U.S. patent number 3,710,453 [Application Number 05/117,006] was granted by the patent office on 1973-01-16 for flake and pellet cooler.
This patent grant is currently assigned to J. P. Burroughs & Sons, Inc.. Invention is credited to Donald E. Whelpley.
United States Patent |
3,710,453 |
Whelpley |
January 16, 1973 |
**Please see images for:
( Certificate of Correction ) ** |
FLAKE AND PELLET COOLER
Abstract
A cooler for granular material, such as flakes or pellets
encountered in the food processing industry. The cooler employs a
plurality of vibrating baffles arranged to direct the granular
material in a curtain type pattern, while simultaneously tumbling
the granular material. A stream of cooling air is directed
transversely through the curtain of granular material in order to
subject all of the granules to the cooling air.
Inventors: |
Whelpley; Donald E. (Oklahoma
City, OK) |
Assignee: |
J. P. Burroughs & Sons,
Inc. (Saginaw, MI)
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Family
ID: |
22370508 |
Appl.
No.: |
05/117,006 |
Filed: |
February 19, 1971 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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829222 |
Jun 2, 1969 |
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Current U.S.
Class: |
34/164; 34/172;
34/171; 34/526 |
Current CPC
Class: |
F26B
17/1475 (20130101); F28C 3/14 (20130101); F25D
13/067 (20130101); F26B 17/126 (20130101) |
Current International
Class: |
F25D
13/00 (20060101); F26B 17/14 (20060101); F25D
13/06 (20060101); F26B 17/12 (20060101); F28C
3/14 (20060101); F28C 3/00 (20060101); F26b
009/00 () |
Field of
Search: |
;34/44,56,144,171,172,178 ;263/30,31 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Sprague; Kenneth W.
Assistant Examiner: Yeung; James C.
Parent Case Text
CROSS-REFERENCE TO RELATED APPLICATIONS
This is a continuation-in-part of co-pending application Ser. No.
829,222, filed June 2, 1969, now abandoned.
Claims
What is claimed is:
1. A cooler for granular material in the form of flakes, pellets or
the like, comprising:
a vertically oriented housing having a pair of opposing open sides
and a pair of opposing closed sides;
an inlet chute in the upper end of the housing for feeding the
material to be cooled downwardly in the housing;
a series of flat baffles hinged to each of the open sides of the
housing in vertically spaced relation below the inlet chute for
movement about horizontal axes in the housing, each of said baffles
extending substantially the entire distance between the closed
sides of the housing and being extended downwardly and inwardly in
the housing a distance about one-half the distance between the
opposing open sides of the housing, and the baffles on each open
side of the housing being vertically staggered with respect to the
baffles on the opposite side of the housing, whereby material
falling from the inlet chute will slide from each baffle on each
side of the housing onto the next lower baffle on the opposite side
of the housing in the form of a curtain having a width
substantially corresponding to the distance between the closed
sides of the housing in a zig-zag pattern;
means carried by the housing for vibrating the baffles about their
respective hinges; means on one open side of the housing for moving
a stream of cooling air transversely through the curtain of
material falling between the baffles, said stream of air being
confined to the width of the curtain of material, whereby each
granule of the material will be exposed to the cooling air;
a pressure operated switch in one side of the inlet chute in a
position to be operated by an accumulation of material in the
chute, whereby the flow of material through the cooler may be
automatically controlled;
a trough supported in the lower portion of the housing extending
substantially the entire distance between the pair of opposing
closed sides for receiving cooled material;
a screw conveyor supported in the trough for discharging the cooled
material from the cooler; and
means carried by the housing and automatically controlled by the
pressure operated switch for rotating the screw conveyor in the
trough thereby discharging the cooled material from the cooler in
response to the accumulation of material in the chute.
2. A cooler as defined in claim 1 wherein the means for vibrating
the baffles comprises:
a shaft for each baffle journaled in the closed sides of the
housing and extending underneath the respective baffle;
means for turning the shafts; and
at least one eccentric rigidly secured on each shaft in a position
to raise, and alternately, permit the respective baffle to fall by
gravity during each rotation of the respective shaft.
3. A cooler as defined in claim 2 wherein each eccentric
comprises:
a tubular body of self-lubricating material having a
non-cylindrical outer periphery.
