U.S. patent number 3,722,510 [Application Number 05/155,906] was granted by the patent office on 1973-03-27 for safety apparatus for oxygen supply system.
This patent grant is currently assigned to Biomarine Industries. Invention is credited to Frederick A. Parker.
United States Patent |
3,722,510 |
Parker |
March 27, 1973 |
SAFETY APPARATUS FOR OXYGEN SUPPLY SYSTEM
Abstract
There is disclosed a safety device for use in a pulsed oxygen
system for preventing a rapid build-up of partial oxygen pressure
causing oxygen toxicity in the event a normally closed (or open)
solenoid control oxygen supply valve fails and remains or sticks
open. Following the regulator and shutoff valve on the oxygen
circuit from a high pressure oxygen supply is a restricted
passageway means which may be either an orifice or a capillary
tube. Intermediate the restricted passageway means and the control
valve is an accumulator means so that in the event the control
valve fails and sticks open, the oxygen is admitted to the gas
system at a metered rate. However, this rate is sufficient to
supply the gas circuit with adequate oxygen when the valve is
pulsed open.
Inventors: |
Parker; Frederick A. (Broomall,
PA) |
Assignee: |
Biomarine Industries (Devon,
PA)
|
Family
ID: |
22557258 |
Appl.
No.: |
05/155,906 |
Filed: |
June 23, 1971 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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6387 |
Jan 28, 1970 |
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Current U.S.
Class: |
128/205.12;
137/88; 137/908; 137/599.01 |
Current CPC
Class: |
B63C
11/24 (20130101); Y10T 137/87265 (20150401); Y10T
137/2499 (20150401); Y10S 137/908 (20130101) |
Current International
Class: |
B63C
11/24 (20060101); B63C 11/02 (20060101); A62b
007/10 (); A62b 019/00 () |
Field of
Search: |
;137/98,88,599
;128/142,142.2,142.6,145.8,147 |
References Cited
[Referenced By]
U.S. Patent Documents
Other References
design News; Cahners Publishing Company, Denver, July 21, 1969; pp.
14 & 15..
|
Primary Examiner: Nilson; Robert G.
Parent Case Text
This application is a continuation-in-part of application Ser. No.
6,387, filed Jan. 28, 1970.
Claims
What is claimed is:
1. In a breathing gas system having a supply of gaseous oxygen
connected to a carbon dioxide removal and breathing unit by means
of a conduit system including an oxygen control valve operable to
admit oxygen from said supply to said carbon dioxide removal and
breathing unit, the improvement comprising, an accumulator
connected in said conduit system between said oxygen supply and
said oxygen control valve for accumulating a measured volume of
oxygen, said oxygen control valve being normally closed and
periodically pulsed open to admit said measured volume of oxygen
from said accumulator into said breathing gas system, a pressure
regulator connected in said conduit between said accumulator and
said oxygen supply, and restricted passageway means forming a
portion of said conduit system between said oxygen supply and said
accumulator and limiting the rate of flow of said gaseous oxygen
from said supply thereof into said accumulator whereby when said
oxygen control valve is pulsed open, essentially only the measured
volume of oxygen in said accumulator is admitted into said
breathing unit, and whereby in the event that said oxygen control
valve fails to close only a limited amount of gaseous oxygen
determined by the dimensions of said restricted passageway means
will be metered into said unit.
2. The system of claim 1 wherein said oxygen control valve is
pulsed open at particular times to admit a predetermined slug of
oxygen to the breathing gas circuit and wherein said restricted
passageway means is dimensioned so that at least said predetermined
slug of oxygen is present in said accumulator means at said
particular times.
3. The system of claim 2 wherein said restricted passageway means
is an orifice.
4. The system of claim 2 wherein said restricted passageway means
is a capillary tube.
5. The system of claim 2 further including oxygen bypass valve
means connected in parallel with said restricted passageway means,
said accumulator, and said oxygen control valve, for bypassing said
oxygen control valve in the event that it fails closed.
6. The system of claim 5 further including second restricted
passageway means connected in series with said oxygen bypass valve
for limiting the flow of oxygen through said bypass valve in the
event that said bypass valve fails open.
Description
This invention in general relates to underwater breathing
apparatus, and in particular, to an oxygen safety apparatus for use
in closed circuit or semi-closed circuit self-contained underwater
breathing systems.
In self-contained underwater breathing apparatus, the diver is
provided with a mouthpiece or breathing mask and a breathing
circuit connected to the mouthpiece having check valves for
controlling the directional flow of exhale and inhale gases. Such
breathing circuits usually include a carbon dioxide removal
chemical (as for example, Baralyme), and sensors for sensing the
partial oxygen pressure of the gases in the breathing system to
produce a control signal for operating an oxygen control valve
which is pulsed open to admit oxygen from an oxygen supply to the
breathing circuit. Such system may further include devices which
are responsive to the depths of the diver in water to admit more or
less of a diluent gas which may be helium or heliox (a mixture of
helium and oxygen). The present invention provides a safety
apparatus against oxygen valve failure by including a restricted
passageway means leading to an accumulator means in advance of
oxygen valve.
