indicia thereon so that
each cup may be located by alpha-numeric identifications.
During shipping and storage, the trays may be stacked one on top of
the other with the cups in an inverted position. To facilitate the
sliding of one tray with respect to another when the trays are
stacked, there is provided a flat bottom member on each of the
trays that engages the flat bottoms of the cups on the tray
immediately therebelow.
A rectangular container is provided with an opening near the lower
end thereof that permits the withdrawal of the second lower-most
tray in the container by sliding the tray outwardly until it clears
the tray immediately above, whereupon the remaining trays will drop
one step downwardly positioning another tray adjacent the opening
in the container.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view showing the sample cup according to
the present invention in an inverted position;
FIG. 2 is a plan view of a sample cup holding tray according to the
present invention
FIG. 3 is a cross-section of the sample cup holding tray taken
generally along line 3--3 of FIG. 2;
FIG. 4 is a perspective view of a container for the trays according
to the present invention;
FIG. 5 is an enlarged fragmentary elevation of the trays within the
container shown in FIG. 4; and
FIG. 6 is a fragmentary elevation of the container of FIG. 4
showing the trays stacked without any sample cups.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to the drawings and particularly FIG. 1 the sample cup 10
according to the present invention is seen to be constructed of a
molded plastic having a conical body portion 12 and a rectangular
base portion 14. The cup shown in FIG. 1 is in an inverted
position. The sample cup 10 is adapted to be employed in
conjunction with the tray of the present invention to provide a
particle counter sample cup and tray assembly employed during
various sample collecting and analyzing procedures in the medical
and scientific fields.
The cups shown in FIG. 1 are usable with the sample cup holding
tray 16 illustrated best in FIGS. 2 and 3. Sample tray 16 is seen
to include a plastic top member 17 that may be, for example, either
vacuum formed or thermo molded. The tray 16 also includes a flat
plastic bottom wall member 17a attached thereto as will be
described hereinafter.
The top tray member 17 has a plurality of recesses 19 arranged in
vertical columns, each column lying along a center-line indicated
at 20 in FIG. 2. The recesses 19 are also aligned in horizontal
rows, each row lying along a centerline indicated at 21 in FIG. 2.
The recess 19 may be identified by a numeric column indicia
indicated at 23 in FIG. 2 as well as alpha-row indicia indicated at
25. Both the alpha and numeric indicia 23 and 25 are defined by
embossing, labeling or molding on a shoulder or ridge 27 about the
periphery of the tray. In this manner each of the recesses 19 may
be discretely identified by alpha-numeric coordinates.
Each of the recesses 19 includes a cylindrical recess portion 30
extending downwardly from top wall or surface 31. Extending
inwardly in a generally radial direction from the walls of the
recess 30 are axially disposed projections 33, 34, and 35, which
are sized to engage the outer edge of upper portion 37 of the cup
10 to hold the cup in its inverted position with its open end
abutting horizontal wall 40 of recess portion 30. This construction
seals the open end of the cups 10 when in an inverted position
during storage or shipment keeping the inside of the cups free of
any foreign material.
To hold the cups in an upright position during use, a second
smaller recess portion 42, rectangular in configuration, is
provided extending centrally of and downwardly from wall portion
40. The rectangular recess portion 42 is sized sufficiently small
that the opposing walls 43 thereof are closed enough together to
securely engage and hold the rectangular bottom 14 of the cups 10,
holding them in a position with their open ends upward as viewed at
10' in FIG. 3.
The tray 16 has the flat plastic bottom wall member 17a attached
not only to an edge or flange portion 18 of the plastic top member
17, but also to the bottom wall 44 of each recess 42 as seen in
FIG. 3.
For the purpose of shipping and storing the trays 16 with the cups
10 held therein in an inverted position as shown in FIG. 5, a
container 46 is provided having side walls 47, 48, 49, and 50,
cover 51, and a bottom wall 52. A removable table 56 is provided at
the lower portion of the wall 49 of the container 46 immediately
above the bottom wall 52 providing a three-sided opening 58 of
sufficient height and width to permit the passage of the second
tray 16 from the bottom and the inverted cups 10 carried therein
from the container 46. A cut-out portion 59 is provided in the
center of the bottom edge of opening 58, the portion 59 serving as
a grip opening such that a person may insert a finger below the
bottom wall 17a of the tray 16 through the portion 59 to facilitate
gripping and removing the tray 16.
As seen in FIG. 5, the bottom wall 17a of the second tray 16a from
the bottom engages the flat bottoms 14a of the bases 14 of the
inverted cups 10 secured in bottom tray 16. This flat sliding
engagement permits the second tray 16a from the bottom, with the
cups 10 therein, to be slid from the container 46 through opening
58. After this tray 16a has passed through the opening, the third
tray 16b and fourth tray 16c drop together until tray 16b hits the
tops 14a of cups 10 in the bottom tray 16. This procedure may be
repeated until all of the trays are removed, whereupon the bottom
tray is removed by inserting a finger in the opening 59 and lifting
the tray through opening 58. Since opening 58 is spaced from the
bottom of container 46, the rigid integrity of the container is
maintained.
The container 46 is manufactured with a weakened line defining the
edges of the opening 58 in the front wall 49 and in the side walls
48 and 50. The bottom segment of the weakened line is spaced from
the bottom edge of the wall 49 by an amount slightly less than the
height of the tray and sample cups assembled on the tray while the
top segment of the weakened line is spaced from the bottom segment
by an amount slightly greater than the height of the tray and
assembled sample cups. The wall section 56 is removed by severing
along the weakened line whereupon the opening 58 with cut out 59 is
exposed for removal of trays from the stack of trays in the
container.
The container 46 is also capable of holding the trays 16 in a
stacked position without the cups 10 held thereby as seen in FIG.
6. The flat top walls 31 of each of the trays 16 and the flat
bottom walls 17a permit the easy removal of the various trays 16
from the container 46 by transverse sliding movement through
opening 58. The opening 58 may be reduced in vertical height to
permit only the passage of one tray 16 at a time, with the
lower-most tray acting as a bottom shelf until the next to the last
tray is removed. Then the bottom-most tray can be removed by
gripping through opening 59 and lifting and pulling the tray
through opening 58. By maintaining the unbroken corners of the
container the container remains rigid and functional until ready to
be thrown away.
* * * * *