4. A cooler as defined in claim 2 wherein the means for turning the
shafts comprises:
a sprocket on one of each shaft outwardly of the respective closed
side of the housing;
an endless chain encircling all of the sprockets; and
means for moving the endless chain lengthwise.
5. A cooler as defined in claim 1 wherein the housing is
rectangular in configuration when viewed in plan.
6. A cooler as defined in claim 1 wherein the means for moving a
stream of cooling air through the housing comprises:
a blower supported adjacent one of the open sides of the housing
having an inlet with smaller transverse dimensions than the
transverse dimensions of the respective open side of the housing;
and
a blower extension extending from the inlet of the blower to the
respective open side of the housing having transverse dimensions
corresponding to the transverse dimensions of the respective open
sides of the housing from the uppermost to the lowermost baffle on
the respective side of the housing.
7. A cooler as defined in claim 6 wherein the blower is
characterized further to include:
an aperture formed in the inlet of the blower, said aperture
opening to the atmosphere adjacent the blower extension; and
means for opening and closing the aperture supported in the
aperture, whereby the aperture may be adjusted from a fully closed
position through a plurality of partially opened positions of
varying amounts to a fully opened position, thereby allowing the
rate of flow of the stream of cooling air through the housing to be
adjusted independently of the speed of the blower.
8. A cooler as defined in claim 1 characterized further to
include:
means for drying the cooling air, said means being carried on the
open side of the housing opposite the means for moving a stream of
cooling air through the housing, a portion of said stream of
cooling air being caused to pass through said means for drying the
cooling air before moving transversely through the curtain of
material falling between the baffles.
9. A cooler as defined in claim 8 wherein the means for drying the
cooling air comprises:
a substantially horizontal duct mounted on the open side of the
housing opposite the means for moving a stream of cooling air
through the housing, said duct having a width substantially
corresponding to the distance between the closed sides of the
housing and having a height substantially corresponding to the
vertical distance between the baffles adjacent said duct; and
means carried in the duct for heating the air passing therethrough,
whereby said air is dried before moving through the housing.
10. A cooler for granular material in the form of flakes, pellets
or the like, comprising:
a vertically oriented housing having a pair of opposing open sides
and a pair of opposing closed sides;
an inlet chute in the upper end of the housing for feeding the
material to be cooled downwardly in the housing;
a series of flat baffles hinged to each of the open sides of the
housing in vertically spaced relation below the inlet chute for
movement about horizontal axes in the housing, each of said baffles
extending substantially the entire distance between the closed
sides of the housing and being extended downwardly and inwardly in
the housing a distance about one-half the distance between the
opposing open sides of the housing, and the baffles on each open
side of the housing being vertically staggered with respect to the
baffles on the opposite side of the housing, whereby material
falling from the inlet chute will slide from each baffle on each
side of the housing onto the next lower baffle on the opposite side
of the housing in the form of a curtain having a width
substantially corresponding to the distance between the closed
sides of the housing in a zig-zag pattern;
means carried by the housing for vibrating the baffles about their
respective hinges;
means on one open side of the housing for moving a stream of
cooling air transversely through the curtain of material falling
between the baffles, said stream of air being confined to the width
of the curtain of material, whereby each granule of the material
will be exposed to the cooling air;
a pressure operated switch in one side of the inlet chute in a
position to be operated by an accumulation of material in the
chute, whereby the flow of material through the cooler may be
automatically controlled;
a trough supported in the lower portion of the housing extended
substantially the entire distance between the pair of opposing
closed sides for receiving the cooled material, said trough having
an opening formed in the bottom thereof extending substantially the
entire distance between the pair of opposing closed sides;
a segmentally cylindrical trough closure member having a bracket
formed on each end thereof, each bracket being pivotally secured to
a respective end of the trough adjacent the respective closed side
of the housing, the trough closure member being sized and
positioned so that the opening in the bottom of the trough may be
completely closed by the trough closure member; and
means, carried by the housing and automatically controlled by the
pressure-operated switch, operatively connected to the trough
closure member for pivotally moving the trough closure member from
a position closing the bottom of the trough to a position opening
the bottom of the trough thereby discharging the cooled material
from the cooler in response to the accumulation of material in the
chute.