The above and other features and advantages of the invention will
become more apparent when considered in connection with the
following specifications taken in conjunction with the attached
drawing therein:
FIG. 1 is a diagrammatic illustration of a closed circuit breathing
system incorporating the invention and is FIG. 1 of the
above-mentioned application Ser. No. 6,387 modified to incorporate
the present invention.
FIGS. 2 and 3 are drawings of the restricted passageway means of
the present invention.
The accompanying drawing diagrammatically discloses the pertinent
portions of a self-contained underwater breathing apparatus in
which a mouthpiece 10 having conventional exhale and inhale check
valves (not shown) leading to exhale pipe 11 and inhale pipe 12,
respectively, is connected to inhale port 13 and exhale port 14 on
combined carbon dioxide removal and breathing diaphragm assembly
unit 16. (In the drawing, for simplicity of illustration, inhale
port 13 is shown as being below exhale port 14 and connected
directly to the pressure equalization chamber.) Combined carbon
dioxide removal and breathing diaphragm unit, 16 in the simplified
arrangement shown in the drawing, includes a central annular frame
member 17 having an inwardly projecting annular divider 18
supporting an annular or donut-shaped carbon dioxide removal
cannister or cartridge 19, through which exhaled gases from exhale
pipe 11 are caused to flow. Cover member 15 is sealingly clamped to
the upper edge of annular frame 17 by clamp element 15c. Water
absorbing sponge material 22 is located on the divider plate 18 to
remove moisture from the exhaled gases. Exhaled gases are caused to
flow upwardly (in the diagram shown in the drawing) through
cartridge 19, baffle means (not shown) causing an essentially
uniform distribution of such gases on the lower surfaces of
cartridge 19. The exhaled gases passing through the chemicals in
cartridge 19 have carbon dioxide removed therefrom in a
conventional manner and on leaving the cartridge 19 pass into a
mixing chamber 24 which includes the hole 26 formed by the inner
annular walls of cartridge 19. Oxygen sensing means 27 are located
in the circular space or hole 26 in the cartridge and sense the
partial oxygen pressure of gases passing through carbon dioxide
removal cartridge 19. Such oxygen sensors may be of the type
disclosed in Rutkowski et al. application Ser. No. 831,152, filed
June 6, 1969.
Signals produced by oxygen sensors 27 are processed in a solenoid
control circuit 28 which produces signals for operating a normally
closed solenoid valve 29 to supply oxygen from an oxygen bottle 30,
via shut-off valve 30v, pressure reducer 30r, restricted passageway
means P1, accumulator means A and line 31 to the mixing chamber 24.
Restricted passageway means P1 may be either an orifice of
restricted diameter or a capillary tube, positioned somewhere
between pressure reducer 30r and oxygen control valve 29. Although
restricted passageway means P.sub.1 is illustrated at both the
entrance and exit sides of the accumulator, ordinarily the orifice
or capillary tube constituting the restricted passageway means
would be present at only either the entrance side or only the exit
side. Of course if desired there could be a restricted passageway
means at both the entrance and exit sides as illustrated. It could
also be present at the exit mouth either pressure reducer 30r or
accumulator A or at the entrance mouth to accumulator A.
Illustratively, FIG. 2 shows an orifice O.sub.1 of restricted
diameter which may serve as the restricted passageway means of the
invention.
Instead of an orifice, a capillary tube of restricted diameter may
be used as the restricted passageway means. Such a capillary tube
is shown in FIG. 3 at C.sub.1 and would form at least part of the
connecting line between pressure reducer 30r and oxygen control
valve 29. If a capillary tube is used it can have a greater
diameter than would an orifice for an equivalent pressure drop
because the length of the capillary tube as well as the restricted
diameter is responsible for causing a pressure drop. The capillary
tube because of its greater diameter would be less likely to become
clogged with a foreign particle than would the orifice and hence
might be more desirable in certain applications. Capillary flow
areas in the order twice that of the orifice are possible with
capillaries of convenient lengths. Note also that if desired any
combination of orifices and capillary tubes may be used to achieve
the required pressure drop.
Accumulator means A may be any vessel which is large enough to
accommodate the predetermined slug of oxygen which is to be
supplied to the breathing gas circuit when the oxygen control valve
is pulsed open. Meter 30m indicates the pressure of gas in bottle
30, and meter 28m indicates the partial oxygen pressure of gas in
the breathing circuit. A safety device in the form of an oxygen
bypass valve 32 is provided to permit manual bypassing of the
automatic control of oxygen supply in the event of a malfunction in
the oxygen control circuitry. Bypass valve 32 is connected in
series with restricted passageway means P.sub.2 to limit the flow
rate of oxygen through the bypass valve 32 should valve 32 stick
open. Restricted passageway means P.sub.2, as in the case of
restricted passageway means P.sub.1 may be either an orifice or a
capillary tube. A suitable orifice O.sub.2 is shown at FIG. 2 and a
suitable capillary tube is shown at C.sub.2 in FIG. 3.