11. A cooler for granular material in the form of flakes, pellets
or the like, comprising:
a vertically oriented housing having a pair of opposing open sides
and a pair of opposing closed sides;
an inlet chute in the upper end of the housing for feeding the
material to be cooled downwardly in the housing;
a series of flat baffles hinged to each of the open sides of the
housing in vertically spaced relation below the inlet chute for
movement about horizontal axes in the housing, each of said baffles
extending substantially the entire distance between the closed
sides of the housing and being extended downwardly and inwardly in
the housing a distance about one-half the distance between the
opposing open sides of the housing, and the baffles on each open
side of the housing being vertically staggered with respect to the
baffles on the opposite side of the housing, whereby material
falling from the inlet chute will slide from each baffle on each
side of the housing onto the next lower baffle on the opposite side
of the housing in the form of a curtain having a width
substantially corresponding to the distance between the closed
sides of the housing in a zig-zag pattern;
means carried by the housing for vibrating the baffles about their
respective hinges;
means on one open side of the housing for moving a stream of
cooling air transversely through the curtain of material flowing
between the baffles, said stream of air being confined to the width
of the curtain of material, whereby each granule of the material
will be exposed to the cooling air;
a pressure-operated switch in one side of the inlet chute in a
position to be operated by an accumulation of material in the
chute, whereby the flow of material through the cooler may be
automatically controlled;
a perforated shaker tray having an upper surface portion and
supported in the lower portion of the housing extending
horizontally and substantially the entire distance between the pair
of opposing closed sides and inclined downwardly from a position
adjacent one of the open sides of the housing across the lower
portion of the housing a substantial distance past the opposite
open side of the housing; and
means, carried by the housing and automatically controlled by the
pressure-operated switch, operatively connected to the perforated
shaker tray for oscillating the perforated shaker tray in a
substantially horizontal plane, thereby discharging the cooled
material from the cooler in response to the accumulation of
material in the chute, and further separating the fine particles of
material, which pass downwardly by gravitational force through the
perforations in the shaker tray to a first collection point, from
the coarse particles of material which pass over the downwardly
inclined upper surface portion of the shaker tray by gravitational
force to a second collection point.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to improvements in coolers for granulated
materials, such as flakes or pellets.
2. Description of the Prior Art
As it is well known in the food processing industry, it is a common
requirement to cool granular materials such as cereals in the form
of flakes or pellets, before such materials are packaged. It is
also common practice to flow the granulated material in a
circuitous path by means of vibrating baffles while subjecting the
material to a cooling air stream. However, in the past, the flow of
granular material has been such that portions of the granules are
not exposed to the cooling air stream, resulting in incomplete
cooling of the material.
SUMMARY OF THE INVENTION
The present invention contemplates a cooler for granular material
in the form of flakes, pellets or the like comprising a vertically
oriented housing having a pair of opposing open sides and a pair of
opposing closed sides. An inlet chute is provided in the upper end
of the housing for feeding the material to be cooled downwardly in
the housing. A series of flat baffles are hinged to each of the
open sides of the housing in vertically spaced relation below the
inlet chute for movement about horizontal axes in the housing. Each
of the baffles is of a length to extend substantially the entire
distance between the closed sides of the housing and is arranged to
extend downwardly and inwardly in the housing a distance about half
the distance between the open sides of the housing, and the baffles
are arranged in a staggered relation, such that material falling
from the inlet chute will tumble from each baffle on each side of
the housing onto a lower baffle on the opposite side of the housing
in the form of a curtain of material having a width substantially
corresponding to the distance between the closed sides of the
housing in a zig-zag pattern. Means are provided for vibrating the
baffles to facilitate the flow of material, and means are provided
on one of the open sides of the housing for moving a stream of
cooling air transversely through the curtain of material falling
between the baffles. The stream of air extends across the entire
width of the curtain of material, such that each granule or
particle will be exposed to the cooling air.
An object of the invention is to efficiently and completely cool
granular material, such as flakes or pellets of food products.
Another, related, object is to provide a cooler for granular
material utilizing a stream of cooling air, wherein all surfaces of
each granule will be subjected to the cooling air.
A further object of this invention is to provide a cooler for
granular material in the form of flakes, pellets or the like which
may be economically constructed and will have a long service
life.
Other objects and advantages of the invention will be evident from
the following detailed description when read in conjunction with
the accompanying drawings illustrating the preferred embodiment of
the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of the cooler showing the drive system
for the baffles and showing the open side of the housing from which
the cooling air is discharged.
FIG. 2 is a perspective view of the cooler showing the arrangement
of the blower and blower extension connected to the opposite open
side of the housing.
FIG. 3 is a sectional view taken along lines 3--3 of FIG. 1.
FIG. 4 is a sectional view taken along lines 4--4 of FIG. 1.
FIG. 5 is a fragmentary perspective view of the cooler showing an
alternate discharge apparatus for use therewith.
FIG. 6 is a fragmentary side elevation view of the cooler showing
scalper and discharge apparatus for use therewith.
FIG. 7 is a fragmentary side elevation view of the cooler, with
portions broken away, showing an air drying apparatus for use
therewith.
FIG. 8 is a fragmentary perspective view of the cooler showing an
apparatus for controlling the rate of flow of cooling air through
the cooler.
FIG. 9 is a view taken along lines 9--9 of FIG. 7 with portions of
the structure broken away.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to the drawings in detail, reference character 10
generally designates a cooler constructed in accordance with this
invention and which comprises a vertically oriented housing 12
having a generally rectangular shape in both plan and elevation.
Two of the sides 14 and 16 of the housing 12 are open over the
entire width and substantially the entire height of the housing,
whereas the sides 18 and 20 of the housing are closed.
Wall sections 22 and 24 are secured in the upper end portions of
the sides 14 and 16 of the housing 12 to form an inlet chute 26
into which the material to be cooled is directed by any suitable
conveying mechanism (not shown). A diaphragm operated switch 28
(FIG. 2) is interposed in the wall portion 24 forming one side of
the chute 26. The switch 28 is pressure responsive such that when
the desired amount of material to be cooled is fed into the chute
26, the material will actuate the switch 28. The switch 28 is
suitably connected (not shown) to an output conveyor system to
start the discharge of material from the cooler when such material
builds up in the chute 26 to the level of the switch 28, such that
the flow of material through the cooler will be automatically
controlled.
A trough 30 of any desired cross sectional configuration is
supported in the lower portion of the housing 12 and extends the
entire distance between the closed sides 18 and 20 of the housing
to receive the cooled material. A motor-driven screw conveyor 32 is
supported in the trough 30 automatically controlled by the switch
28 to discharge the cooled material from the cooler to, for
example, suitable packaging equipment (not shown) by means of which
the cooled material is packaged for distribution.
A plurality of brackets 34 are provided in vertically spaced
relation along each of the open sides of the housing 12 between the
chute 26 and the trough 30. Each of the brackets 34 extends the
entire distance between the closed sides 18 and 20 of the housing
and is provided with a plate portion 36 extending downwardly and
inwardly with respect to the housing 12. The uppermost brackets 34
are preferably the lower end portions of the wall sections 22 and
24. A baffle 38 in the form of a flat plate is secured to each of
the bracket portions 36 by a plurality of hinges 40. The hinges 40
are preferably constructed of non-corrosive metal such as stainless
steel. The hinge bolt of each hinge 40 extends horizontally, such
that each of the baffles 38 may be pivoted about a horizontal axis
upwardly and downwardly in the housing 12, as indicated by the
arrows 42 in FIG. 3. It will be observed from FIGS. 1 and 4 that
each baffle 38 has a horizontal length substantially corresponding
to the distance between the closed sides 18 and 20 of the housing
12, providing only sufficient clearance between each end of each
baffle and the respective housing side 18 or 20 to permit freedom
of swinging movement of the respective baffle.
As shown most clearly in FIG. 3, the baffles 38 on each of the
sides 14 and 16 of the housing 12 are vertically staggered with
respect to the baffles on the opposite side of the housing, and
each of the baffles extends downwardly and inwardly to an extent
such that the innermost end 44 of each baffle 38 is positioned
underneath the inner end 44 of the next upper and lower baffles 38
extending from the opposite side of the housing. In other words,
each baffle 38 extends downwardly and inwardly in the housing 12 a
distance equal to at least one half of the distance between the
sides 14 and 16. This arrangement assures that the material being
cooled will be directed from each baffle 38 onto the next lower
baffle 38 extending from the opposite side of the housing, as will
be explained further below. It may also be noted that the uppermost
baffles 38 form the lower end of the inlet chute 26.