A flexible diaphragm-vent valve assembly 60 is secured along its
perimetrical edges to the lower portion of frame member 17 so as to
provide a variable volume chamber 59; mounted in chamber 59 is a
valve 61 which is controlled by inward movement of diaphragm 60 on
descents by the diver, whereby external water pressure applied to
the outer surface of diaphragm assembly 60 forces the diaphragm
assembly inwardly on inhalation to actuate valve 61 to permit the
addition of a diluent gas from a diluent supply bottle 63. 63v is a
shut-off valve which may be operated if an uncontrolled amount of
diluent gas blows into the breathing circuit as 63r is a pressure
regulator or reducer used to regulate the pressure of the diluent
gas. As in the case of the oxygen supply, in the event of
malfunction of the valve 61, a diluent bypass valve 64 is provided
to permit the diver to manually control the amount of diluent gas
added to the breathing gas circuit. As shown in FIG. 1, the carbon
dioxide removal cartridge 19 has a smaller overall diameter than
does frame element 17. Moreover, it will be noted that expelled or
exhaled gases from the diver essentially substantially surround
cartridge 19 so as to maintain the temperature essentially constant
so that temperature variations do not affect chemical activity in
cartridge 19. It will also be noted that the upper cover member 15
which is sealingly secured to frame member 17 has on the interior
surface thereof a layer of water absorbing sponge or sponge-like
material 40 which, likewise, removes moisture or water which
condenses on housing member 15.
With further reference to FIG. 1, it will be noted that the lower
cover or housing 41 opposite the flexible diaphragm 60 is a
perforated cover member to permit ambient water pressure to be
exerted upon diaphragm 60. Perforated lower cover member 41 is
clamped to annular frame 17 by clamp 58c and protects diaphragm 60.
It will also be noted that diaphragm 60 carries a relief valve
assembly 70, the construction of which is described in more detail
hereinafter. However, a projection 92 on relief valve assembly 70
is adapted to engage an internal surface portion on cover member 41
so that on ascending, excess pressure within chamber 59 is vented
to the exterior of the chamber and the water.
In the closed breathing system described above, oxygen sensors 27
are sampled by oxygen control circuit 28 at a predetermined time
interval which in the preferred embodiment of the invention is
every 5 seconds. If the oxygen level is above a predetermined
minimum value when the sensors are sampled, the solenoid control
circuit 28 does not transmit a signal to open oxygen supply valve
29. On the other hand, if the oxygen level is below the
predetermined minimum value when the sensors are sampled, solenoid
control circuit 28 transmits a signal which opens oxygen supply
valve 29 for a short predetermined interval to admit a
predetermined slug of oxygen to the breathing gas unit. In the
preferred embodiment of the invention valve 29 is opened just long
enough to admit 0.5 liters of oxygen to the breathing circuit. In
this way, by admitting either no oxygen or a predetermined slug of
oxygen at a predetermined time interval, the oxygen present in the
breathing gas circuit is kept constant to a close tolerance.
If oxygen control valve 29 gets stuck closed, manual bypass 32 may
be operated to provide oxygen to the breathing gas circuit. It is
when oxygen control valve 29 get stuck open that the improvement of
the present invention is useful. The present invention ensures that
oxygen flows at a limited rate through valve 29 if it is struck
open. Thus the diver has time before the oxygen concentration
becomes too great to shut valve 30v off and rise to the
surface.
The invention employs restricted passageway means P.sub.1 in
combination with accumulator means "A" to accomplish the above
objective. Restricted passageway means P.sub.1, which can be either
an orifice or a capillary tube as described tube as described
above, limits the flow of oxygen to or from accumulator A so that
accumulator A fills up with approximately the predetermined slug of
oxygen required to be added to the breathing gas circuit at the
predetermined time interval. Thus in the preferred embodiment,
restricted passageway means P.sub.1 would fill accumulator A with
approximately 0.5 liters of oxygen gas every 5 seconds. Thus at the
sampling interval just enough oxygen is present to supply the
predetermined amount to the breathing gas circuit but if the
control valve gets stuck open only a limited additional amount of
oxygen will flow into the breathing gas circuit because of the
limiting effect of the restricted passageway means and the
accumulator means. The safety feature thus provided is inexpensive,
requires no moving parts and can be easily incorporated into
existing equipment with little modification or change.
It will be appreciated that the regulator 30r may be eliminated so
that the high pressure (about 2,000 psi) from the oxygen bottle 30
is dropped by the restricted passageway means directly, Moreover,
the invention is applicable to closed and semiclosed systems and,
may even be applied to open systems if desired. Hence, while there
has been disclosed a preferred embodiment of the invention it will
be appreciated that the invention is subject to many obvious
modifications.
* * * * *