A shaft 46 is provided for each of the baffles 38 immediately
underneath the respective baffle. The opposite end portions of each
shaft 46 (FIG. 4) are journaled in suitable bearings 48 mounted in
the closed sides 18 and 20 of the housing 12. A pair of eccentrics
50 are rigidly secured on each of the shafts 46 in a position to
raise the respective baffle 38 and, alternately, allow the
respective baffle to move downwardly by gravity, during each
rotation of the respective shaft 46. Each of the eccentrics 50 is
preferably in the form of a tubular body held in position on the
respective shaft 46 by a set screw 52 and having an outer surface
54 of non-circular shape. Also, each eccentric 50 is preferably
formed of a self-lubricating material, such as Teflon or
tetrafluoroethylene to minimize friction between the respective
eccentric and the respective baffle 38 without requiring external
lubrication.
The end portion 56 of each shaft 46 adjacent the side 18 of the
housing 12 projects through the respective bearing 48 and has a
sprocket 58 rigidly secured thereon. An endless chain 60 extends
around and in engagement with all of the sprockets 58, as well as
around and in engagement with a sprocket 62 mounted on the drive
shaft 64 of a suitable motor 66, such that the shafts 46 will be
turned upon operation of the motor 66. The motor 66 is in turn
mounted on a suitable bracket 68 on the side 18 of the housing 12.
It may also be noted that the motor 66 may, if desired, be utilized
to operate the conveyor 32 in the trough 30. The sprockets 58 and
62, as well as the chain 60, are enclosed by a guard 69 for
safety.
A suitable blower 70 and drive motor 72 are mounted on a stand 74
adjacent the open side 16 of the housing 12. The inlet 76 of the
blower 70 has transverse dimensions substantially less than the
transverse dimensions of the open side 16 of the housing 12,
Therefore, a blower extension 78 is provided between the blower
inlet 76 and the side 16 of the housing 12. The extension 78 is
substantially funnel-shaped and the large end 80 thereof is of a
size to cover the housing side 16 from the uppermost bracket
support 34 to the lowermost bracket support 34, and the entire
distance between the closed sides 18 and 20 of the housing 12, such
that the input from the blower 70 will be in the form of a stream
of air having transverse dimensions corresponding to the complete
area covered by the baffles 38. As shown, therefore, the blower 70
draws air through the cooler in order that any particles picked up
by the cooling air may be more easily recovered. It will be
understood, however, that the blower 70 may be arranged to blow the
cooling air through the cooler if desired.
OPERATION OF THE PREFERRED EMBODIMENT
The material to be cooled is directed into the inlet chute 26 in a
steady stream at such a rate that the material will accumulate in
the chute 26 on the upper baffles 38 up to the switch 28 in order
that there will be material across the entire transverse dimension
of the chute 26. The material falls by gravity through the opening
82 at the lower end of the chute 26 provided between the inner ends
44 of the two uppermost baffles 38. With the motor 66 in operation
to rotate the shafts 46, the baffles 38 will be vibrated by means
of the eccentrics 50, causing the material being cooled to fall or
flow downwardly through the cooler in a zig-zag pattern from each
baffle 38 to the next lower baffle 38 extending from the opposite
side of the housing. Vibration of the baffles assures that the
material being cooled will not become bridged across the space 82
between any two adjacent baffles 38, and assures that the material
will be tumbled from each baffle to the next lower baffle. It
should also be noted that the material will flow downwardly through
the cooler in the form of a curtain extending the complete distance
between the closed sides 18 and 20 of the housing 12, while the
individual granules are being tumbled by the baffles 38. Thus, the
entire volume of material will be exposed to the air provided by
the blower 70, and all of the outer surfaces of each granule of the
material will be exposed to the cooling air at some time during the
flow of the material through the cooler.
The cooled material falling from the lowermost baffle 38 falls into
the trough 30 and is immediately discharged from the cooler by
means of the conveyor 32; whereupon the material may be packaged or
otherwise processed as required by the particular application.
In the event the supply of material is reduced to a degree such
that the level of material goes below the switch 28, then the
switch 28 will be activated to stop the output conveyor 32 until
the supply of material is sufficient to provide an even flow of
material through the cooler.
DESCRIPTION OF THE EMBODIMENT OF FIG. 5
FIG. 5 illustrates an alternate discharge apparatus for use in
conjunction with the cooler 10. A slightly modified trough 30a is
supported in the lower portion of the housing 12 and extends the
entire distance between the closed sides 18 and 20 of the housing
12 to receive the cooled material. An opening 82 is formed in the
bottom of the trough 30a which extends substantially the entire
length of the trough 30a between the closed sides 18 and 20 of the
housing 12. A segmentally cylindrical trough closure member 84 is
pivotally secured to and suspended from the trough 30a by means of
a pair of brackets 86 formed respectively on each end of the trough
closure member 84. The trough closure member 84 is sized and
positioned such that the opening 82 in the bottom of the trough 30a
is completely closed when the trough closure member 84 is in a
pendant position. The bottom of the trough 30a may be opened a
desired amount by pivoting the trough closure member 84 in either
direction as indicated by the double arrow 88.
A drive-motor 90 is carried on the housing 12 and is automatically
controlled by the pressure-operated switch 28 as shown in FIG. 2. A
crank arm 92 is mounted on the output shaft 94 of the drive-motor
90. A rigid connecting rod 94 is pivotally secured at one end to
one bracket 86 and is pivotally secured at its opposite end to the
outer end 98 of the crank arm 92. Rotation of the crank arm 92 by
the drive-motor 90 imparts oscillating motion to the trough closure
member 84 in the direction indicated by the double arrow 88.
OPERATION OF THE EMBODIMENT OF FIG. 5
The operation of the apparatus illustrated in FIG. 5 is identical
to that described above for the preferred embodiment of the present
invention except that when the supply of material to be cooled goes
below the switch 28, then the switch 28 will be actuated to stop
the drive-motor 90 at the point where the trough closure member 84
completely closes the opening 82 in the bottom of the trough 30a.
When the supply of material goes up to or above the switch 28, then
the switch 28 will be actuated to start the drive-motor 90, which
in turn causes the oscillation of the trough closure member 84 in
the direction indicated by the double arrow 88 allowing the cooled
material to pass downwardly through the trough 30a to a collecting
point (not shown).
DESCRIPTION OF THE EMBODIMENT OF FIG. 6
FIG. 6 illustrates a scalper and discharge apparatus for use in
conjunction with the cooler 10. Another slightly modified trough
30b is supported in the lower portion of the housing 12 and extends
the entire distance between the closed sides 18 and 20 of the
housing 12 to receive the cooled material. An opening 100 is formed
in the bottom of the trough 30b which extends substantially the
entire length of the trough 30b between the closed sides 18 and 20
of the housing 12. A frame 102 is secured to the lower portion of
the housing 12.
A scalper and discharge apparatus 103 is positioned in the lower
portion of the housing 12. The scalper and discharge apparatus 103
includes a perforated shaker tray 104 positioned beneath the
opening 100 in the trough 30b. The scalper and discharge apparatus
103 is supported in the housing 12 by a plurality of struts 106,
each of which is pivotally secured at the upper end thereof to a
respective edge of the perforated shaker tray 104 and is pivotally
secured at the lower end thereof to the frame 102. The perforated
shaker tray 104 is sized such that it extends horizontally and
substantially the entire distance between the closed sides 18 and
20 of the housing 12 and extends generally from the open side 16 of
the housing 12 across the lower portion of the housing 12 a
substantial distance past the open side 14 of the housing 12. The
perforated shaker tray 104 is inclined downwardly from the
horizontal from a position adjacent the open side 16 of the housing
12 to the outer lower end 108 thereof.
The scalper and discharge apparatus 103 further includes a
non-perforated tray 110 carried below and parallel to the
perforated shaker tray 104. The non-perforated tray 110 terminates
at its outer lower end 112. A vertical sidewall 114 is formed on
each side of the perforated shaker tray 104 and the non-perforated
tray 110. The sidewalls 114 extend above the perforated shaker tray
104 to confine the coarse particles of cooled material to the upper
surface portion 116 thereof, and extend below the perforated shaker
tray 104 to the respective sides of the non-perforated tray 110 to
confine the fine particles of cooled material which have fallen
through the perforations in the tray 104 to the non-perforated tray
110 as all of the particles move down the respective inclined trays
104 and 110.
A drive-motor 118 is carried on the housing 12 and is automatically
controlled by the pressure-operated switch 28, as shown in FIG. 2.
A driving pulley 120 is mounted on the output shaft 122 of the
drive-motor 118. A scalper drive shaft 124 is journaled
horizontally on the frame 102. A driven pulley 126 is fixedly
secured to the drive shaft 124. The pulleys 120 and 126 are
connected by a V-belt 128. Two crank throws 130 are formed
respectively on each end portion of the scalper drive shaft 124. A
connecting rod 132 is journaled at one end 134 thereof to each
crank throw 130 and pivotally secured at the opposite end 136
thereof to the respective side of the scalper and discharge
apparatus 103 adjacent the respective closed side 18 or 20 of the
housing 12.
OPERATION OF THE EMBODIMENT OF FIG. 6
The operation of the apparatus illustrated in FIG. 6 is identical
to that described above for the preferred embodiment of the present
invention except that when the supply of material to be cooled goes
up to or above the switch 28, then the switch 28 will be activated
to start the drive-motor 118, which in turn, rotates the scalper
drive shaft 124 by means of the pulleys 120 and 126 and the V-belt
128. The rotation of the shaft 124 imparts horizontal oscillating
motion to the scalper and discharge apparatus 103 by means of the
connecting rods 132 interconnecting the respective crank throws 130
of the shaft 124 and the scalper and discharge apparatus 103.
When the scalper and discharge apparatus 103 is oscillating, the
cooled material is allowed to pass downwardly through the trough
30b and the opening 100 formed therein onto the upper surface
portion 116 of the perforated shaker tray 104. By means of
gravitational force, the agitated cooled material begins to slide
down the inclined perforated shaker tray 104. The fine particles of
the cooled material pass downwardly by gravity through the
perforations in the tray 104 and fall onto the inclined
non-perforated tray 110. As the oscillating agitation process
continues, the coarse particles of cooled material continue to move
down the upper surface portion 116 of the inclined perforated
shaker tray 104 until they drop off the outer lower end 108 thereof
to be collected. The fine particles of cooled material continue to
move down the inclined non-perforated tray 110 until they drop off
the outer lower end 112 thereof to be collected separately from the
coarse particles. It should be noted that the scalper and discharge
apparatus 103 actually performs both scalping and sifting
functions. The apparatus 103 performs as a scalper when the fine
particles of cooled material comprise the ultimate product, and
performs as a sifter when the coarse particles of cooled material
comprise the ultimate product.
When the supply of material to be cooled goes below the level of
the switch 28, then the switch 28 will be actuated to stop the
drive-motor 118 which in turn stops the oscillation of the scalper
and discharge apparatus 103 thus allowing no more cooled material
to pass through the opening 100 in the trough 30b.
DESCRIPTION OF THE EMBODIMENT OF FIG. 7
FIG. 7 illustrates an apparatus for use in conjunction with the
cooler 10 for drying a portion of the stream of cooling air when
the cooler 10 is being operated in a high humidity environment.
This apparatus is generally designated by reference character
138.
The apparatus 138 includes a rectangularly shaped horizontal duct
140 mounted on the open side 14 of the housing 12. The width of the
duct 140 corresponds to the distance between the closed sides 18
and 20 of the housing 12, as more clearly illustrated in FIG. 9.
The height of the duct 140 corresponds to the vertical distance
between the brackets 34 and the baffles 38 secured thereto on the
open side 14 of the housing 12. The duct 140 is preferably mounted
between the uppermost bracket 34 and the next lower bracket 34 on
the open side 14 of the housing 12. It can be seen that all the
cooling air drawn between the last-mentioned brackets 34 must pass
through the duct 140 in order to reach the housing 12.
A heating element 142 is carried in the duct 140 to introduce heat
into the incoming cooling air to evaporate the moisture in the air.
The heating element is preferably comprised of one or more
generally horizontally oriented steampipes 144 having a plurality
of fins 146 formed thereon to increase the surface area of the
steampipes 144 and thereby improve the transfer of heat to the
humid cooling air. The steampipes 144 are inclined slightly
downwardly from the horizontal from the steam inlet side 148 to the
steam outlet side 150 of the apparatus 138 to promote drainage of
condensate from the pipes 144, as shown in FIG. 9. A grille 152 is
mounted over the inlet end 154 of the duct 140 to prevent debris
carried by the cooling air from clogging the fins 146. A steam
inlet 156 is connected to the steampipes 144 at the steam inlet
side 148 of the apparatus 138, and a steam outlet 158 is connected
to the steampipes 144 at the steam outlet side 150 of the apparatus
138. It should be noted that other appropriate forms of heating
elements, such as electric resistance elements, may be utilized if
desired. It should also be noted that one or more additional
apparatus 138 may be mounted on a cooler 10 if required for a
particular cooling and/or drying application.
OPERATION OF THE EMBODIMENT OF FIG. 7
To operate the apparatus 138, steam is introduced into the steam
inlet 156 from a steam generator (not shown) and passes through the
steampipes 144 to the steam outlet 158 for return of condensate to
the steam generator. As the steam flows through the pipes 144, the
fins 146 are heated. When the high humidity cooling air is drawn
across the heated fins 146, heat is transferred therefrom into the
stream of humid air moving through the apparatus 138 elevating the
temperature of the air, thereby increasing the capacity of the air
to absorb moisture from the material in the cooler than is the
ambient cooling air.
DESCRIPTION OF THE EMBODIMENT OF FIG. 8
FIG. 8 illustrates an apparatus for use in conjunction with the
cooler 10 for varying the rate of flow of the stream of cooling air
through the housing 12 while maintaining the speed of the blower 70
constant. This apparatus is generally designated by reference
character 160.
The apparatus 160 includes a duct 162 carried by and intersecting
the blower inlet 76 of the cooler 10. An aperture 163 is formed in
the blower inlet 76 coincident with the line of intersection of the
duct 162 with the blower inlet 76. The duct 162 extends downwardly
from the blower inlet 76, and is opened to the ambient air at the
lower end 164 thereof. Two horizontal stub-shafts 166 are journaled
respectively in the duct 162 and are axially aligned transversely
to the axis of the blower inlet 76. A butterfly type closure member
168 is fixedly secured to each of the stub-shafts 166 and is
supported in the duct 162 thereby. The closure member 168 is sized
such that when it is in a generally horizontal position in the duct
162, no air may pass therethrough. The closure member 168 is
adapted to turn with the stub-shafts 166 from the generally
horizontal position to a generally vertical position which position
allows maximum air flow through the duct 162.
A control member 170 is fixedly secured to the end 172 of one of
the stub-shafts 166. The control member 170 provides means for
adjusting the position of the closure member 168 in the duct 162 to
control the air flow therethrough. An arcuately shaped slot 174 is
formed in the control member 170. A threaded stud 176 is secured to
the duct 162 and extends outwardly therefrom through the slot 174
formed in the control member 170. A wing nut 178 is threaded onto
the stud 176. By tightening the wing nut 178 on the stud 176, the
control member 170 may be locked in a position corresponding to the
desired opening of the closure member 168 in the duct 162.
It should be noted that while a rectangular duct 162 is illustrated
in FIG. 8, any desired shape of duct, such as a circular or square
duct, with a matching closure member may be used if desired.
OPERATION OF THE EMBODIMENT OF FIG. 8
To operate the apparatus 160, the drive motor 72 is turned on to
operate the blower 70. The operator then adjusts the control member
170 until the position of the closure member 168 inside the duct
162 is such that the rate of flow of cooling air through the
housing 12 is proper for the particular material to be cooled. The
wing nut 178 is then tightened, thereby locking the control member
170 in proper position. It is obvious that as more air is allowed
to pass through the duct 162, the rate of flow of cooling air
through the housing 12 is reduced while maintaining a constant
blower speed.
From the foregoing, it will be apparent that the present invention
provides a cooler for granular material in the form of flakes,
pellets or the like, wherein all of the surfaces of the individual
granules will be exposed to cooling air and the entire mass of
material directed through the cooler will be efficiently and
effectively cooled.
Changes may be made in he combination and arrangement of parts or
elements as heretofore set forth in the specification and shown in
the drawing without departing from the spirit or scope of the
invention.
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